ADT ADVANCE DYEING TECHNOLOGY A NEW GREEN DYEING TECHNOGY Implemented Wisteria Beraiter Chala, Nutun Bazar, Sreepur, Gazipur.

ADTADVANCE DYEING TECHNOLOGYA NEW GREEN DYEING TECHNOGY

Implemented

WisteriaBeraiter Chala, Nutun Bazar, Sreepur, Gazipur

Most of the knit dyeing industries in Bangladesh or outside the country are doing dyeing process based on 1:8 or 1:7 liquor ratio. Modern machines are doing with 1:6 or 1:5 also.

Particularly for last several years new industries are not coming due to gas and electricity connection problem.

In last 15 years land, energy, manpower, machine, dyes, chemical etc. cost percentage increased. Opposite side dyeing charge per kg not increased significantly. At present situation one factory can earn after ex-factory cost hardly 10% to 15%, not more than that.

Many factories are suffering for insufficiency of gas and electricity problem, even few factories has the machines they are not getting gas or electricity connection. In the mean time they are counting the cost of capital for the investment.

If any factory able to earn more 15% to 30% without investing extra for the machine or dyes-chemical or space, than their income volume will reach on which state that we can understand easily.

ADT OBJECTIVES

ADT objects are simple to help dyeing industries for the followings:-

1. Enhance earning more extra 15% to 30% with existing setup,

2. Increase productivity up to 30% more with existing setup,

3. Fresh water usage only 50% than before implementing ADT,

4. Resulting to reduce WTP/ETP cost 50%, so ETP plant size will smaller.

5. Improvement of dyeing finishing quality like brightness, hand feeling & shrinkage etc.

6. Energy (Gas and Electricity)saving up to 35%,

7. Reducing environmental impact 50% automatically.

8. Finally to run the factory which has the gas and electricity problem by alternate solution.

Considering above eight points seek dyeing industry become benefitted.

ADT IMPLEMENTATION TECHNICAL CONSIDERATION

When ADT implementation will start the for the existing system, than there will be:-

• No Fabric damage,• No Dyes Chemical loss,• No Machine problem,• No Shade, • No Tangle,• No Batch problem.

FINANCIAL ANALYSIS FOR ADT

Machine Capacity is 400Kg and Fabric is 160GSM

Fabric loading will be 320 KG based on 80% considering loading capacity.

In 400KG machine 420KG fabric loading means: more 31.25% extra loading. (420/320X100=31.25%).

Which is not possible without ADT

Study-A: 320 KG Fabric Processing cost in 400KG Machine without ADT

Pre & After Treament

1 Water 2560 ltr Considering 1:8 Liquor ratio

2 Types of the ChemicalsBrand name Dosing Price/kg Qty Value

3 Wetting Agent F.Zum 1.00 g/ltr 425.00 tk 2.56 kg 1088.00 tk

4 Sequestering Agent SF 40 1.00 g/ltr 200.00 tk 2.56 kg 512.00 tk

5 Ant creasing Agent CM 1.00 g/ltr 70.00 tk 2.56 kg 179.20 tk

6 Stabilizer Agent PH 0.40 g/ltr 80.00 tk 1.02 kg 81.92 tk

7 Alkaline Agent Caustic 2.00 g/ltr 78.00 tk 5.12 kg 399.36 tk

8 Bleaching Agent H2O2 3.50 g/ltr 29.00 tk 8.96 kg 259.84 tk

19 Per Oxide Killer Para 0.40 g/ltr 120.00 tk 1.02 kg 122.88 tk

10 Neutralizing Agent A/Acid 1.00 g/ltr 89.00 tk 2.56 kg 227.84 tk

11 Cationic Softener BD 1.00 g/ltr 290.00 tk 2.56 kg 742.40 tk


13 Soaping Agent Rwy 1.00 g/ltr 110.00 tk 2.56 kg 281.60 tk

3613.44 tk

Dyeing Bath

14 Types of the ChemicalsBrand name Dosing Price/kg Qty Value

15 Sequestering Agent SF40 0.50 g/ltr 200.00 tk 1.28 kg 256.00 tk

16 Leveling Agent DE 1.00 g/ltr 130.00 tk 2.56 kg 332.80 tk


18 Migrating Agent Salt 70.00 g/ltr 16.30 tk 179.20 kg 2920.96 tk

19 Alkaline Agent Soda 20.00 g/ltr 32.00 tk 51.20 kg 1638.40 tk

5237.76 tk

20 Total Costing for 320 Kg Fabric processing 8851.20 tk

One company may follow their own recipeThen processing cost will vary accordingly.

Study-B: 420 KG Fabric Processing cost without ADT



2Types of the Chemicals

Brand name Dosing Price/kg Qty Value












4742.64 tk

Dyeing Bath








6874.56 tk

20 Total Costing 11617.20 tkWit

ho

ut

AD

T i

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00

KG

Ma

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ine

42

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G f

ab

ric

pro

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ss

ing

is

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le

Study-C: 420 KG Fabric Processing cost in 400KG Machine with ADT
















2371.32 tk

Dyeing Bath Water= 2100 ltr 1:5 Liquor ratio








4296.60 tk

20 Total Costing 6667.92 tk

EXTRA MARGIN DUE TO ADT

This is totally extra for 400Kg machine 420Kg fabric processing

Extra Earning: Tk(11617.20- 6667.92) = TK4949.28

If total machine capacity is 10 Tons

Than Total Extra Margin per Month = Tk (4949.28/400)X10,000 x 25 = Tk 30,93,300/00

REFERANCE RECIPE

ADT is a Mechatron

ics process setup which

works for cost

saving, based on amount of

Dyes Chemical used, not on market

price of Dyes

Chemical. So, it is

Universal

•Electricity saving 35%

•Gas Saving 35%

•Fresh water, WTP cost and ETP cost saving 50%

•Better hand feelings, better brightness and homogeneity of dyeing.

Moreover the above financial benefit, the following benefits are there after implementing ADT.

Industry with old machines easily can fit in the market competition without buying new machines.

Purchasing cost of new machine with new technology is huge.

With old machines dyeing also possible with 1:3 liquor ratio with ADT.New Machines are designed for 1:4 ratio but production possible with1:3 ratio

WE CAN PROVIDE BEST ADVISE if the following information are available to us

1. Total production Capacity: ?2. Capacity of each Machine : ?

i. Machine Maker Name / Brand: ?ii. Year of Commissioning :?

3. Last 7 days Production report details : ? 4. Gas and Electricity Bills for last 3 months separately ?5. Recipe: ?

i. White: 5 Batch minimumii. Average Color: 5 Batch minimumiii. Black: 5 Batch minimum

6. Other Factory overhead details: ?7. Our physical inspection of the factory and meeting with the

management.

Moreover pollution can be reduced by making effluent half.

It is the best contribution for green Earth

THANK YOU

YOU ARE VALEABLE TO US

We will take care about your Productivity and Extra income

Engr. Shahid: [email protected]

[email protected]

ADT ADVANCE DYEING TECHNOLOGY A NEW GREEN DYEING TECHNOGY Implemented Wisteria Beraiter Chala, Nutun Bazar, Sreepur, Gazipur.

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