Adapter Engine Bleed Test

GSE&Tools Technical Liaison Manager mailto: [email protected] Customer Services web site: www.airbus.com Airbus Central Entity 1 rond point Maurice Bellonte 31707 Blagnac Cedex – France

HISTORY:

TEB Issue No: Change description: Drawing Issue: Category: 2 Incorporation of an electrical cable E mandatory 3 User guide created F mandatory 4 Tool test 1 modified H mandatory

Page: 1 Date: 21/10/2013

Tool / Equipment Bulletin No: 380-A3012 Issue No: 4

MANDATORY MODIFICATION EFFECTIVITY: A380 PART NUMBER: 98L36103002000 DESIGNATION: ADAPTER ENG BLEED TEST SET DESCRIPTION: This tool is used to test the engine bleed system. TOOL STATUS: N/A NOTE: N/A. REASON FOR CHANGE: Tool PERIODIC TEST and MANUFACTUREUR REQUIREMENTS amended. (See chapter 8 of User guide attached below) MODIFICATION INSTRUCTION: -User guide (p.16) and manufacturer requirements (on drawing) updated. 1) Close the regulator 7 2) Adjusting pressure at the entrance (7) under 203 psi 3) Fully open the regulator 7 4) Adjusting pressure at the entrance to 203 psi. 5) Test time: 2 minutes

To be sure that safety valve is not trigger. To be sure there are no leakage.

6) Increase pressure to 326 psi

To be sure that pressure P display on the manometer (4) is P 217 psi -User guide to be attached to the toolbox.

SEMSD BLEED SYSTEM TEST SET 14/05/2013

DEPARTMENT DESIGNATION

Equipment: 98L36103002000 Revision: B00

User guide

Page 1 of 19

Name: P/N:

BLEED SYSTEM TEST SET 98L36103002000

USER GUIDE




User guide

Page 2 of 19

Validation

Airline Name Department Date Signature

Done by Airbus F. Garson SEMSD 14.05.2013

Checked by Airbus E. Riviere SEMSD 14.05.2013

Validated by

Revisions

Revision Modified pages Description

A All Initial instructions

B 16 Tool test 1 modified




User guide

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Contents

1- Putting in service _________________________________________________ 4

2- General instructions ______________________________________________ 5

3- Description of tool ________________________________________________ 6

a. Items _________________________________________________________ 6

b. Maximum pressure of use _________________________________________ 7

4- Storage/Handling ________________________________________________ 8

c. Storage _______________________________________________________ 8 Storage condition _________________________________________________ 8 Storage case _____________________________________________________ 8 Storage box implantation ___________________________________________ 9

d. Handling _____________________________________________________ 10 Handling of case: ________________________________________________ 10 Handling of items: ________________________________________________ 10

5- Installation/Removal _____________________________________________ 11 Before installation ________________________________________________ 11

6- Use of machine _________________________________________________ 12

a. Recommended personal protective equipment ________________________ 12

b. Assembly / Disassembly of tool ____________________________________ 12

c. Driver’s cab of the tool __________________________________________ 12

d. Normal use ___________________________________________________ 13

e. Incorrect use prohibited _________________________________________ 15

7- Servicing and maintenance _______________________________________ 15

f. General ______________________________________________________ 15

g. Specific maintenance ___________________________________________ 15

8- Tool Test ______________________________________________________ 16

9- Removing from service ___________________________________________ 17

10- Scrapping ______________________________________________________ 17

11- Appendices _____________________________________________________ 18




User guide

Page 4 of 19

1- Putting in service Before using the tool, you must be sure that you have: _____a CE declaration for the tool,

_____a CE declaration for the standard items on the tool,

_____ a commissioning declaration,

_____utilisation and maintenance instructions,

_____the declaration of last test of tool under load,

_____an up-to-date and in-order maintenance book,

_____knowledge of the AMM task relevant to the use of the tool.

A manufacturer's plate must be placed on the tool, it must include:

_____the name and address of the manufacturer,

_____the tool number,

_____the year of manufacture,

_____the serial number,

_____the regulatory "CE" marking,

_____the weight of the tool,

_____the SWL of the tool,

_____if the tool is mobile, its maximum speed.

Doc

umen

ts

On

tool




User guide

Page 5 of 19

2- General instructions a. Before using the equipment, you must, to ensure safe use of the tool and its efficiency,

read these instructions for use and comply with all recommendations given.

b. The instructions for use are not a training manual.

c. These instructions for use must be placed at the disposal of all operators.

d. Read and keep legible the instructions given on the tool. Do not use the tool if the markings are not legible.

e. When not in use, the operator will preserve the tool from all uncontrolled operations.

f. Before each use, check that the machine is in good condition.

g. Never use the tool if it is visibly not in good condition.

h. Never apply a load or a force to the tool greater than the maximum operating load.

i. Name of the manufacturer responsibility is limited to the installation/removal and utilisation configuration described in these instructions. Any use not in compliance with the instructions for use may lead to risk of damage to persons, goods or the environment.

j. Name of manufacturer declines all responsibility for the consequences of all modifications made to the tool outside of his control.

k. Read the safety regulations applicable to the tool and strictly apply them.

l. The head of the plant is responsible for enforcing the prevailing "user's regulations".

m. The tool can be used only by capable, trained and competent operators.




User guide

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3- Description of tool

Name: BLEED SYSTEM TEST SET

P/N: 98L36103002000

Manufacturer:

CE marking: YES

Year of manufacture:

Essential function:

This tool is used to check the engine bleed air supply system.

Weight of tool: The tool weighs 14.6 kg

Dimensions of deployed tool:

Maximum pressure of use: 15 bar

Type of energy used by this tool: Pneumatic

Number of persons required to use the tool: 1

Working environment:

The tool will be used for a maintenance task in an environment provided for this purpose.

a. Items Cf. 98L36103002000 - Bleed system test set

98L36103002040 - Hose equiped




User guide

Page 7 of 19

b. Maximum pressure of use Hose equiped + Subset short bend flexible :

- 98L36103002040 + 98L36103002108 Hose equiped + Subset Half-rigid tube in T form :

- 98L36103002040 + 98L36103002110

15 bar max 217 psi max

3.1 bar max 45 psi max

108

110




User guide

Page 8 of 19

4- Storage/Handling c. Storage Storage condition When not in use, the tool must be stored in the case provided for this purpose under conditions avoiding damage due to the following risks: co Chemical: oxidation due to humidity the source of which is: Rain (water dripping directly onto the case). Condensation (by variation of the relative humidity of the air related to

variations in temperature). Mechanical: surface accidents, breakage.

Storage case - Quantity:

Reference 98L36103002112

Dimensions: 560 mm x 440 mm x 220 mm

Empty weight: 9.2 kg

Total weight: 14.6 kg




User guide

Page 9 of 19

Storage box implantation The tool 98L36103002000 must be stored in its case (P/N -112).

Qté Rep. Désignation 1 01 Adapter (P/N 042, 044, 052, 054, 056, 058, 060, 062, 064, 066, 068, 070, 072) 1 02 Subset bottle connection (P/N -100) 1 03 Subset cross-shaped (P/N -102) 1 04 Subset long flexible (P/N -104) 1 05 Subset manometre (P/N -106) 1 06 Subset short bend flexible (P/N -108) 1 07 Subset half-rigid tube in T form (P/N -110) 1 08 Electric cable (P/N -208)

05

02

03

04

06 + 07

01 + 08




User guide

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d. Handling Handling of case: The handling of the storage is manually carried out. Handling of items: All items of the tools can be handled with the hand

Note: Name of manufacturer declines all responsibility for the consequences of all inappropriate handling which may lead to risks of damage.




User guide

Page 11 of 19

5- Installation/Removal Before installation

Check that the various items of the tool are in good condition. Check the validity of the last conformity check. Read the installation instructions given below. Check the strength of the bearing or attachment points if applicable. Before connecting the bleed test set, make sure that the stop valve is turn off.

Hose equiped + Subset short bend flexible :

- 98L36103002040 + 98L36103002108 Hose equiped + Subset Half-rigid tube in T form :

- 98L36103002040 + 98L36103002110

108

110

106

102

104

100

Vanne d’arrêt Adaptateurs

Adaptateurs

106

100

Vanne d’arrêt

102

104




User guide

Page 12 of 19

6- Use of machine a. Recommended personal protective equipment

Gloves Shoes Helmet Glasses Overalls

b. Assembly / Disassembly of tool Use the tool only in daylight or with a good quality artificial light.

NOTE: In reason of risk of lashing do not disconnect hoses under pressure. Follow up the check list.

The operator must be in a comfortable and stable position to use the tool correctly.

Be particular careful during manipulation in altitude.

Never use the tool if elements are damaged or worn. c. Driver’s cab of the tool - 1 person.




User guide

Page 13 of 19

d. Normal use - Before any operation, use the snaphooks attached to fixed points.

1. Turn off valves stop (1) and purge (2).

2. To connect the threaded plug (3) of the flexible device (040) to the bottle.

3. According to the test, connect the adapter (042) or (044) or (064) or (066) or (068) or (070) or (072) with the elbow (Y40604-15) of hose (108), then connect with the plane connectors.

(2)

(1)

(3)

Bottle

Adapters

(Y40604-15)

(108)




User guide

Page 14 of 19

4. Reset manometer (4).

5. Adjust pressure with regulator (5)

(*).

6. Turn on valve (1).

7. Operate the tests.

8. Turn off the bottle.

9. Blow off hoses by opening slowly the valve purge (2).

10. Select to zero the regulator (5).

11. Switch off manometer (4).

12. Disconnect hoses with the plane.

13. Disconnect bottle.

Testing sensor 18HA : - Replace the hose (108) by the hose (110) and

connect it on the sensor. - Performing operations as previously.

(*) Check the pressure at 15 bar (217psi) on regulator (7) when using hose (108) (*)Check the pressure at 3.1 bar (45psi) on regulator (7) when using hose (110) NOTE : Reset to zero the manometer (4) before each measurement.

(4)

(5)

(1) (7)

(4)

(5)

(2)

Bottle

(7)

(110)




User guide

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e. Incorrect use prohibited Tool 98L36103002 000 can be used only to check the engine bleed air supply system. Any other use will be considered as incorrect.

7- Servicing and maintenance f. General Servicing and general maintenance must be done before each use. The servicing and maintenance of the tool must be done when it is removed or in a rest configuration. For the tool:

Examination of conservation status, operating test. The protectors and protective devices are in place and ensure their functions.

g. Specific maintenance Keep all connections tightened to ensure safe conditions of use. Regular maintenance is essential for safety and to keep a correct level of performance.

For safety reasons, do not use the tool with damaged or worn components.

Worn components must be replaced, not repaired.

Use original parts. Parts of inferior quality could damage the tool and be a risk to safety.

To check the state of tool.




User guide

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8- Tool Test AIRBUS recommends that a pressure test is conducted every 6 months in agreement with French legislation. If the frequency of these pressure tests is more critical in the country where the tool is used, AIRBUS recommends that the user complies with the frequency of the pressure tests in the country where the tool is used. The periodic pressure test has to be done with a factor of 1.5. Test 1 - Hose equiped + Subset short bend :

- 98L36103002040 + 98L36103002108 1) Close the regulator 7 2) Adjusting pressure at the entrance (7) under 203 psi. 3) Fully open the regulator 7 4) Adjusting pressure at the entrance to 203 psi. 5) Test time: 2 minutes

To be sure that safety valve is not trigger. To be sure there are no leakage.

6) Increase pressure to 326 psi

To be sure that pressure P display on the manometer (4) is P 217

108

(7)

(4)




User guide

Page 17 of 19

Test 2 - Hose equiped + Subset Half-rigid tube in T form :

- 98L36103002040 + 98L36103002110

9- Removing from service When removing from service, the user must check that:

No load remains suspended. If the tool is removed, it must be stored in its case. During short-term removal from service, if the tool remains installed on the

aircraft, make sure that the installation is correct. For long-term removal from service, the tool must be removed and stored in its

case.

10- Scrapping If the condition of the tool is obsolete and liable to cause risks, the user must ensure that it will be made inoperative.

110

3.1 x 1.5 = 4.7 bar 45 x 1.5 = 68 psi




User guide

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11- Appendices

Appendices Typical documents




User guide

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Static load test attestation

Company: Name :___________________________________________________________

Address :___________________________________________________________

Address :___________________________________________________________

Location: Name :___________________________________________________________

Address :___________________________________________________________

Address :___________________________________________________________

Name of manufacturer :___________________________________________________________

P/N :__ 98L36103002-000__________________________________

Date of manufacture :___________________________________________________________

S.W.L :_ 15 bar______

Static load tests

SWL Proof test factor Test time (min) Load applied

Hose equiped 1.5

Proof test performed in the presence of:

_________________________________

Function:

_______________________________________

Result of proof test

We, the undersigned, certify that this working equipment has undergone the proof tests without failure.

No permanent deformation was observed.

Date: ___ /___ /___ Signature: Inspectors:

Company in charge of tests

Equipment

Pression d'essai:Essai n°1

Test n°2 : 45 x 1.5 = 68 psi

1) Fermer le régulateur 72) Régler la pression d31alimentation en entrée(7) en dessous de 14 bars3) Ouvrir le régulateur 7 au maximum 4) Ajuster la pression d31entrée à 14 bars5) Durée du test : 2 minutes- S31assurer que la soupape de sécurité nes31est pas déclenchée.- S31assurer qu31il n31y a pas de fuite.6) Augmenter la pression jusqu31à 22.5 bars :- S31assurer que la pression P affichée sur lemanomètre (4) est P 15 bars

1) Close the regulator 72) Adjusting pressure at the entrance (7) under 203 psi.3) Fully open the regulator 74) Adjusting pressure at the entrance to 203 psi.5) Test time: 2 minutes-To be sure that safety valve is not trigger.-To be sure there are no leakage in the tool.6) Increase pressure to 326 psi-To be sure that pressure P display on themanometer (4) is P 217 psi

3.2

A0

T 1/1

AIRBUS SASCODE FABRICANT FAPE3

C

The content of this document is the property of AIRBUS SAS. It must not be used for anypurpose other than that for which it is supplied nor may information contained in it bedisclosed to unauthorized persons. It must not be reproduced in whole or in part without

permission in writing from AIRBUS SAS. AIRBUS SAS 2001. All rights reserved.

0 100

MILLIMETRES

INCHES

10

1 2 3 40

20 4030 50 60 70 80 90

SHEET ISSUE

SIZEPROJECTIONTITLE : AIRBUS

APP WTS PROCESSD

CHK STRESS DWG.SYSTD

D.O.ORIG

DRN

IDENTIFICATION MARKINGS

ABD 0003 DRAWING N

INTERCHANGEABLE PART NOYES SCALE VALID FOR MASTER DRAWING ONLY

SURFACE FINISH

ABD 0002ABD 0001-1

LIMITS NOT STATED

Ce plan a ete realise par ordinateur (Catia v5) toute modi-fication ne pourra etre executee que par des moyens cao

MODIFICATIONSIssue

DATE:Issue

NAME :

KIT DE TEST PNEUMATIQUEBLEED SYSTEM TEST SET 98L36103002

14

SEMSD

SEMSDSONOVISIONSEIV M.P.

A14/12/2007

SEIV M.P.

IssueDATE:

Issue

NAME :B03/03/08

SEIV M.P. 4827/W

- NOUVELLE PLANCHE- NEW SHEET

- MODIFICATIONS PAGES 1 A 5- MODIFICATIONS SHEET 1 TO 5Issue

C NAME :

DATE: 16/03/10

MMT G.D.

- MODIFICATIONS PAGES 2 A 4- MODIFICATIONS SHEET 2 TO 4

Issue

D NAME :

DATE:

SEMSD

13/05/2013

- NOTICE D'UTILISATION CREE INDEPENDAMMENT DE LA LIASSE

- USER GUIDE CREATED INDEPENDENTLY OF THE DRAWINGIssue

NAME :

DATE:

SEMSDE21/10/2013

- TEST 1 MODIFIED

E

Cet outillage entre dans le champ d'application de la directive "Equipements souspression" 97/23/CE règlementant, sur le plan sécurité et santé, la conception et la misesur le marché de ces équipements dans l'Union Européenne. La conception de cet outillage aété réalisé par AIRBUS-SAS dans le respect de cette règlementation. Lors de la mise sur lemarché de chaque exemplaire de cet outillage, le fabricant doit respecter les exigencesdétaillées ci-dessous.

- MARQUAGE: Pour être conforme aux exigences règlementaires, le marquage doit indiquer: - L'identité du fabricant. - L'identitification de la masse de l'outillage. - L'année de construction. - Le numéro de l'outillage (et éventuellement ses principaux sous-ensembles). - UTILISATION: Lors de sa livraison, le fabricant doit joindre à l'outillage: - La notice d'utilisation de l'outillage et les annexes associées. - La notice d'utilisation des éléments du commerce.

- DECLARATION "CE" DE L'OUTILLAGE : Cette déclaration doit être établie selon le modèle ou les prescriptions règlementaires et jointe par le fabricant et/ou le vendeur de l'outillage.

- DECLARATION "CE" DES ELEMENTS DU COMMERCE : Pour tous les éléments acheté dans le commerce, le fabricant et/ou le vendeur, doivent joindre la déclaration "CE" de l'élément à l'outillage.

L'application des mesures ci-dessus permet de respecter les exigences européennes en matière de sécurité intégrées aux machines et équipements.

EXIGENCES FABRICANT

ESSAIS DE L'OUTILLAGE- Effectuer un test de pression des FLEXIBLEEQUIPE 040+108(essai n°1) raccordésavec mesADAPTEURS (042) et (044) .044+110 (essai n°2)

Essai n°2: 3,1 x 1,5 = 4.7 bar

MANUFACTURER REQUIREMENTS This tools enter the field of application of the directive "Presure equipment"97/23/CE, regulating, for safety and health, the design and the marketing of theseequipments in the European Union. The design of this tools was made by AIRBUS-SAS inrespect of this regulation. At the time of the marketing of each specimen of this tool,the manufacturing must answer to the requiements detailed bellow. - MARKING :

To be conform with the regulations, the marking must indicate: - The identity of the manufacturer. - The identification of the tool weight. - The year of the manufacture. - The tool number (and possibly its main subsets).

- INSTRUCTIONS : At the time of delivery, the manufacturer must join to the tool: - The note of use of the tools and appendices associated.

- The note of use of elements commercial.

- "CE" DECLARATION OF THE TOOLS : This declaration must be established according to the model or lawful

regulations and the manufacturer and/or salesman must join it to the tool.

- "CE" DECLARATION OF THE COMMERCIAL ELEMENTS : For each commercial element of the tools, the manufacturer and/or salesman must join the element CE declaration to the tool. The application of the rules above allows to respect the European requirements

about tools integrated safety.

TOOL TESTS-Carry out a pressure test of the HOSESEQUIPED 040+108 (test n°1) connected withthe ADAPTERS (042) ans (044). Then 040+110(test n°2)

Test pressure :Test n°1:

REFERENCE TEB_380A3012_L36D12058290Distribution List

ISSUE 4 DATE 21 Oct 2013

© AIRBUS S.A.S. 2013. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

TEB_380A3012Distribution List

ELECTRONIC DISTRIBUTION LISTMOREIRA EDUARDO [SEOT4]PINCON BRUNO [SEOT4]Pohl Johannes [SMM25]Schlegel Reinhard [SMM25]Higgs Georgina [SEMSB]HERAL JEAN-MARC [SEMSB]LAROYE PIERRE [SEMSB]SOUYRI PIERRE [SEMSB]HERRY ARNAUD [BLTIN2]VIGNEAU PHILIPPE [BLTIN2]Rogers Michael [ANCSMM]CHRISTIAENS ARNAUD [SEMSB]LAUNES Franck [for ESOBE] (SONOVISION ITEP)[email protected]@[email protected]@[email protected]

REFERENCE TEB_380A3012_L36D12058290Validation Report

ISSUE 4 DATE 21 Oct 2013

© AIRBUS S.A.S. 2013. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

TEB_380A3012Validation Report

AUTHORS AGREEMENTName [Siglum] Date

BATTIN Martine [for SEMS](SONOVISION ITEP)

22 Oct 2013 Electronically validated

AUTHORIZATIONName [Siglum] Date

BATICON-RAMOS GUILLERMO[SEMSD]

23 oct. 2013 Electronically validated

Adapter Engine Bleed Test

Documents

tool test

psi user guide

tool periodic test

description of tool

b00 user guide page

test time

tool equipment bulletin

98l36103002000 designation