Adding additional properties to high performance glass ...hubilo-o4mlunccwnbtnhr.stackpathdns.com/zak_presentation/...PPT.pdf · Adding additional properties to high performance glass

Adding additional properties to high performance glass through interlayers

Sandeep [email protected]

m: +44 740 88 50523

London, October 4, 2017

mailto:[email protected]

Glass is a fantastic material

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Shanghai Tower, China

Louis Vuitton Museum, ParisMarina Bay Sands, Singapore

but sometimes it breaks.

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Accident

Hurricane

Vandalism

NiS

Why laminated SAFETY glass?

4

Glass

Glass

Interlayer

Laminated Glass

SentryGlas (SGP) Ionoplast and Trosifol PVB interlayers

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Guardia Civil trying to enter a polling station in Catalonia on Sunday October 1, 2017

Glass Safety- Media coverage of falling glass panels- Legal Class Actions across the World

- Growing interest in post glass-breakage safety

Key driversCodes and Standards

Growing in Europe Balustrades - Canada & US in 2016, India in 2017

Next wave : post glass breakage safety

BS EN 356: Glass in building Security glazing - Resistance against manual attackBS EN ISO 12543: Glass in building - Laminated glass and laminated safety glassBS EN 14449: Glass in building - Laminated glass and laminated safety glass - Evaluation of conformity/Product standardBS EN 12600: Glass in building Pendulum test Impact test method and classification for flat glassBS EN 13541: Glass in building - Security glazing - Testing and classification of resistance against explosion pressureBS 476 Fire tests on building materials and structuresBS 6262: Glazing for buildings

CWCT TN 66: Safety and fragility of overhead glazing: guidance on specificationCWCT TN 67: Safety and fragility of overhead glazing: testing and assessmentCWCT TN 68: Overhead glazingCWCT TN 69: Selection of glass to prevent falls from heightCWCT TN 98: Fire performance of facades - Guide to the requirements of UK Building Regulations

Different laminated safety glass for different needs

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ComfortStructural

Decorative Security

Different laminated safety glass for different needs

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Comfort Structural

Decorative Security

Ultra Clear Interlayers for Ultra Clear Glass

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SentryGlas vs standard PVB

Standard PVB vs Ultra Clear PVB

- Select the right Clarity of the interlayers for use with Low iron / Ultra Clear Glass- SentryGlas ionoplast and Trosifol UC (UltraClear) PVB have a low Yellowness Index (YID)

October 30, 2017 10

Project Status: Ongoing Total Sqm: 35,000 Sqm (faade Application)ARCH: Mr. Anupam Dey Product: Trosifol Ultra Clear 1.52mmFabricator: Glasswall Systems Laminator: Saint Gobain India & Art & Glass

Glass Construction5mm Planilux HS /1.52mm Trosifol BGR 20/ 5mm Planilux HS + 16mm Air Gap + 6mm Planitherm HS

Ultraclear faade: IndiaBulls BLU, Mumbai

Trosifol Color & Tints Portfolio*

* The colour samples are merely intended for illustration purposes. Custom colours are available on request.

RedColour code R.30

Light GreenColour code G.80

Sky BlueColour code B.54

Medium BlueColour code B.37

VioletColour code V.30

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Trosifol Black & White Portfolio*

* The colour samples are merely intended for illustration purposes. Custom colours are available on request.

Brilliant Black (S.00) Diamond White (W.00) Shining White (W.17) White Translucent Sand White

100% opaque 100% opaque Approx. 10% light transmittance

Approx. 55% light transmittance

Approx. 70% light transmittance

Trosifol Business 12October 30, 2017

Trosifol Decorative Glazing projects

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Different laminated safety glass for different needs

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Comfort Structural

Decorative Security

Trosifol Acoustic

Urbanization forces people to live close together. Acoustic pollution causes serious health issue and reduces the concentration of human beings.

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16

17

10

20

30

40

50

60

Soun

d Red

uctio

n In

dex R

[dB]

Frequency f [Hz]

10mm Annealed Glass

55.2 SentryGlas 0,89mm

55.2 TROSIFOL ES 0,76mm

55.2 TROSIFOL BG 0,76mm

55.2 TROSIFOL SC+ 0,76mm

55.2 TROSIFOL SC 0,76mm

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Acoustic Performance Estimation GuidelineMonolithic Acoustic PVB Laminate

Interlayer Rw (C,Ctr)[dB]

Annealed glass 10mm 33 (-1/-2)

SentryGlas 0,89mm 35 (-2/-3)

TROSIFOL ES 0,76mm 35 (-1/-3)

TROSIFOL BG 0,76mm 35 ( 0/-2)

TROSIFOL SC+0,76mm 38 (-1/-3)

TROSIFOL SC 0,76mm 38 ( 0/-2)

Thumb ruleMonolithic Laminatewith acoustic PVB: +4 dB

+ 4-5dB

Diagramm1

30.232.931.831.727.927.6

31.229.829.730.425.729.3

31.530.528.830.822.927.1

31.128.830.231.127.429.7

27.229.128.729.228.829.2

23.8262626.527.828.9

26.829.92929.230.829.5

26.530.829.129.130.631

30.432.231.93232.733.1

32.533.633.633.634.534.7

34.435.335.135.437.235.9

34.53534.93638.437.7

32.332.632.834.439.539.1

29.831.131.333.24039.7

29.530.931.732.740.739.5

35.436.137.237.539.538.8

3939.139.840.840.539.6

42.741.742.74444.144.2

46.74546.548.248.148.8

10mm Annealed Glass

55.2 SentryGlas 0,89mm

55.2 TROSIFOL ES 0,76mm

55.2 TROSIFOL BG 0,76mm

55.2 TROSIFOL SC+ 0,76mm

55.2 TROSIFOL SC 0,76mm

Frequency f [Hz]

Sound Reduction Index R [dB]

Data

Frequenz55.2 TROSIFOL ES 0,76mm55.2 TROSIFOL SC+ 0,76mm55.2 SentryGlas 0,89mm55.2 TROSIFOL BG 0,76mm55.2 TROSIFOL SC 0,76mm10mm Annealed Glass

50

8031.827.932.931.727.630.2

10029.725.729.830.429.331.2

12528.822.930.530.827.131.5

16030.227.428.831.129.731.1

20028.728.829.129.229.227.2

25026.027.826.026.528.923.8

31529.030.829.929.229.526.8

40029.130.630.829.131.026.5

50031.932.732.232.033.130.4

63033.634.533.633.634.732.5

80035.137.235.335.435.934.4

100034.938.435.036.037.734.5

125032.839.532.634.439.132.3

160031.340.031.133.239.729.8

200031.740.730.932.739.529.5

250037.239.536.137.538.835.4

315039.840.539.140.839.639.0

400042.744.141.744.044.242.7

500046.548.145.048.248.846.7

&F

Page &P

Tabelle1

Tabelle2

Tabelle3

How can I achieve noise insulation,reduce weight of the construction and save costs?

Laminated Glass

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5 m

m

5 m

m

Acoustic laminated glass

5 m

m

5m

m

Rw = 35dB

Rw = 36dB

0.76mm Trosifol Clear PVB 0.76mm Trosifol SC (Sound Control) PVB

10 m

mMonolithic Glass

Rw = 33dB

3 m

m

3 m

m

Rw = 38dB

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Laminated Glass Acoustic Laminated Glass

Rw = 38dB

Rw = 40dB6 m

m

3 m

m

3 m

m

6 m

m

4m

m

4m

m

6 m

m

4m

m

4m

m

Rw = 41dB

How can I achieve noise insulation,reduce weight of the construction and save costs?

0.76mm Trosifol Clear PVB 0.76mm Trosifol SC (Sound Control) PVB

Trosifol Sound Control

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SC Multilayer

Risk of Orange peel

Yes, standard and color

Yes

Low

Excellent

Standard PVB

Great / Good

Yes, standard and color

Yes

Low (Trosifol UltraClear)

Good

Optic

Films Combination

P2A

Yellowness Index

Acoustic performance

SC Monolayer

Great / Good

No

No

Low

Excellent

Select the right interlayer for Sound control and optical performance

Trosifol Sound Control

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New York Pierhouse, Trosifol Sound Control

Town Hall Troisdorf, Trosifol Sound Control Sky Tower Poland, Trosifol Sound Control

Trosifol Sound Control

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Met Office, Exeter

Source: Willmott Dixon

Trosifol Sound Control

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BUPA HQ, Salford

Source: FK Group

Natural-UV vs UV Extra Protect

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Differet laminated safety glass for different needs

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Comfort Structural

Decorative Security

Severe Weather ProtectionMore hurricanes, typhoons and tornados

+50% strength & length of hurricane in 30 yearsNew Requirements in Building Codes

Increasing need for Security globally

Man-made Security ThreatsTerrorist attacks and civil unrest are on the rise>500% terrorist incidents in the last 10 years

Bullet, Bomb-blast and anti-intrusion solutions needed

Hurricane-resistant facades

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Porsche Design Tower, Florida, USALaminator: Cardinal GlassDeveloper: Dezer Developments Porsche Design GroupInterlayer: SentryGlas

Miami Art Museum, Florida, USALaminator: SedakInterlayer: Trosifol XT Ultraclear

Interlayers for Extreme Security needs

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Ballistic ResistanceAnti-Intrusion Glazing SentryGlas, Trosifol &

Spallshield can meet ballistics-resistance test standards in constructions that are lighter-weight, thinner and more durable

Used where resistance to bullet penetration and spall is desirable:- Residential buildings- government/public buildings- armoured vehicles

Security and protection against terrorist attacks, vandalism and thefts

Most common standards for security testing and glazing- Anti-Intrusion Glass- Bullet Resisting Glass- Blast-Resisting Glass

Blast Performance LSG can be designed for blast-

resistance, to help let in light &keep out trouble

Blast-resistant glazing can be used to reduce the hazards associated with an explosion

Add Spallshield CPET for a final layer of ballistic protection

Interlayers for Bomb-blast glazing SentryGlas & Trosifol

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Different laminated safety glass for different needs

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Comfort

Decorative Security

Structural

What is Structural Glazing?

Examples of Structural Glazing Balustrades Overhead & Canopies Floors & Stairs Large Windows Curtain Walls Fins, screens and louvers Point-fixed systems, open edge systems

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SentryGlas Ionoplast Interlayer

Over 19 years of proven field performance

Available in both roll and sheet form (upto 3210mm wide)

Caliper ranges from 0.76mm to 3.04mm

Available in Ultra Clear and in Transluscent White

Highest level of structural performance of any interlayer

Excellent post breakage performance over a wide range of temperatures

Reduction of glass weight of up to 50% is possible

High Clarity Ideal for Low Iron UltraClear Glass

Excellent Edge Stability and Sealant compatibility

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Enhanced Post Glass breakage safety

0.89mm SentryGlas

1.52mm PVB

12mm laminated glass with different interlayers

Source: LinkedIn

Structural PVB : Trosifol Extra Stiff (ES)

Stiff PVB available in rolls of 0.76mm thickness and upto Jumbo widths (3210mm)

Excellent post breakage performance temperatures at temperatures UPTO 30C

Maximum strength for minimum deflection at minimum laminate thickness for temperatures up to 30C

High Clarity- Best clarity of any PVB

Lower cost than ionoplast interlayer

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Post Breakage Performance at room temperature

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Performance at +21 C / 70F

Only SentryGlas (0.89 mm and 1.52mm) and Trosifol ES sustained loads of 400 Kg. PVB could not sustain a 100Kg load

SentryGlas 0.89mmTrosifol ES 1.52mmStandard PVB 1.52mm

Post Breakage Performance at elevated temperature

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Performance at +50 C / 131F

SentryGlas ionoplast0.89mm

Trosifol ES 1.52mm laminate

Standard PVB 1.52mm

Only SentryGlas ionoplast (0.89 mm or 1.52 mm) could sustain a 100 Kg load for 30 minutes

Trosifol family of Structural Interlayers

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SentryGlas interlayer and Trosifol ES interlayer are both high modulus stiff interlayers which provide a range of performance to meet all of your structural glazing demands

SentryGlas IonoplastTrosifol Extra Stiff (ES) SentryGlas is specified in the

application because of its unique properties

Application requires the highest structural performance over a wide temperature range

Open edge applications or sealant compatibility

Thinner glass construction is highlypossible

Open Edge Applications

Application requires a structural interlayer

Design temperatures up to 30C Lower cost may be possible

When to use?

Interlayer performance comparison

39* With an exception of Trosifol UC (UltraClear) PVB Interlayer

Interlayer performance comparison Salt Spray Test

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How can Trosifol support you

Finite Element Analysis (SJ Mepla, SG Calc)

Effective thickness method (ASTM E1300-09)

Thermal breakage Windows Glass design Bomb blast performance

Wingard suite of tools (ARA) Thermal and energy performance

Lawrence-Berkeley National Labs (LBNL), Optics, Window, Therm

Test design support Miami Dade County

Consultancy Services Laminated Glass Expertise Interlayer advice and selection Kuraray Network of Laminators : glass

fabricators capabilities Glass and Lamination training Building Codes monitoring Technical support and standard tests

(Adhesion) New Applications development and

tests Global technical support team with 3

technical Labs in Korea, Germany and USA

Online Strength calculator Technical Design Guide for Structural

engineers list of Compatible Sealants

Library of technical papers and test reports

List of Glazing systems tested for hurricane glazing

Laminated Glass News Newsletter

Online tools

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Trosifol : Your Partner for Laminated Glass

Trosifol - World of Interlayers 42

Thank You!

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www.trosifol.com

Adding additional properties to high performance glass through interlayersGlass is a fantastic materialbut sometimes it breaks.Why laminated SAFETY glass?Slide Number 5Key driversDifferent laminated safety glass for different needsDifferent laminated safety glass for different needsUltra Clear Interlayers for Ultra Clear Glass Ultraclear faade: IndiaBulls BLU, MumbaiTrosifol Color & Tints Portfolio*Trosifol Black & White Portfolio*Trosifol Decorative Glazing projectsDifferent laminated safety glass for different needsTrosifol AcousticSlide Number 16Slide Number 17Acoustic Performance Estimation GuidelineMonolithic Acoustic PVB LaminateHow can I achieve noise insulation, reduce weight of the construction and save costs?How can I achieve noise insulation, reduce weight of the construction and save costs?Trosifol Sound ControlTrosifol Sound ControlTrosifol Sound ControlTrosifol Sound ControlNatural-UV vs UV Extra ProtectDifferet laminated safety glass for different needsIncreasing need for Security globallyHurricane-resistant facadesInterlayers for Extreme Security needsInterlayers for Bomb-blast glazing SentryGlas & TrosifolDifferent laminated safety glass for different needsWhat is Structural Glazing?SentryGlas Ionoplast InterlayerEnhanced Post Glass breakage safety Structural PVB : Trosifol Extra Stiff (ES) Post Breakage Performance at room temperaturePost Breakage Performance at elevated temperatureTrosifol family of Structural InterlayersInterlayer performance comparisonInterlayer performance comparison Salt Spray TestHow can Trosifol support youTrosifol : Your Partner for Laminated GlassThank You!