Advanced CGA Solutions ACX Analyzer Systems - cemsi.on.ca · Advanced CGA Solutions ACX Analyzer Systems for Emission Monitoring, Cement Applications and Process Measurement Data

Advanced CGA Solutions ACX Analyzer Systems for Emission Monitoring, Cement Applications and Process Measurement Data Sheet 10/238.80 EN May 2007

Applications: – Emission monitoring using performance-tested

analyzers – Process control in cement rotary kilns and

calciners – Process control in rotary kilns with wet

process – Safety relevant measurement and emission

monitoring in cement plants – Coal bin and coal mill monitoring in cement

plants – Process measurement of non-toxic and non-

flammable gases

Continuous determination of the concentration of max. six sample components, e.g. CO, NO, SO2, CO2, O2 and VOC

Automatic calibration normally with air and integrated calibration cells, i.e. without use of test gases

Use of the AO2000 analyzer modules: – Uras26 infrared photometer – Limas11 UV process photometer – Magnos206 or Magnos27 oxygen analyzers or

electrochemical oxygen sensor – MultiFID14 flame ionization detector

Complete analyzer system – with gas sampling, sample conditioning and

gas analyzer – incl. system control and self-monitoring – in sheet steel or glass-fiber cabinet or on

mounting plate – for installation in non-hazardous area

2 ACX Advanced CGA Solutions Data Sheet 10/23-8.80 EN May 2007

Contents

Page

Description 2

General Emission Monitoring – Small Measuring Ranges 4

Cement Applications – Kiln Outlet or Calciner Outlet (T > 900 °C) 5

Cement Applications – Calciner (T < 900 °C) 6

Cement Applications – Wet Kiln Gas Outlet (T < 300 °C) 7

Cement Applications – Electrostatic Filter Preheater (Safety-relevant measurement) 8

Cement Applications – Coal Bin, Coal Mill 9

General Purpose Process Measurement 10

General Data 11

Dimensional and Layout Diagram Sheet Steel Cabinet 13

Dimensional and Layout Diagram Sheet Steel Cabinet with Sep. Electr. Distribution 14

Dimensional and Layout Diagram GRP Cabinet 15

Dimensional and Layout Diagram GRP Cabinet with Sep. Electr. Distribution 16

Fixing Holes Sheet Steel Cabinet and GRP Cabinet 17

Dimensional and Layout Diagram Mounting Plate and Electr. Distribution Cabinet 18

Fixing Holes Mounting Plate and Electr. Distribution Cabinet 19

Electrical Connections (Cabinet/Electrical Distribution) 20

Description

Applications

The analyzer systems of the ACX series are used for the continu-ous and quantitative detection of gas concentrations for emis-sion measurement. They are equipped with analyzers which are qualified for use in facilities requiring authorization acc. to the Directives 2001/80/EC and 2000/76/EG. For further informa-tion on the analyzers please refer to the “Advance Optima AO2000 Series Continuous Gas Analyzers” data sheet.

Another range of application of the analyzer systems is the con-tinuous detection of the gas concentration in cement plants during the primary combustion in rotary kilns and during the secondary combustion at the gas outlet of the calciner. In addi-tion, the analyzer systems are suitable for safety-relevant meas-urement and emission monitoring tasks in cement plants as well as for process gas monitoring in rotary kilns with wet process.

Moreover, the analyzer systems can also be used for general purpose process measurement tasks.

System Variants

Emission Monitoring

General emission measurement – small measuring ranges

Cement Applications

Kiln outlet or calciner outlet (T > 900 °C) Calciner (T < 900 °C) Wet kiln gas outlet (T < 300 °C) Electrostatic filter preheater – Safety-relevant measurement (t90 < 10 sec or t90 = 10–30 sec) Coal bin, coal mill

Process Measurement

General purpose process measurement

10/23-8.80 EN May 2007 ACX Advanced CGA Solutions Data Sheet

Description

System Design

The analyzer modules of the AO2000 series used depend on the sample components, measuring ranges and application and enable the selective determination of the proportion by weight (in mg/m3) or the proportion by volume (in ppm or in % Vol.) of the sample components in the flue gas, waste gas or process gas.

The effects of ambient temperature, air pressure and associated gas components are compensated for by suitable measures.

The analyzer system is either installed on a mounting plate or in a cabinet of sheet steel or – for use in severe environmental conditions – of glass fiber reinforced plastic.

The analyzer system consists of the following functional groups and modules:

Gas Sampling

• Probe tube types 40, 40W, 42 or probe 2 • Filter unit PFE2 or PFE3 with optional filter /probe back-

purging facility • Heated or unheated sample gas lines The analyzer system is also available • Prepared for integration of sampling probe, filter unit and

sample gas line or • Without sampling probe, filter unit and sample gas line.

Sample Conditioning

• Sample gas cooler SCC-C • Sample gas feed unit SCC-F • Condensate drainage • NO2/NO converter SCC-K

Gas Analysis

AO2000 series analyzer modules, installed in a wall-mount housing: • Uras26 infrared analyzer • Limas11 UV process photometer • Magnos206 oxygen analyzer • Magnos27 oxygen analyzer • Electrochemical O2 sensor • MultiFID14 flame ionization detector

Display and Control

Display and control unit and electronics module in the door of the analyzer cabinet or of the separate electrical distribution

Calibration

With a few exceptions, no test gases are required for the regular calibration of the analyzer modules.

The analyzer modules Uras26 and Limas11 UV are calibrated at the zero point using ambient air, which must be free of sample components. The air is drawn in by the integrated pump by switching over a solenoid valve and conducted through the sample gas cooler. It is thereby guaranteed that the same gas conditions (humidity) are present during the calibration and during the measurement. The solenoid valve is controlled by the electronics module.

Gas-filled calibration cells are inserted into the optical beam path for the end-point calibration of the analyzer modules. Cleaned ambient air with a constant moisture content continues to flow through the sample cell during the calibration.

The calibration cells are tested using test gases from gas cylin-ders during the recommended annual functional test by the ABB after sales service. These test gases are fed in upstream of the cooler.

The calibration of the oxygen analyzer Magnos206 and the electrochemical O2 sensor takes place as single-point calibration with the oxygen concentration of atmospheric air (20.9 % Vol.).

If the analyzer module Magnos27 is used for oxygen measure-ment, a zero reference gas (N2 gas cylinder with pressure reduc-tion valve) is also required. The automatic calibration of this analyzer module is possible by means of a further solenoid valve.

The analyzer module MultiFID14 for the VOC measurement is calibrated using conventional test gases.

As an option for emission monitoring applications, calibration in line with the EPA directives can be carried with test gas infeed at the sampling probe.

For all other measurement tasks, the test gas is fed in upstream the sample gas cooler if applicable.

Automatic Filter/Probe Back-purging

The filter units are available with the “back-purging” function. Compressed air is used to periodically clean the filter units in-cluding the probe tubes with the effect that the units can be used for several months without the need for manual cleaning.

Options

Double measuring point switch-over

Output of measured values and status signals via Modbus (standard) or Profibus-DP (option); as an additional option via Ethernet or via analog and digital outputs

Remote operation and remote diagnosis as a result of the networkability (Ethernet) of the AO2000 series gas analyzer

Maintenance on request through self-monitoring

External signals of components such as dust, volume flow, absolute pressure and temperature can be integrated


General Emission Monitoring – Small Measuring Ranges

Sample Components and Measuring Ranges

Recommended Measuring Ranges

Analyzers

CO 0–125 mg/m3 (max. 625 mg/m3)

AO2000-Uras26

SO2 0–450 mg/m3 (max. 2250 mg/m3)

NO 0–196 mg/m3 (max. 1000 mg/m3)

NOx 0–300 mg/m3 (max. 1500 mg/m3)

with NO2 /NO converter

N2O 0–100 mg/m3 (max. 500 mg/m3)

SO2 0–75 mg/m3 (max. 375 mg/m3)

AO2000-Limas11 UV

NO 0–33.5 mg/m3 (max. 200 mg/m3)

NO2 0–250 mg/m3 (0–1000 mg/m3)

O2 0–10/25 Vol.-% AO2000-Magnos206 or O2 sensor

Max. 6 sample components are possible.

Gas Sampling

Sample Gas Inlet Conditions Sampling temperature max. 500 °C, Sampling pressure pabs = 850–1100 hPa (= 0.85–1.1 bar), Flow rate < 250 l/h The sample gas may not be flammable or potentially explosive.

Sampling Probes − Sampling temp. < 200 °C, corrosive associated gases:

Probe tube type 42 (heated), lengths 1000/1500/2000 mm − Sampling temp. > 200 °C, non-corrosive associated gases:

Probe tube type 40, W-Nr. 1.4571, lengths 500/1000/ 1500 mm

Filter Unit Filter unit type PFE2 or PFE3 with regulated heating

Sample Gas Line Heated sample gas line type TBL01-S with regulated heating, temperature 200 °C, heat output approx. 90 W/m, Power supply 3-phase single-phase 230/400 VAC length max. 60 m length max. 35 m 120/208 VAC length max. 40 m length max. 15 m

Gas Flow Plan

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GAS ANALYZER AO2000

NO2/NOCONVERTER

EXTERNAL ANALYSIS CABINET

CO,SO2

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Uras26Sensor

O2

Option

10/23-8.80 EN May 2007 ACX Advanced CGA Solutions Data Sheet 5

Cement Applications – Kiln Outlet or Calciner Outlet (T > 900 °C)


Measuring Ranges Analyzers

CO 0–0.5/3 Vol.-% AO2000-Uras26

NO 0–2000/5000 ppm

NOx 0–2000/5000 ppm with NO2 /NO converter

CO2 0–40 Vol.-%

CH4 0–1000/5000 ppm

SO2 0–5000/10000/ 20000/40000 ppm

AO2000-Limas11 UV with quartz cell


Gas Sampling

Sample Gas Inlet Conditions See separate data sheet

Sampling Probes See separate data sheet

Sample Gas Line − Ambient temperature > 0 °C without sample components

SO2 and NO: Unheated sample gas line (PTFE), recommended length max. 20 m

− Ambient temperature > 0 °C with sample components SO2 and NO or ambient temperature < 0 °C: Heated sample gas line type TBL01-C, self-regulating, temperature 100 °C, recommended length max. 20 m

Gas Flow Plan

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GAS ANALYZER AO2000GAS ANALYZER AO2000

FROM CEMENTPROBE SYSTEM

SO2

Limas11

CO/NOUras26Magnos27

O2

N2


Cement Applications – Calciner (T < 900 °C)



CO 0–0.5/3 Vol.-% AO2000-Uras26

NO 0–2000/5000 ppm

NOx 0–2000/5000 ppm with NO2 /NO converter

CO2 0–40 Vol.-%

CH4 0–1000/5000 ppm

SO2 0–5000/10000/ 20000/40000 ppm



Gas Sampling


Sampling Probe Probe tube type 40, material no. 1.4893, lengths 500/1000 mm

Filter Unit Filter unit type PFE3 with regulated heating

Back-purging (two-stage) Option with high visible emission concentration in the sample gas (> 3 g/m3) For information on compressed-air supply see page 12




Gas Flow Plan

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CO

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Cement Applications – Wet Kiln Gas Outlet (T < 300 °C)



CO 0–0.5/3 Vol.-% AO2000-Uras26

SO2 0–500 ppm

NO 0–2000/5000 ppm

CO2 0–40 Vol.-%

SO2 0–5000/10000/ 20000/40000 ppm



Gas Sampling

Sample Gas Inlet Conditions Sampling temperature max. 300 °C, Sampling pressure pabs = 850–1100 hPa (= 0.85–1.1 bar), Flow rate < 250 l/h without or 60 l/h with SO2 measurement The sample gas may not be flammable or potentially explosive.

Sampling Probe Probe tube type 40W, material no. 1.4571, with unregulated partial heating, lengths 3500/4000/4500 mm, Installation vertically in the smoke chamber

Filter Unit Filter unit type PFE3 with regulated heating





Gas Flow Plan

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Cement Applications – Electrostatic Filter Preheater (Safety-relevant measurement)



CO 0–0.5/3 Vol.-% AO2000-Uras26

NO 0–2000 ppm

SO2 0–500 ppm


Gas Sampling

Sample Gas Inlet Conditions Sampling temperature max. 450 °C, Sampling pressure pabs = 850–1100 hPa (= 0.85–1.1 bar), Flow rate < 250 l/h, < 300 l/h for Probe F The sample gas may not be flammable or potentially explosive.

Sampling Probe Probe 2 or Probe F partially heated, length 1200 mm, without or with one-stage purging facility and compressed-air conditioning. Probe tube type 40, W-Nr. 1.4571, lengths 500/1000/1500 mm, filter unit type PFE3 with regulated heating, without or with two-stage purging facility. For information on compressed-air supply see page 12


SO2 and NO: Unheated sample gas line (PTFE), length max. 10 m

− Ambient temperature > 0 °C with sample components SO2 and NO or ambient temperature < 0 °C: Heated sample gas line type TBL01-C, self-regulating, temperature 120 °C, length max. 10 m

Gas Flow Plan

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PRESSURE AIR CONDITIONINGBACK PURGING UNIT WITH

CO/NOUras26Magnos27

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Cement Applications – Coal Bin, Coal Mill



CO 0–5000/10000 ppm AO2000-Uras26


Gas Sampling


Sampling Probe Probe tube type 40, W-Nr. 1.4571, lengths 500/1000/1500 mm

Filter Unit Filter unit type PFE3 with self-regulating or regulated heating

Sample Gas Line − Ambient temperature > 0 °C: Unheated sample gas line

(PTFE), recommended length max. 20 m − Ambient temperature < 0 °C: Heated sample gas line type

TBL01-C, self-regulating, temperature 100 °C, recommended length max. 20 m

Gas Flow Plan

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CO

Uras26Magnos27

O2

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General Purpose Process Measurement

Analyzers and Sample Components

The following AO2000 series analyzer modules are used: • Uras26 for the measurement of CO, SO2, NO, NOx (with

NO2 /NO converter), CO2, N2O, CH4; • Limas11 UV for the measurement of SO2, NO2, NO; • Magnos206, Magnos27 and oxygen sensor for the

measurement of O2; • Flame ionization detector MultiFID14 for the measurement of

VOC. The analyzer modules are built-in into a wall-mount housing.

Important note: The completed Measuring Point Data Sheet for the desired application is a pre-requisite for an offer /order to be examined and processed fully.

Gas Sampling


Sampling Probes − Sampling temp. < 200 °C, corrosive associated gases:

Probe tube type 42 (heated), lengths 1000/1500/2000 mm − Sampling temp. > 200 °C, non-corrosive associated gases:

Probe tube type 40, W-Nr. 1.4571, lengths 500/1000/ 1500 mm

Filter Unit Filter unit type PFE2 or PFE3 with unregulated or regulated heating


Sample Gas Line – Heated sample gas line type TBL01-S with regulated

heating, temperature 200 °C, heating power approx. 90 W/m, length dependent on the type of power supply: Power supply 3-phase single-phase 230/400 V AC max. 60 m max. 35 m 115/200 V AC max. 40 m max. 15 m

− Heated sample gas line type TBL01-S with self-regulating heating, temperature 100 °C, heating power approx. 30 W/m, length max. 60 m

− Unheated sample gas line (PTFE), length max. 25 m

Gas Flow Plan

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GAS ANALYZERAO2000


CATALYST

INSTRUMENT AIR

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NO2/NOCONVERTER

GAS ANALYZER AO2000

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MultiFID14SO2

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General Data

Analyzer System in the Cabinet

Design Cabinet of sheet steel or glass fiber reinforced plastic (GRP), front door (hinged on the left) with integrated display and operator control unit, mounting plate on the rear panel of the cabinet, electrical distribution cabinet (option) mounted on the left, cooling unit (option) mounted on the right

Color Light gray (RAL 7035)

Degree of Protection IP54 to EN 60529

Dimensions (W x H x D) See dimensional drawings on pages 13–16 Design of sheet steel: 800 x 2100 x 600 mm Design of GRP: 840 x 2100 x 600 mm Design of GRP with Uras26 , Magnos206/Magnos27 and Limas11 UV: 900 x 2140 x 700 mm with cooling unit: in each case W + 250 mm with electrical distribution cabinet: in each case W + 300 mm

Weight Design of sheet steel: max. 430 kg Design of GRP: max. 370 kg

Analyzer System on Mounting Plate

Design Sheet steel, galvanized; electrical distribution in separate sheet steel cabinet with integrated display and operator control unit

Degree of Protection Mounting plate: IP20 Electrical distribution: IP54 to EN 60529

Dimensions (W x H x D) See dimensional drawing on page 18 Mounting plate: 699 x 1896 x 350 mm Electrical distribution cabinet: 580 x 1400 x 300 mm

Weight Mounting plate: max. 170 kg Electrical distribution cabinet: max. 65 kg

Measuring and Status Signals

Measuring Signals 1 output signal for each sample component

Status Signals Digital outputs for − “Failure” − “Maintenance request” − “Maintenance mode” (maintenance/calibration) The status signals are generated during the automatic self-monitoring, if applicable, coupled with a safety shut-down of the sample gas pump. Each status message is shown in the display in plain language, entered in the logbook and assigned to one of the three status signals.

Interfaces

Modbus (Standard) Transmission of measured values and status signals as well as analog input, digital input and digital output signals to host systems, e.g. standard Windows applications via M-DDE server; Modbus slave protocol in the RTU (Remote Terminal Unit) mode via the RS485 interface

Profibus (Option) Integration of the analyzer system in Profibus networks for the transmission of measured values and status signals as well as analog input, digital input and digital output signals via the RS485 interface (not in conjunction with Modbus interface)

Ethernet (Option) Data transmission (via router) or remote operation, TCP/IP protocol

Current Outputs, Digital Outputs and Inputs (Option) Analog outputs: 0 /4–20 mA, max. working resistance 400 ΩDigital outputs: Floating contacts,

max. 250 V AC, 1.5 A, 500 VA Digital inputs: Floating contacts,

24 VDC supply from the system

Electrical Connections

Connections on terminal strip Power supply: max. 10 mm2 /AWG 6 Signal lines, power supply of the heated sampling modules: max. 2.5 mm2 /AWG 10 See connection drawings on pages 20–22

Gas Connections

Gas Connection of Sample Gas Line Screw connection for hose 4/6 x 1 mm, unheated; Conduit for heated line ∅ 48 mm

Gas Connections for Version with AO2000-MultiFID14 – Heated sample gas line: flange for heated sample gas inlet

of the MultiFID14 – Combustion gas (hydrogen): bulkhead fitting for stainless

steel tube 4/6 x 1 mm – Instrument air: bulkhead fitting for stainless steel tube

4/6 x 1 mm or compressed-air hose – Test gases, sample gas outlet, condensate venting:

bulkhead fitting for hose 4/6 x 1 mm – Waste gas outlet MultiFID14: bulkhead fitting for stainless

steel tube, 12 mm Gas supply requirements see page 12

Test Gas Infeed in Accordance with EPA (Only for emission monitoring applications) Test gas infeed at the sampling probe or upstream the sample gas cooler: Connection of three test gas cylinders, with sole-noid valves, flow controller and needle valve

Measuring Point Switch-Over (Not for version with AO2000-MultiFID14) Double measuring point switch-over upstream the sample gas cooler with change-over valve, additional temperature control-lers for heated sampling probe and heated sample gas line


General Data

Electrical Safety

The regulations of European directive 73/23/EC for low voltage are complied with

Electromagnetic Compatibility

The regulations of European directive 89/336/EC for EMC are complied with

Power Supply

Operating Voltage 230/400 V AC or 120/208 V AC, ±10 %, 48–62 Hz

Power Consumption Basic version 1000 W Additional power consumption by: Cooling unit 940 W Analyzer module MultiFID14 285 W NO2 /NO converter SCC-K 350 W Heated sampling filter PFE2, PFE3 250 W Probe 2, partially heated 225 W Heated probe tube type 42 800 W Heated sample gas line TBL01 Regulated 180 °C 090 W/m Self regulating 100 °C 035 W/m Self regulating 30 °C 015 W/m

Prepared for Uninterruptible Power Supply (UPS) 400 W

Installation Site

Ambient Temperature in operation: Mounting plate 0 to +35 °C Sheet steel version with fan 0 to +35 °C with cooling unit 0 to +50 °C Glass-fiber version with fan –20 to +35 °C with fan and cooling unit –20 to +50 °C for storage and transport: +2 to +60 °C After draining and drying Parts in contact with condensate –25 to +60 °C

Relative Humidity ≤ 75 % annual average, for a short time up to 95 %, infrequent and slight condensation possible

Installation Location The analyzer system must be installed at a vibration-free loca-tion and be protected from heavy dust contamination, direct thermal radiation and a corrosive atmosphere. See the dimen-sional drawings for minimum distance on the right and left. The sheet steel version is only suitable for installation indoors; an air-conditioned room is recommended. The glass-fiber version is suitable for installation outdoors and indoors; a weather protection roof must be provided. Installation location altitude max. 2000 m above sea level

Sample Gas Filtering

Filter Unit Filter unit type PFE2 or PFE3 with regulated or unregulated heating in a stainless steel protective box, filter fineness 0.3 µm, flange DN 65, PN 6, form B to DIN 2527, holes at 45°, 135°, 225°, 315°

Compressed-Air Supply for Filter/Probe Back-Purging

Automatic One-Stage or Two-Stage Back-Purging Facility Requirements of the compressed-air supply: dry (dew point < 3 °C), oil and dust-free; max. 6 bar for back-purging; required air flow rate approx. 100 Nm3/h

Compressed-Air Conditioning (Option, not for AO2000-MultiFID14) Sheet-steel protective cabinet with shut-off valve, pressure reduction valve 6 bar, solenoid valves for back-purging, pressure regulator and 5 l compressed-air tank for effective pressure pulses also with lower air flow rate

Sample Gas Feed-In and Conditioning

Sample Gas Cooler Type SCC-C with glass heat exchanger, automatic conden-sate drainage and monitoring, safety shutdown of the sample gas pump in the case of condensate breakthrough; conden-sate collecting bottle with level monitoring

Sample Gas Feed Unit Type SCC-F with diaphragm pump, condensate monitor and flow monitor with needle valve

Supply Gases for AO2000-MultiFID14

Instrument Air Quality in accordance with ISO 8573-1 Class 2 (particle size max. 1 µm, number density max. 1 mg/m3, oil content max. 0.1 mg/m3, pressure dew point at least 10 °C below the lowest expected ambient temperature), Inlet pressure pe = 4000 ± 500 hPa, Typical flow approx. 1500 l/h (1200 l/h for integrated air jet injector and approx. 300 l/h for case purging), maximum approx. 2300 l/h (1800 l/h + 500 l/h)

Burner Air Synthetic air or catalytically cleaned air with an org. C content of < 1 % of the span Inlet pressure pe = 1200 ± 100 hPa, flow < 40 l/h

Burner Gas Hydrogen (H2), Quality 5.0 Inlet pressure pe = 1200 ± 100 hPa, flow ≤ 3 l/h A flow limiter must be provided at the hydrogen supply.

Zero Reference Gas Depending on the application, nitrogen (N2), Quality 5.0, or synthetic air or catalytically cleaned air Inlet pressure pe = 1000 ± 100 hPa, flow 130–250 l/h

Span Gas Depending on the application, sample component or substitute gas component in N2 or air Inlet pressure pe = 1000 ± 100 hPa, flow 130–250 l/h


Dimensional and Layout Diagram Sheet Steel Cabinet

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Dimensional and Layout Diagram GRP Cabinet

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Dimensional and Layout Diagram GRP Cabinet with Sep. Electr. Distribution

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47

0

GRP Cabinet, Width 840 mm

Holes for floor mounting, fixing screws up to ∅ 12 mm

900

80740

80

700

540

GRP Cabinet, Width 900 mm

Holes for floor mounting, fixing screws up to ∅ 12 mm


Dimensional and Layout Diagram Mounting Plate and Electr. Distr. Cabinet

22

3.0

020

040

060

070

00

200

400

580

MO

UN

TIN

GP

LA

TE

NO

2/N

OC

onve

rter

HEATEDSAMPLEGASLINE

ELE

CT

RIC

AL

DIS

TR

IBU

TIO

N

FID

CAT

ALYS

TGAS

CO

OLE

RG

ASFE

EDU

NIT

ELE

CT

RIC

AL

DIS

TR

IBU

TIO

N,D

OO

RO

PE

NE

D

SIG

NAL

INPU

TS/ S

IGN

ALO

UTP

UTS

TER

MIN

ALS

Pt10

0,TE

MPE

RAT

UR

EC

ON

TRO

LLIN

G

REL

AYS,

TER

MIN

ALS

NET

DIS

TRIB

UTI

ON

POW

ERSU

PPLY

, TER

MIN

ALS

POW

ERIN

PUT,

UPS

FUSI

NG

TER

MIN

ALS

24VA

C-/

SIG

NAL

DIS

TRIB

UTI

ON

NO

RM

ALN

ETFU

SIN

G

VOC

AO20

00

Mul

tiFID

14

AO20

00

Lim

as11

UV

Mag

nos2

06

O2

AO20

00

SO2

Ura

s26

AO20

00

CO

NO

Syst

emco

ntro

ller

AO20

00

0200

400

600

800

1800

1600

1400

1200

1000

0200

400

600

800

1000

1200

1400

1900

6-6+16

168

88


Fixing Holes Mounting Plate and Electrical Distribution Cabinet

1350

1847

11


Electrical Connections (Cabinet/Electrical Distribution)

CABLE GLAND M20

TEMPERATURESENSOR Pt 100

UPS POWER SUPPLY (BY CUSTOMER)

CABLE 5x6 mm2or 5xAWG8

FUSE-PROTECTION EXT. (3x25A)3x20APOWER SUPPLY (BY CUSTOMER)

CABLE GLAND M32

(CABLE DIA. RANGE 7-15mm)

FUSE-PROTECTION EXTERNAL 20ACABLE 3x 2,5 mm

2or 3xAWG10


CABLE GLAND M25

CABLE 3x2,5 mm2or 3xAWG14

(-E14/-E15)HEATER SAMPLE TUBE TYPE 42

CABLE GLAND M25(CABLE DIA. RANGE 6-13mm)

SAMPLE PROBE



CONNECTION VIA TERMINAL BOXON-SITE

HEATER FILTER UNIT PFE3 (-E12)CABLE 3x1,5 mm

2or 3xAWG16



SAMPLE PROBE

HEATING


HEATING





CABLE GLAND M20CABLE 3x0,75 mm

2or 3xAWG18

(CABLE DIA. RANGE 6-13mm)CABLE GLAND M25

HEATED SAMPLE LINE TBL01 (-E13)


2or 4xAWG16

SOLENOID VALVES BACK PURGING(-Y11/-Y12)

SAMPLE PROBE



HEATING

BACK PURGING UNIT

POWER SUPPLY

CABLE 3x2,5 mm or 5x2,5mm2 2

CABLE 3xAWG12 or 5xAWG12

40 m 3phase Fuse-protection15 m 1phase Fuse-protection (Standard)max. Length at 120/208V:

max. Length at 230/400V:35 m 1phase Fuse-protection (Standard)60 m 3phase Fuse-protection

230/400V +/-10%, 48...62Hz

(120/208V +/-10%, 48...62Hz)

L1-X10

PE

L3L2

N

-X20L1L2PE

l = 1.5 m: 600 W7

l = 2.0 m: 800 W

-X01

9

8

l = 1.0 m: 400 W

-X01

3

-X02

12

250 W

1110

12

-X02

4

8

56

-X01

20

21

90 W/m

2423

-X02

7

9

70 VA16

-X01

18

17

19

22



ANALOG OUTPUTS 4-20 mA

LOAD MAX. 400

SYSTEM FAILURE

DIGITAL RELAYS OUTPUTmax. 110 VDC / 250 VAC,max. 1.5 A / 60 W / 500 VA

SYSTEM MAINTENANCE MODE

SYSTEM MAINTENANCE REQUEST

COMMON POLE 1

COMMON POLE 2

MEAS. RANGE FEEDBACK VOC

COMMON POLE 4

COMMON POLE 3

MEAS. RANGE FEEDBACK O2

MEAS. RANGE FEEDBACK CO

MEAS. RANGE FEEDBACK NO

MEAS. RANGE FEEDBACK SO2

not used

not used

not used

not used

MEAS. RANGE FEEDBACK NO2

MEAS. RANGE FEEDBACK CO2

MEAS. RANGE FEEDBACK N O2

+

-

+

-

+

-

+

-

+

-

+

-

+

-

+

-

-D02

I1A01

0V

NO2

0V

I2A02

CO

0V

I3A03

NO

0V

I4A04

O2

SO2

0V

I1

0V

I2

A01

A02

0V

I3

0V

I4

A03

A04

-D03

CO2

-D04

14

24

34

44

33

54

64

74

84

73

VOC

N O2

24

14

34

44

74

54

33

64

84

73

-D05



TELEPHONEMODEM

VIA TELEPHONE LINE

DATACOMMUNICATION

VIA CAT. 5 CABLE

REMOTE CONTROL /REMOTE DIAGNOSIS

VIA TWISTED PAIR CABLE

DIGITAL INPUTS

CALIBRATION START

CALIBRATION BLOCK

BACK PURGING START

BACK PURGING BLOCK

DIGITAL INPUT 5

DIGITAL INPUT 6

DIGITAL INPUT 7

DIGITAL INPUT 8

PRESSURE REDUCERBURNER GAS (H )2


2or AWG20


DIGITAL INPUTSPRESSURE BURNER GAS (H ) min.2

(CABLE DIA. RANGE 2-7mm)CABLE GLAND M16

ZERO GAS (N ) min.2

CABLE 2x0,5 mm2or AWG20

ZERO GAS (N )2

PRESSURE REDUCER

PRESSURE SPAN GAS (C H ) min.n m

CABLE 2x0,5 mm2or AWG20


PRESSURE REDUCERSPAN GAS (C H )n m

(CABLE DIA. RANGE 5-10mm)CABLE GLAND M20CABLE 2x0,5 mm

2or AWG20

BACK PURGING PRESSURIZED AIR min.

PRESSURE SWITCHBACK PURGING UNIT

ETHERNET

MODBUS

-U03

RJ-11

-D11

WAN

RJ 45

-X07

RTxD-

RTxD+

2

3

SHLD

GND 5

-D06

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

-X03

4041

42

-X03

43

-X03

4544

-X03

5859

ABB has Sales & Customer Support expertise in over 100 countries worldwide. www.abb.com

The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice.

Printed in the Fed. Rep. of Germany (05.07)

© ABB 2007

10/2

38.

80 E

N R

ev. 1

ABB Automation GmbH Analytical Stierstaedter Strasse 5 60488 Frankfurt am Main Germany Phone: +49 69 793040 Fax: +49 69 79304566 EMail: [email protected]

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