Adhesive Pumps for Non-Stop Production in Solventless ...

Adhesive Pumps for Non-Stop Production in Solventless Lamination

www.twinengineers.com

300+Installations,

Globally

Mono-Component Adhesive Pump (200 L Drum)

2K Adhesive Dispensing Pump

Wifi and Mobile enabled Pumps with advanced controls, near-zero maintenance and years of uninterrupted production

NEWLaunch

Scan QR Code

WATCH VIDEO

Now IoT Enabled

Automated GSM Controls

Connect Laminator to the Pump

Automated shift-wise Email reports

India’s highest selling 2K Adhesive Mixer for over 10 yearsTwin has been working as a trusted partner with India's top

Laminator manufacturers since the last 10 years. Twin's PackPump,

owing to its revolutionary features, has quickly become the first

choice for Manufacturers, End users and large-scale FMCG

companies switching to solventless lamination, to emerge as the

largest selling 2K Pump (Mixer) in India.

R H EngineeringAhmedabad

K M EnterprisesSilvassa

SURYA

ENGINEERING

Decent

Engineering

Proven for all major brands of

adhesive materials including Brilliant, Toyo, Henkel, Dow, Uflex, Morchem,

Orchem and many others...

Proven across every type of packaging

material such as BOPP, Polyester Films,

Metalised Films and Foils and more...

TWIN ENGINEERS l SOLVENTLESS ADHESIVE PUMPS l 02

German precision to deliver mixing, total control & reliability in lamination process


Level Sensor OH

0Temp. ( C)

Tank Level (Ltr.)

OH Pressure

NCO Pressure

OH

GSM

Flow RateRatioAct.Ratio

Set

Level Sensor NCO

0Temp. ( C)

Tank Level (Ltr.)

NCO

Features

Homogeneous mix with

static mixer

Imported parts & components

Advanced PLC controls

Dual temperature control

Precision gear mixing

Working principle of 2K Pack Pump

Get Insights that matter withIndustry’s First IoT Ready 2k Adhesive Pump

The new NextGen Pack Pump from Twin Engineers comes with power packed IoT features to boost the productivity and reduce the costs in solventless lamination. The Pump gives you deep process insights in to production and quality, and the freedom to monitor the production of your Laminator from anywhere.

The reports are available on mobile or can be accessed by installing a web client on one of your computers. The real-time data is available on both the devices and reports for each job or shift generated automatically.

2/5/20175:18:47 PM

NewIncidentAlert

Preventive maintenance

with automated alerts for faults

Smart Production dashboards for GSM, Mixing Ratio, Utilization,

Adhesive Consumption

Quick reference E-manuals, assembly & maintenance videos

accessible through HMI

Just scan a QR Code on your 2k Pump from Twin's Instant Service

App to register your service call

MORE >>

BATCH

1BATCH

2BATCH

3BATCH

4

RESIN

HARDNER

ACCELERATOR

SILICA

Real-time IoT ReportsAdhesive Level monitoring

Alarm when NCO/OH level is low

Automatic line stop, if tank is empty

Job & Roll wise Adhesive consumption

Adhesive consumption rate (kg/min)2On the Fly GSM (g/m )

OEE ReportsPump and Laminator Availability

GSM Analysis

Actual Production Time

Faults per day or shift

Alarm Time for Pump and Laminator

OptionalMultiple-Tank Management in case

of auto refill

Features Specification

Floor Area 1.3m (L) X 0.8m (W) X 1.5m (H)

Pneumatic Compressed Air (6 bar)

Flow Rate 4.8 LPM and 8 LPM (for 1:1 ratio)

Tank Size 60 Ltr.

Power 3 Phase, 440 VAC, 50 Hz (Connected Load 2.5 Kw)

Suitable for Laminator speed - Up to 500 mts/min Material viscosities - More than 20k cps

2K Pack Pump for Adhesive Dispensing in Solventless Lamination

Compact design

Independent temperature set points

Temperature sensors in each of the tanks

Variable flow in sync with the consumption

Twin's 2K Pack Pump for adhesive dispensing is designed to cater to high flow rate needs in the

lamination process and is suitable to mix materials with wide range of viscosity.

PRODUCT TWIN ENGINEERS l SOLVENTLESS ADHESIVE PUMPS l 04

EthernetLAN

Connection

2/2/20165:18:47 PM

Hose Temperature Reached, Press PurgePB For Ack. ContinuousMode

RatioB Gm for 100 A

000%

DOSAGE

ACm3

000

000

000

000

0C

00.0

BCm3

000

000

000

000

0C

00.0

CALIBRATE

AGrams

00.0

00.0

BGrams

00.0

00.0Gm/cm3

CALIBRATE

Easy calibration to get precise component consumption

Easy Calibration Intelligent Temperature Control

Ensures minimum start-up time

2/2/20165:18:47 PM


OH

000.0000.0

PV

SV

NCO

000.0000.0

PV

SV

Transfer Hose

000.0000.0

PV

SV

Disp. Hose

000.0000.0

PV

SV

2/2/20165:18:47 PM


LaminaterRunning Speed

000.0 mtr/m

Web Rolar Rotas per Pulse

00000000

Material Width(mm)

0000.0

Laminater Material

0000000000.0

0000000000.0

Meter

Sq.Meter

Tank Level

000 LtrOH

NCO 000 Ltr

Averagevalue

of the lastdosages

00 00

ResetTrend

4

3

2

1

0

4

3

2

1

0

SettingGSM

Actual GSM calCycles [Nos.] 0000000 Average

GSM000.00

GSM Calculations

2Continuous GSM (G/m )calculations

On the fly flow rate adjustment

Easy to operate, highly advanced PLC control panels and touch based HMI Controller

ADVANCED ELECTRONIC CONTROLS

Alarms to indicate low component level in the tanks

CONTINUOUS TANK LEVEL MONITORING

Double hoses with precise temperature control to minimize the start-up time

HEATED HOSES

Connect your Laminatorwith Twin's Pack Pump

– Gear Metering Systems

– Ratio accuracy & continual monitoring

– Homogenous mix

– Electronically controlled shot size

– Vacuum Potting for complex profiles

Auto-refil System from200 L Drums

Automated GSM control

Saves material by quickly adjusting the Laminator

speed as per on-line GSM calculations

Single screen control

To monitor and operate the key parameters on

Laminator and Pack Pump

Ultrasonic level sensor for NCO/OH

Min/max levels for NCO/OH

LED indicator & buzzer for minimum level

Insulated heated hoses

Silica gel breather

Specialities


PRODUCT TWIN ENGINEERS l SOLVENTLESS ADHESIVE PUMPS l 06

Mono Component Pump

The IntelloPack Mono Component Pump comes

with exclusive technology featuring advanced

PLC based controls, user friendly HMI and facility

to log production data. Further, the Pump can be

easily integrated with the Laminator to provide

seamless production, improved productivity and

material savings.

FeaturesPLC & HMI equipped Pump

Temperature & Pressure Indicator

Production Data Logging

GSM/Current Cycle Status

Integration with Laminator HMI

Heating in Fishing Pipe, Dispensing Pump and the Hose

Temperature indicator

Pressure Indicator for dispensing line

Ram Plate with Nitrogen Purging Port

Level Sensor (optional)

Key Benefits

Ready to dispense in under 20 mins

Highly precise temperature control (+-2˚C)

Temperature Interlock, the pump will dispense only when the material reaches the set temperature

Current GSM will be communicated to the laminator to adjust the speed of roller

Tower Lamp alarm in case of temperature & pressure faults

Adjustable Flowrate

No external heating required

Easy loading and unloading for the drum with roller arrangement

Ideal for

Ideal for Lamination of Paper to Polyester and Paper to Metalised Foil Lamination

GSM 1.5 to 5

0 0Temperature 80 c to 120 c

Laminator Speed up to 400 mpm

PRODUCT

Mono Component Pump

Features

Heating arrangement in Fishing Pipe, Dispensing

Pump and the Hose

Temperature Indicator

Dispensing Line Pressure Indicator

Ram Plate with Nitrogen Purging Port


Ideal for

GSM 1.5 to 5

0 0Temperature 80 c to 120 c

Laminator Speed up to 400 mpm

Twin has always believed that the success of

automation is in its implementation. Teaming up

with leading laminator manufacturers, Twin

conducts exhaustive training for Operators of

solventless lamination machines. The focus of the

training is to help the Operators to achieve the best

productivity and quality for their lamination using

Twin's Adhesive Dispensing Pumps.

Operator Training Programs

Ideal for Lamination of Paper to Polyester and Paper to Metalised Foil Lamination

Key Benefits

Ready to dispense in under 20 mins

Highly precise temperature control (+-2˚C)

Temperature Interlock, the pump will dispense only when the material reaches the set temperature

Current GSM will be communicated to the laminator to adjust the speed of roller

Tower Lamp alarm in case of temperature & pressure faults

Adjustable Flowrate

No external heating required

Easy loading and unloading for the drum with roller arrangement

Twin's Pump has helped us to achieve seamless production and an average of 150 tons of production is done on our laminator. It's trouble-free & ease of operation has helped us to achieve growth in our business.

Flexible packaging solution provider in Kanpur

It’s trouble-free & ease of operation has helped us to achieve growth in our business. We are also satisfied with the after sales service & the spares support.

Leading packaging company

in Nigeria

TWIN's pump has helped us to achieve seamless production & an average of 100 tons of production is done on our laminator.We are also satisfied with the after sales service andthe spares support.

A leading exporter of flexible

packaging from Gujarat

NextGen Pump - the first choice in Adhesive Mixing and Dispensing for Solventless Laminator manufacturers and users around the world.

Global Sales and Service Support

TURKEYPlasto Group

Ebru Pocan

Mob: +90 (532) 528 48 46

Email: [email protected]

THAILANDDuraex D Co Ltd.

Apai Ananthset

Mob: 66616626561

Email: [email protected]

Adhesive Pumps for Non-Stop Production in Solventless ...

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