Recent Advances in Organic Synthesis Using Real-Time in situ FTIR Dominique Hebrault Sr. Technology & Application Consultant Boston, August 22, 2010
May 11, 2015
Recent Advances in Organic Synthesis
Using Real-Time in situ FTIR
Dominique Hebrault
Sr. Technology & Application
Consultant
Boston, August 22, 2010
Introduction
ReactIRTM Micro Flow Cell for Flow Chemistry
Kinetic Investigation of a Pd-Catalyzed Cross-Coupling Reaction
Conclusions
Presentation Outline
Scale-up and
Manufacturing
Establish Scalable
Parameters
Reduce Batch Failures
Reduce Cycle Time
Design and Process
Development
Develop a Process
Safe
Robust
Addressing Today’s Challenges…
2
Early Phase Development
Develop Compounds
Provide Material
Establish Route
Analyze Reaction Chemistry
Expand
Productivity
Characterize Particles
Data Capture and
Understanding
…With Cutting-Edge Research Technologies
Recent Publications and Collaborations
Mid-IR Real-time Reaction Analysis
Component Spectra Component Profiles
In-situ reaction results
ConcIRTTM live
Peak height profiling
Quantitative model
Mid-IR Real-time Reaction Analysis
Time
Ab
so
rba
nce
or
Rela
tive c
oncentr
ation
Time
Absorb
ance
Introduction
ReactIRTM Flow Cell for Continuous Processing Technologies
Kinetic Investigation of a Pd-Catalyzed Cross-Coupling Reaction
Conclusions
Presentation Outline
Reference: Chemistry Today, 2009, Copyright Teknoscienze Publications, used by permission
CAMBRIDGE UNIVERSITY
Chemical Laboratories
8
Introduction
[1] I. R. Baxendale, J. J. Hayward, S. Lanners, S. V. Ley and C. D. Smith, in Microreactors in Organic Synthesis and Catalysis, ed. T. Wirth, Wiley-VCH, Weinheim, 2008, ch. 4.2, pp. 84–122
Continuous flow chemistry – Advantages
• Easier to precisely control reaction parameters, particularly temperature and mixing
• Increased safety when dealing with hazardous reaction intermediates as only small amounts
are generated at any one time
• Improved reaction profile
• In-line purification
• High degrees of automation possible
• Possibility of telescoping several steps
CAMBRIDGE UNIVERSITY
Chemical Laboratories
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MT ReactIRTM flow cell – technical details
MT ReactIRTM flow cell
• Body: ReactIRTM 45m, fitted with a Mercury Cadmium Telluride (MCT) detector
• Flow cell: Attenuated Total Reflectance (ATR) diamond or silicon sensor
• Full infrared spectral region from 650 to 4000 cm 1
• Removable head (easy to be cleaned)
• Head can be heated to 60 ºC and can stand pressures up to 30 bar
• ¼-28 OmniFit connections for easy connection to continuous chemistry platforms
• iC IR 4.0 software for system operation and data analysis
CAMBRIDGE UNIVERSITY
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MT ReactIRTM flow cell – applications
Heterocycle saturation
• Coupling of the flow cell with the H-Cube Midi™: testing fast flow rates
(>3 mL/min) , high dilutions (<0.1 mol/L), and application in a recycling process
[4] (a) Moon, M. S.; Lee, S. H.; Cheong, C. S. Bull. Korean Chem. Soc. 2001, 22, 1167-1168. (b) Liljeblad, A.; Kavenius, H.-M.; Taehtinen, P.; Kanerva, L. T. Tetrahedron: Asymmetry2007, 18, 181-191.(c) The H-Cube® and the H-Cube MidiTM by ThalesNano, Inc., Gázgyar u. 1-3, Budapest, Hungry H-1031. Website: www.thalesnano.com.
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MT ReactIRTM flow cell – applications
Heterocycle saturation
• Concentration screen performed from 1 M – 0.01 M
• Very low concentrations can be monitored using the solvent subtraction feature
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12
MT ReactIRTM flow cell – applications
Heterocycle saturation
• Product formation and reagent consumption observed
• Graph spiking due to experimental set-up
• Monitoring multiple wavenumbers leads to same result
• Potentially quantitative analysis possible (requires calibration procedures)
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MT ReactIRTM flow cell – applications
Hydrogenation of double bonds
• Long term (16 h) experiment using the H-Cube® monitoring the decay of the substrate alkene
band
• Reaction seemed to be complete, but: 80 % conversion (1H NMR), probably due to the very low
concentration of the reaction
*5+ (a) Carter, C. F; Baxendale, I. R.; O’Brien, M.; Pavey, J. B. J.; Ley, S. V. Org. Biomol. Chem. 2009, 7, 4594-4597 (b) Carter, C. F.; Baxendale, I. R.; Pavey, J. B. J.; Ley, S. V. Org. Biomol. Chem. 2009, 7, submitted for publication.
CAMBRIDGE UNIVERSITY
Chemical Laboratories
14
MT ReactIRTM flow cell – applications
BDA protection of halopropane diols
• Using the IR flow cell for screening purposes
• Changes in the intensity of the product peak with reaction temperature were observed
• Consistent with batch screening (required five separate experiments!)
*5+ (a) Carter, C. F; Baxendale, I. R.; O’Brien, M.; Pavey, J. B. J.; Ley, S. V. Org. Biomol. Chem.2009, 7, 4594-4597. (b) Carter, C. F.; Baxendale, I. R.; Pavey, J. B. J.; Ley, S. V. Org. Biomol. Chem. 2009, 7, submitted for publication.
CAMBRIDGE UNIVERSITY
Chemical Laboratories
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MT ReactIRTM flow cell – applications
Peptide coupling in batch mode
• Monitoring batch processes using the IR flow cell by continuously withdrawing and returning
200 µL from the reaction mixture (5 mL) through the cell
• Making use of the flow cell where the probe is less convenient
[9] Kumarn, S.; Hoffmann, T.; Ley, S. V. unpublished results, University of Cambridge, 2010.
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16
MT ReactIRTM flow cell – applications
Peptide coupling in batch mode
• Monitoring of reactive intermediate activated ester 28 is possible
• Monitoring of different carbonyl bands is possible
CAMBRIDGE UNIVERSITY
Chemical Laboratories
Peptide coupling in batch mode
• 3D analysis of the spectra greatly assists in the interpretation
MT ReactIRTM flow cell – applications
CAMBRIDGE UNIVERSITY
Chemical Laboratories
Conclusions
MT ReactIRTM 45m Flow Cell
• Can we gain information about reactive intermediates?
Yes, possibly the most interesting application for academic purposes, not many
other ways to do this, could be used for mechanistic studies
• Can it be used for screening?
Yes, gives qualitative information, good
for getting quick ideas; quantitative analyses possible
• Can we monitor batch processes?
Yes, with a withdraw and return procedure
using conventional syringe pumps (small volumes)
• What else could we use it for...?
- Monitor compounds that are not UV active
- Potential azide monitoring device
[9] Carter, C. F.; Lange, H.; Ley, S. V.; Baxendale, I. R.; Goode, J. G.; Gaunt, N. L.; Wittkamp, B. Org. Res. Proc. Dev. 2010, 14, 393-404
Introduction
ReactIRTM Flow Cell for Continuous Processing Technologies
Kinetic Investigation of a Pd-Catalyzed Cross-Coupling Reaction
Conclusions
Presentation Outline
Reference: Arizona State University website, http://www.public.asu.edu/~laserweb/woodbury/classes/chm341/lecture_set7/Image275.gif
Articles on Reaction Progress Kinetic Analysis
Blackmond, D. G.
Angew. Chemie Int. Ed. 2005, 44, 4302
Blackmond, D. G. et al.,
J. Org. Chem. 2006, 71, 4711
Provides a full kinetic analysis from a minimum of two reaction progress experiments
Requires accurate in-situ method of data collection over the course of the reaction
Involves straightforward manipulation of the data to extract kinetic information
Software for Reaction Progress Data Analysis
iC KineticsTM for Reaction Progress Kinetic Analysis (RPKA)
• Faster reaction optimization
• Process robustness
• Catalyst performance
• Driving force analysis
Temperature dependent models, simulation and optimization
Investigation of an Efficient
Palladium-Catalyzed C(sp)-C(sp)
Cross-Coupling Reaction Using
Phosphine-Olefin Ligand:
Application and Mechanistic Aspects
Wei Shi, Yingdong Luo, Xiancai Luo, Lei Chao, Heng Zhang, Jian Wang, and Aiwen Lei; J. Am. Chem. Soc. 2008, 130, (44), 14713-14720; see also
from Aiwen Lei et al: Org. Lett. 2008, 10, (13), 2661-2664 and Chemistry: A European Journal, 2009, 15, 3823-3829
Palladium-catalyzed cross-coupling reactions
Introduction
Highly efficient method to synthesize
unsymmetrical 1,3-diynes
L1
Use of in situ IR for preliminary kinetic
studies for mechanistic analysis
Wei Shi, Yingdong Luo, Xiancai Luo, Lei Chao, Heng Zhang, Jian Wang, and Aiwen Lei; J. Am. Chem. Soc. 2008, 130, (44), 14713-14720
Palladium-catalyzed cross-coupling reactions
Results
Coupling monitoring by IR
-Unique band for starting bromoalkyne
and resulting 1,3-diynes
Depletion of starting material and
formation of product tracked by change
of absorbance intensity
Palladium-catalyzed cross-coupling reactions
Same excess experiment (IR measurement, GC calibration)
Reaction A 0.41M 0.43M 0.006M 0.003M
Reaction B 0.29M 0.31M 0.006M 0.003M
Pd(dba)2 CuI
UnchangedSame 0.2M excess
Indicative of no product inhibition
or catalyst deactivation0.00E+00
5.00E-05
1.00E-04
1.50E-04
2.00E-04
2.50E-04
3.00E-04
0 0.1 0.2 0.3 0.4
Rea
ctio
n r
ate
(M/m
in)
Concentration of 1c
[1c] = 0.29 M, [2g] = 0.31 M
[1c] = 0.41 M, [2g] = 0.43 M
Overlay:
no catalyst deactivation
Palladium-catalyzed cross-coupling reactions
Different excess experiment overlay
CuI
Indicative of zero-order in
both reactants
(0.43M)
(0.006M)
(0.003M)+
Pd(dba)2
0
0.0001
0.0002
0.0003
0.0004
0.0005
0.0006
1.15 1.2 1.25 1.3 1.35 1.4
Rat
e/[1
g]0.
03
[2g]-0.11
[e] = 0.14 M
[e] = 0.02 M
[e] = -0.06 M
Linear (Rate Eqn Prediction)
Overlay gives order 0 in 1c
Straight lines give order 0 in 2g
Palladium-catalyzed cross-coupling reactions
Modeling and simulation in iC KineticsTM
CuI+
Pd(dba)2
• Power law rate equation gives rate constant and reaction orders
• Simulation “time to 90% conversion” for design space approach
Palladium-catalyzed cross-coupling reactions
What does all this mean?
Source: Wei Shi, Yingdong Luo, Xiancai Luo, Lei Chao, Heng Zhang, Jian Wang, and Aiwen Lei; J. Am. Chem. Soc. 2008, 130, (44), 14713-14720
Palladium-catalyzed cross-coupling reactions
What does all this mean?
1
2
2 possible rate-limiting steps
Source: Wei Shi, Yingdong Luo, Xiancai Luo, Lei Chao, Heng Zhang, Jian Wang, and Aiwen Lei; J. Am. Chem. Soc. 2008, 130, (44), 14713-14720
Palladium-catalyzed cross-coupling reactions
Further investigations
-Reaction is first order in Pd(dba)2 loading
-No dependence on copper salt loading
-Reductive elimination is rate limiting
although facilitated by L1
-Comparison of L1 with other ligands
L1
Palladium-catalyzed cross-coupling reactions
Reaction Progress Kinetic Analysis
-Graphical methodology aided by
iCxKineticsTM
-Provides a full kinetic analysis from a
minimum of three reaction progress
experiments-Continuous monitoring (e.g. ReactIRTM)
facilitates RPKA
-Demonstrated on the Pd-catalyzed
preparation of 1,3-diynes: reaction
orders and catalyst stability
-Simulation for design space approach
Introduction
ReactIRTM Flow Cell for Continuous Processing Technologies
Kinetic Investigation of a Pd-Catalyzed Cross-Coupling Reaction
Conclusions
Presentation Outline
3232
Acknowledgements
University of Cambridge, UK
- Catherine F. Carter, Heiko Lange, and Pr. Steven V. Ley*
College of Chemistry and Molecular Sciences, Wuhan University, China
- Wei Shi, Yingdong Luo, Xiancai Luo, Lei Chao, Heng Zhang, and Aiwen Lei*
Mettler Toledo Autochem
- Jon G. Goode, Nigel L. Gaunt, Brian Wittkamp, and Jian Wang
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