ACE201 20TON

(PARTS LIST)

JUNE 2009

TATA ACE 1 TON

Tata Motors Limited

Mumbai Jamshedpur Pune Lucknow Thane

PRELIMINARY REMARKS

This list comprises of parts for Engine, Gear Box, Chassis Parts and Sheet Metal Parts of theunder mentioned vehicle.

CHASSIS

TYPEVC NO

VARIANT

DESCRIPTIONVARIANT DETAILS

ENGINE

TYPE

483134 28182024000RTATA SUPER ACE

1 TON - BS-III

TATA SUPER ACE WITH 1TON PAYLOAD, 475

IDI TCIC 1.4L ENGINE, BS III, G65 - 5/5.07 5

SPEED GEARBOX, 14"WHEELS RADIAL,

POWER STEERING, BANJO TYPE REAR AXLE,

2380 WHEELBASE, DROPSIDE LOADBODY,

NON AC, DOMESTIC

475 IDI TCIC

BS III

INSTRUCTIONS

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column PART NUMBER

Precise Description - See Column DESCRIPTION

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -

Technical CellTata Motors Ltd.,Parts Head Quarters,Teen Hath Naka,Gyan Sadhana College Service Road,Thane-400 604.

The designation Left and Rightas well as Front and Rear refer to the driving direction

The indication First, Second (e.g. Cross member of frame) are counter from the radiatorside

The word Optional in the remarks column against an item having two or more partnumbers indicates that depending or availability, the item will be supplied under any one ofthese part numbers

The designation AR in column Quantity stands for As Required

The illustrations of parts of the table are only for easy reference and they may not be exactreplica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:

INTRODUCTION

2864350400R.01 1TON 1.4L IDI TCIC DIESEL BS-III ENG. PS GROUP 00

CHASSIS TYPE: 483134

2



2



FIG.NO.

PART NUMBER DESCRIPTION QTY REMARKS

3

1 286400000111 ASSY ENG COMPLETE TCIC(1TON BS-III) 12 286401990108 BARE ENGINE (BS-III) (TCIC) 13 286401990109 HALF BLOCK (TCIC BS-III) 1



FIG.NO.


3

2864350400R.02 OVERHAULING KITS GROUP 00


4



4



FIG.NO.


5

1 286401990107 ENGINE OVERHAUL-GASKET +SEAL KIT 1CONSISTS OF

2 286401990106 ENGINE OVERHAUL-GASKET SUB KIT (TCIC)

1

3 279001990131 ENGINE OVERHAUL SEAL SUB KIT 12 286401990106 ENGINE OVERHAUL-GASKET SUB KIT

(TCIC EURO III)1

CONSISTS OFSEALING WASHER 10X14 10SEALING WASHER 14X20 3SEALING WASHER 16X20 4GASKET 1OIL SUMP GASKET 1 THK 2SEALING WASHER (OIL SUMP DRAIN PLUG)

1

GASKET - REAR COVER CRANKCASE (CAF)

1

GASKET (FOR CYL.HEAD COVER ) 1GASKET - BAFFLE (CYLINDER HEAD COVER)

1

GASKET-CYL.HEAD (MLS) 1SEALING WASHER (FOR CYL.HEAD COVER)

10

SEALING WASHER (INJECTOR) 4GASKET (FOR EGR VALVE) 1GASKET (INLET ELBOW TO MANIFOLD) 1INT.GASKET(INL/EX.MANIFOLD) 1GASKET (FOR EXHAUST ELBOW) 1GASKET (TC INLET) 4GASKET (FOR OIL PUMP) 1GASKET (OIL PUMP STRAINER) 1GASKET (FOR PISTON COOLING NOZZLE) 4WASHER (18X22X2-Cu) 3GASKET (FOR WATER PUMP) 1GASKET (FOR WATER BYPASS TUBE) 1GASKET (FOR WATER INLET ELBOW) 1SEAL THERMOSTAT 1



FIG.NO.


5



6



6



FIG.NO.


7

GASKET (ASSY PIPE TO CRANKCASE) 13 279001990131 ENGINE OVERHAUL SEAL SUB KIT 1

CONSISTS OFOIL SEAL-CRANKSHAFT (FRONT) 1OIL SEAL-CRANKSHAFT (REAR) 1OIL SEAL (CAMSHAFT-FRONT) 1OIL SEAL (CAMSHAFT REAR) 1VALVE GUIDE SEAL 1

4 286414990105 DECORBONISING GASKET KIT (TCIC EURO III)

1



FIG.NO.


7

2864350101R.01 ASSY.CYLINDER BLOCK(475 IDI TCIC BS-III ENGINE) GROUP 01


8



8



FIG.NO.


9

1 279001100105 ASSY.CYLINDER CRANKCASE (TURBO) 11A 279001104802 HOLLOW DOWEL 14h6x10.5x14L 2 FOR LOCATING

CYLINDER HEAD ON CYLINDER BLOCK

1B 269026104802 DOWEL SLEEVE (FRONT HALF TO INT.PLATE)

2 FOR LOCATING ASSY. TRANSAXLE ON CYLINDER BLOCK

279018104801 HOLLOW DOWEL 10h6x8.4x8L 6 FOR LOCATING OIL PUMP, ALT & AC BRACKETS ON CRANKCASE

1D 279001104803 HOLLOW DOWEL 8h6x6.5x8L 3 FOR LOCATING WATER PUMP-2 NOS AND REAR COVER CRANKCASE-1NO ON CYL. BLOCK

1E 279001104801 DOWEL 6h6X10 1 FOR LOCATING REAR COVER CRANKCASE ON CYL. BLOCK

1F 16082001402 SEALING PLUG M14X1.5 TS16463 SS8451S2-Y

1 FOR OIL GALLERY

1G 16220710223 SEALING WASHER 14X20 IS3175-CU 1 FOR OIL GALLERY1H 279001103201 HEX.BOLT (FOR M.B.CAP) 102A 279001143802 REAR COVER - CRANKCASE (HOLLOW

DOWEL)1

2B 279001107802 OIL SEAL-CRANKSHAFT (REAR) (OFFER DRG.)

1

3 279101145301 GASKET (REAR COVER CRANKCASE) 14 279001107801 OIL SEAL-CRANKSHAFT (FRONT) (OFFER

DRG.)1

5 11327606206 A/H SCR M6X20-Z3-1-8.8TS17207 SS8451S2-Y

6 FOR MTG REAR COVER CRANKCASE ON CYL. BLOCK

6 286401170104 ASSY TUBE (DIPSTICK) 17 286401170101 ASSY. DIPSTICK 18 286401133801 LADDER FRAME 19 286401130103 ASSY. OIL SUMP COMPLETE (CORK

GASKET)1

9B 269026107202 MAGNETIC DRAIN PLUG 19C 279001139201 SEALING WASHER (OIL SUMP DRAIN

PLUG)1

10 279001135310 OIL SUMP GASKET 1 THK (OFFER) 211 11341506222 HEX FL SCREW M6X22 TS17130 8.8

SS8451-8C22 FOR MTC OIL SUMP TO

CYL BLOCK43 279020100101 ASSY.WATER PUMP (OFFER DRG.) 144 279020105301 GASKET (FOR WATER PUMP) 145 279020100112 ASSY.HEX.SCREW M6X20 (MTG.WATER

PUMP) (TVS)5



FIG.NO.


9



10



10



FIG.NO.


11

45 11327606206 A/H SCR M6X20-Z3-1-8.8TS17207 SS8451S2-Y

5

46 279018100113 ASSY.OIL PUMP (TURBO) (OFFER DRG.) 147 279118105301 GASKET (FOR OIL PUMP) 148 279018100118 ASSY.HEX.SCREW M6X25 (MTG.OIL

PUMP) (TVS)9 FOR MTG OIL PUMP ON

CYL BLOCK49 286401135301 GASKET (OIL SUMP TO LADDER FRAME) 1



FIG.NO.


11

2864350101R.02 TIMING COVER GROUP 01


12



12



FIG.NO.


13

12 286401140102 ASSY TIMING COVER REAR - RIGHT 113 11341506141 HEX FL SCREW M6X14

TS17130-8.8-SS8451-8C2 FOR MTG TIMING

COVER REAR RIGHT ON F.I.P BRACKET FRONT

14 11341506125 HEX FL SCREW M6X12 TS17130-8.8-SS8451-8C

3

15 279001140113 ASSY.TIMING COVER REAR - LEFT (PLASTIC)

1

18 286401140101 ASSY TIMING COVER REAR - TOP 119 11341506141 HEX FL SCREW M6X14

TS17130-8.8-SS8451-8C2

20 279001140108 ASSY.FRONT COVER(LOWER)(TIMING COVER)

1


2 FOR FITTING FRONT COVER LOWER

22 286401147701 FRONT COVER (TIMING BELT) 123 279001147707 SEALING STRAP 124 11071506306 HEX FL BOLT M6X30

TS17130-8.8-SS8451-8C2

25 12655000648 WASHER A6.4 IS5370 ST SS8451S2-Y 226 279001146902 INSERT TUBE(FOR TIMING COVER MTG.) 227 254901147501 RUBBER BUSH (TIMING COVER) 228 279001143201 SHOULDER BOLT (FOR TIMING COVER) 129 12460501057 BRIGHT WASHER 10.5 IS2016 ST

SS8451-8C1

30 254901147501 RUBBER BUSH (TIMING COVER) 131 11323998169 HEX SCREW M6X20

IS1364P2-8.8-SS8451S2-Y (FOR MTG.COVER TIMING BELT-FRONT ON ASSY.TIMING

1

COVER REAR-RIGHT)32 12650600647 WASHER A6.4 IS5370 ST SS8451-8C 133 279001147501 RUBBER BUFFER (FOR MTG.TIMING

COVER)1

34 279001146901 INSERT TUBE (FOR MTG.TIMING COVER) 1



FIG.NO.


13

2864350101R.03 CYLINDER HEAD (475 IDI TCIC BS-III ENGINE) GROUP 01


14



14



FIG.NO.


15

1 279001150139 ASSY.CYLINDER HEAD WITH VALVES (TCIC)

1

1A 279001160108 ASSY.INJ.W/H NOZZLE HOLDER (DELPHI-TVS) TC

3

1B 279001160109 ASSY.INJ.CYL.NO.4 (NLS) (E-III-TCIC) DELPHI

1

1C 279001169202 SEALING WASHER (INJECTOR) 41D 279005125111 INTAKE VALVE (OFFER DRG.) 41E 279005125112 EXHAUST VALVE (OFFER DRG.) 41F 279005128201 SPRING SEAT 81G 279005128701 VALVE SPRING 81H 279005125110 VALVE SRING RETAINER 81I 279005124301 LOCK HALF 161J 279001150140 ASSY.CYLINDER HEAD WITHOUT VALVES

(TCIC)1

1JA 279001153817 CYLINDER HEAD (475 IDI TCIC) 11JB 16081851208 PLUG MC 12X1.5 IS9645-SS8451S2-Y (FOR

OIL GALLERY FRONT & REAR SIDE)2

1JC 279001158809 STUD CM8X32 (FOR MTG.EXH.MANIFOLD)(TCIC)

6

1JD 11635408806 STUD CM8X80 IS1862-10.9 SS8451S2-YH (FOR MTG. EXHAUST MANIFOLD ON CYL.HEAD)

2

1JD 11635208254 STUD CM8X25 IS1862-8.8-SS8451S2-Y 21JE 11635208254 STUD CM8X25 IS1862-8.8-SS8451S2-Y (

FOR INLET MANIFOLD TO CYL.HEAD.)5

1JF 11635206251 STUD CM6X25 IS1862 8.8 SS9400 ( FOR FOR THERMOSTAT COVER TO CYLINDER HEAD )

3

1JG 11635206162 STUD CM6X16 IS1862 8.8 SS9400 ( FOR ASSY.BYPASS TUBE TO CYLINDER HEAD )

2

1JH 11635498015 STUD CM8X32 IS1862 10.9 SS8451S2-YH (FOR CYL.HEAD TO CAMSHAFT BRG.CAP)

6

1JI 279018104801 HOLLOW DOWEL 10h6x8.4x8L 61JJ 279005104101 CAMSHAFT BRG.CAP NO.1 11JK 279005104102 CAMSHAFT BRG.CAP NO.2 11JL 279005104103 CAMSHAFT BRG.CAP NO.3 11JM 279005106501 NUT (FOR CAMSHAFT BRG.CAP) 6

2 279001155329 GASKET-CYL.HEAD(1.7 THK.)(MLS) 13 279001153201 HEX.BOLT (FOR CYL.HEAD) 104 279001159201 WASHER (FOR CYL.HEAD BOLT) 10

14 254701170133 ASSY. OIL SEPARATOR (OFFER) 1



FIG.NO.


15



16



16



FIG.NO.


17

15 286401170103 ASSY. BRACKET (OIL SEPERATOR MTG.) 116 11341506125 HEX FL SCREW M6X12

TS17130-8.8-SS8451-8C3

17 279014110117 ASSY.BRACKET (FOR NLS CABLE MTG.) 118 279014118203 CLAMP (FOR NLS CABLE MOUNTING) 119 11341505129 HEX FL SCR M5X12

TS17130-8.8-SS8451S2-Y1 FOR CLAMPING NLS

CABLE20 62196058252 CABLE TIE 4.7X110 NATURAL TS29360 1 FOR CABLE OF NLS

INJECTOR CLAMPING21 279005107909 CAMSHAFT (TURBO) 122 279005138301 SHIM 2.500 THK. 823 279005139903 TAPPET-NORMAL 824 279005107812 OIL SEAL (CAMSHAFT-FRONT) (OFFER

DRG)1

25 279005107810 OIL SEAL (CAMSHAFT REAR) (OFFER DRG.)

1

26 270215409901 GLOW PLUG SR5 427 270215409922 GLOW PLUG STRIP (OFFER) 1



FIG.NO.


17

2864350101R.04 CYLINDER HEAD COVER (475 IDI TCIC BS-III ENGINE) GROUP 01


18



18



FIG.NO.


19

5 286401150101 ASSY CYL HEAD COVER COMPLETE 16 279001158805 STUD (FOR CYL.HD.COVER) 67 279001158806 STUD (FOR CYL.HD.COVER) 48 279001156904 SPACER TUBE (FOR CYL.HD.COVER) 69 279001156905 SPACER TUBE (FOR CYL.HD.COVER) 4

10 279001150110 ASSY.RUBBER BUSH (FOR CYL.HD.COVER)

10

11 279001156501 DOMED CAP NUT (FOR CYL.HEAD COVER MTG.)

10

12 279001159203 SEALING WASHER (FOR CYL.HEAD COVER)

10

13 279001150113 ASSY.CAP (FOR CYL.HEAD COVER) 113B 254701155325 GASKET 128 279001155308 GASKET (FOR CYL.HEAD COVER )

(OFFER DRG)1



FIG.NO.


19

2864350103R.01 DRIVE PARTS (475 IDI TCIC BS-III ENGINE) GROUP 03


20



20



FIG.NO.


21

1 286403100102 ASSY. CRANKSHAFT WITH PIN & BRG - NORMAL

1

1B 13050508166 CYL PIN 8m6X16 IS2393 12 279005110107 ASSY.GEAR (FOR CRANKSHAFT)

(SINTERED)1

3 279003130115 ASSY.INT.VIB.DAMPER (5-GROOVES) 14 11327008201 A/H SCR M8X20-Z4-1-8.8TS17207

SS8451S2-Y4

5 279003133201 HEX.BOLT (FOR CRANKSHAFT GEAR) 16 279003138601 WASHER (FOR CRANKSHAFT GEAR) 17 254703105901 KEY 18 279003110105 ASSY.FLYWHEEL (HIGH INERTIA)(TCIC) 1- 279003115401 RING GEAR 1

8A 279003114801 DOWEL (FOR CLUTCH ON FLYWHEEL) 39 279003113201 HEX.BOLT (FOR FLYWHEEL) 6

10 279003990184 SET MAIN BRG.NORMAL(UPP/LOWER-TC) CONSISTS:

1

MAIN BRG.HALF NORMAL-I(CRK.SHAFT) 5MAIN BRG.HALF NORMAL(LOWER-TC) 5

11 279003990117 SET THRUST WASHER(UPPER AND LOWER) CONSISTS:

1

THRUST WASHER UPPER (69 DIA.) 2THRUST WASHER LOWER (69 DIA.) 2

12 279003150109 ASSY.CONNECTING ROD WITH BUSH 412A 279003153203 BOLT (FOR CONNECTING ROD) 812B 279003156501 NUT (FOR CONNECTING ROD) 8

279003990189 SET BRG.HALF NORMAL(CON.ROD-TC) CONSISTS:

1

12C BRG.HALF NORMAL (CON.ROD-TC) 813 279003990179 SET PISTON W/O RINGS GRADE A

CONSISTS:1 SET A OPTIONAL TO

SET B AND CPISTON GRADE A (TC) 4PISTON PIN (TC) 4CIRCLIP (TC) 8

13 279003990180 SET PISTON W/O RINGS GRADE B CONSISTS:

1 SET B OPTIONAL TO SET A AND C

PISTON GRADE B (TC) 4



FIG.NO.


21



22



22



FIG.NO.


23

PISTON PIN (TC) 4CIRCLIP (TC) 8

13 279003990181 SET PISTON W/O RINGS GRADE C CONSISTS:

1 SET C OPTIONAL TO SET A AND B

PISTON GRADE C (TC) 4PISTON PIN (TC) 4CIRCLIP (TC) 8

13A 279003140122 SET PISTON RINGS CONSISTS: CONSISTS:

1

ASSY.OIL RING 1TOP COMP.RING (MOLY COATED) 1TAPER FACED RING 1

14 279015203801 BRACKET(FOR CRANK ANGLE SENSOR)(H.I.F.)

1

15 13050507143 CYL PIN 6m6X14 IS 2393 116 11385606160 CR CSK SCREW M6X16 IS7485 SS8451-8C 117 279115209913 CRANK ANGLE SENSOR (HITACHI) 118 11071506209 HEX FL BOLT M6X20

TS17130-8.8-SS8451-8C1



FIG.NO.


23

2864350105R.01 ENGINE TIMING PARTS GROUP 05


24



24



FIG.NO.


25

1 286405111601 TIMING BELT 12 279005115401 TIMING GEAR (CAMSHAFT) (SINTERED) 13 279005119201 WASHER (FOR CAMSHAFT GEAR) 14 279005103201 HEX BOLT (CAMSHAFT GEAR MTG.) 15 279005110101 ASSY.TENSIONER (TIMING BELT)(OFFER

DRG.)1

6 279005118606 SPACER(TIMING BELT TENSIONER)CYLINDRICAL

1

7 11071710655 H/FL BOLT M10X65 TS17130-10.9SS8451S2-YH

1

7 11071510559 HEXFL BOLT M10X55 TS17130-8.8-SS8451S2-Y

3

8 279005110103 ASSY.IDLER (FOR TIMING BELT)(OFFER DRG.)

1



FIG.NO.


25

2864350107R.01 FUEL INJECTION EQUIPMENT (475 IDI TCIC BS-III ENGINE) GROUP 07


26



26



FIG.NO.


27

1 279007100114 ASSY.DISTRIBUTOR PUMP(E-III-TCIC)-DELPHI

1

1A 279007103201 FIP BANJO BOLT 11B 279007109203 FIP BANJO SEALING WASHER 21C 279007103203 FIP BANJO BOLT 11D 279007109201 FIP BANJO SEALING WASHER 21E 279007109907 SOLENOID 16 OHMS 11F 279007109908 POTENTIOMETER 12 286407120103 ASSY BRACKET FRONT (FOR FIP) 13 279007128001 HEX.FL.SCREW M10X18(MTG.FIP

BKT.FR.)-TVS2

4 254707129202 WASHER (FOR LUCAS FIP MTG.) 35 12301500805 HEX FL NUT AM8 TS17430-8-SS8451-8C 36 286407120104 ASSY BKT FIP(REAR)-BOOST SENSOR

LINE MTG1


3

8 11327008201 ASSY.HEX SCREW M8X20-Z4-1-8.8 TS17207

1

9 286407123701 BRACKET (FOR FIP BRACKET MIDDLE) 110 279007128002 HEX.FL.SCREW M8X18 (MTG.FIP

BKT.MID)-TVS1


1

12 279007135401 TIMING GEAR (FIP) (SINTERED) 113 279007106501 ADAPTOR (FOR FIP GEAR) 114 286407140105 SET ASSY FUEL PR. LINE 1

14AA 286407140101 ASSY FUEL PR. LINE (CYL.NO.1) 114AB 286407140102 ASSY FUEL PR. LINE (CYL.NO.2) 114BA 286407140103 ASSY FUEL PR. LINE (CYL.NO.3) 114BB 286407140104 ASSY FUEL PR. LINE (CYL.NO.4) 1

15 279007146902 PLUG (INJECTOR OVER FLOW NO.4) 116 254707146913 RUBBER TUBE (140) 317 279007146904 RUBBER TUBE(160)(INJECTOR

OVERFLOW)1

18 279007140124 SET ASSY.FIP CAM VALVE & LDA BACK LEAK

1

18A 279014119902 T-CONNECTOR 118B 254707146913 RUBBER TUBE (140) 3



FIG.NO.


27



28



28



FIG.NO.


29

19 279007146905 FLEXIBLE SPLIT TUBE (FOR FUEL HOSES) 320 279007100120 ASSY. F.I.C.D. 121 254723126503 DOME NUT (FOR LUCAS-SUBROS MTG.) 122 12053299049 HEX NUT M5 IS1364P3-BRASS 123 11341506141 HEX FL SCREW M6X14

TS17130-8.8-SS8451-8C1

24 279014115804 HOSE(T-CONN.TO A/C ACT&ALT.TO T-CONN)110

1

25 279014115803 HOSE(310)(T-CONNECTOR TO SOLENOID VALVE)

1

26 279007100116 ASSY.BRACKET-FICD TCIC 127 279007100117 VACUUM ACTUATER TCIC 128 279007105802 HOSE VACUUM (ACTUATOR -

VSV)(BEHR)2501

29 279023125802 HOSE VACUUM(VSV TO VACUUM PUMP) 130 279007100112 VSV MTG.BRACKET-FICD-EURO-III 131 279023129902 SOLENOID VALVE 132 279023126002 CONTROL LINK (FOR VACUUM

ACTUATOR)1

33 254707144201 CLAMP (INJECTOR OVERFLOW TUBE) 1



FIG.NO.


29

2864350109R.01 FUEL FILTER, FUEL LINE, AIR FILTER GROUP 09


30



30



FIG.NO.


31

1 286409130108 ASSY AIR FILTER COMPLETE 12 286409137101 BRACKET (AIR FILTER MTG) 13 11341508161 HEX FL SCREW M8X16

TS17130-8.8-SS8451-8C4

4 254709137206 GROMMET (AIR FILTER MTG. BKT.) 35 254709136933 TUBE (AIR FILTER MTG. BKT.) 36 12301501003 HEX FL NUT AM10 TS17430-8-SS8451S2-Y 27 11341508357 HEX FL SCR M8X35

TS17130-8.8-SS8451S2-Y3

- 254709130135 ASSY.SERVICE INDICATOR 19 253409134205 HOSE CLAMP (80 DIA). 1

10 286409135818 RUBBER HOSE (AIR FILTER TO INT. PIPE) 111 286409136904 AIR INTAKE PIPE (WITH CLAMP & NIPPLE) 112 11341508209 HEX FL SCR M8X20

TS17130-8.8-SS8451S2-Y1

13 286409135820 RUBBER HOSE (INTERMEDIATE PIPE TO TC)

1

14 252750104207 HOSE CLAMP (42 DIA.) 115 254709134210 HOSE CLAMP (75 DIA.) 216 286409135822 RUBBER HOSE 117 254709134214 HOSE CLAMP (82 DIA.) 118 286409131602 ASSY. SNORKEL (WITH MESH) 119 12650600841 WASHER A8.4 IS5370 ST SS8451-8C 1- 286409130110 ASSY. BRACKET FOR SNORKEL

MOUNTING1

- 286409130109 ASSY. BRACKET FOR SNORKEL MOUNTING

1

24 278809130102 ASSY ISOLATOR(FOR SNORKEL&RESONATOR MTG)N

2

25 11071508350 HEX FL BOLT M8X35 TS17130 8.8 SS8451-8C

2

26 279009110104 ASSY.DOUBLE FUEL FILTER (DELPHI-TVS)

1

- 279009119901 FILTER W/O FILTER ELEMENT & SEALS 1- 279009113201 FUEL FILTER BANJO BOLT(DELPHI

9007-864) (FUEL INL1



FIG.NO.


31



32



32



FIG.NO.


33

- 279009110109 ASSY.BANJO BOLT W/H AIR VENT SCREW(DELPHI 9007-86

1

- 279009119201 FUEL FILTER SEALING WASHER(DELPHI 9007-383A)(INLE

4

- FUEL FILTER ELEMENT 1 PART NO. WILL GIVEN LATER



FIG.NO.


33

2864350114R.01 INLET AND EXHAUST MANIFOLD GROUP 14


34



34



FIG.NO.


35

1 279014115313 INT.GASKET(INL/EX.MANIFOLD)(TALBROS)TCIC12 286414103802 INLET MANIFOLD 13 286414113701 EXHAUST MANIFOLD (FOR EGR) 14 286414111603 HEAT SHIELD (FOR EX MANIFOLD) -

OFFER1

5 286414101601 GASKET (INLET ELBOW TO MANIFOLD)OFFER

1

6 286414103803 AIR INLET ELBOW (WITH EGR) 17 11635206201 STUD CM6X20 IS1862-8.8-SS9400 IS1862 58 12301500601 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 39 11632496054 STUD BM6X18 IS1862 8.8 SS8451S2-Y 2


4

11 279014116501 FLANGED CLINCH NUT (TVS) 2



FIG.NO.


35

2864350114R.02 EGR SYSTEM GROUP 14


36



36



FIG.NO.


37

1 286414119902 ASSY. EGR VALVE 12 286414101602 GASKET (EGR VALVE) (OFFER) 13 286414110103 ASSY. EGR PIPE 14 286414114201 ASSY. V BAND CLAMP 15 12301500601 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 46 286414100103 ASSY BOOST SENSOR LINE 17 279018173201 PIPE UNION BOLT(OIL FEEDER & BOOST

LINE)1

8 16220710142 SEALING WASHER 10X14 IS3175 CU 29 279007105801 HOSE (FOR BOOST SENSOR LINE TO FIP) 1

10 14300512144 SPR. BD CLAMP 14DX12W TS17665 SS8451S2-Y

1

11 253414110139 VACUUM MODULATOR W/O FILTER 112 286414115803 RUBBER HOSE (EVRV TO EGR VALVE)

(TCIC)1

13 286414115801 RUBBER HOSE (VAC. PUMP TO EVRV) 114 286414115804 RUBBER HOSE (EVRV TO AIR INTAKE

PIPE)1

15 286414113307 BRACKET (EVRV MTG) 116 11341508187 HEX FL SCREW M8X18

TS17130-8.8-SS8451-8C2

17 11341506168 HEX FL SCR M6X16 TS17130-8.8-SS8451S2-Y

2



FIG.NO.


37

2864350114R.03 TURBOCHARGER AND INTERCOOLER GROUP 14


38



38



FIG.NO.


39

1 286414510101 ASSY TURBOCHARGER (TURBO ENERGY LTD)

1

2 279014515306 GASKET (TC INLET) (OFFER DRG.) 13 11635498015 STUD CM8X32 IS1862 10.9 SS8451S2-YH 24 11632608251 STUD BM8X25 IS1862 10.9 SS9400 15 254914116503 SELF LOCKING NUT ( OFFER ) 36 279014515305 GASKET (FOR EXHAUST ELBOW) (OFFER

DRG.)1

7 279014113709 EXHAUST ELBOW (FOR KKK KP35 TC) 18 11071708502 H/FL BOLT M8X50

TS17130-10.9-SS8451S2-YH2

9 11071708707 H/FL BOLT M8X70 TS17130-10.9-SS8451S2-YH

2

10 286414511601 ASSY. NOISE SHIELD (FOR TURBOCHARGER)

1


1

12 286414118201 BRACKET (FOR EX. ELBOW SUPPORT) 113 11341508128 HEX FL SCREW M8X12

TS17130-8.8-SS8451-8C7

14 286414605805 RUBBER HOSE (TC TO PIPE) 115 14300512403 SPR BAND CLAMP 40DX12WTS17665

SS8451-8C1

16 286414604203 CLAMP (FOR TC HOSE TO PIPE) 117 14300512535 SPR BAND CLAMP 53DX12W TS17665

SS8451-8C3

18 286414606901 PIPE (TC TO IC) 119 286414604201 ASSY. CLAMP 121 286414605803 RUBBER HOSE (PIPE TO IC) 122 286414609901 ASSY INTERCOOLER (TATA TOYO) 1- 286414607701 DUCT SEAL (DUCT TO INTERCOOLER) 1

25 286414600102 INTERCOOLER DUCT 126 286414606302 GROMMET (INT.DUCT MTG.) 427 286414605802 RUBBER HOSE (PIPE TO INLET ELBOW) 128 14300512497 SPR. BD CLAMP 49DX12W TS17665

SS8451S2-Y4



FIG.NO.


39



40



40



FIG.NO.


41

29 286414606902 PIPE (IC TO INLET MANIFOLD) 130 286414604202 CLAMP (FOR PIPE IC TO INLET ELBOW) 131 286414605804 RUBBER HOSE (IC TO PIPE) 132 11341508357 HEX FL SCR M8X35

TS17130-8.8-SS8451S2-Y1



FIG.NO.


41

2864350115R.01 ENGINE ELECTRICAL MOUNTS GROUP 15


42



42



FIG.NO.


43

1 286415143701 BRACKET (ALTERNATOR POWER STEERING)

1

2 11071598014 H/FL BOLT M8X125 13 279023120147 ASSY.SHAFT W/H DUST SHIELD-FOR

TENSIONER1

4 279023129201 WASHER (FOR AC COMPRESSOR IDLER) 25 279023120142 ASSY.IDLER PULLEY (FOR ALTERNATOR)

(INA)1

6 11071508252 HEX FL BOLT M8X25 TS17130-8.8-SS8451S2-Y

7

7 279023124101 SLIDER (FOR TENSIONER MTG.) (ALUMINIUM)

1

8 279023128003 SLIDER SCREW (FOR TENSIONER) 19 11341508187 HEX FL SCREW M8X18

TS17130-8.8-SS8451-8C4

10 270254608204 CLAMP -DIA 8.5 W/H. 111 12460500841 BRIGHT WASHER 8.4 IS2016 ST

SS8451-8C1

12 12140500800 NYLOC NUT M8 IS7002-8-SS8451-8C 116 286415143702 BRACKET (ALT. MTG.) 117 279015203801 BRACKET(FOR CRANK ANGLE

SENSOR)(H.I.F.)1

18 11385606160 CR CSK SCR M6X16 IS7485 SS8451S2-Y 119 13050507143 CYL PIN 6m6X14 IS 2393 120 279015130103 ASSY.OIL LINE (TEFLON) (VACUUM PUMP

INLE1

21 279015133201 PIPE UNION BOLT 122 16220710142 SEALING WASHER 10X14 IS3175 CU 223 16220710223 SEALING WASHER 14X20 IS3175-CU 224 270254509959 OIL PRESSURE SWITCH-OFFER 125 286415135801 RUBBER HOSE (VACUUM PUMP TO OIL

SUMP)1

26 14300512195 SPR BAND CLAMP 19DX12W TS17665 SS8451-8C

2



FIG.NO.


43

2864350115R.02 ENGINE ELECTRICAL COMPONENTS GROUP 15


44



44



FIG.NO.


45

1 277915100103 ASSY JUNCTION BOX (BASE & COVER) 12 277915100105 ASSY.BASE WITH STUDS-(JUNCT.BOX) 13 277915106302 COVER JUNCTION BOX (STARTER BOX) 14 11295005256 PAN HD SCRM5X25

6.8-H-JISB1111SS8451S2-Y4

5 287215109903 FLY LEAD 155 mm-STARTER +VE :LTVS 16 287215109902 FLY LEAD-185mm-STARTER SOLENOID 17 270215103202 HEX FLANGED BOLT M8 X 65 18 284215103201 SLOTTED FLANGE NUT-M8X1.25 19 2872115200103 JUNCTION BOX MTG BKT. 1

10 270215409912 GLOW PLUG 410A 270215409922 GLOW PLUG STRIP (OFFER) 111 277954608207 BRACKET-(W/H ENG. CLAMPING) 112 277954608206 CLIP-(W/H ENG. CLAMPING) 113 277515400107 ALTERNATOR 12V 90A W/VP W/ZENER 114 287215100102 STARTER MOTOR 1.2 KW(WITH CABLES) 1



FIG.NO.


45

2864350115R.03 STARTER MOTOR GROUP 15


46



46



FIG.NO.


47

A 287215100102 STARTER MOTOR 1.2 KW(WITH CABLES) 11 287215109904 SOLENOID SW ASSY 12 287215109905 FIXING BKT ASSY 13 287215109906 DRIVE ASSY 14 287215109907 ARMATURE ASSY 15 287215109908 CONNECTOR BRUSH ASSY 16 287215109909 CE BKT ASSY 1



FIG.NO.


47

2864350115R.04 ALTERNATOR GROUP 15


48



48



FIG.NO.


49

A 277515400107 ALTERNATOR 12V 90A W/VP W/IEM 11 284215409901 WORKING BRACKET FRONT 12 284215409902 ROTOR 13 284215409903 STATOR 14 284215409906 RECTIFIER ASSY 15 284215409904 REGULATOR FOR AFTER MARKET 16 284215409905 WORKING BRACKET REAR 1



FIG.NO.


49

2864350118R.01 OIL PUMP & LUBRICATION LINE GROUP 18


50



50



FIG.NO.


51

1 279018100114 ASSY.OIL PUMP-TURBO(WITH BOSS)(SUNDARAM)

1

2 279018105302 GASKET (FOR OIL PUMP) 13 279001107801 OIL SEAL-CRANKSHAFT (FRONT) (OFFER

DRG.)1

4 286418150002 ARRGT. DRG. STRAINER MTG. 15 279018105306 GASKET (OIL PUMP STRAINER) 16 11635206162 STUD CM6X16 IS1862 8.8 SS9400 27 12301510606 HEX FL NUT BM6-TS17430-8-SS8451S2-Y 28 279018100118 ASSY.HEX.SCREW M6X25 (MTG.OIL

PUMP)(TVS)9

9 279018100111 SPRING RETAINER 1



FIG.NO.


51

2864350118R.02 OIL FILTER GROUP 18


52



52



FIG.NO.


53

1 279018130106 ASSY.OIL FILTER-TC (ELOFIC) 12 279018179907 ADAPTOR (FOR OIL COOLER & OIL

FILTER)1

3 279018170115 ASSY.OIL COOLER (8-PLATE) (VORAS) 14 279020125807 HOSE (OIL COOLER WATER CON.) (SPR

BAND)1

5 279020125808 RUBBER HOSE(OIL COOLER RET-TC)(SPR BAND)

1

6 14300512233 SPR BAND CLAMP 23DX12W TS17665 SS8451-8C

4

7 279020120119 ASSY.ADAPTER (FOR OIL COOLER CONNECTION)

1

8 279020123202 BANJO BOLT (FOR ADAPTOR TEMP.SENSOR-TC)

1

9 16220710240 SEALING WASHER 16X20 IS3175 CU 310 270254219909 DUAL TEMPERATURE

TRANSDUCER-OFFER2

11 277954209920 TEMPERATURE SENSOR-M16 (2K2)-OFFER

1

12 286414510103 OIL FEEDER LINE 113 279018173201 PIPE UNION BOLT(OIL FEEDER & BOOST

LINE)N2

14 16220710142 SEALING WASHER 10X14 IS3175 CU 415 286418170101 ASSY OIL RETURN LINE (FOR TC) 116 286414115302 GASKET (TC OIL RETURN ) 117 11341506125 HEX FL SCREW M6X12

TS17130-8.8-SS8451-8C4

18 286414115301 GASKET (ASSY.PIPE TO ) 119 279018175302 GASKET (FOR PISTON COOLING NOZZLE) 420 279018170110 ASSY.NOZZLE PISTON COOLING

(CASTING-TC)4

21 11411405160 CAP SCREW M5X16 IS2269-12.9 SS9400 4



FIG.NO.


53

2864350420R.01 ENGINE COOLING NA GROUP 20


54



54



FIG.NO.


55

1 279020100101 ASSY.WATER PUMP (OFFER DRG.) 13 279020105301 GASKET (FOR WATER PUMP) 17 11327606206 A/H SCR M6X20-Z3-1-8.8TS17207

SS8451S2-Y5

8 279020120128 ASSY.COVER (THERMOSTAT) 19 279020127702 SEAL (THERMOSTAT) 1

10 12301500601 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 311 279020120123 ASSY.THERMOSTAT(82 SOT-SINGLE

VENT)OFFER1

12 286420120102 ASSY ELBOW (FOR WATER HEATER)12 286420120105 ASSY. ELBOW (FOR NON-HVAC) 113 279018179201 WASHER (18X22X2-Cu) 214 16530901801 BANJO M18X1.5 TS 16408 115 279020120120 ASSY.BYPASS TUBE (FORGING) 116 12301510606 HEX FL NUT BM6-TS17430-8-SS8451S2-Y 217 279020125303 GASKET (FOR WATER BYPASS TUBE) 118 279020120126 ASSY.HOSE (WATER BYPASS)

(SPR.BAND)1

19 286420120101 ASSY ELBOW FOR WATER INTAKE AND BYPASS

1

20 279020125304 GASKET (FOR WATER INLET ELBOW) 121 11341508187 HEX FL SCREW M8X18

TS17130-8.8-SS8451-8C2


2


1

24 286420125802 RUBBER HOSE (HEATER ELBOW TO VENT TUBE)

1

25 286420120103 ASSY. VENT TUBE (ON ENGINE) 126 286420125804 VENT HOSE (VENT TUBE ON ENG. TO

VENT TUB1

27 286420120104 ASSEMBLY VENT TUBE (UNDER FLOOR) 128 11341508161 HEX FL SCREW M8X16

TS17130-8.8-SS8451-8C4

29 286420125803 VENT HOSE (VENT TUBE ON FLOOR TO RADIATO

1



FIG.NO.


55

2864310124R.01 ENGINE MOUNTINGS-1 GROUP 24


56



56



FIG.NO.


57

1 286424100101 ASSY. ENGINE MOUNT ( FRONT) 12 286424200101 ASSY. ENGINE MOUNT ( REAR) 23 12520698050 SPRING WASHER B10 IS3063 SS8451-8C 64 12460501057 BRIGHT WSHER 10.5 IS2016 ST

SS8451-8C6

5 12051598073 HEX. NUT M10 IS1364P3-8-SS-8451-8C 66 11341812200 FL.SCR M12X1.5X20 TS17130

10.9SS8451-8CH1

7 286422123703 ENGINE MTG. ARM (FRONT) 18 11632610604 STUD BM10X60 IS1862 10.9 SS9400

IS18622

9 11632610621 STUD BM10X70 IS1862 10.9 SS9400 IS1863

1

10 11632610507 STUD BM10X50 IS1862 10.9 SS9400 IS1864

1

11 12301501003 HEX. FL. NUT AM10 TS17430-8-SS8451S2-Y

4

12 285126803802 BRACKET( ENGINE REAR MOUNT RH) 113 285126803801 BRACKET( ENGINE REAR MOUNT LH) 114 11071508350 HEX FL BOLT M8X35 S17130 8.8

SS8451-8C4

15 11071508287 HEX FL BOLT M8X28 S17130 8.8 SS8451-8C

4

16 286422123702 BRACKET (FOR ENG MTG ARM) 117 11071710965 H/FL BOLT M10X95

TS17130-10.9SS8451S2-YH1


2

19 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 2



FIG.NO.


57



58



58



FIG.NO.


59

1 279022100105 ASSY.LIFTING HOOK (FRONT) 12 11341508187 HEX FL SCREW M8X18

TS17130-8.8-SS8451-8C2

3 279022100102 ASSY.LIFTING HOOK-REAR W/H ACCL.BKT.

1

4 277930108204 BRACKET (FOR ACCELERATOR CABLE MOUNTING)N

1


1

6 279014110117 ASSY.BRACKET (FOR NLS CABLE MTG.) 17 11341508187 HEX FL SCREW M8X18

TS17130-8.8-SS8451-8C2

8 279014118203 CLAMP (FOR NLS CABLE MOUNTING) 19 11341505129 HEX FL SCR M5X12

TS17130-8.8-SS8451S2-Y1



FIG.NO.


59

2724100325R.01 CLUTCH GROUP 25


60



60



FIG.NO.


61

1A 272425000134 200 DIA. ASSY. CLUTCH DISC & COVER ASSY.

1

1 272425200147 200 DIA. ASSY. CLUTCH DISC-VALEO 12 272425400140 200 DIA. CLUTCH COVER ASSY.(TCIC) -

VALE1

3 270225600101 OFFER DRG.-ASSY.CL.RELS.BRG.WITH SLEEVE

1

4A 272425600164 ASSY. CLUTCH RELEASE YOKE-FORGED 14 272425607906 CLUTCH RELEASE SHAFT 15 270225605103 CLUTCH RELEASE YOKE (FORGED) 16 13105008265 GROOVED PIN 8X26 IS12952 SS8451S2-Y 17 270225103401 BUSH, LOWER (ON HOUSING). 18 270225103403 BUSH,UPPER (ON HOUSING) 19 272425606004 CLUTCH RELEASE LEVER 1

10 11073508454 H/FL BOLT M8X45 TS17130-8.8-SS8451S2-Y

1

11 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 112 270225408002 HEX FLANGED SCREW-(PRESSURE

PLATE MTG)6

13 272425108207 BACK COVER (ON G- 65 G/BOX) 114 11343508184 H/FL SCREW M8X18

TS17130-8.8-SS8451S2-Y1

15 270225107702 COVER (INSP.WINDOW)PETROL-INJECTED VERS

1

16 254725108203 COVER,UPPER (CLUTCH HOUSING) 117 11343506149 H/FL SCREW M6X14

TS17130-8.8-SS8451S2-Y2

18 11071510559 HEXFL BOLT M10X55 TS17130-8.8-SS8451S2-Y

3


1



FIG.NO.


61

2851011026R.01 GEAR BOX HOUSING GROUP 26


62



62



FIG.NO.


63

1 285126103806 HOUSING FRONT HALF 12 285126253802 GEAR CASE COVER FRONT 13 269026257710 "OFFER DRG" OIL SEAL (INPUT SHAFT) 14 285126103805 HOUSING REAR HALF 15 285126200131 SUB ASSY REAR COVER WITH SLIDING

BUSH.1

6 285126703804 TOP COVER (SHIFTING) 17 285126107201 PLUG (DETENT SPRING) 48 269026107203 FILLER PLUG 19 269026107202 MAGNETIC DRAIN PLUG 1

10 16220710240 SEALING WASHER 16X20 IS3175 CU 211 285126106701 PIVOT PIN (REV.SHIFTER LEVER) 112 285126108201 LOCK PLATE (PIVOT PIN) 113 11341508209 HEX FL SCR M8X20

TS17130-8.8-SS8451S2-Y1

14 285126104802 DOWEL SLEEVE (FRONT HALF TO REAR HALF)

2

15 270254509950 REVERSE LIGHT SWITCH (OFFER) 116 285126206701 PIVOT PIN (5TH SWING LEVER) 217 11071508350 HEX FL BOLT M8X35 TS17130 8.8

SS8451-8C17

18 11071508384 HEX FL BOLT M8X38 TS17130-8.8-SS8451S2-Y

10

19 11071508287 HEX FL BOLT M8X28 TS17130-8.8-SS8451-8C

6

20 16081001000 SEALING PLUG AM10X1 TS16460 SS8451S2-Y

2

21 11341508250 HEX FL SCREW M8X25 TS17130 8.8 SS8451-8C

8

22 285126803801 BRACKET (ENGINE REAR MOUNT LH) 123 285126803802 BRACKET (ENGINE REAR MOUNT RH) 124 16220710142 SEALING WASHER 10X14 IS3175 CU 225 13050508166 CYL PIN 8m6X16 IS2393 226 269026258201 INPUTSHAFT COVER 127 11341506109 HEX FL SCR M6X10

TS17130-8.8-SS8451S2-Y5

28 285126104801 DOWEL SLEEVE (REAR HALF TO REAR COVER)

2

29 17050501752 O-RING 7.80 X 2.65 TS 16220 130 15950101200 BALL 12 DIA GRADE-20-IS2898 3



FIG.NO.


63



64



64



FIG.NO.


65

31 11412508205 THIN HEAD CAP SCREW M8X20 TS17216 132 285126103803 LOCK PLATE (FOR MAIN SHAFT BRG.) 133 11412508167 THIN HEAD CAP SCREW M8X16 TS17216 634 16082501405 SEALING PLUG M14X1.5 TS16465 135 285126205408 SPEEDO PINION (13/3) 1

35A 285126209901 SPEEDO ADAPTOR 135B 269026107703 OIL SEAL (SPEEDO SHAFT),FENNER. 135C 17050501744 O-RING 19X2.65 TS16220 136 269026208204 LOCK PLATE (SPEEDO ADAPTER) 137 269026208001 ASSY.HEX SCREW (SPEEDO LOCK

PLATE)1

38 285126207803 OIL SEAL MAIN SHAFT 38X48X8 140 266835150102 PRESSURE RELIEF VALVE 141 285126208605 OIL DEFLECTOR 142 12520697061 SPRING WASHER B6 IS3063 CD PLATED 143 11341510254 HEX FL SCR M10X25

TS17130-8.8-SS8451S2-Y2



FIG.NO.


65

2851011026R.02 GEAR SHIFTING CABLE GROUP 26


66



66



FIG.NO.


67

1 285126800155 ASSY CABLE SHIFTER 12 285126800156 ASSY. CABLE SELECTOR 13 285126800157 ASSY. SPHERICAL END TERMINAL 24 285126807502 GROMMET 15 285126808231 SHROUD FOR GROMMET 16 285126808236 CABLE GUIDE CLAMP 17 285126808229 CLAMP (CABLE ROUTING) 18 285126800151 ASSY. BELLOW (WITH KNOB AND BOOT

RING)1

9 285126800154 ASSY. GEAR SHIFT LEVER KNOB 110 285126807704 BELLOW (CONSOLE) 111 281868906326 FLOOR CONSOLE BOOT RING 112 285126800152 BRACKET (CABLE ANCHORING) 113 12080901206 H THIN NUT

M12X1.25IS13724-05SS8451S2-Y1


1


3

16 11341506206 HEX FL SCREW M6X20 TS17130 8.8 SS8451-8C

2

17 285126804301 SPRING CLIP 4



FIG.NO.


67

2851011026R.03 GEAR SHIFTING GROUP 26


68



68



FIG.NO.


69

1 285126707913 SHIFTER SHAFT (3/4 SPEED) 12 285126513702 FORK (3RD/4TH SPEED) 13 285126516703 SHIFTER PAD 44 13120507243 DOWEL SLEEVE HEAVY 4X24 TS17616

SS84006

4A 13120507227 DOWEL SLEEVE HEAVY 4X22 TS17616 SS8400

1

5 285126708602 SPACER (SHIFTER SHAFT) 46 285126708604 SPACER (3/4 SHIFTER SHAFT) 17 285126515104 SHIFTER DOG (3 RD/4 TH SPEED) 18 13120509246 DOWEL SLEEVE HEAVY 5X24 TS17616

SS84001

9 269026518704 SPRING (DETENT) 310 15950100807 BALL 8 DIA GRADE-20 IS2898 411 285126707914 SHIFTER SHAFT (1ST/2ND SPEED) 112 285126513701 FORK (1ST/2ND SPEED) 113 285126708605 SPACER (1/2 SHIFTER SHAFT) 114 285126703001 NEEDLE ROLLER (INTERLOCK) 215 285126707911 SHIFTER SHAFT (FIFTH SPEED) 116 285126515101 DOG (5 TH SHIFTER SHAFT) 117 285126515103 SHIFTER DOG (5TH/ REV. SPEED 118 15950101200 BALL 12 DIA GRADE-20-IS2898 119 14550601401 EXT.CIRCLIP 14X1N-IS3075 PT1-SS8400 220 285126513703 SWING FORK (CASTING) 121 285126516702 SLIDING KEY (5TH SWING LEVER) 222 269026518710 SPRING (DETENT) 5/REV. 123 285126707912 SHIFTER SHAFT (REVERSE) 124 285126515110 DOG (LEVER REVERSE IDLER) 125 285126516003 PIVOT LEVER (FOR REVERSE GEAR) 126 13120509220 DOWEL SLEEVE HEAVY 5X22 TS17616

SS84001

27 285126516701 PIVOT PIN (ON LEVER FOR R.I.SHIFTING) 128 269026518705 SPRING WASHER (CRINKLED) 129 12460500841 BRIGHT WASHER 8.4 IS2016 ST

SS8451-8C2

30 14550800706 CIRCLIP E 7.0X0.9 IS3075 PT3 SS8400 131 285126707701 RUBBER BELLOW (SELECTION LEVER) 132 285126700122 ASSY. LEVER (SELECTION) 1



FIG.NO.


69



70



70



FIG.NO.


71

33 285126705102 SHIFTING FINGER 134 285126700120 ASSY. SELECTION SHAFT 135 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 136 12050500801 HEX NUT M8-IS1364P3 4 SS8451-8C 137 285126700123 ASSY. SHIFTER SHAFT (TOP COVER) 138 285126707704 RUBBER BELOW (SEL/SHIFT SHAFT) 139 17050500489 O-RING 13.2X1.78 TS16220 140 285126709204 WASHER 141 285126708606 SLEEVE 142 268426516705 SPIRAL PIN (6X24) 143 285126706704 PIN (5/R INTERLOCK) 144 285126518701 SPRING (INTERLOCK FINGER) 145 285126510108 INTERLOCK FINGER (5/R) 146 285626703802 OFFER DRG.CENTRAL DETENT 147 285126518702 SPRING-DETENT (TOP COVER) 148 285126708710 SPRING (SELECTION) 1



FIG.NO.


71

2851011026R.04 MAIN SHAFT GROUP 26


72



72



FIG.NO.


73

1 285126253101 OFFER DRG.DEEP GROOVE BALL BRG.(D/S&M/S)

2

2 14550602505 EXT.CIRCLIP 25X1.2N-IS3075P1-SS8400 IS3075P1

1

3 285126258601 SPACER (DRIVE SHAFT)-2.2 THK. 28512625

1

4 285126257903 DRIVE SHAFT - TCIC 15 285126253102 ROLLER BEARING (DRIVE SHAFT) 16 269026203805 SYNCHROCONE (3rd/4th & 5th SPEED) 37 269026204611 SHIFTER SLEEVE 3/4 (SEMI-FINISHED). 18 269026204607 ENGAGING GEAR 3/4 SP.(SINT SOFT

VERSION)1

9 15950500210 BALL 5.556DIA-GRADE 20 IS2898 910 269026209902 CARRIER (3/4/5 SPEED) 611 269026208701 SPRING (SYNCHRO) 912 285126204316 SNAP RING 2.0 THK.28512620 213 285126208603 SPACER (MAINSHAFT) 214 285126205421 THIRD SPEED GEAR - TCIC 115 285126203101 NEEDLE ROLLER BEARING(2nd/3rd gear) 216 285126205434 2ND SPEED GEAR 117 285126207904 MAIN SHAFT 118 285126205423 REV. GEAR/SHIFTER SLEEVE 119 269026204613 ENGAGING GEAR (1/2) SINT SOFT

VERSION1

20 285126209902 CARRIER (1/2 SPEED) 321 269026209906 SLEEVE (1/2 SYNCHRO) 322 269026203803 SYNCHROCONE 1/2 SPEED 223 285126205433 FIRST SPEED GEAR 124 285126203102 NEEDLE ROLLER BEARING (1st SPEED

GEAR)1

25 285126203402 BUSH (1st GEAR) 126 285126203401 BUSH (5th GEAR) 127 285126205422 FIFTH SPEED GEAR - TCIC 128 285126203103 NEEDLE BEARING (5TH GEAR MAIN

SHAFT)2

29 285126208602 SPACER (5 TH GEAR) 130 269026204612 SHIFTER SLEEVE (5th SPEED) 1



FIG.NO.


73



74



74



FIG.NO.


75

31 285126204601 ENGAGING GEAR 5TH SPEED(SINT SOFT VER.)

1

32 285126208604 LOCK PLATE (5TH SPEED GEAR) 133 285126205401 SPEEDO GEAR (13/3) 134 285126304301 "C" TYPE CIRCLIP-2.5 THK.(COUNTER

SHAFT)285126301

35 15950200305 BALL 3DIA-GRADE 200 IS2898 236 285126208601 SPACER (1st GEAR) 1



FIG.NO.


75

2851011026R.05 COUNTER SHAFT GROUP 26


76



76



FIG.NO.


77

1 269026203107 OFFER DRG.D.G.BALL BRG.(L/S REAR END)

2

2 14550603200 EXT.CIRCLIP 32X1.5N IS3075 PT1-SS8400 IS3075

1

3 285126305408 3RD GEAR (30 TEETH) - COUNTER SHAFT 13A 285126305409 CONSTANT MESH GEAR (34/25) -

COUNTER SH1

4 285126307913 COUNTER SHAFT 15 285126305406 5TH GEAR COUNTER SHAFT - TCIC 16 285126304301 "C" TYPE CIRCLIP-2.5 THK.(COUNTER

SHAFT) 285126301

7 285126357902 REVERSE IDLER SHAFT 18 285126355402 REVERSE IDLER GEAR 19 285126353101 "OFFER DRG."NEEDLE BUSH (SKEWED) 1



FIG.NO.


77

2851011026R.06 GEAR SHIFTER MECHANISM GROUP 26


78



78



FIG.NO.


79

1 285126808001 SELF TAPPING SCREW 42 285126807709 UPPER HALF SHELF 13 285126806014 SHIFTER LEVER 14 285126806712 PIN 15 285126808702 BIASING SPRING 16 285126806015 SELECT LEVER 17 285126807708 LOWER HALF SHELF 18 285126807706 O RING 19 285126807707 BODY 1

10 285126808002 SELF TAPPING SCREW 411 285126807501 RUBBER BUSH 412 285126803401 METAL BUSH 413 285126808230 COVER 114 285126808003 SOCKET HEAD HEX BOLT M8X30 415 285126807705 'O' RING 116 285126807710 SLIDING BLOCK 1



FIG.NO.


79

2818022129R.01 CLUTCH AND BRAKE CONTROL GROUP 29


80



80



FIG.NO.


81

1 281843100101 OFFER DRAWING 9 INCH VACUUM BOOSTER WITH

1

2 281829200125 ASSY. CONTROL MOUNTING BRACKET 14 281829106301 PACKING FOAM (CONTROL MTG.

BRACKET)1

5 12650600841 WASHER A8.4 IS5370 ST SS8451-8C 46 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 77 11341508187 HEX FL SCREW M8X18

TS17130-8.8-SS8451-8C2

8 11323999114 HEX SCREW M8X18 IS1364P2-8.8-SS8451-8C

4

9 12051598022 HEX NUT M8 IS1364P3-8-SS8451-8C 410 281829200124 ASSY. BRAKE PEDAL LEVER COMPLETE 111 281829206701 PIVOT PIN (BRAKE) 113 282929208220 LOCKING PLATE 214 14550601401 EXT.CIRCLIP 14X1N-IS3075 PT1-SS8400 415 265829107704 RUBBER COVER (BRAKE & CLUTCH

PEDAL)2

16 282929208703 RETURN SPRING (BRAKE) 117 282929206707 BRAKE PIN 118 13150606149 SPLIT PIN 2X14 IS549 SS8451-8C 219 270254509930 STOP LIGHT SWITCH,M10 X 1.25 - OFFER 120 281829100116 ASSY. CLUTCH PEDAL LEVER 1

20A 269929103402 PIVOT BUSH 221 282929206702 PIVOT PIN (BRAKE) 122 281829108701 CLUTCH PEDAL ASSISTANCE SPRING 1- 265429107702 RUBBER CAP(FOR PEDAL LEVER

STOPPER)1

- 11323996352 HEX SCREW M10X65-IS1364P2-8.8-SS8451-8C

1

25 12051598073 HEX NUT M10 IS1364P3-8-SS8451-8C 126 281829100105 OFFER DRAWING ASSY. CLUTCH CABLE 127 281829100118 ASSY. BRACKET (CLUTCH CABLE GUIDE) 1



FIG.NO.


81



82



82



FIG.NO.


83

29 270229106703 PIN (FOR CLUTCH CABLE GUIDE) 130 270229106504 NUT (FOR CLUTCH CABLE LOCK) 131 11327197012 SCR M10X1.25X25-Z4-8.8

TS17207SS8451S2-Y2

32 12520698050 SPRING WASHER B10 IS3063 SS8451-8C 233 269954604302 CABLE CLIP 233 270242804301 CLIP (BRAKE HOSE) 1



FIG.NO.


83

2818022130R.01 CONTROLS GROUP 30


84



84



FIG.NO.


85

1 281830100114 ASSY. ACCELERATOR PEDAL COMPLETE 11A 270230107703 RUBBER COVER (ACC.PEDAL) 12 281830100104 ASSY. BRACKET (ACCELERATOR PEDAL

MTG.)1

3 281830106301 PACKING FOAM (ASSY. ACCELERATOR PEDAL MT

1

4 281830108701 SPRING (FOR ACCELERATOR ROD) 15 270229107704 RUBBER STOPPER (CLUTCH PEDAL) 16 11323998096 HEX SCREW M8X35

IS1364P2-8.8-SS8451-8C1

7 12051598022 HEX NUT M8 IS1364P3-8-SS8451-8C 38 267888706328 STOPPER FOR HOOD BUMPER (VIPUL). 19 11323998037 HEX SCREW M8X25

IS1364P2-8.8-SS8451-8C2

10 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 211 12460500841 BRIGHT WASHER 8.4 IS2016 ST

SS8451-8C2

12 13150608168 SPLIT PIN 3.2X16 IS549 SS8451-8C 113 281830100101 OFFER DRG. ASSY. ACCELERATOR

CABLE1

14 269954604302 CABLE CLIP 315 62196058261 CABLE TIE 4.7X110 BLACK TS29360 116 282930103402 BUSH (FOR ACCL. PEDAL ROD MTG.) 217 281830108207 BRACKET (ACC. CABLE MTG) 118 11341508128 HEX FL SCREW M8X12

TS17130-8.8-SS8451-8C2



FIG.NO.


85

2818152432R.01 FRONT SUSPENSION GROUP 32


86



86



FIG.NO.


87

1 281832807901 ANTI ROLL BAR FRONT 12 281832807720 BEARING BLOCK 23 281832118202 CLAMP (FRT ARB BOTTOM MTG) 24 11323998223 HEX SCREW M8X16

IS1364P2-8.8-SS8451-8C4

5 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 410 281832800104 ASSY BRACKET ARB MOUNTING FRAME 211 12301501003 HEX FL NUT AM10 TS17430-8-SS8451S2-Y 412 281832805102 LINK ANTIROLL BAR 213 269632808205 CUP (FRONT ANTIROLL BAR) 814 269632807502 RUBBER BUSH (FRONT ANTI-ROLL BAR) 815 12140501008 NYLOC NUT M10 IS7002-8-SS8451-8C 416 281832105106 LOWER LINK FRONT RH 116 281832105107 LOWER LINK FRONT LH 117 281832107712 FRONT SPRING SEAT TOP 218 281832108703 COIL SPRING (M/S TC SPRINGS) 219 281832100102 ASSLY FRONT PIVOT BUSH (LOWER LINK) 220 281832109204 SPACER (FRONT ARB TOP) 222 11071512969 HEX FL BOLT M12X140

TS17130-8.8SS8451-8C2

23 12465001303 BRIGHT WASHER 13 IS2016 ST SS8451S2-Y

2

24 12140501202 NYLOC NUT M12 IS7002-8-SS8451-8C 229 281832100153 ASSY REAR PIVOT BUSH LOWER LINK 232 12460501502 BRIGHT WASHER 15 IS2016 ST SS8451-8C 233 12140601401 NYLOC NUT M14X1.5

ISO-10512-8-SS8451-8C2



FIG.NO.


87

2818152432R.02 FRONT STRUT GROUP 32


88



88



FIG.NO.


89

1A 281832300104 ASSY. FRONT STRUT COMPLETE (LH) 11A 281832300108 ASSY. FRONT STRUT COMPLETE (RH) 11 12140801401 NYLOC NUT M14X1.5

ISO-10512-10SS8451-8CH1

2 12460501502 BRIGHT WASHER 15 IS2016 ST SS8451-8C 23 281832300101 ASSY STRUT TOP (FRONT STRUT) 24 281832300118 DUST COVER WITH CUP ASSY 16 281832107707 BUMP STOPPER FRONT 27 12140500800 NYLOC NUT M8 IS7002-8-SS8451-8C 28 12655000842 WASHER A8.4 IS5370 ST SS8451S2-Y 69 281832103202 STRUT MOUNTING PIN ECCENTRIC 2

10 11071512608 HEX FL BOLT M12X60 TS17130 8.8 SS8451-8C

2

11 12301501208 HEX FL NUT AM12 TS17430-8-SS8451-8C 2



FIG.NO.


89

2818152432R.03 SUBFRAME AND CROSS MEMBER GROUP 32


90



90



FIG.NO.


91

1A 281832100138 ASSY SUBFRAME 11 281832100139 ASSY CROSS MEMBER 12 281832100144 ASSY LINK RH SUBFRAME 12 281832100143 ASSY LINK LH SUBFRAME 13 281832105113 REAR PIVOT PIN LINK MTG 24 281832103509 SPACER (REAR PIVOT MTG.) 25 11071798030 HEX FL BOLT

M8X105TS17130-10.9SS8451-8CH8

6 12140500800 NYLOC NUT M8 IS7002-8-SS8451-8C 87 11071708405 HEX FL BOLT M8X40 TS17130

10.9SS8451-8CH4

8 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 49 11063896197 HEX BOLT M10X50

IS1364P1-8.8-SS8451S2-Y2

10 12521201001 SPRING WASHER 10 IS 6735 SS 8400 211 12465096029 BRIGHT WASHER 10.5 IS2016 SS8451S2-B 212 281858604001 FRONT JACKING BRACKET 213 12301501208 HEX FL NUT AM12 TS17430-8-SS8451-8C 414 11071710302 HEX FL BOLT M10X30TS17130

10.9SS8451-8CH4

15 11073710351 HEX FLBOLT M10X35TS17130 10.9SS8451S2-YH

2



FIG.NO.


91

2818152432R.04 REAR SUSPENSION GROUP 32


92



92



FIG.NO.


93

1 11063896481 HEX BOLT M16X110 IS1364P1-8.8-SS8451-8C

4

1A 11063916708 HEX BOLT M16X1.5X120 IS13726-8.8-SS9400

2

2 281832400140 ASSY RUBBER BUSHING (REAR LEAF SPRING)

2

3 12140601606 NYLOC NUT M16X1.5 ISO-10512-8-SS8451-8C

6

4 281832409209 WASHER 85 281832408295 SHACKLE 46 281832500102 ASSY BUMP STOPPER REAR 27 281832504202 U CLAMP 48 281832400150 ASSY. GUIDE PLATE RH (REAR SPRING) 18 281832400149 ASSY. GUIDE PLATE LH (REAR SPRING) 19 12051598073 HEX NUT M10 IS1364P3-8-SS8451-8C 8

10 12080801007 HEX THIN NUT M10 IS1364P4-05-SS8451S2-Y

8

11 282932606706 PIN (REAR S/A MOUNTING TOP) 212 12051596020 HEX NUT M16 IS1364P3-8-SS8451-8C 213 281832600107 ASSY. REAR SHOCK ABSORBER (M/S.

GABRIEL)2

14 12460501502 BRIGHT WASHER 15 IS2016 ST SS8451-8C 615 12140601401 NYLOC NUT M14X1.5

ISO-10512-8-SS8451-8C4

18 265132308201 WASHER 2



FIG.NO.


93

2818152432R.05 REAR LEAF SPRING GROUP 32


94



94



FIG.NO.


95

1A 281832400164 ASSY.RR SPRING (SEMI-ELLIPTICAL)OFFER DRAWING

2

1 281832407108 FIRST LEAF 22 281832407109 SECOND LEAF 23 281832407110 THIRD LEAF 24 281832407111 FOURTH LEAF 25 281832407112 FIFTH LEAF 26 281832403202 CENTRE BOLT (REAR LEAF SPRING) 27 12051598073 NUT (REAR LEAF SPRING) 28 281832407114 CLAMP (REAR LEAF SPRING) 49 281832400140 ASSY RUBBER BUSHING (REAR LEAF

SPRING)4



FIG.NO.


95

2818012133R.01 FRONT AXLE GROUP 33


96



96



FIG.NO.


97

1A 281833000101 ASSY. FRONT AXLE RH 11A 281833000102 ASSY. FRONT AXLE LH 11 281833205103 STUB AXLE RH 11 281833205104 STUB AXLE LH 12 281832200101 ASSY. BALL JOINT( OFFER DRG) 23 12460501502 WASHER 24 12102096019 CASTLE NUT 25 13150608281 SPLIT PIN 3.2X28 IS549 SS8451-8C 16 14550604206 CIRCLIP 42X1.75 27 281833408602 SEAL RACE (STUB AXLE) 28 281833103701 FRONT HUB 29 281833408201 BAFFLE 2

10 281842103701 OFFER DRAWING FRONT BRAKE DISC (21 THICK)

2

11 11324112407 HEX SCR M12X40-IS1364P2-10.9-SS8451-8CH

8

12 265433403101 TAPER ROLLER BEARING(INNER) 213 265433403102 TAPER ROLLER BEARING(OUTER) 214 281833407801 OFFER DRAWING OIL SEAL 215 281833208601 SPACER TUBE 216 269833208302 SHIM 0.1 THICK. AR FOR SELECTION16 269833208303 SHIM 0.15 THICK. AR FOR SELECTION16 269833208304 SHIM 0.2 THICK. AR FOR SELECTION16 269833208305 SHIM 0.25 THICK. AR FOR SELECTION16 269833208306 SHIM 0.3 THICK. AR FOR SELECTION16 269833208307 SHIM 0.4 THICK. AR FOR SELECTION16 269833208308 SHIM 0.5 THICK. AR FOR SELECTION16 269833208309 SHIM 0.7 THICK. AR FOR SELECTION17 281833409201 THRUST WASHER 218 282933407702 GASKET 219 282933408203 HUB COVER 220 11321305107 HEX SCREW M5X10 IS1364P2 8.8

SS8451-8C8

21 12102001808 CASTLE NUT M18X1.5 IS2232 8 SS8451-8C 222 13150609369 SPLIT PIN 4X36 IS549 SS8451-8C 223 11327097026 SCR

M12X1.25X35Z4-1-8.8TS17207SS8451S2-Y4



FIG.NO.


97

2818012133R.02 CALIPER ASSY.C54 FOR M/s BIL GROUP 33


98



98



FIG.NO.


99

17 281842100108 CALIPER ASSY.LH 117 281942100109 CALIPER ASSY. RH 11 287142993707 HOUSING MACHINING LH 11 287142993708 HOUSING MACHINING RH 18 287142993709 CARRIER MACHINING 29 287142994305 ANTI RATTLE CLIP 4- 287142998005 BLEED SCREW 2

11 287142997701 DUST CAP 212 287142997707 PROTECTIVE PLUG 215 287142998201 PAD WEAR INDICATOR 116 287142996302 SPACER 2- 287142999902 GREASE SACHET 1

18 287142990160 KIT-CALIPER C54 (MAJOR) 24 287142996604 BOOT PISTON 12 287142997808 SEALING RING 1

11 287142997701 DUST CAP 114 287142997201 EXCLUDER GUIDE ROD 23 287142996603 PISTON MACHINING 1- 287142999902 GREASE SACHET 1

19 287142990161 KIT-CALIPER C54 (MINOR) 24 287142996604 BOOT PISTON 12 287142997808 SEALING RING 1

11 287142997701 DUST CAP 114 287142997201 EXCLUDER GUIDE ROD 2- 287142999902 GREASE SACHET 1

20 287142990162 KIT-PAD ASSY.(C54) 16 287142990144 PAD ASSY. (OUTBOARD) 37 287142990146 PAD & INDICATOR ASSY. (INBOARD) 1

21 287142990159 KIT-SLIDING PIN.(C54) 25 287142996711 SLIDING PIN MACHINING 2

14 287142997201 EXCLUDER GUIDE ROD 213 287142996712 BOLT PIN 2- 287142999902 GREASE SACHET 1



FIG.NO.


99

2850012335R.01 REAR AXLE GROUP 35


100



100



FIG.NO.


101

1 285035000127 BANJO REAR AXLE ASSY WITH 4.1 (41/10) RATIO

1

2 271942800148 BRAKE HOSE ASSY. REAR (BI A-29046561) 13 265142804201 HOLDER BRAKE HOSE 14 285035150102 BREATHER 1



FIG.NO.


101

2850012335R.02 REAR AXLE - SPARES AND KITS GROUP 35


102



102



FIG.NO.


103

1 285035603701 ROTOR FIN 22 266335107203 PLUGPIPE(INT DRIVE)(MAGNETIC) 13 285035308004 SCREW FLANGE HEAD 84 266335606501 NUT LOCK 85 285035608801 STUD DOWEL 29 285035307706 SEAL OIL (INBOARD) 2

10 285035100105 HOUSING & COVER ASSY BANJO 111 285035700108 SHAFT ASSYREAR AXLE COMPLETE 2

11A 285035700109 SHAFT AND BOLT ASSY 111A1 285035707903 SHAFT FLANGED AXLE FIN (SF) 111A2 285035603201 BOLT WHEEL RH 411B 285035300131 RETAINER ASSY OIL SEAL 1

11B1 285035703201 BOLT BUTTON HEAD 411B2 285035307101 RETAINER BEARING FIN 111C 285035307708 SEAL OIL 111D 285035303111 BEARING ASSY (TAPERED ROLLER) 111E 285035307102 RETAINER WHEEL BRG INNER 112 285035110104 CARRIER ASSY 1

12A 285035300126 GEAR AND PINION ASSY HYPOID 112A1 285035305411 PINION HYPOID DRIVE FIN 112A2 285035305412 GEAR HYPOID DRIVE FIN 112B 285035110107 CARRIER SUBASSY 1

12B1 285035113701 CARRIER FIN 112B2 285035308005 SCREW FLANGE HEAD 412B3 285035118201 CAP DIFF BRG FIN 212C 285035300129 CASE ASSY DIFF STD (1 PIECE) 1

12C1 285035707902 SHAFT 01FF STD AND T/L 112C2 285035306702 PIN ROLL 112C3 285035309203 THRUST WASHER DIFF PINION 212C4 285035305416 GEAR NET FORMED DIFF FIN 212C5 285035305417 PINION NET FORMED 01FF FIN 212C6 285035305106 CASE FIN (DIFF STD) 112C7 285035307103 DISC DIFF DISHED 212C8 285035307707 SEAL OIL 112D 285035308006 SCREW DRIVE GEAR 1012E 285035306501 NUT PINION 112F 285035303707 BEARING CONE ROLLER 112G 285035303108 BEARING CUP ROLLER 112H 285035303109 BEARING CONE ROLLER 112I 285035303110 BEARING CUP ROLLER 1



FIG.NO.


103



104



104



FIG.NO.


105

12J 266733503101 BEARING CUP ROLLER 212K 266733753104 BEARING CONE ROLLER 212L 285035308306 SHIM AD.J AR12M 285035308602 SPACER PINION BRC AR12M 285035308603 SPACER COLLAPSIBLE 112P 285035100106 COMPANION FLANGE ASSY 1

12P1 285035305008 COMPANION FLANGE 112P2 285035308207 SLINGER DUST 1

14 266733107201 PLUGPIPE(INT DRIVE) 116 285035150101 VENT 1

285035300132 KIT-SEAL 112E 285035306501 NUT PINION 1

12C8 285035307707 SEAL OIL 112N 285035308603 SPACER COLLAPSIBLE 1

285035700110 KIT-BEARING 111E 285035307102 RETAINER WHEEL BRG INNER 1

9 285035307706 SEAL OIL (INBOARD) 112D 285035303111 BEARING ASSY (TAPERED ROLLER) 1

285035300133 KIT- DIFF CASE INNNER PARTS STD 112C3 285035309203 THRUST WASHER DIFF PINION 212C2 285035306702 PIN ROLL 1

285035300134 KIT- DIFF CASE STD 112C4 285035305416 GEAR NET FORMED DIFF FIN 212C5 285035305417 PINION NET FORMED 01FF FIN 2

285035300133 KIT- DIFF CASE INNNER PARTS STD 112C1 285035707902 SHAFT 01FF STD AND T/L 1

285035300135 GEAR SET W SMALL PARTS- SERVICE (4.10)

1

12A 285035300126 GEAR AND PINION ASSY HYPOID 112D 285035308006 SCREW DRIVE GEAR 10

285035300132 KIT-SEAL 1285035300136 PKG-SCREW 1

5 285035608801 STUD DOWEL 23 285035308004 SCREW FLANGE HEAD 84 266335606501 NUT LOCK 2



FIG.NO.


105

2850012335R.03 REAR BRAKE ASSY (200 DIA. X 30 HASF) GROUP 35


106



106



FIG.NO.


107

27 281842300108 REAR BRAKE ASSY LH 127 281842300109 REAR BRAKE ASSY RH 11 282942300121 BACK PLATE ASSY. LH 11 282942300122 BACK PLATE ASSY. RH 13 277942300128 STRUT AND QUADRANT 24 2829427060O1 LEVER, HAND BRAKE LH 14 2829427060O2 LEVER, HAND BRAKE RH 19 2779423087O1 SPRING, SHOE RETURN 2

10 2779423087O2 SPRING, SHOE RETURN 211 2779423087O3 SPRING, STRUT RETURN 214 2779423075O1 GROMMET 415 2779423080O1 SCREW 416 281842300110 WHEEL CYLINDER ASSY LH 116 281842300111 WHEEL CYLINDER ASSY RH 117 281842300112 PLUNGER ASSY 419 2818423087O1 SPRING 221 277942308002 BLEED SCREW 223 282942300123 KIT LINED SHOE ASSY. 12 282942300127 LINED SHOE ASSY. 4

24 277942300124 KIT SHOE HOLD DOWN 212 2779423067O2 PIN, SHOE HOLD DOWN 213 2779423043O2 CLIP 225 281842300114 KIT WASHER 15 2829427067O1 PIN, HAND BRAKE LEVER 26 281842309202 WAVE WASHER 27 2818423092O1 PLAIN WASHER 28 2829431043O3 CIRCLIP 2

26 281842300113 KIT WHEEL CYLINDER MINOR 218 281842307702 GLAND SEAL 220 282942307801 DUST COVER 222 281842307701 DUST CAP 1



FIG.NO.


107

2829062040R.01 WHEELS AND TYRES GROUP 40


108



108



FIG.NO.


109

2 282940100131 OFFER DRAWING ASSY WHEEL RIM 5J x 14

5

3 270240103201 WHEEL MOUNTING PIN 84 282940206501 WHEEL NUT 85 281840300104 ASSY. TUBE (SPARE WHEEL MTG.) 16 282940300113 ASSY.BRACKET(SPARE WHEEL LOCK) 1- 11063896464 HEX BOLT M12X50 IS1364P1-8.8

SS8451-8C2

9 12301501208 HEX FL NUT AM12 TS17430-8-SS8451-8C 210 282940306906 CLAMP (SPARE WHEEL MTG.) 111 12301501003 HEX FL NUT AM10 TS17430-8-SS8451S2-Y 112 12701101209 CONICAL SEAT 12 TYPE-A IS4297-SS8400 113 282940306501 HEX NUT 114 282940306702 PIN (SPARE WHEEL MTG.) 115 282940309905 NYLON SPACER (SPARE WHEEL MTG) 216 12460501308 BRIGHT WASHER 13 IS2016 ST SS8451-8C 117 13150608222 SPLIT PIN 3.2X22 IS549 SS8451-8C 1



FIG.NO.


109

2818152441R.01 PROPELLER SHAFT GROUP 41


110



110



FIG.NO.


111

1 281841100105 ASSEMBLY PROPELLER SHAFT1 281841100114 PROPELLER SHAFT FOR ACE 1 TON 2380

WB WI1

2 282941108001 FITTING SCREW (PROPELLER SHAFT) 43 282941108201 GUARD ( FOR PROPELLER SHAFT) 14 11323999114 HEX SCREW M8X18

IS1364P2-8.8-SS8451-8C2

5 12460500841 BRIGHT WASHER 8.4 IS2016 ST SS8451-8C

2

6 12520600807 SPRING WASHER B8 IS3063 SS8400 27 281841100115 UJ KIT 28 282941100117 SLIP YOKE ASSY. 19 282941100119 FLANGE YOKE 1

10 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 411 12052896019 HEX NUT M8X1 IS13722 10 SS8451S2-SH 4



FIG.NO.


111

2818122442R.01 BOOSTER ASSY. ( 9 INCH REMOTE ) FOR M/s BIL GROUP 42


112



112



FIG.NO.


113

31 281843100107 SERVO & MC ASSY 130 281843100123 MC ASSY 120 281843100124 SERVO ASSY 128 287142999205 SPRING WASHER 229 287142996501 NUT 218 287142994303 CIRCLIP 132 281843100120 MC KIT MAJOR 115 281843100121 PLUNGER ASSY PRIMARY 113 281843100122 PLUNGER SECONDARY 114 287142997709 SEAL GLAND 111 287142997710 SEAL RECUPERTING 116 281843109201 WASHER 117 287142997705 SEAL VACCUM 15 287142997806 SEAL FLUID TANK 26 281843106702 STOP PIN 1

19 287142997708 "O" RING 14 281843106701 SPRING PIN 1

33 287142990115 MC KIT MINOR 117 287142997705 SEAL VACCUM 111 287142997710 SEAL RECUPERTING 214 287142997709 SEAL GLAND 15 287142997806 SEAL FLUID TANK 2

19 287142997708 "O" RING 134 287142990117 KIT SERVO 122 287142997809 DUST COVER 121 287142999904 SILENCER 135 281843100117 KIT NRV 125 287142997504 GROMMET 126 281843100118 NRV ASSY 136 281843100119 KIT ADAPTOR 14 281843106701 SPRING PIN 12 281843107701 ADAPTOR 23 281843107702 LOCKING PLATE 1



FIG.NO.


113

2818122442R.02 PARKING BRAKE GROUP 42


114



114



FIG.NO.


115

1 281842700105 ASSY. PARKING BRAKE LEVER 12 11341506168 HEX. FL SCREW 73 269842706705 PIN (FOR PARKING LEVER) 14 13150606203 SPLIT PIN 15 281842700109 OFFER DRG. ASSY. PARKING CABLE

FRONT1

6 281842704202 CLAMP PARKING BRAKE CABLE 17 12301500601 HEX. FL NUT 28 265142704301 CLIP 39 282942708204 LINK 1

10 282942700106 ASSY. PARKING BRAKE CABLE LH. 111 282942700105 ASSY. PARKING BRAKE CABLE RH. 112 265142709907 SPHERICAL NUT 113 12080800809 HEX. THIN NUT 114 257342904203 COATED CLAMP 315 270242804301 CLIP (BRAKE HOSE) 116 270242704203 CLIP (PARKING CABLE) 2



FIG.NO.


115

2818122442R.03 BRAKE LINES GROUP 42


116



116



FIG.NO.


117

1 265442806803 BANJO BOLT 22 265442809201 GASKET 43 281843800102 OFFER DRG. ASSY. FRONT BRAKE HOSE 24 281843800104 ASSY. PIPE 15 281843800105 ASSY. PIPE 16 270242806803 3-WAY CONNECTOR 27 281843800147 ASSY. PIPE 18 270242806806 ADAPTOR (BRAKE CIRCUIT) 1

10 281843807708 HOSE BRAKE FLUID 110A 281843807709 HOSE BRAKE FLUID 111 281843800116 ASSY. VACUUM PIPE PUMP END 112 281843800152 ASSY. VACUUM PIPE BOOSTER END 113 281843800134 ASSY. PIPE 114 281843800107 ASSY. PIPE 115 281843800148 ASSY. PIPE 116 281843800135 ASSY. PIPE 117 281843800112 ASSY. PIPE 118 282943800145 OFFER DRG. ASSY. REAR BRAKE HOSE 219 281843800113 ASSY. PIPE 120 281843800109 ASSY. PIPE 121 281843800108 ASSY. PIPE 122 281843100112 ASSY BRAKE FLUID RESERVOIR 123 281843100116 ASSY. TWIN L.C.R.V. - M/S BIL 1



FIG.NO.


117

2818162446R.01 POWER STEERING HYDRAULIC CIRCUIT GROUP 46


118



118



FIG.NO.


119

1 282946600112 OFFER DRG. ASSY POWER STEERING RESERVOIR

1

2 281844805803 SUCTION HOSE 13A 281844800116 ASSY.RETURN LINE 13 281844800115 ASSY.RETURNLINE (GEAR END) 14 281844800114 ASSY.COOLER LOOP(RESERVOIR END) 1

4A 287144806301 PLASTIC CLAMP 15 281844800107 OFFER DRG. ASSY HIGH PRESSURE

HOSE1


4

7 270247604213 SPRING CLAMP (22) 27A 270247604205 SPRING CLIP (DIA 20) 18 281844800108 ASSY. BRACKET( PSTG LINE) 19 281844806303 GROMMET POWER STEERING HOSE 1

10 281844808203 CLAMP (PSTG HOSE) 111 11341508161 HEX FL SCREW M8X16

TS17130-8.8-SS8451-8C2


1

13 16531999049 PIPE UNION BOLT 10 M14X1.5 TS16405 114 16220710223 SEALING WASHER 14X20 IS3175-CU 215 12301601229 H/FL NUT

AM12X1.25TS17430-10SS8451S2-YH1

16 270246607804 "O"RING (I.D.7.0X1.5 DIA.) 218 11063910459 HEX BOLT M10X1.25X45IS13726

8.8SS8451-8C2

19 12520698050 SPRING WASHER B10 IS3063 SS8451-8C 420 12460501057 WASHER A10.5 IS5370 ST SS8451-8C 421 11327197012 SCR M10X1.25X25-Z4-8.8

TS17207SS8451S2-Y2

22 281844800119 ASSY.COOLER LOOP (RADIATOR FRONT) 123 11341506257 HEX FL SCR M6X25

TS17130-8.8-SS8451S2-Y1

24 12301500601 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 1



FIG.NO.


119

2818162446R.02 STEERING WHEEL GROUP 46


120



120



FIG.NO.


121

1A 281846400102 ASSY. STEERING WHEEL (3 SPOKE) 11 281846406301 ASSY . HORN PAD 12 281846406303 ASSY . STRUCTURE STEERING WHEEL 13 281846406302 BOTTOM COVER STEERING WHEEL 1



FIG.NO.


121

2818162446R.03 STEERING COLUMN GROUP 46


122



122



FIG.NO.


123

1 281846100118 JACKET ASSEMBLY 12 281846107901 LOWER SHAFT 13 281846100119 I SHAFT ASSEMBLY MIDDLE 14 281846100120 LOWER SHAFT ASSEMBLY 15 281846100121 RUBBER JOINT ASSEMBLY 16 281846106501 HEX NUT M12x1.5 17 281846109201 SPRING WASHER B12 18 281846103201 HEX SCREW M8x25 59 281846109202 SPRING WASHER B8 5

10 281846207704 RUBBER BELLOW 111 281846208211 COVER SHEET 112 11385996022 CR. CSK SCREW M6X20 115 11323998037 HEX SCREW M8X25

IS1364P2-8.8-SS8451-8C4

16 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 417 281846207702 RUBBER PACKING 118 265446206314 BUSH (FOR RUBBER BELLOW). 1



FIG.NO.


123

2818162446R.04 RACK & PINION ASSEMBLY (POWER) GROUP 46


124



124



FIG.NO.


125

1 281846600112 BELLOW KIT 2BELLOW 1

2 BELLOW CLAMP (BIGGER END) 13 SPRING CLAMP 14 SEALING RING 15 281846600113 IBJ ASSY 26 281846606501 IBJ NUT 27 281846600114 OBJ ASSY 28 281846600115 FEED PIPE ASSY LONG 19 281846600116 FEED PIPE ASY SHORT 1

10 281846607701 MOUNTING RUBBER 111 281846608211 MOUNTING CLAMP 112 281846607501 MOUNTING BUSH 213 281846600106 ASSY. RACK AND PINION RHD-POWER

ASSISTED1



FIG.NO.


125

2818162446R.05 STEERING PUMP GROUP 46


126



126



FIG.NO.


127

1 281846600123 HOUSING ASSEMBLY KIT 12 281846607901 SHAFT 13 281846603101 BALL BEARING 14 281846600124 CARTRIDGE ASSEMBLY KIT 15 281846600125 SEAL KIT 16 281846608701 SPRING 17 281846609201 RETAINING WASHER 18 281846604301 RETAINING RING (INT) 19 281846604801 DOWEL PIN 2

10 281846603201 BOLT 411 281846607801 O' RING (PR. PORT CONNECTOR) 112 281846609901 PRESSURE PORT CONNECTOR 113 281846607802 O' RING (SUCTION CONNECTOR) 114 281846603801 SUCTION PORT CONNECTOR 115 281846609202 SPRING WASHER 216 281846608001 ALLEN HEAD SCREW 217 281846607803 DUST SEAL CAP 118 281846600120 ASSY. POWER STEERING PUMP 119 279023117004 PULLEY-PSTG.PUMP (5-GROOVES) 1



FIG.NO.


127

2818122447R.01 FUEL SYSTEM GROUP 47


128



128



FIG.NO.


129

1 281847100139 ASSY. FUEL TANK COMPLETE 12 16081001808 SEALING PLUG AM18X1.5 TS16460 13 16220710282 SEALING WASHER 18X22 IS3175 CU 14 265947100111 ASSY.RUBBER BUSH 6

4A 281847106913 SPACER TUBE 65 11064010605 HEX BOLT M10X60 IS1364P1-10.9 SS9400 16 12520698050 SPRING WASHER B10 IS3063 SS8451-8C 37 11064096186 HEX BOLT M10X75

IS1364P1-10.9-SS8451-8CH2

14 281847107701 FUEL HOSE 115 14300512551 SPRING BAND CLAMP 55DX12W TS17665 216 281847100108 ASSY. FILLER NECK 118 11323999114 HEX SCREW M8X18

IS1364P2-8.8-SS8451-8C2

19 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 222 281847100141 FUEL TANK CAP WTIH LOCK FOR ACE

1TON PICK UP.1

24 282947107708 FUEL HOSE 125 14300512179 SPR. BD CLAMP 17DX12W TS17665

SS8451S2-Y2

26 281854200122 ASSY_TANK_UNIT 127 11321305107 HEX SCREW M5X10 IS1364P2 8.8

SS8451-8C6

28 12520698041 SPRING WASHER B5 IS3063 SS8451-8C 629 281847600119 OFFER DRG. ASSY. SUCTION LINE

(FILTER TO TANK)1

31 281847600103 OFFER DRG. ASSY. SUCTION LINE (FILTER TO FIP)

1

32 281847600121 ASSY RETURN LINE (FOR TCIC ENGINE) 133 16531999049 PIPE UNION BOLT 10 M14X1.5 TS16405 234 16220710215 SEALING WASHER 14X18 IS3175 CU 436 282947604202 CLAMP 1

36A 282947604201 CLAMP 237 281847608202 BRACKET(FUEL LINES SUPPORT) 1



FIG.NO.


129



130



130



FIG.NO.


131

38 12052200600 HEX NUT M6 IS1364P3-10-SS9400 139 12520600602 SPRING WASHER B6 IS3063 SS8400 140 281847100114 ASSY. BRACKET (FUEL LINE MTG. REAR) 1



FIG.NO.


131

2818142449R.01 EXHAUST SYSTEM GROUP 49


132



132



FIG.NO.


133

1 270249200137 GASKET -EXHAUST MANIFOLD 12 12301600800 HEX FL NUT AM8 TS17430-10-SS8451-8C 33 281849100132 ASSY. INLET PIPE WITH FLEXIBLE

BELLOW1

4 269949200179 ASSY.GASKET 25 12051598022 HEX NUT M8 IS1364P3-8-SS8451-8C 76 12460500841 BRIGHT WASHER 8.4 IS2016 ST

ACE201 20TON

Documents

chassis parts

idi tcic diesel bs

chassis numberengine

parts head quarters

bare engine bs

parts listjune

indicatechassis type

ps group