Activity range HM ARZENÁL Electromechanikai Zrt. 2013.

Activity range

HM ARZENÁL Electromechanikai Zrt.

www.hmarzenal.hu

2013

Location

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NyírtelekDózsa György str. 121.Hungary

H-4461 Nyírtelek Pf. 10

+36-42-210-555

+36-42-210-801

Fax: +36-42-210-802

e-mail: [email protected]

www.hmarzenal.hu

Company profile

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Exclusive stock company The owner of its inscribed stocks is the State of Hungary The Ministry of Defence exercises the ownership rights Number of employees is 162 persons

April 1. 1992.

Foundation:Predecessor in title:

Electro-technical Repairing Works of Hungarian People’s Army (1964)

Main fields of activity

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Overhaul-, middle stage- and as-required repairing and technical inspection of different missiles and missile systems, fire control systems, radars and other additional equipment

Life cycle extension of guided and non-guided missiles Development and modernization of the above mentioned

devices Development, manufacturing and installation of security

systems Calibration activities, licensed calibration laboratory on

premises Disposal and demilitarization of military equipments according

to regulations

Quality management systems

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Quality management systems

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Workshops

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Central measuring laboratory

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Accredited calibration activity

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Overhauling, repairing and technical inspection

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The radars concerning their fields of application:

Long range surveillance P-37, P-18, P-14, SZT-68U

Height-finding - PRV-16, PRV-17

Meteorological - RVZ-1, RMSZ-1

Approach - RSZP-7, RSZP-10

Infantry - PSZNR-5

Overhauling, repairing and technical inspection

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The missiles and missile systems

Air defense - Volhov (SA-2), Nyeva (SA-3), Krug (SA-4), Kub (SA-6), Sztrela-1 (SA-7), Sztrela-2 (SA-9), Igla (SA-16)

Antitank - Maljutka (AT-3), Fagot (AT-4), Konkurszk (AT-5)

Life-cycle extension of missiles

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Life-cycle extension of guided and non-guided missiles for the Hungarian Home Defence Forces and other Customers since 1997

Theoretically the inspections are based on reaction kinetics and Arrhenius Svante-equation

Legal control is fulfilled according to MSZ K 1023 (CT CEB B 0100-90) military standards

Inspection procedure consists of two main parts. These are the on-site inspections and the destructive tests

MoD Arzenál Co. executed the life-cycle extension on the following missile types: Antitank: 9M14P1, 9M17P, 9M111, 9M113, 9M114 Air defence: 3M8, 3M9ME, 9M31, 9M32, 9M313-1 Airborne: R27R1, R73E, SZ5 (K,KO, KP, M, MO)

On-site inspections

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Number of checked samples ~10% Inspection of technical status, operability and statistical reliability is

performed according to the Operation Instruction Checking the state of storing chests and the storing order Visual inspection of storing chests Checking of records Sampling Visual inspection of the missile taken off the chest Inspection of the missile with the introduced checking device Checking the availability and status of the technical support

devices Monitoring the operators’ preparedness Recording, results- and data processing Reliability analysis, determination of expiration year

Destructive tests

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Destructive tests

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Number of checked samples ~2%, but at least 3 pieces Safety, laboratory tests and inspections on special measuring

devices of subassemblies not controlled during operation Sampling Acceptance test, accelerated aging, dismounting Inspection of the warhead Inspection of warhead operation Inspection of warhead explosives Inspection of rocket motor propellant Inspection of rocket motor operation Inspection of ignition device Inspection of initiator and tracer elements Inspection of power sources Inspection of control system units Recording, conclusions, expertise and proposals

Central-European Maverick Logistical Depot

Arzenál opened its facility in 2008 jointly with Raytheon Missile Systems (USA) at HM Arzenál’s premises in Nyírtelek (Hungary)

with a capability to perform intermediate repairs on Maverick AGM-65G and AGM-65H GCS and missiles

according to all the US laws and regulations with the supervision of Raytheon Missile Systems.

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Maverick Mobile Test Station with optical test system

Central-European Maverick Logistical DepotMaverick AGM-65G and AGM-65HGuidance and Control Sections

The Depot at ARZENAL is capable:

To demonstrate its capability to customers with the available golden units

To test the test set (MMTS IV)

To test MAVERICK G and H Guidance Control Section and full up missiles

To troubleshoot G and H Guidance Control SectionSection

To locate electrical problems and troubleshoot them (exchange panels)

To clean the potentiometers

To evacuate and fill GCS with nitrogen

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Central-European Maverick Logistical DepotMaverick AGM-65G and AGM-65H GCS

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Maintenance of AGM-65G2 Guidance and Control Section Maintenance and AGM-65H Overhaul

MMTS Pretest Setup- Station self test- GCS Packing and Unpacking- GCS Pretest setup & initial test control settings- Mounting UUTTesting- Inspection tests- GCS fault isolation- Seekerhead alignments- Testing/TroubleshootingDisassembly- GCS DisassemblyInspection and rework- Inspection- Rework - Replacement- Cleaning- GCS painting and touchupReassemblyPurge/leak fill

Central-European Maverick Logistical DepotMaverick AGM-65G and AGM-65H GCS

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Radar modernizations

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P-37 PRV-17

MPR

P-18 SZT-68U

The grounds of radar modernization

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The availability and reliability of the old type radars can be significantly improved by updating the electronic systems, and they can be made suitable for a modern, automatic data transmission.

New requirement is the creation of interoperability, which these equipment aren’t originally suitable to

Old systems do not support the use of the changed combat operational models

Countries are looking for the most economical way, therefore the modernization has come to the front all over the world.

Common characteristic of radars made by either Russian or different western companies is the robust mechanical and electromechanical structure, which gives the opportunity and the practicality as well for the modernization.

Benefits of radar modernization

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Increased reliability and decreased operation and maintenance costs

Digital signal processing and data transmission

Unified display for analogue and synthetic radar signals

Full-scale data recording

Advanced failure localization support

Improved operator comfort

Realized modern air space control systems by Arzenál

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The Radar Selector in 1995 (for AN/TPX-54 secondary radars) The Automatic Radar Extractor (ARE) and Radar Head Processor

(RHP) was developed in 1997 and 1998 in order to provide ASOC with digital radar data

ARE and RHP equipment digitalize, display and transmit to ASOC the signals of the traditional analogue output radars

The modernized P-37 radar was the first radat type with new digital receiver, signal processor and controlling system in 1998 and 1999

Modernization of P-18 radar in 2002 and 2003 The modernization of the SZT-68U in 2005 French type Medium Power Radar modernization for other NATO

countries. More than 30 complete modernized radars, operated by the

Hungarian Home Defence Forces

P-18 radar modernization

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Special aspect of P-18 radar modernization

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The radar can be connected to modern airspace control systems having digital input, as: Its target detection capability is more stable Standard deviation of azimuth and distance has reduced It has digital data output

By using modern digital signal processing technology the radar’s protection against jamming is improving, as well as the capability of detceting air targets with small reflective surface.

The operator’s work conditions are improving, as there is more space available in the instrument cabin and the modern computer-based workstation greatly helps and simplifies the operator’s work.

The wavelenght of P-18 radar is approximately two meters. Due to its wavelenght, the radar is able to detect aircrafts using stealth technology.

Brief description of „P-18H” radar

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The radar spare parts base is based on the latest commercial off-the-shelf items.

Transmitter type solid state (based on pulse-compression principle)

Built-in test and diagnostic equipments. The locator tuning is unnecessary. The requirement for maintenance of the newly built in units is little

(the MTBF is relatively long (12.000 hours) The modernization improves the surveillance probability, the path

of air targets is automatically tracked. The station is able to recieve data from other radars, the informatioon exchange between radars is based on agreed exchange protocol.

Technical description of P-18 radar modernization combined with technical adaption

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Description of the modernization implemented by the HM Arzenál Zrt.on the P-18 long detection range locator:

The radar has newly developed hardware.

The frequency range is to be extended (150-175 MHz), the operational frequency is to be increased from 4 to 200, allowing the immediate automatioc frequency tunung.

The transmitter and reciever units consist of only solid state

elements. The transmitter consists of modular systems. The modular design allows that in case of failure, not the complete transmitter system will be inoperable, only certain parts, which allows continuous operation of the radar.

Radar operation modes

The radar provides the operation modes of the basic P-18 radar, and the following operation modes:

“Combat” – radar equipment are switched on, ready to provide all combat functions.

“Stand-by” – radar equipment are switched on, except the transmitting device. Time to change from „Stand-by” mode to „Combat” mode is not more than 5 sec.

“Function test” - automatic control of the radar combat readiness. “Diagnostics” – automatic examination of faults with the test

programs of the radar, to identify the faulty systems, units, blocks. “Training” – This operation mode provides the „Combat” training of

the operators with simulating the air situation. “Maintenance” – in this operation mode, a „maintenance (test-repair)

program” may run on the computer equipment.

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Control and display unit

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Operator’s workstation

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ARM-0 workstationARM-1 remote workstation

Frekvency range: 150-175 MHz Measured coordinates: azimuth, range Detection range, under ideal radiation conditions, with 90%

detection probability: from1000 m up to 400 km Scanned area, velocity, azimuth: 3/6/ minute Accuracy of distance measurement: 180 m; in azimuth : 0,4° Resolution capability:

range: 500 m 90% probability; in azimuth: 8° Pulse performance of the transmitter system: min. 8 kW (pulse-

compression) Signal types and periods:

FM near zone: 21 microsec.FM remote zone: 250 microsec.LFM remote zone: 250 microsec.

Noise level coefficient of the reciever unit: 2 dB Number of trackable paths: 250

Main technical parameters of the „P-18H” radar I.

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The modernized radar is equipped with the following protection against jamming:

- pulse-jamming- passive jamming- active jamming

Pulse jamming can be completely eliminated. Protection against active noise jamming achived as follows: Automatic visualization of the noise jamming and the screening

results at the operator’s workstation. Automatic frequency-hopping 0,1 MHz discreet Wide operation range of the digital reciever system (up to 100 dB),

and additional 30dB can be achieved with using ARU (automatic signal amplifier system).- operation zone: 0-400 km- noise level suppression rate: >40 dB

Voltage provided by the power source: 380 V, 50 Hz Power consumption <10 kW

Main technical parameters of the „P-18H” II.

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Fire Control System development

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Fire Control System development

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Fire control system of 2K11 (SA-6) air defence missile system meeting NATO’s requirements

The system can be used on different command levels, since it is prepared to control two subordinate systems

At the command level where K-1P system is integrated into the command and control system possibility of external control

The system is constructed in such a way that it can be made suitable for controlling other air defence systems by replacing the fire control radars interface unit

Elements of K-1P system

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The system’s central command post is the FDC (Fire Distribution Cell) shelter developed from the former KBU shelter, that receives commands from the higher command post, the recognized air picture and the digitalized signals of the local radars

Analogue video signal transmission of local radars discontinues, instead of that a newly installed interface device will be used that processes analogue video signals, transmits plots and digitalized video signals through computer network

The Battery Tactical Control Officer’s workplace is in the fire control radar, where on the computer (TCO workplace) he can keep track of synthetic air picture formed in the FDC, receives orders, and sends reports to the FDC

Fire Distribution Cell

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TCO workplace in the fire control radar

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AK 63F / AMD modernization

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AK 63F / AMD modernization

Parts manufactured by HM Arzenal Zrt.:Picatinny railPicatinny prism (top)Fixed prism frameCalibration nutScrewExcenterAngular connecting shaftAdjustable prism blockMuzzle breakGrub screw stopperFire shifter knob and adapterShoulder support adjustment rodTube handle (lower and upper)Tube handlePipe clamp (upper)

AK 63F / AMD modernizationPICATINNY RAIL

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Purpose of modernization:To use the original opened targeting systemTo prepare the trigger of burst of fire on the left sideEasy removing and fitting even in the battlefieldThe rail to meet the picatinny standard and STANAG 4694Robust design for military use

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AK 63F / AMD modernization

Additional equipments (belonging to the picatinny rail):

Under Barrel Grenade Luncher (UBGL)

Red dot sight (1x)

Magnifying (3x) for red dot sight

Tactical lamp

Night vision

Laser light module

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SAKER radar system

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SAKER radar systemGeneral description

The saker radar system is a short range, portable versatile FMCW based locator system which is appropriate to locate any target moving on the ground or near to ground in the air, detecting the distance, direction, and velocity of the object.

It is capable to observe boarders, civil or military areas and buildings.

The equipment is fully compliant to MIL-STD-461 electromagnetic military standard.

The equipment is fully compliant to MIL-STD-810 military standard, shock tested with the production to resist the environmental conditions.

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SAKER radar systemArchitecture and technology

The surveillance system is based on FMCW theory hence it is applicable to detect targets from large distance with relatively small output power (1W) and consumption.

The light weight and mechanic construction facilitate the transportation and decrease the setup time of the unit.

It could be used under specific environmental conditions, including rain, fog, haze, wind or snow even between extreme values of temperature, -25°C to +45°C and 80% humidity, due to its structure.

All metallic parts have anti-corrosive and antirust protection, made of aluminum and steel without reflecting light.

The MTBF of the equipment is at least 2000 hours with the option of 24 hours a day of continuous operation.

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SAKER radar systemModules of the system, Antenna

Modules of the system:Microwave transmitter and receiver 10 GHz Phase controlled network of antenna (antenna array) FPGA controlled ADC, Phase shifter and sweeper High speed FFT, Signal processing Remote monitoring system

Antenna:

Angle (vertical) < 6o

Azimuth accuracy (horizontal) < 0.5 o

Range accuracy < 40 meterGain > 28 dBPolarization horizontalDimensions (antenna + equipment) 700x680x250 mmWeight < 62 kg

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SAKER radar systemMoving objects separation, detecting distance

Moving objects separation (resolution)Range Resolution3 km < 20 m6 km < 40 m12 km < 80 m24 km < 160 m

Moving objects detecting distanceTarget size RangeRCS ~ 1 m2 < 8 - 12 kmRCS ~ 5m2 < 12 - 16 km RCS> 10 m2 < 15 - 24 km

Detecting a human is possible from typically 10 km distance, a light vehicle is from 14 km and a large object from even 24 km.

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SAKER radar systemPower supply, Displaying and software system

Power supply:

DC supply 12 – 48 V Power consumption < 200 W AC supply (optional) 180–250 V AC, 50–60 Hz

Displaying and software system: 

The observed range could also set from 50 m to 24 km. Several objects could be located and displayed at the same time to a maximum of 20, marked different with colors and illustration. The radar has a tracking option.

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SAKER radar systemMulti-sensor network

With at least 2 to a sum of 10 locators could be merged into a single management surface to facilitate the surveillance of a complete borderland or a large area.

This merged locator system is controlled from the same monitoring software building a network with the same functions as with only one locator.

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Contact:

Gábor Varga

CEO

Phone: +36-42-210-555

Mobil: +36-20-449-9721

Fax: +36-42-210-802

E-mail: [email protected]

Thank you for your attention!