Aerial Apparatus Driver/Operator Handbook 2 nd Edition Chapter 4 — Introduction to Apparatus Inspection, Maintenance, and Testing
Aerial Apparatus Driver/Operator Handbook
2nd Edition
Chapter 4 — Introduction to Apparatus Inspection,
Maintenance, and Testing
Learning Objective 1
Describe a systematic maintenance program.
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DISCUSSION QUESTION
What is the difference between maintenance and repair?
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• Necessary for every fire department, fire brigade, and wildland fire agency
• Should identify– Which functions are performed– Who performs functions
• Dictate responsibilities of driver/operator
Maintenance Program
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• Varies from department to department
• Career — Performed at beginning of each work period
• Volunteer — Should establish procedures
Schedule for Maintenance
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• Serves as warranty claims, accident investigation, and decision to purchase new apparatus
• Procedures and transmission determined by individual department
Maintenance and Inspection Documentation
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Identify proper fire apparatus cleaning procedures.
Learning Objective 2
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• Good public relations• Allows for proper
inspection• Promotes longer
vehicle life• Negative effects
of overcleaning
Cleanliness
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Photo by Ted Boothroyd
• Newer apparatus require more gentle cleaning than older apparatus
• Once new vehicle finish is cured, nozzle or pressure washer maybe used for speed cleaning
Washing
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• Use garden hose without nozzle.
• Rinse before applying soap.
• Wash off vehicle mud, dirt, insects, soot, tar, grease, and road salts before they dry.
Washing Newer Apparatus
(Continued)
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• Wash with automotive detergent.• Do not wash with extremely hot
water.• Begin washing from top, work
downward.• Dry with clean chamois or rubber
squeegee.
Washing Newer Apparatus
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Discuss glass care and interior cleaning of fire apparatus.
Learning Objective 3
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• Clean with warm, soapy water or commercial glass cleaner.
• Use paper towels or clean cloth rags.
Glass Care
(Continued)
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• Do not use dry towels and/or rags.• Do not use putty knives, steel
wool, or other abrasive tools.
Glass Care
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DISCUSSION QUESTION
Why is it important to keep seat upholstery, dashboard and engine compartment coverings, and floor finishes clean?
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• Sweep or vacuum.• Use warm soapy water or
commercial cleaning products.• Ventilate.• Pay attention when using liquids
around electrical system.
Interior Cleaning
(Continued)
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• Do not use cleaning solvents such as acetone, lacquer thinner, enamel reducer, nail polish remover, laundry soap, bleach, naphtha, or carbon tetrachloride to clean interior surfaces.
Interior Cleaning
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• May no longer be necessary• May damage clear-coat protective-
seal finishes
Waxing
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• Do not apply until paint is six months old.
• Apply after washing and drying.• Apply according to product
instructions.• Polish out with soft cloth or electric
buffer.
Waxing (If Required)
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Clean the interior and wash and wax the exterior of a fire department apparatus.
Objective 4 is measured in Skill Sheet 4-1.
Learning Objective 4
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Describe apparatus inspection procedures.
Learning Objective 5
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• Daily walk-around inspection– Commercial vehicle pre-trip, road-
worthiness inspection– Inspection of operational readiness of
emergency equipment
• Driver/operator should review previous record inspections.
Apparatus Inspection Procedures
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DISCUSSION QUESTION
How are the sides of apparatus identified in your jurisdiction?
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• Check left (driver’s) side first.• Repeat procedure on right
(passenger’s) side.• Make sure various aspects of cab
doors are in order.• Inspect door window glass.• Ensure windows roll up and down
correctly.
Cab Left- and Right-Side Inspections
(Continued)
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• Check all steps, platforms, tool mounts, lights, and handrails.
• Check saddle fuel tanks beneath door opening.
• Check fuel filler caps.• Check the wheel.• Check each lug nut by hand.
Cab Left- and Right-Side Inspections
(Continued)
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• Look for cracks or damage around the lip of the wheel rim.
• Ensure front splash guards are in place and secure.
• Look for unusual accumulations of brake dust, rust tracks, powder, or metal fillings on wheel.
Cab Left- and Right-Side Inspections
(Continued)
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• Look for signs of rust or powder around lug nuts.
• Inspect wheel/tire assembly for other leaks.
• Visually inspect suspension components.
Cab Left- and Right-Side Inspections
(Continued)
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• Look for defects or wear involving the springs, spring hangers, shackles, U-bolts, and shock absorbers.
• Ensure that springs do not have cracked or broken leaves.
Cab Left- and Right-Side Inspections
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• Ensure tire types match.• Make certain that all tires are same
size and have same the weight ratings.
• Check speed ratings.• Check proper tread depth.• Check valve stem.• Ensure valve stem caps are in place.
Tire Types and Condition
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• Check inflation to manufacture's recommended tire pressure.– Maximum tire pressure imprinted on
exterior is NOT recommended operating tire pressure.
– Check GVWR placard or tire manufacturer's recommendation for correct operating pressure.
Tire Inflation
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• Construction type• Tire maximum load in pounds• Tire maximum psi pressure• Traction index• Temperature index• Tread wear index
Tire Sidewall Information
(Continued)
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• Ply rating• Size code • Maximum safe speed rating• The word “regroovable”• Serial number• DOT number
Tire Sidewall Information
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• Note any significant body damage.• Look beneath for damage to tow
hooks, front axle, steering system, or piping.
• Look for loose, bent, worn, damaged, or missing parts.
• Check frame and chassis components.
Front of Vehicle Inspection
(Continued)
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• Check condition of windshield and wiper blades.
• Check running lights and emergency lights.
• Check audible warning devices.
Front of Vehicle Inspection
(Continued)
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• Check emergency equipment located on front bumper
Front of Vehicle Inspection
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Photo by Pat McAuliff
Courtesy of Ron Jeffers
• General inspection procedures
• Rear duals• Automatic
snow chains
Body-, Passenger-, and Driver-Side Inspections
(Continued)
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Photo by Ted Boothroyd
• Compartment doors• Hose • Exterior equipment• Reflective striping
Body-, Passenger-, and Driver-Side Inspections
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• Running and warning lights• Equipment in rear compartments• Cabinet doors• Equipment stored on outside rear area• Hose beds• Equipment stored in hose bed• Inspecting a quint
Rear of Vehicle Inspection
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• Seats and mirrors• Start engine• Seat belts securely mounted and
operate without binding• Buckles open and close freely• Tilt/telescopic steering wheel
In-Cab Inspection
(Continued)
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• Gauges on dashboard
• Check equipment for usability
• Controls located in cab
In-Cab Inspection
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Photo by Ted Boothroyd
• Must be in proper working order and securely stowed
Rescue and Fire Fighting Equipment
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• Prevent an overload of vehicle’s electrical generation system.
• Incorporate a load sequencer and load monitor.
Electrical Load Management System
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• Check adjustment of clutch pedal for insufficient or excessive free play.
Manual Shift Transmission
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• Test air compressor governor cutout pressure.
• Test air compressor governor cut-in pressure.
• Test air leakage.• Test low-pressure warning signal.
Braking Tests
(Continued)
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• Test spring brakes for automatic actuation.
• Check rate of air pressure buildup.• Test service brakes.• Test parking brake.• Test slack adjusters.
Braking Tests
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DISCUSSION QUESTION
What should be done if any of the tests indicate the brakes do not perform in accordance with state or provincial requirements?
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• May be performed before engine is started
• Most checks should not be done while engine is running
Engine Compartment Inspection
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• Check level and/or control mechanism.
• Ensure hold-open device is latched.
• Check cab latches.• Check cab lift motors and pumps.
Tilt-Cab
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• Engine (crankcase) oil level• Engine air filter• Emergency shutdown• Exhaust system• Radiator coolant (antifreeze) level• Cooling fan
Minimum Inspection of Engine Compartment
(Continued)
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• Windshield washer fluid level• Battery condition• Automatic transmission fluid level• Manual transmission oil level• Power steering fluid level• Brake fluid
Minimum Inspection of Engine Compartment
(Continued)
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• Air system• Belts• Leaks• Hoses and supply lines• Electrical wiring• Steering linkage
Minimum Inspection of Engine Compartment
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• May be required of driver/operator• Helps prevent costly repairs• Reduces out-of-service time• Effectiveness• Oil number
Chassis Lubrication
(Continued)
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• Duties• Automatic vehicle
lubrication systems
Chassis Lubrication
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Perform a test of the air brake system.
Objective 6 is measured in Skill Sheet 4-2.
Learning Objective 6
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Perform a walk-around routine maintenance inspection.
Objective 7 is measured in Skill Sheet 4-3.
Learning Objective 7
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Perform an in-cab operational inspection.
Objective 8 is measured in Skill Sheet 4-4.
Learning Objective 8
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Perform an engine compartment inspection.
Objective 9 is measured in Skill Sheet 4-5.
Learning Objective 9
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• May be required after long periods of inactivity or improper drain of electrical system
• Generally performed with battery charger
• Procedure• Jump starting considerations
Charging Batteries
(Continued)
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Charge an apparatus battery.
Objective 11 is measured in Skill Sheet 4-6.
Learning Objective 11
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• Level of hydraulic fluid• Stabilizers• Turntable assembly• Lower control pedestals• Platform control console• Communications system
Visual Inspection
(Continued)
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• Breathing air supply system• Extension/retraction system• Elevation/lifting cylinders• Various sections of aerial device• Elevating platform assembly
Visual Inspection
(Continued)
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• Ladder rungs• Waterway system• Equipment attached
to end of aerial device fly section
Visual Inspection
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• Park apparatus in suitable location for operating aerial device.
• Transfer power from drive train to aerial device hydraulic system.
• Check operation of stabilizers.
Operational Inspection
(Continued)
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DISCUSSION QUESTION
What is indicated if the truck begins to lean toward one side or the other after the stabilizers have been deployed for a while?
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• Raise and extend the aerial device.
• Rotate aerial device.
Operational Inspection
(Continued)
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• Check manual locking devices.• Test operation of auxiliary
equipment.• Stow aerial device and stabilizers.
Operational Inspection
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Inspect a fire apparatus aerial device.
Objective 13 is measured in Skill Sheet 4-7.
Learning Objective 13
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Identify various apparatus testing methods.
Learning Objective 14
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• Performed immediately after construction and yearly afterward
• Required by insurance industry• Conform to NFPA® 1911• Preservice tests• Service tests
Testing
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• Determines aerial device is capable to handle weight it is rated to carry
• May not be a totally accurate• Good indication that a static load
can be supported at the tip• If only static load tests are
conducted, not accurately tested
Load Testing
(Continued)
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• Used to inspect structural components without physically altering, placing under load or stress, or otherwise damaging or causing wear
• Involves equipment and expertise not found in most fire departments
• Performed by independent testing agencies
Nondestructive Testing
(Continued)
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• Liquid penetrant • Radiographic • Hardness• Acoustic emission inspections
Nondestructive Testing
(Continued)
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• Operational Testing — Performed to determine that the hydraulic system and structural mechanisms are performing in proper manner and in accordance with manufacturer’s specifications
Nondestructive Testing
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• Manufacturer testing• Certification testing• Acceptance testing
Preservice Tests
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DISCUSSION QUESTION
What should be done if an apparatus does not pass an acceptance test?
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Test the operation of an elevating platform aerial apparatus.
Objective 15 is measured in Skill Sheet 4-8.
Learning Objective 15
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Test the operation of a water tower apparatus.
Objective 16 is measured in Skill Sheet 4-9.
Learning Objective 16
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Summary
• Modern aerial apparatus are large, complicated, and expensive pieces of fire equipment and must be kept in a state of good repair and operational readiness.
(Continued)
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• It is the driver/operator’s responsibility to ensure that aerial apparatus are clean, well maintained, in good repair, and thoroughly inspected.
• Driver/operators should be aggressive with regard to the inspection of the aerial apparatus and should report any problems found during an inspection.
Summary
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Review Questions
1.What is the difference between maintenance and repair?2.Why should new apparatus be washed with cold water?3.What type of inspections are conducted when the driver/operator performs the daily walk-around inspection?
(Continued)
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Review Questions
4.What danger arises from testing audible warning devices inside a building?5.What are some guidelines that should be used when performing a compartment door inspection?
(Continued)
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6. What is the purpose of an electrical load management system?7. What tests should be performed as part of a complete in-cab air-brake test?
Review Questions
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