AC MOTOR DRIVE Operation Manual RM5G series

AC MOTOR DRIVE

Operation Manual

RM5G series

ISO 9001:2008

Quality․Satisfaction․Improvement․Innovation

http://www.rhymebus.com.tw 2004.01.09 Edition 2014.12.08 Revised

Thank you for using RHYMEBUS RM5G/P series drive. For proper operations and

safety purposes, please do read and follow specific instructions contained in this

manual before using the product. The manual shall be placed on the top of the

machine, and all the setup parameters and reference numbers must be properly

recorded in Attachment 2 to facilitate future maintenance and repairs.

PREFACE

Please read this manual thoroughly and pay attention to the safety precautions marked with ― DANGER ‖ or ― CAUTION ‖ before the installation, wiring, maintenance, or troubleshooting.

Only the qualified personnel may proceed with the installation, wiring, testing, troubleshooting, or other tasks.

※Qualified Personnel: Must be familiar with the fundamentals, structures,

characteristics, operating procedures, and installation, and this personnel must read the manual in details and follow the steps of security measures to prevent possible dangers.

DANGER

User may cause the casualty or serious damages if user does not abide by the instructions of the manual to execute the tasks.

CAUTION

User may cause injuries to the people or damage the equipment if user does not abide by the instructions of the manual to execute the tasks.

※Although the ― ‖ mark may indicate minor damages, serious damages or

injuries may be possibly incurred if the caution is not under user’s attention.

Installation

CAUTION

a. The installation shall take place only on top of the metal surface or any material with the fire resistant. Any place or location of high temperature, moist, oil and gas, cotton fiber, metal powder and erosive gas shall be avoided.

b. If the product specification indicates IP00 (the protective level of the equipment structure), any human contact is forbidden to avoid the electric shock. The option of installing AC reactor(ACL) or DC reactor(DCL) shall be very cautious, too.

c. Please note the surrounding temperature shall not exceed 50°C (or 40°C for RM5P) when the installation needs to be placed inside the control panel.

d. For the environment of storage and installation, please follow the instructions of the environmental conditions illustrated in the sections of the common specification of RM5G and RM5P.

SAFETY PRECAUTION

Wiring

DANGER a. Do Not conduct any wiring during the system power ON to avoid the electric shock. b. R/L1,S/L2,T/L3 are power inputs (electric source terminals) and U/T1,V/T2,W/T3

are drive’s outputs connecting to a motor. Please Do Not connect these input and

output terminals to P, P○+ , N, N○- , P1 and PR terminals. c. Once the wiring is completed, the cover of the drive must be put back and must

seal the drive to avoid other’s accidental contact. d. 100V or 200V series drives must not be connected to the electric source of

346/380/415/440/460/480V. e. The main circuit and multi-function terminals cannot connect to ground

terminal(PE).

f. PE terminal must be exactly grounded. Ground the drive in compliance with

the NEC standard or local electrical code. g. Please refer to the ―section 2-3-4 Description of Terminals” for the screwing

torque of the wiring terminal. h. Please refer to the national or local electric code for the appropriate spec. of the

cords and wires.

i. Please install an appropriate Molded Case Circuit Breaker (MCCB) or Fuse at each path of power lines to a drive.

j. Please install the thermal relay between the individual motor and the drive when using one drive to propel several motors.

k. Do Not connect power factor leading capacitor, surge absorber, or non-three-phase motor to drive’s U/T1,V/T2,W/T3 side.

l. AC reactor (ACL) installation is required when the power capacity exceeds 500kVA or 10 times or more than the drive rated capacity.

m. After power off (30HP below models must wait at least 5 minutes; 40HP~75HP models must wait at least 10 minutes; 100HP above models must wait at least 20 minutes). Do Not touch the drive or perform any unwiring actions before drive indicator light (CHARGE) turns off. Use a multimeter with the DC voltage stage to measure the cross voltage between P(+) and N(-) ports (DC bus voltage must be less than 25V).

n. When the motor do the voltage-proof, insulation testing, unwiring the U/T1,V/T2,W/T3 terminal of drive at first.

CAUTION a. The RM5G/P series are designed to drive a three-phase induction motor. Do Not

use for single-phase motor or other purposes. b. The main circuit and control circuit must be wired separately; control circuit must

use a shielded or twisted-pair shielded wires to avoid possible interferences.

Operation

DANGER a. Do Not open or remove the cover while power is on or during the operation. Do

close up the cover before powering on the drive. Do Not remove the cover except for wiring or periodic inspection when power off.

b. At the function F_078=1 or 3, the drive will automatically restart when the power is restored. Stay away from the motor and machine.

c. At the function F_003=0 and F_001=0 or 1, the STOP

RESET key on keypad is ineffective.

Please use an emergency stop switch separately for safe operations.

d. The drive can produce high frequency outputs. Before adjusting the frequency, please check the specifications of motor carefully to prevent the motor from unexpected damages.

e. If any of the protective functions have been activated, and the start command is set to terminal control (F_001=0 or 1). First remove the case and check if the all

running commands set to OFF. Then press the STOP

RESET key to release the alarm.

CAUTION a. Do Not touch the heat sink or brake resistors due to the high heat.

b. Some models attach nylon rope. Do Not proceed the movement or hanging the drive by this nylon rope to avoid unexpecting accident. Please select a suitable rope to proceed the movement or hanging the drive.

Compliance with UL standards and CSA standards (cUL-listed for Canada)

CAUTION 1. "Risk of Electric Shock"

Before starting or inspection, turn OFF the power and wait at least 5 minutes,

and check for residual voltage between terminal P and N with a multimeter or

similar instrument has dropped to the safe level (50VDC or below), to avoid a

hazard of electric shock.

2. These devices are intended for use in Pollution Degree 2 environments.

3. Maximum surrounding air temperature is 50C for RM5G series and 40C for

RM5P series.

4. Short circuit rating

"Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms

Symmetrical Amperes, 240V Maximum for 200V class." Models RM5G, RM5P

rated for 200V class input.

"Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms

Symmetrical Amperes, 480V Maximum for 400V class." Models RM5G, RM5P

rated for 400V class input.

"Integral solid state short circuit protection does not provide branch circuit

protection. Branch circuit protection must be provided in accordance with the

National Electrical Code and any additional local codes."

5. Install UL certified branch circuit fuse between the power supply and the drive,

referring to the table below.

Single-Phase 200V Series

Model number Fuse type Fuse current rating (A)

RM5G-2001/2-1PH Class RK5

(250Vac, 200kA I.R.)

10

RM5G-2001-1PH 20

RM5G-2002-1PH 50

Compliance with UL standards and CSA standards (cUL-listed for Canada) (continued)

CAUTION Three-Phase 200V Series

Model number Fuse type Fuse current rating (A) RM5G-2001/2

Class RK5

(250Vac, 200kA I.R.)

5

RM5G-2001 10 RM5G-2002 15 RM5G-2003 20 RM5G-2005 30

RM5G-2007

Class T

(300Vac, 200kA I.R.)

50

RM5G-2010 80

RM5G-2015 100

RM5P-2010 80

RM5P-2015 100

Three-Phase 400V Series

Model number Fuse type Fuse current rating (A) RM5G-4001

Class RK5 (600Vac, 200kA I.R.)

5

RM5G-4002 10

RM5G-4003 15

RM5G-4005 20

RM5G-4007

Class T (600Vac, 200kA I.R.)

30

RM5G-4010 30

RM5G-4015 40

RM5G-4020 60

RM5P-4010 30

RM5P-4015 40

RM5P-4020 60

CAUTION 6. Main circuit terminal wiring

"Use 75C Cu wire only." ―Field wiring connection must be made by a UL Listed and CSA Certified closed loop terminal connector sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector manufacturer.‖ See table below for main circuit wire size.

200V Class Series

Model number

Wire size AWG (mm2)

Input

(R/L1, S/L2, T/L3)

Output

(U/T1, V/T2, W/T3) Grounding

RM5G-2001/2-1PH 16 (1.3) 16 (1.3) 16 (1.3)

RM5G-2001-1PH 12 (3.3) 16 (1.3) 12 (3.3)

RM5G-2002-1PH 12 (3.3) 16 (1.3)

RM5G-2001/2 16 (1.3) 16 (1.3) 16 (1.3)

RM5G-2001 16 (1.3) 16 (1.3)

RM5G-2002 14 (2.1) 16 (1.3) 14 (2.1)

RM5G-2003 14 (2.1) 14 (2.1)

RM5G-2005 10 (5.3) 10 (5.3) 10 (5.3)

RM5G-2007 8 (8.4) 8 (8.4)

RM5G-2010 6 (13.3) 6 (13.3) 8 (8.4)

RM5G-2015 4 (21.1) 4 (21.1)

RM5P-2010 6 (13.3) 6 (13.3) 8 (8.4)

RM5P-2015 4 (21.1) 4 (21.1)

Compliance with UL standards and CSA standards (cUL-listed for Canada) (continued)

CAUTION 400V Class Series

Model number

Wire size AWG (mm2)

Input

(R/L1, S/L2, T/L3)

Output

(U/T1, V/T2, W/T3) Grounding

RM5G-4001 18 (0.8) 18 (0.8) 18 (0.8)

RM5G-4002 18 (0.8) 18 (0.8)

RM5G-4003 16 (1.3) 16 (1.3) 16 (1.3)

RM5G-4005 14 (2.1) 14 (2.1 14 (2.1)

RM5G-4007 12 (3.3) 12 (3.3) 12 (3.3)

RM5G-4010 10 (5.3) 10 (5.3)

10 (5.3) RM5G-4015 8 (8.4) 10 (5.3)

RM5G-4020 8 (8.4) 8 (8.4)

RM5P-4010 10 (5.3) 10 (5.3)

10 (5.3) RM5P-4015 8 (8.4) 10 (5.3)

RM5P-4020 8 (8.4) 8 (8.4)

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Features

a. RM5G series are suitable for the constant torque load, like mixer, conveyor, etc.

b. RM5P series are suitable for variable torque load, like fan, pump, etc.

c. RM5G series designed for heavy-duty load applications. Overload capability is 150% drive’s rated output current for 1 min.

d. RM5P series designed for light-duty load applications. Overload capability is 120% drive’s rated output current for 1 min.

e. Energy-saving setting for light-duty load.

f. The analog input signal filter has the adjustable function.

g. The analog input signal with addition, subtraction, and multiplication functions can select V or F for the independent adjustment.

h. The responding time of the digital input signal is adjustable (5 ~ 16 ms).

i. 6 digit 7-segment display can exhibit 8 different statuses (frequency, speed, voltage, current, etc.).

j. Programmable input and output terminals. The input signal can be switched as SINK/SOURCE mode.

k. Two sets of programmable relays.

l. Two types of keypads. (digital type: KP-201C; analog type: KP-202)

m. Drive can connect 3 sets of individual display (DM-501) to display operating status.

n. Running hours and supply power time of drive can be recorded.

o. The drive can control and start the synchronous motor.

p. The switching frequency can be adjusted between 800Hz ~ 16kHz.

q. Adjustable accel/decel time from 0.015sec up to 222days.

INTRODUCTIONS

Chapter 1 Cautions Before Installation ..................................... 1

1-1 Product Verification .................................................................................... 1 1-1-1 Confirmation of Appearance .................................................................. 1 1-1-2 The description of nomenclature: ........................................................... 1 1-1-3 Confirmation of Accessories .................................................................. 2

1-2 RM5G Standard Specifications................................................................... 2 1-2-1 Single-Phase 100V Series ..................................................................... 2 1-2-2 Single-Phase 200V Series ..................................................................... 3 1-2-3 Three-Phase 200V Series ...................................................................... 3 1-2-4 Three-Phase 400V Series ...................................................................... 5

1-3 RM5P Standard Specifications ................................................................... 7 1-3-1 Three-Phase 200V Series ...................................................................... 7 1-3-2 Three-Phase 400V Series ...................................................................... 8

1-4 The Features of Control and Operation ................................................... 11 1-4-1 RM5G Series ....................................................................................... 11 1-4-2 RM5P Series ....................................................................................... 14

Chapter 2 Installation and Confirmation ................................. 18 2-1 Basic Equipment ....................................................................................... 18 2-2 Installing the Drive .................................................................................... 18 2-3 Descriptions of Terminal and Wiring Diagram ........................................ 22

2-3-1 Wiring Diagram .................................................................................... 22 2-3-2 SINK / SOURCE Definition .................................................................. 30 2-3-3 Using a PLC Circuit ............................................................................. 30 2-3-4 Description of Terminals ...................................................................... 31 2-3-5 Control Board ...................................................................................... 38 2-3-6 Wiring Cautions and Specifications ...................................................... 40

Chapter 3 The Setting of Keypad ............................................ 44 3-1 Digital Type Keypad (KP-201C) for RM5G/P ............................................ 44 3-2 Analog Type Keypad (KP-202) for RM5G/P .............................................. 44

3-2-1 Description of Switches and Pot Knob ................................................. 45 3-2-2 Description of DIP Switches ................................................................. 47

3-3 Status of Multi-Function Input/Output Terminals and DIP Switch .......... 47 3-3-1 DIP Switch ........................................................................................... 47 3-3-2 Multi-function Input/Output Terminals ................................................... 47

3-4 The Operation of Keypad (KP-201C) and Monitor Mode ......................... 48 3-4-1 Operation of Keypad ............................................................................ 48 3-4-2 Description of Monitor Mode ................................................................ 49 3-4-3 Description of Function Setting Mode ................................................... 50 3-4-4 Description of Parameter Setting Mode ................................................ 50 3-4-5 Operation at Monitor Mode .................................................................. 51 3-4-6 Start / Stop Operation of Drive ............................................................. 51 3-4-7 Parameter Copy; Restore Default Value; Save/Restore Setting Value . 52

Chapter 4 Parameter List.......................................................... 56 Chapter 5 Parameter Setting Description ............................... 67

A. The Keypad Setup ............................................................... 67

TABLE OF CONTENTS

B. Preset Speed Setup ............................................................. 73 C. Multi-Speed Accel./Decel. Time Setup .............................. 75 D. V/F Pattern Setup ................................................................. 77 E. Analog Input Command Setup ........................................... 79 F. The Upper and Lower Frequency Limit Setup .................. 84 G. Analog Output Setup .......................................................... 85 H. Motor Protection Setup ....................................................... 87 I. Multi-Function Input Setup................................................... 88 J. Multi-Function Outputs Setup ............................................ 95 K. Frequency Detection ......................................................... 100 L. Automatic Torque Compensation .................................... 100 M. Overload Detection Setup ................................................ 100 N. Stall Prevention Setup ...................................................... 102 O. DC Braking Setup .............................................................. 103 P. Drive Status after Power Failure ...................................... 104 Q. Jump Frequency ................................................................ 106 R. Speed Tracing .................................................................... 106 S. Holding Frequency and Time Interval ............................. 107 T. External Indicators ............................................................. 107 U. Other Functions ................................................................. 108 V. Function Selection of KP-202 Keypad ............................. 112

Chapter 6 Operation Procedures and Fault Protection ....... 116 6-1 Operation Procedures ............................................................................. 116 6-2 Fault Protection Display and Troubleshooting ...................................... 118

Appendix A Peripheral Equipment of Drive ......................... 125 Appendix B Motor Selection and Insulation Measurement 126

a. Standard Motor .......................................................................................... 126 b. Special Motors ........................................................................................... 126 c. Insulation Measurement of Drive and Motor ............................................ 127

1. Measure the drive insulation impedance ................................................. 127 2. Measure the motor insulation impedance ................................................ 127

Appendix C Instruction of Drive Charging ........................... 128 Appendix D Dynamic Brake Unit and Braking Resistor ...... 129

a. Braking transistor is installed in the following models .......................... 129 b. Outline of braking resistor (option) .......................................................... 129 c. Rated specification of braking resistor .................................................... 129 d. Recommending specification of braking resistor ................................... 130

AC 200V Series .......................................................................................... 130 AC 400V Series .......................................................................................... 131

e. Recommending specification of dynamic brake unit (DBU6) and braking resistor ...................................................................................................... 132 AC 200V Series .......................................................................................... 132 AC 400V Series .......................................................................................... 132

f. Wiring Diagram of External Braking Resistor and Thermal Switch ........ 133 g. Wiring Diagram of External Dynamic Brake Unit(DBU6) and Thermal

Switch ........................................................................................................ 135

Appendix E Selection of Reactor .......................................... 137 AC Reactor (ACL) Specifications ................................................................. 138 DC Reactor (DCL) Specifications ................................................................. 139 Outline dimensions of AC reactor (ACL) ..................................................... 140 Outline dimensions of DC reactor (DCL) ..................................................... 141

Appendix F Selection of Zero-Phase Radio Frequency Filter ..................................................................................................... 142 Appendix G Selection of EMC Filter ...................................... 146 Appendix H Instruction of Remote Controller and External Display ........................................................................................ 148

a. Remote controller ...................................................................................... 148 b. External display: DM-501 .......................................................................... 150

Appendix I Outline Dimension Drawing of Drives ............... 151 Appendix J Auxiliary Controller (ACE-S Series) .................. 155 Attachment 1 Dimension of Keypad (KP-201C, KP-202) ..... 158 Attachment 2 Setting Memo ................................................... 159 Attachment 3 Fault Display .................................................... 162

Chapter 1 Cautions Before Installation

1 1


1-1 Product Verification

The product has passed the strictest quality test before shipped out from the factory. However, the product might possibly sustain minor damages due to the impact, shaking, vibration, and other factors during the transportation. Please make sure to verify the following items after receiving this product. If the product verification finds anything abnormal, please contact the agent immediately for the further assistance.

1-1-1 Confirmation of Appearance

1. Check up the specifications at shipping label on the carton is identical with the nameplate of drive.

2. Check up the appearance of drive for any paint chipped off, smearing, deformation of shape, etc.

3. Check up the nameplate (as below example by RM5G-2050) of the drive to verify the product descriptions with the order specification.

Rhymebus Corporation, TAIWAN

BXXXXXXXX

103F4-1(AZXXXXXX)

3PH 200-240V 145A 0.1-400.0Hz

3PH 200-240V 176A 50/60Hz

RM5G-2050

SERIAL NO.

PGM NO.

OUTPUT

INPUT

TYPEModel Number

Input Power Specs

Output Current & CapabilitySoftware Number

Product Serial Number

ISO 9001 IP20

BX

XX

XX

XX

X

1-1-2 The description of nomenclature:

RM5G - 2 050 B (-1PH)

Input Power Phase

Brake type

Type code See maximum applicable motor

Input voltage 1: AC 100~120V

Blank: Three-phase

-1PH: Single-phase

B: build-in braking transistor(with build-in braking transistor which is the

standard for the drive with rated power less

than 15HP, 200V class and 25HP, 400V class.

These standard brake type is not indicated in

the nameplate of the drive)Blank: no braking resistor included

2: AC 200~240V

Product series RM5G: Heavy-duty load usage

RM5P: Light-duty load usage

4: AC 380~480V


2 1

Maximum Applicable Motor (HP/Kw)

Type code

Horse power

Type code

Horse power

Type code

Horse power

Type code

Horse power

001/2 0.5 015 15 075 75 300 300

001 1 020 20 100 100 350 350

002 2 025 25 125 125 420 420

003 3 030 30 150 150 500 500

005 5 040 40 175 175 600 600

007 7.5 050 50 200 200 700 700

010 10 060 60 250 250 －－

1-1-3 Confirmation of Accessories

One operation manual is inclusive. Please verify other accessories inclusively such as braking resistor, AC reactor, etc..

※Please refer to the standard specifications to verify the product

specifications with your requirements.

1-2 RM5G Standard Specifications

1-2-1 Single-Phase 100V Series

Model name (RM5G-□□□□-1PH)

1001/2 1001 1002

Maximum applicable motor (HP / kW) 0.5/0.4 1/0.75 1.5/1.1

Rated output capability (kVA) 1 1.6 2.3

Rated output current (A) 2.5 4.2 6

Rated output voltage (V) Three-phase 200~240V

Range of output frequency (Hz) 0.1~400.00Hz

Power source (ψ, V, Hz) Single-phase 100~120V 50/60Hz

Input current (A) 8.8 18 24

Permissible AC power source fluctuation

90~132V 50/60Hz / ±5%

Overload protection 150% of drive rated output current for 1 min.

Cooling method Nature cooling Fan cooling

Applicable safety standards —

Protective structure IP20

Weight / Mass(kg) 1.7 1.8 1.8


3 1

1-2-2 Single-Phase 200V Series

Model name (RM5G-□□□□-1PH)

2001/2 2001 2002

Maximum applicable motor (HP / kW) 0.5/0.4 1/0.75 2/1.5

Rated output capability (kVA) 1.1 1.9 3

Rated output current (A) 3 5 8


Range of output frequency (Hz) 0.1~400.00Hz

Power source (ψ, V, Hz) Single-phase 200~240V 50/60Hz

Input current (A) 7 13.5 19


176~264V 50/60Hz / ±5%



Applicable safety standards UL508C, CSA C22.2 No. 14-05

Protective structure IP20, UL open type

Weight / Mass(kg) 1.8 1.9 2

※Please refer to page 116 for the single-phase application of 220V.

1-2-3 Three-Phase 200V Series

Model name (RM5G-□□□□)

2001/2 2001 2002 2003 2005 2007 2010 2015

Maximum applicable motor (HP / kW)

0.5/0.4 1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11

Rated output capability (kVA)

1.1 1.9 3 4.2 6.5 9.5 13 18

Rated output current (A) 3 5 8 11 17 25 33 46


Range of output frequency (Hz)

0.1~400.00Hz

Power source (ψ, V, Hz) Three-phase 200~240V 50/60Hz

Input current (A) 5 6 10 14 18 30 40 60


176~264V 50/60Hz / ±5％



Applicable safety standards

UL508C, CSA C22.2 No.14-05 － UL508C,

CSA C22.2 No.14-05

Protective structure IP20, UL open type IP20 IP20, UL open type

Weight / Mass(kg) 1.8 1.8 1.9 2 2.1 3.0 5.4 5.7


4 1


2020 2025 2030 2040 2050 2060 2075 2100


20/15 25/18.5 30/22 40/30 50/37 60/45 75/55 100/75


23 28 34 44 55 67 84 112




0.1~400.00Hz


Input current (A) 69 85 103 132 176 200 240 280


176~264V 50/60Hz / ±5％


Cooling method Fan cooling


－

Protective structure IP20 IP00 (IP20 OPTION)

Weight / Mass(kg) 12.4 13.1 14.7 14.8 40 41 44 61


2125 2150 2200 2250 －－


125/90 150/110 200/160 250/200 －－


132 154 223 267 －－

Rated output current (A) 346 405 585 700 －－ Rated output voltage (V) Three-phase 200~240V


0.1~400.00Hz


Input current (A) 330 380 550 660 －－ Permissible AC power

source fluctuation 176~264V 50/60Hz / ±5％




-

Protective structure IP00 (IP20 OPTION)

Weight / Mass(kg) 89 90 164 167 －－


5 1



4001 4002 4003 4005 4007 4010 4015 4020


1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11 20/15


1.9 3 4.6 6.9 11 14 18 23

Rated output current (A) 2.5 4 6 9 14 18 24 30



0.1~400.00Hz


Input current (A) 3.5 5 8 12 16 22 28 38


332~528V 50/60Hz / ±5％


Cooling method Nature cooling

Fan cooling


UL508C UL508C,

CSA C22.2 No.14-05

Protective structure IP20, UL open type

Weight / Mass(kg) 1.8 1.9 2 2 5.3 5.4 5.6 5.7

Model name

(RM5G-□□□□) 4025 4030 4040 4050 4060 4075 4100 4125


25/18.5 30/22 40/30 50/37 60/45 75/55 100/75 125/90


30 34 46 56 66 84 114 134




0.1~400.00Hz


Input current (A) 45 52 70 84 100 130 155 177


332~528V 50/60Hz / ±5％




－


Weight / Mass(kg) 5.8 12.8 12.9 15 15.3 44 45 47


6 1


4150 4175 4200 4250 4300 4350 4420 4500 4600


150/

110

175/

132

200/

160

250/

200

300/

220

350/

250

420/

315

500/

375

600/

450


160 193 232 287 316 366 446 533 655

Rated output current (A) 210 253 304 377 415 480 585 700 860



0.1~400.00Hz


Input current (A) 196 217 282 355 385 440 540 650 800


332~528V 50/60Hz / ±5％




－


Weight / Mass(kg) 65 91 95 97 159 163 164 217 272

※The weight illustrated in the standard specifications of RM5G does not include the weights of

AC reactor (ACL) and DC reactor (DCL).


7 1

1-3 RM5P Standard Specifications


Model name (RM5P-□□□□)

2001 2002 2003 2005 2007


1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5


1.6 2.6 3.8 5.8 9.5

Rated output current (A) 4.2 6.8 10 15.2 25



0.1~120.00Hz


Input current (A) 5 8 12 18 30


176~264V 50/60Hz / ±5％



Fan cooling


－


Weight / Mass(kg) 1.8 1.8 1.9 2 3

Model name

(RM5P-□□□□) 2010 2015 2020 2025 2030 2040 2050


10/7.5 15/11 20/15 25/18.5 30/22 40/30 50/37


12 16 22 28 34 43 55

Rated output current (A) 31 41 58 74 90 112 144



0.1~120.00Hz


Input current (A) 41 55 66 85 103 128 176


176~264V 50/60Hz / ±5％




UL508C, CSA C22.2 No.14-05

－

Protective structure IP20,

UL open type IP20

Weight / Mass(kg) 3 5.4 5.7 12.4 13.1 14.7 14.8


8 1


2060 2075 2100 2125 2150 2200 2250


60/45 75/55 100/75 125/90 150/110 200/160 250/200


67 83 105 132 154 223 267

Rated output current (A) 175 218 275 346 405 585 700



0.1~120.00Hz


Input current (A) 200 240 280 330 380 550 660


176~264V 50/60Hz / ±5％




－


Weight / Mass(kg) 40 41 44 61 89 164 164



4002 4003 4005 4007


2/1.5 3/2.2 5/3.7 7.5/5.5


2.7 3.7 6.1 8.4

Rated output current (A) 3.5 4.8 8 11



0.1~120.00Hz


Input current (A) 4.2 5.8 9.6 13


176~264V 50/60Hz / ±5％



Fan cooling


－


Weight / Mass(kg) 1.8 1.9 2 2


9 1

Model name

(RM5P-□□□□) 4010 4015 4020 4025 4030 4040 4050 4060


10/7.5 15/11 20/15 25/18.5 30/22 40/30 50/37 60/45


13 17 23 28 34 43 56 66




0.1~120.00Hz


Input current (A) 20 25 43 45 52 64 84 100


332~528V 50/60Hz / ±5％




UL508C,

CSA C22.2 No.14-05 －

Protective structure IP20, UL open type IP20

Weight / Mass(kg) 5.3 5.4 5.6 5.7 5.8 12.8 12.9 15


4075 4100 4125 4150 4175 4200 4250 4300


75/55 100/75 125/90 150/110 175/132 200/160 250/200 300/220


82 105 134 160 193 232 287 316




0.1~120.00Hz


Input current (A) 130 155 177 196 217 282 355 385


332~528V 50/60Hz / ±5％




－


Weight / Mass(kg) 15.3 44 45 47 65 91 95 97


10 1


4350 4420 4500 4600 4700 －－－


350/250 420/315 500/375 600/450 700/500 －－－


366 396 533 655 732 －－－

Rated output current (A) 480 520 700 860 960 －－－



0.1~120.00Hz


Input current (A) 440 540 650 800 900 －－－


332~528V 50/60Hz / ±5％




－


Weight / Mass(kg) 159 163 217 217 272 －－－

※The weight illustrated in the standard specifications of RM5P does not include the weights of

AC reactor (ACL) and DC reactor (DCL).


11 1

1-4 The Features of Control and Operation

1-4-1 RM5G Series

Contr

ol C

hara

cte

ristics

Control method ․Voltage vector sinusoidal PWM control (V/F control).

․Switching frequency: 800Hz~16kHz.

Range of frequency setting

0.1~400.00Hz

Resolution

of frequency setting

․Digital Keypad (KP-201C): 0.01Hz

․Analog signal: 0.06Hz / 60Hz

Resolution of output frequency

0.01Hz

Frequency setting signal

DC 0~10V, 4~20mA

Overload protection

150% of drive rated output current for 1 minute.

DC braking

․Time of DC braking after stop / before start: 0~60.0sec

․DC braking frequency at stop: 0.1~60Hz

․DC braking level: 0~150% of rated current

Braking torque Approximately 20%.(built-in brake transistor series drives are

100% above)

Acceleration/ deceleration time

․0sec (coast to stop), 0.0~3200.0sec (independent setting of

the acceleration / deceleration).

․The setting of acceleration time from 0Hz to 60Hz is

0.015sec ~ 19,200,000sec (222days).

․The setting of deceleration time from 60Hz to 0Hz is

0.015sec ~ 19,200,000sec (222days).

V/F pattern

․Linear, Energy-saving mode (auto-adjust V/F pattern

according to the load condition), Square curve, 1.7th power

curve, 1.5th power curve.

․V/F pattern (2 V/F points).

․V/F pattern can be adjusted by analog input (Variable

voltage (V) adjustment of V/F pattern for acceleration /

deceleration).

Other functions

slip compensation, auto-torque compensation,

auto-adjustment for output voltage stability, auto-operation for

energy-saving, auto-adjustment of switching frequency,

restart after instantaneous power failure, speed tracing,

overload detection, acceleration/deceleration switch,

parameters copy


12 1

Opera

tio

n C

hara

cte

ristics

Input

Start method Forward (FWD) / reverse (REV) rotation, 3-wire self-holding FWD/REV control, or 9-speed control can be selected

Multi-function inputs

6 sets programmable input terminals: X1~X6

Refer to the function setting description of F_052~F_057

Analog inputs

․Vin – GND: DC 0~10V

․Iin – GND: DC 4~20mA / 2~10V or DC 0~20mA / 0~10V

Refer to the function setting description of F_040, F_041, and

F_126 ~ F_128

Outp

ut

Multi-function outputs

4 sets programmable output detection: Ta2–Tc2, Ta1–Tb1–

Tc1, Y1–CME, Y2–CME

Refer to the function setting description of F_058~F_060, and

F_131

Analog outputs

․―FM+‖ – ―M-―：DC 0~10V

․―AM+‖ – ―M-―：DC 0~10V

Refer to the function setting description of F_044, F_045,

F_129, F_130

Dis

pla

y

Keypad (KP-201C)

output frequency, frequency command, output voltage, DC

bus voltage, output current, motor speed (RPM), machine

speed (MPM), terminal status.

External indicator (DM-501)

Independent external display can be added for up to three

sets(96mm * 48mm, 5 digits) to show output frequency,

frequency command, output voltage, DC bus voltage, output

current, motor speed (RPM), machine speed (MPM), terminal

status.

Pro

tectio

ns

Fa

ult p

rote

ctio

n

Error trip messages of

drive

EEPROM error(EEr), A/D converter error(AdEr), Fuse

open(SC), Under voltage during operation(LE1), Drive over

current(OC), Grounding fault (GF), Over voltage(OE), Drive

overheating(OH), Motor overload(OL), Drive overload(OL1),

System overload(OLO), External fault(thr), KP-202 Keypad

interruption during operation(PAdF)

Warning messages of

drive

Power source under voltage(LE), Drive output interruption

(bb), Coast to stop(Fr), Dynamic brake transistor over

voltage(db), Keypad cable trip before connecting(Err_00),

Keypad cable trip during operation(Err_01),Direction

command error (dtF),Different software version inter-copy

(Wr_F),Parameter locking (LOC), Parameter Password

Unlock(ULOC),First time you enter wrong (PUF1),Second

time you enter wrong (PUF2), Third time you enter

wrong(PUF3)


13 1

Cooling method ․Nature cooling: 1001/2, 1001, 2001/2, 2001, 4001 models.

․Fan cooling: Force air cooling

Environm

ent

Atmosphere Non-corrosive or non-conductive, or non-explosive gas or liquid, and non-dusty

Surrounding

temperature

-10°C (14°F) ~ +50°C (122°F) (Non-freezing and non-condensing)

Storage temperature

-20°C (-4°F) ~ +60°C (149°F)

Relative humidity 90% RH or less (No-condensing atmosphere)

Vibration Less than 5.9m/sec² (0.6G)

Altitude Less than 1000m (3280 ft.)


14 1

1-4-2 RM5P Series C

ontr

ol C

hara

cte

ristics

Control method ․Voltage vector sinusoidal PWM control (V/F control).

․Switching frequency: 800Hz~16kHz.

Range of frequency setting

0.1~120.00Hz

Resolution

of frequency setting

․Digital Keypad (KP-201C): 0.01Hz

․Analog signal: 0.06Hz / 60Hz

Resolution of output frequency

0.01Hz

Frequency setting signal

DC 0~10V, 4~20mA

Overload protection

120% of drive rated output current for 1 minute.

DC braking

․Time of DC braking after stop / before start: 0~60.0sec

․DC braking frequency at stop: 0.1~60Hz

․DC braking level: 0~150% of rated current

Braking torque Approximately 20%.(built-in brake transistor series drives are

100% above)

Acceleration/ deceleration time

․0sec (coast to stop), 0.0~3200.0sec (independent setting of

the acceleration / deceleration).

․The setting of acceleration time from 0Hz to 60Hz is

0.015sec ~ 19,200,000sec (222days).

․The setting of deceleration time from 60Hz to 0Hz is

0.015sec ~ 19,200,000sec (222days).

V/F pattern

․Linear, Energy-saving mode (auto-adjust V/F pattern

according to the load condition), Square curve, 1.7th power

curve, 1.5th power curve.

․V/F pattern (2 V/F points).

․V/F pattern can be adjusted by analog input (Variable

voltage (V) adjustment of V/F pattern for acceleration /

deceleration).

Other functions

slip compensation, auto-torque compensation,

auto-adjustment for output voltage stability, auto-operation for

energy-saving, auto-adjustment of switching frequency,

restart after instantaneous power failure, speed tracing,

overload detection, acceleration/deceleration switch,

parameters copy


15 1

Opera

tio

n C

hara

cte

ristics

Input

Start method Forward (FWD) / reverse (REV) rotation, 3-wire self-holding

FWD/REV control, or 9-speed control can be selected

Multi-function inputs

6 sets programmable input terminals: X1~X6

Refer to the function setting description of F_052~F_057

Analog inputs

․Vin – GND: DC 0~10V

․Iin – GND: DC 4~20mA / 2~10V or DC 0~20mA / 0~10V

Refer to the function setting description of F_040, F_041, and

F_126 ~ F_128

Outp

ut

Multi-function outputs

4 sets programmable output detection: Ta2–Tc2, Ta1–Tb1–

Tc1, Y1–CME, Y2–CME

Refer to the function setting description of F_058~F_060, and

F_131

Analog outputs

․―FM+‖ – ―M-―：DC 0~10V

․―AM+‖ – ―M-―：DC 0~10V

Refer to the function setting description of F_044, F_045,

F_129, F_130

Dis

pla

y

Keypad (KP-201C)

output frequency, frequency command, output voltage, DC

bus voltage, output current, motor speed (RPM), machine

speed (MPM), terminal status.

External indicator (DM-501)

Independent external display can be added for up to three sets(96mm * 48mm, 5 digits) to show output frequency, frequency command, output voltage, DC bus voltage, output current, motor speed (RPM), machine speed (MPM), terminal status.

Pro

tectio

ns

Fa

ult p

rote

ctio

n

Error trip messages of

drive

EEPROM error(EEr), A/D converter error(AdEr), Fuse

open(SC), Under voltage during operation(LE1), Drive over

current(OC), Grounding fault (GF), Over voltage(OE), Drive

overheating(OH), Motor overload(OL), Drive overload(OL1),

System overload(OLO), External fault(thr), KP-202 Keypad

interruption during operation(PAdF)

Warning messages of

drive

Power source under voltage(LE), Drive output interruption

(bb), Coast to stop(Fr), Dynamic brake transistor over

volta.ge(db), Keypad cable trip before connecting(Err_00),

Keypad cable trip during operation(Err_01), Direction

command error (dtF),Different software version inter-copy

(Wr_F),Parameter locking (LOC), Parameter Password

Unlock(ULOC),First time you enter wrong (PUF1),Second

time you enter wrong (PUF2), Third time you enter

wrong(PUF3)



16 1

Environm

ent

Atmosphere Non-corrosive or non-conductive, or non-explosive gas or liquid, and non-dusty

Surrounding

temperature

-10°C (14°F) ~ +40°C (104°F) (Non-freezing and non-condensing)

Storage temperature

-20°C (-4°F) ~ +60°C (149°F)

Relative humidity 90% RH or less (No-condensing atmosphere)

Vibration Less than 5.9m/sec² (0.6G)

Altitude Less than 1000m (3280 ft.)


17 1


Chapter 2 Installation and Confirmation

18 2


2-1 Basic Equipment

The drive needs the several components for the conjunctive operation. These components are called ―basic equipment‖, listed in the following:

2-1-1 Power Source: The voltage with three-phase or single-phase of the power source must meet the drive specifications.

2-1-2 MCCB or NFB: MCCB (Molded Case Circuit Breaker) or NFB (No Fuse Breaker) can withstand the inrush current at instant power ON and providing the overload and over-current protection to the drive.

2-1-3 Drive: The main device of motor control. The rated current of motors are variance when the number of motor poles or rated voltage of motor are variance. Base on the rated voltage or rated current of motor to select the drive. Do Not refer to the horse power of motor to select the drive(please refer to the lists of standard specifications of drives).

2-1-4 Motor: The specifications of motor are determined from the requirement. Please be cautious to the motor rated current that must not exceed the drive current.

2-2 Installing the Drive

For the safe operation of the drive, please be cautious to the environmental conditions where the drive is going to be installed.

2-2-1 AC Power: AC power input must be complied with the AC power input specification of the drive.(see RM5G/P standard specifications)

2-2-2 Location: Due to the heat dissipating requirement during the drive operation, please install the drive with the least clearance space (shown as below figure) around the drive. Therefore, the location of installation shall be arranged as follows:

10cm above

5cm above

10cm above

5cm above


19 2

2-2-3 Arrangement: Due to the heat generated at the machine operation, the drive must be installed in the ventilation space. The installations of drive are shown as below figure1 and figure 2:

a. Internal cooling

Outlet

Fan

Outlet

Fan

Intlet

RM5G/P

Driver

RM5G/P

Driver

Outlet

Fan

Outlet

Fan

Intlet

Drive Drive

Correct Incorrect

Inlet Inlet

Outlet

Intlet

Outlet

FanFan

Guide

RM5G/P

Driver

RM5G/P

Driver

Outlet

Intlet

Outlet

FanFan

RM5G/P

Driver

RM5G/P

Driver

Drive

Drive

Drive

Drive

Correct Incorrect

InletInlet

Figure 1: Drive mounting inside the cabinet/control panel


20 2

b. External cooling

Outlet

Outlet

Fan

Fan

Intlet Intlet

Guide

RM5G/P

Drive

RM5G/P

Drive

Outlet

Outlet

Fan

Fan

Intlet Intlet

RM5G/P

Drive

RM5G/P

Drive

Drive

Drive Drive

Drive

Correct Incorrect

Inlet InletInlet Inlet

Outlet

Outlet

Intlet Intlet

RM5G/P

Drive

FanFan

Outlet

Intlet Intlet

RM5G/P

Drive

Fan

Outlet

Correct Correct

Drive Drive

Inlet Inlet Inlet Inlet

Figure 2: Drive mounting outside the cabinet/control panel

Note: The external cooling is suitable for 7.5HP above. Please ensure all air vents to

be ventilated using the external cooling.


21 2

2-2-4 Specifications of Associated Accessories: The specifications of the accessories must be according to the specifications of the drive. Otherwise, the drive will be damaged and the life span of the drive will be shorten.

Do Not add any power factor leading capacitor(RC, LC or other capacitance

component) between the drive and motor to avoid any accidents.

2-2-5 Cleaning of Environment: The installed location of drive must consider

the ventilation, cleanliness and moisture. 2-2-6 Operator: Only the qualified personnel can perform the operation and

troubleshooting. 2-2-7 Drive Supporting Frame (option): (Please refer to p.151)

a. Applicable mode: RM5G-2020 ~ 2040; RM5P-2010 ~ 2050;

RM5G-4030 ~ 4060; RM5P-4010 ~ 4075

b. Instruction:

M5-2

Screw

M5-4

Screw

Step2

Step1

Screw

Screw


22 2

2-3 Descriptions of Terminal and Wiring Diagram

2-3-1 Wiring Diagram

Model: RM5G-1001/2-1PH ~ RM5G-1002-1PH; RM5G-2001/2-1PH ~ RM5G-2002-1PH

RM5G

IM

SINK

SOURCE

I

V

FWD

REV

X1

X2

X3

X4

12V

Vin

Iin

GND CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R

S

W

V

G

U

PR P N

Shielded

WireTwisted-Pair

Shielded WireP

P P P

VR 1KΩ,1/4W

Forward

Reverse

Multi-function Input Terminal 1

Single-Phase, 50/60Hz

AC Power Input

Induction Motor

(-)

(+)

(+)

Multi-function Output Terminal(Relay Type)(AC 250V/0.5A COSθ=0.3)

Multi-function Output Terminal(Open collector)(DC 48V/50mA)

Main Circuit Terminals

Control Terminals

※2

Braking Resistor(option)

GND

Analog Output Terminal (DC 0~10V)

※1

COM

R

S

Current Input for Frequency Setting(Default: DC 4~20mA)

Voltage Input for Frequency Setting

(Default: DC 0~10V)

SW1

SW2




X5

X6



G

※1.SW2: SINK / SOURCE selection;

The input signal mode selection of multi-function input terminal(X1~X6), FWD and REV terminals, please see the section ―2-3-2 SINK / SOURCE Definition‖.

※2.SW1: I / V selection;

I position: Iin-GND terminal is inputted with the current signal.(default) V position: Iin-GND terminal is inputted with the voltage signal.

※3.The analog input selection is set by F_126 (default: DC 2~10V(4~20mA))

※4.The tightening torqure of control terminal is 5 lb-in(5.7 kgf-cm).


23 2

Model: RM5G-2001/2 ~ RM5G-2005; RM5G-4001 ~ RM5G-4005 RM5P-2001~RM5P-2005; RM5P-4002~RM5P-4007

RM5G

IM

SINK

SOURCE

I

V

FWD

REV

X1

X2

X3

X4

12V

Vin

Iin

GND CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

G

U/T1

PR P N

Shielded

WireTwisted-Pair

Shielded WireP

P P P

VR 1KΩ,1/4W

Forward

Reverse


Three-Phase,

50/60Hz AC

Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3


GND


※1

COM

R/L1

S/L2



(Default: DC 0~10V)

SW1

SW2




X5

X6



G

T/L3








24 2

Model: RM5G-2007 ~ RM5G-2015; RM5P-2010 ~ RM5P-2020; RM5G-4007 ~ RM5G-4025; RM5P-4010 ~ RM5P-4030

RM5G/P

IM

I

V

12V

Vin

Iin

GND CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

U/T1

Shield Wire Twisted-Pair Shield Wire

P

P P P

VR 1KΩ,1/4W

Three-Phase, 50/60Hz

AC Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3

M-


R/L1

S/L2



(Default: DC 0~10V)

T/L3

N

Braking Resistor(option) Jumper

P( )+PR P1

DC Reactor(DCL; option)

SW1

SINK

FWD

REV

X1

X2

X3

X4

Forward

Reverse


COM




X5

X6



※1

SOURCE

SW2

※3





※3.100HP above drives: AC reactor (ACL) is the standard accessory;

175HP above drives: DC reactor (DCL) is the standard accessory. Please remove the jumper between P1 and P terminal, when connecting the external DC reactor (DCL). Do Not remove the jumper, when DC reactor (DCL) does not be connected.


※5.The tightening torqure of control terminal is 6.9 lb-in(8 kgf-cm).


25 2

Model: RM5G-2020 ~ RM5G-2040;RM5P-2025 ~ RM5P-2050; RM5G-4030 ~ RM5G-4060; RM5P-4040 ~ RM5P-4075

RM5G/P

IM

I

V

12V

Vin

Iin

GND CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

U/T1


P

P P P

VR 1KΩ,1/4W


AC Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3

M-


R/L1

S/L2



(Default: DC 0~10V)

T/L3

N

Jumper

P( )+ P1


SW1

SINK

FWD

REV

X1

X2

X3

X4

Forward

Reverse


COM




X5

X6



※1

SOURCE

SW2

※3








※5.The tightening torqure of control terminal is 6.9 lb-in(8 kgf-cm)..


26 2

Model: RM5G-2020B ~ RM5G-2040B;RM5P-2025B ~ RM5P-2050B; RM5G-4030B ~ RM5G-4060B; RM5P-4040B ~ RM5P-4075B

RM5G/P

IM

I

V

12V

Vin

Iin

GND CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

U/T1


P

P P P

VR 1KΩ,1/4W


AC Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3

M-


R/L1

S/L2



(Default: DC 0~10V)

T/L3

N

Braking Resistor(option)Jumper

P( )+PR P1


SW1

SINK

FWD

REV

X1

X2

X3

X4

Forward

Reverse


COM




X5

X6



※1

SOURCE

SW2

※3








※5.The tightening torqure of control terminal is 6.9 lb-in(8 kgf-cm)..


27 2

Model: RM5G-2050 ~ RM5G-2075; RM5P-2060 ~ RM5P-2100; RM5G-4075 ; RM5P-4100

RM5G/P

IM

I

V

12V

Vin

Iin

GND

CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

PE

U/T1

Shielded

WireTwisted-Pair

Shielded WireP

P P P

VR 1KΩ,1/4W

Three-Phase,

50/60Hz AC

Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3

M-


R/L1

S/L2



(Default: DC 0~10V)

JP4

PE

T/L3

P♁ P1 N

SINK

FWD

REV

X1

X2

X3

X4

Forward

Reverse


COM




X5

X6



※1

SOURCE

SW2

DC Reactor(DCL;option)

Jumper

※3










28 2

Model:RM5G-2050B ~ RM5G-2075B; RM5G-4075B ~ RM5G-4125B;

RM5G/P

IM

I

V

12V

Vin

Iin

GND

CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

PE

U/T1

Shielded

WireTwisted-Pair

Shielded WireP

P P P

VR 1KΩ,1/4W

Three-Phase,

50/60Hz AC

Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3

M-


R/L1

S/L2



(Default: DC 0~10V)

JP4

PE

T/L3

PR P N


SINK

FWD

REV

X1

X2

X3

X4

Forward

Reverse


COM




X5

X6



※1

SOURCE

SW2








29 2

Model:RM5G-2100 ~ RM5G-2250; RM5P-2125 ~ RM5P-2250;

RM5G-4100 ~ RM5G-4600; RM5P-4125 ~ RM5P-4700

RM5G/P

IM

I

V

12V

Vin

Iin

GND CME

Y2

Y1

Tc1

Tb1

Ta1

Tc2

Ta2

FM+

AM+

R/L1

S/L2

W/T3

V/T2

PE

U/T1

P P1 NӨ

Shielded

WireTwisted-Pair

Shielded WireP

P P P

VR 1KΩ,1/4W

Three-Phase,

50/60Hz AC

Power Input

Induction Motor

(-)

(+)

(+)




Control Terminals

※2

T/L3

M-


※1



(Default: DC 0~10V)

PE

R/L1

S/L2

T/L3

DCL

※3

ACL

Jumper

※3

+

SINK

SOURCE

FWD

REV

X1

X2

X3

X4

Forward

Reverse


COM

SW1

SW2




X5

X6






I position: Iin-GND terminal is inputted with the current signal. (default) V position: Iin-GND terminal is inputted with the voltage signal.




※5.The tightening torqure of control terminal is 6.9 lb-in(8 kgf-cm).


30 2

2-3-2 SINK / SOURCE Definition

There are two ways of connection for multi-function input terminals:

SINK

SOURCE

SINK (NPN) logic

X1~X6

COM

FWD

REV

Drive

+24V

0V

SINK

SOURCE

SOURCE (PNP) logic

COM

Drive

+24V

(a) Jumper at 1,2 position; SINK mode (b) Jumper at 2,3 position; SOURCE mode

X1~X6

FWD

REV

0V 0V

12

3

12

3

Figure(a) and (b) show two examples by using a switch to control X1 to X6, FWD, or REV terminals with sink or source mode.

2-3-3 Using a PLC Circuit

There are two ways of connection for multi-function input terminals by PLC circuit:

SINK (NPN) logic

X1~X6

COM

FWD

REV

Drive

+24V

0V

SOURCE (PNP) logic

X1~X6

COM

FWD

REV

Drive

+24V

(a) Jumper at 1,2 position; SINK mode (b) Jumper at 2,3 position; SOURCE mode

PLC(NPN) PLC(PNP)

0V 0V

SINK

SOURCE

SINK

SOURCE

12

3

12

3

Figure(a) and (b) show two examples by using PLC to control X1 to X6, FWD, or REV terminals with sink or source mode.


31 2

2-3-4 Description of Terminals

a. Main Circuit Terminals

Type Symbol Function Description

Power Source

R,S AC power

source input terminals

Single-phase; sinusoidal power source input terminals.

R,S,T (L1,L2,L3)

Three-phase; sinusoidal power source input terminals.

○＋, N○－ DC power

source input terminals

External DC power source terminal. ※Only 2007 ~ 2015, 4007 ~ 4020 models

have the terminal.

Motor U,V,W

(T1,T2,T3)

Drive outputs to motor terminals

Output three-phase variable frequency and voltage to motor.

Power and

Braking

P(+), N○－

Dynamic brake unit terminal

The terminals can connect to dynamic braking unit (option).

P○＋, N○－

P, N

P, PR

External braking resistor

terminal

The terminals can connect to external brake resistor (option).

P(+), PR

P○＋, PR

P(+), P1 External reactor terminal

The terminal can connect to DC reactor (DCL) for improving power factor. The default setting is connected by a jumper. P○＋, P1

Grounding PE(or G)

Grounding terminal

Ground the drive in compliance with the NEC standard or local electrical code.


32 2

b. Main Circuit Connection

(1)

NS

GR P VRP U W

Grounding

MCCB

Resistor

Motor

Grounding

G*(1)

*(1): The grounding marking of 100V series is PE.

Model number

Terminal screw size

(except grounding terminal)

Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM5G-______: 1001/2-1PH, 1001-1PH, 1002-1PH 2001/2-1PH, 2001-1PH, 2002-1PH

M4 13.8 (15) M4 13.8 (15)

(2)

NSG

R T P VRP U WGrounding

MCCB

Resistor

Motor

Grounding

G

Model number

Terminal screw size


Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM5G-______: 2001/2, 2001, 2002, 2003, 2005 4001, 4002, 4003, 4005 RM5P-: 2001,2002,2003, 2005 4002,4003,4005,4007

M4 13.8 (15) M4 13.8 (15)


33 2

(3)

Grounding

MCCB

Grounding

Resistor

+

-

Motor

Jumper

Model number

Terminal screw size


Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM5G-: 2007,2010,2015 4007,4010,4015,4020

RM5P-: 2010,2015, 4010,4015,4020

M5 20.8 (80) M4 13.8 (15)

(4)

S/L2R/L1

P1 P +( )

+T/L3

U/T1-N V/T2 W/T3

Motor

Jumper

Grounding

MCCB

Model number

Terminal screw size


Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM5G-: 2020, 2025, 2030, 2040; 4025,4030, 4040, 4050, 4060

RM5P-: 2020,2025,2030, 2040, 2050; 4025,4030,4040, 4050, 4060, 4075

M8 69.4 (80) M5 20.8 (24)


34 2

(5)

Grounding

MCCB

Grounding

Resistor

+

-

Motor

Jumper

Model number

Terminal screw size


Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM5G-: 2020B, 2025B, 2030B, 2040B; 4030B, 4040B, 4050B, 4060B RM5P-: 2025B,2030B, 2040B, 2050B; 4040B, 4050B, 4060B, 4075B

M8 69.4 (80) M5 20.8 (24)

(6)

PE EP

Grounding

MCCB

Motor

Grounding

TS/L3/L2

R/L1

W/T3

U/T1 /T2

V-N P

+P1

Model number

Terminal screw size


Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM5G-: 2050, 2060, 2075; 4075, 4100, 4125

RM5P-: 2060, 2075, 2100; 4075, 4100, 4125, 4150

M8 104 (120) M8 104 (120)


35 2

(7)

EP PE

MCCBResistor

Motor

Grounding

Grounding

P+

W/T3

V-N PRTS

/L3/L2U

/T1R

/L1 /T2

Model number

Terminal screw size


Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM5G-: 2050B, 2060B, 2075B; 4075B, 4100B, 4125B

M8 104 (120) M8 104 (120)

(8)

PEEP

Grounding

Motor

Grounding

Resistor

ACL

DBU

DCL

/L1R TS

/L2 /L3P1

/T3VU

/T1 /T2W N

-P+

MCCB

(DBU)

(ACL)

(DCL)

Model number

Terminal screw size


Tightening torque

lb-in (kgf-cm)

Grounding terminal

size

Tightening torque

lb-in (kgf-cm)

RM5G-: 2100, 2125, 2150, 2200, 2250; 4075 ~ 4600 RM5P-: 2125, 2150, 2200, 2250; 4175 ~ 4700

M12 347 (400) M8 104 (120)


36 2

c. Voltage Selection Board of Cooling Fan

※RM5G-4075 / RM5P-4100 above models have the voltage selection board shown

in above figure when removing the main circuit terminal cover of the drive. Please carefully select the jumper position according to the power source (actual power voltage level) to avoid the burnout of the fan or the overheating of the drive. (EX: When the power source is 460V, selecting the position from 380V to 460V)

d. Control Terminals


Contr

ol circuit t

erm

inal

Contr

ol

pow

er P12/12V

Power terminal; Control device usage

Output DC+12V; Maximum supplied current is 20mA.

GND Common of analog

input control terminals Common of power terminals(P12/12V) and analog input control terminals (Vin, Iin).

Input te

rmin

als

FWD Forward command

terminal Connect the FWD and COM terminals for forward operation. (F_001=0,1,2)

REV Reverse command

terminal Connect the REV and COM terminals for reverse operation. (F_001=0,1,2)

X1 Multi-function input

terminal 1

․Connect the X1 and COM terminals and set the function F_052.

․Default setting: Multi-speed level 1

command


terminal 2


․Default setting: Multi-speed level 2

command


terminal 3


․Default setting: Jog command


terminal 4


․Default setting: Secondary accel/decel

time command


37 2


Contr

ol circuit t

erm

inal

Input te

rmin

als


terminal 5


․Default setting: External fault command

(thr)


terminal 6


․Default setting: Reset command

COM Common of digital

input control terminals Common of digital input control signal terminals. (FWD, REV and X1 ~ X6)

Vin Analog input terminal Input range: DC 0~10V。

Iin Analog input terminal

․Input signal selection

SW1: I position (current signal) SW1: V position (voltage signal)

․Input range: DC 4~20mA (2~10V) or

DC 0~20mA (0~10V) ․The function is set by F_126.

Contr

ol circuit t

erm

inal

Outp

ut te

rmin

als

FM+ AM+

Analog output terminals

․Voltage meter with 10V full scale spec.

(meter impedance: 10kΩ above) ․Maximum output current: 1mA

M- Common of analog

output terminals Common of analog output terminals.

Ta1

Multi-function output terminals

(relay type)

․N.O (contact a); The function is set by F_060 (default setting: Error detection).

․Capacity: AC250V, 0.5AMax, cosθ=0.3

Tb1

․N.C (contact b); The function is set by F_060 (default setting: Error detection).


Tc1 Common terminal for Ta1, Tb1.

Ta2

․N.O (contact a); The function is set by F_131 (default setting: Operation detection).


Tc2 Common terminal for Ta2.

Y1 Multi-function output terminals

(open collector type)

․The function is set by F_058, F_059.

․Capacity: DC48V, 50mAMax Y2

CME Common terminal of Y1, Y2.


38 2

2-3-5 Control Board

(1) RM5G-1001/2-1PH ~ RM5G-1002-1PH;

RM5G-2001/2-1PH ~ RM5G-2002-1PH;

RM5G-2001/2 ~ RM5G-2005;

RM5G-4001 ~ RM5G-4005

250ohm

500ohm

GFD

ILD

TB2

Tc2 Ta2 Ta1 Tb1

V

I

5I CN1

SW1

GND

TB1

12VTc1 Vin FM+Iin

V

AM+

V

I

J5

250ohm

500ohm

3

2

J5

1

COM

1

CMEY2 Y1 X4

SOURCE

X3 X2

SW2

X1 X6

SINK

FWDREVX5 COM

CN3

V mode

I mode

SW1

SW1

SINK

SOURCE

SINK

SW2

SOURCE

SOURCE

SINK

SW2

500ohm

250ohm

J5

1

2

3

CN1: External indicator (DM-501) socket.

CN3: RJ-45 socket for keypad (KP-201C or KP-202).

TB1: Input/Output terminals.

TB2: Multi-function output terminals (relay type).

J5: Input impedance selection of Iin (pin1, 2: 500Ω ; pin2, 3: 250Ω); Default: pin2, 3

SW1: Input signal type selection of Iin (voltage/current). Default: current

SW2: SINK/SOURCE mode selection of X1 to X6, FWD or REV (refer to page 30). Default: SINK


39 2

(2) RM5G-2007 ~ RM5G-2250; RM5P-2010 ~ RM5P-2250;

RM5G-4007 ~ RM5G-4600; RM5P-4010 ~ RM5P-4700

51

SINK

SOURCE250ohm

500ohm

CN1

TB1

X3

Vin REV

X4X1FM+ Y1

GND

CME

Iin FWD

Y2

Ta1

X6

Tb1 Tc1

X2M-

X5

COM

COMAM+ 12V COM

Tc2Ta2

SW2

SW1

CN2

ILD

GFD

JP3

I

V

SW1

I

V

V

SW1

V

I

I

SINK

SOURCE

SINK

SW2

SINK

SOURCE

SOURCE

SW2

J5

2

3

1 500ohm

250ohm

J5

2

3

1

250ohm

500ohm

CN1: External indicator (DM-501) socket.

CN2: RJ-45 socket for keypad (KP-201C or KP-202).

TB1: Input/Output terminals.

J5: Input impedance selection of Iin (pin1, 2: 500Ω ; pin2, 3: 250Ω); Default: pin2, 3

SW1: Input signal type selection of Iin (voltage/current). Default: current

SW2: SINK/SOURCE mode selection of X1 to X6, FWD or REV (refer to page 30). Default: SINK


40 2

2-3-6 Wiring Cautions and Specifications

a. Wiring connection between drive and motor due to the variance of the

rated power causes the variance of current leakage. The setting of the switching frequency, rated power, and cable length is listed in the below table.

Cable length Rated power

10m 20m 30m 50m 100m 100m above

1/2~5HP 10kHz 7.5kHz 5kHz 2.5kHz 800Hz 800Hz

7.5~10HP 10kHz 7.5kHz 5kHz 2.5kHz 800Hz 800Hz

15~30HP 7.5kHz 5kHz 2.5kHz 2.5kHz 800Hz 800Hz

40~75HP 5kHz 5kHz 2.5kHz 2.5kHz 800Hz 800Hz

100~700HP 2.5kHz 2.5kHz 2.5kHz 800Hz 800Hz 800Hz

The setting of switching frequency is determined by F_081

b.The wiring length between the drive and motor must keep as short as possible. The parasitic capacitance effect is minor within 10 meters. The drive shall connect an AC reactor (ACL) on the side of drive output terminals U/T1,V/T2,W/T3 and decrease the switching frequency if the wiring length is over 30m.

c.If the drive is used at the altitude over than 1000m, the relationship of drive’s rated current and altitude is shown as below figure.

Altitude (m)60%

0 1000 2000 3000 4000

70%

90%

80%

100%

F_081

=0

Switching frequency

800Hz Note: 1. When the setting value of F_081 exceeds 4(10kHz) in

RM5G drive, recommending decrease the output current or selecting the higher rated output capacity.

2. When the setting value of F_081 exceeds 2(5kHz) in RM5P drive, recommending decrease the output current or selecting the higher rated output capacity.

3. Do Not adjust the setting value of switching frequency (F_081) of 75HP above drives while the drive is running.

=1 2.5kHz

=2 5kHz

=3 7.5kHz

=4 10kHz

=5 12.5kHz

=6 15kHz

Percentage of the rated current of drive


41 2

d.Recommending wire size and Molded Case Circuit Breaker (MCCB)


Model number RM5G-

Input current

(A)

MCCB (A)

Main circuit wire size

(R/L1,S/L2,T/L3) (mm²)

Control circuit wire

size (mm²)

Grounding wire size

(mm²)

1001/2-1PH 8.8 15

2.0 0.75 ~ 1.25 2.0 1001-1PH 18 30

1002-1PH 24 50


Model number RM5G-

Input current

(A)

MCCB (A)


(R/L1,S/L2,T/L3) (mm²)

Control circuit wire size

(mm²)

Grounding wire size

(mm²)

2001/2-1PH 7 10

2.0 0.75 ~ 1.25 2.0 2001-1PH 13.5 20

2002-1PH 19 50


Model number RM5G-

Input current

(A)

MCCB (A)


(R/L1,S/L2,T/L3) (mm²)


(mm²)

Grounding wire size

(mm²)

2001/2 5 5 2.0

0.75 ~ 1.25

2.0

2001 6 10 2.0 2.0

2002 10 15 2.0 2.0

2003 14 20 2.0 2.0

2005 18 30 3.5 3.5

2007 30 50 5.5 5.5

2010 40 80 8 8

2015 60 100 14 14

2020 69 110 22 22

2025 85 125 22 22

2030 103 150 38 38

2040 132 200 60 60

2050 176 300 80 80

2060 200 350 100 100

2075 240 400 60*2 60*2

2100 280 500 100*2 100*2

2125 330 500 150*2 150*2

2150 380 600 200*2 200*2

2200 550 800 200*2 200*2

2250 660 1000 250*2 250*2


42 2


Model number RM5G-

Input current

(A)

MCCB (A)


(R/L1,S/L2,T/L3) (mm²)


(mm²)

Grounding wire size

(mm²)

4001 3.5 5 2.0

0.75 ~ 1.25

2.0

4002 5 10 2.0 2.0

4003 8 15 2.0 2.0

4005 12 20 3.5 3.5

4007 16 30 3.5 3.5

4010 22 30 5.5 5.5

4015 28 40 8.0 8.0

4020 38 60 8.0 8.0

4025 45 70 14 14

4030 52 90 22 22

4040 70 100 22 22

4050 84 125 22 22

4060 100 150 38 38

4075 130 200 60 60

4100 155 250 80 80

4125 177 300 100 100

4150 196 300 60*2 60*2

4175 217 350 100*2 100*2

4200 282 400 100*2 100*2

4250 355 600 150*2 150*2

4300 385 600 200*2 200*2

4350 440 700 250*2 250*2

4420 540 800 250*2 250*2

4500 650 1000 325*2 325*2

4600 800 1200 325*2 325*2

Notes: i. Please refer to the local electrical code with respect to the wiring(the loading

and continuity, the wire capability for the current and temperature, the length of wiring, and the surrounding temperature must be all considered in order to add or reduce the size of the wire).

ii. Please use the cable that is suitable for 600V, 75℃ above. iii. This table is only for reference.


43 2


Chapter 3 The Setting of Keypad

44 3


3-1 Digital Type Keypad (KP-201C) for RM5G/P

1. T.S: Indicate the status

of terminals

2. Unit indicator

Blinking: Under acceleration or decelerationON: Constant speedOFF: Stop

Drive start key

Up/down key of changing

functions and parameters

1. Drive stops(cut off output

frequency of drive)

2. Fault reset

1. Enter parameter setting mode

2. Back to function setting mode

3. Switch monitor mode

1. Enter function setting mode

2. Back to monitor mode

1. ON: Primary frequency command is set by keypad or UP/DOWN terminal2. OFF: Primary frequency command is set by multi-function input terminals

Note: KP-201C transmission cable can select 8-pin telephone cable (flat) or network cable (AMP)

8-pin telephone cable: The length must be within 5 meters.

Network cable (AMP): The length can be over 5 meters (the longest length is 25 meters)

There are 6 length of specifications of network cable (1M, 2M, 3M, 5M, 7M, 10M).

3-2 Analog Type Keypad (KP-202) for RM5G/P

The indicators of ADJ 1 ~

ADJ 6 will be lighted when

the RSW is switched to the

corresponding position.

Blinking: Under acceleration or decelerationON: Constant speedOFF: Stop

1. Drive stops(cut off output

frequency of drive)

2. Fault reset

Pot knob

1. ON: Primary frequency command is set by keypad or UP/DOWN terminal2. OFF: Primary frequency command is set by multi-function input

terminals

Note: KP-202 transmission cable can select 8-pin telephone cable (flat) or network cable (AMP)

8-pin telephone cable: The length must be within 5 meters.

Network cable (AMP): The length must be within 5 meters.


45 3

3-2-1 Description of Switches and Pot Knob

a. Control function

RSW Function Corresponding

VR Range Default setting Page

Output frequency N/A ---- ---- ----

Starting voltage

0.1~127.5V 8.0V (200V class) 12.0V (400V class)

112 & 109

Primary acceleration time

0.0~165.0sec 0.5~5HP: 5.0sec. 7.5~30HP: 15.0sec. 40HP above: 30.0sec.

112 & 109

Primary deceleration time


112 & 109

Preset speed 1

0.0~120.0Hz 10.0Hz 112 & 109

Maximum output frequency

0.0~120.0Hz 60.0Hz 112 & 109

Secondary accel/decel time


112 & 109

Primary speed

0.0~120.0Hz ---- 112 & 109

Note: The function of RSW associated with VR can be changed, except for ADJ1~ADJ3.


46 3

b. Display function

RSW Function Corresponding VR Range Default setting

Frequency command display

N/A ---- ----

Output voltage display

N/A ---- ----

DC bus voltage display

N/A ---- ----

Output current display

N/A ---- ----

Motor speed (rpm) display

N/A ---- ----

Machine speed (mpm) display

N/A ---- ----

Terminal status display

N/A ---- ----

DIP status display

N/A ---- ----


47 3

3-2-2 Description of DIP Switches

Switch number

DIP Function Description Page

1

ON

1 2 3 4

Selection of switching frequency

ON：10kHz

OFF：Depending on the setting of KP-201C

(default)

114~ 111

2

ON

1 2 3 4

Selection of base frequency

ON：50Hz

OFF：60Hz 114~ 111

3

ON

1 2 3 4

Selection of frequency command

ON：Setting by analog input terminals of

multi-function input terminal OFF：According to the setting of KP-201C or

KP-202 KP-202

114~ 111

4

ON

1 2 3 4

Selection of start command

ON：Controlled by FWD / REV terminals.

OFF：Controlled by KP-202 keypad (default) 114~ 111

3-3 Status of Multi-Function Input/Output Terminals and DIP Switch

3-3-1 DIP Switch

DIP4 OFF

DIP3 OFF

DIP2 OFF

DIP1 OFF

Status of DIP Status of DIP

KEYPADKEYPAD

DIP4 ON

DIP3 ON

DIP2 ON

DIP1 ON

3-3-2 Multi-function Input/Output Terminals

X6X5

REVFWD

Ta1,Tb1

X4

Y2X2

Y1X1Ta2/Tc2

X3

Status of terminal

KEYPAD


48 3

3-4 The Operation of Keypad (KP-201C) and Monitor Mode

3-4-1 Operation of Keypad

The operation of the digital keypad includes fault messages and three modes. The switching methods are shown as below figure:

Monitor mode Function setting mode Parameter setting mode

Fault message

FUN

DATA

PROGFUN

DATA

STOP

RESET

PROG

PROG

KEYPAD

Hz V A

KEYPAD

Hz V A

KEYPAD

Hz V A

KEYPAD

Hz V A

*When the keypad is idle for three minutes at

“function setting mode”or “parameter

setting mode”, drive will switch back to the

main display”.

The operation steps are shown as below table (by default setting)

Operation Steps Display

1.Start the drive and enter the monitor mode.

KEYPAD

Hz V A

2.Press PROG key and enter the function setting mode.

KEYPAD

Hz V A

3.Press FUN

DATA key and enter the parameter setting mode.

KEYPAD

Hz V A

4.Press FUN

DATA key and return to the function setting mode.

KEYPAD

Hz V A

5.Press PROG key and return to the monitor mode.

KEYPAD

Hz V A

Error message display:


The fault message displayed during the drive operation

KEYPAD

Hz V A

1.After the error is troubleshooted, press STOP

RESET key to

clear the fault and return to the monitor mode.

KEYPAD

Hz V A


49 3

3-4-2 Description of Monitor Mode

There are eight displays can be selected in the monitor mode. Press FUN

DATA to switch the display in accordance with below sequence under monitor mode. User can determine one of eight displays as the main display from function F_006 (Selection of Main Display). Please refer to the following illustrations:

Display 1

(Output Frequency)

Display 2

(Frequency Command)

Display 3

(Output Voltage)

Display 5

(Output Current)

Display 6(Motor Speed(RPM))

Monitor

Mode

Display 4

(DC Bus Voltage)

FUN

DATA

FUN

DATA

KEYPAD

Hz V A

KEYPAD

Hz V A

KEYPAD

Hz V A

KEYPAD

Hz V A

KEYPAD

Hz V A

FUN

DATA

FUN

DATA

KEYPAD

Hz V A

FUN

DATA

FUN

DATA

KEYPAD

Hz V A

KEYPAD

Hz V A

Display 7(Machine Speed(MPM))

Display 8

(Terminal Status)

FUN

DATA

FUN

DATA

Enter monitor mode

a. Select one of eight displays as the main display from function F_006 (Selection of

Main Display).

b. Determine one of eight displays as the main display according to the application.

When the parameter of function is completed without pressing PROG

key, the drive

will automatically switch back to the main display after 3 minute.


50 3

3-4-3 Description of Function Setting Mode

In function setting mode, there are 135 functions (F_000 ~ F_134) can be selected for RM5G/P series drive, and the setting steps are as below:


1.In the monitor mode, press PROG key to enter

function setting mode.

KEYPAD

Hz V A

2.Press ▲ key to increase the function number.

KEYPAD

Hz V A

3.Press ▼ key to decrease the function number.

KEYPAD

Hz V A

3-4-4 Description of Parameter Setting Mode

In parameter setting mode, the setting range for every function is shown in Chapter 4 - Parameter List.


1.Select F_001 (Start Command Selection) as the example.

KEYPAD

Hz V A

2.Press FUN

DATA key to enter parameter setting mode.

KEYPAD

Hz V A

3.Press ▼ key to decrease the value of F_001 from

3 (default value) to 2.

KEYPAD

Hz V A

4.Press FUN

DATA key to save the setting value and return

to function setting mode.

KEYPAD

Hz V A


51 3

3-4-5 Operation at Monitor Mode

In the monitor mode, the frequency command can be changed. Please refer to below example of changing frequency from 60Hz to 50Hz.


1.In ―display 6‖ of monitor mode, the keypad will display motor speed.

KEYPAD

Hz V A

2.Press ▲ or ▼ key, the display will switch to the

frequency value.

KEYPAD

Hz V A

3.Press ▼ key to decrease the frequency command

from 60Hz to 50Hz.

KEYPAD

Hz V A 4.After selecting the demanding speed, press FUN

DATA

key to save the setting value within 5 seconds (the setting value is blanking) or waiting the drive automatically save the value.

KEYPAD

Hz V A

3-4-6 Start / Stop Operation of Drive

To start / stop the drive, the display must switch to monitor mode.


1.In monitor mode, press RUN key to start the drive.

(default: output frequency)

KEYPAD

Hz V A

2.Drive will display the output frequency value on keypad.

KEYPAD

Hz V A

3.Press STOP

RESET key can cut off the output frequency of

drive.

KEYPAD

Hz V A


52 3

3-4-7 Parameter Copy; Restore Default Value; Save/Restore Setting Value

a. Parameter Copy:

Including writing and readout setting value of functions. Parameter settings

of two drives can be copied by ― ‖ and ― ‖ functions via

keypad (KP-201C).

(Parameter Read Out: Drive parameter Keypad)

Operation steps Display



KEYPAD

Hz V A

2.Press ▼ or ▲ key to select the function to

F_134 (Default Setting) and then press FUN

DATA key to

enter parameter setting mode.

KEYPAD

Hz V A

3.Press ▲ key and then select

parameter and then press FUN

DATA key to execute the

parameter readout.

KEYPAD

Hz V A

4.Drive will start to copy the parameters to keypad, and then display the copy process on keypad.

KEYPAD

Hz V A

5.After completing the copy, the keypad will display

message and automatically back to


KEYPAD

Hz V A

․Hot key of :

Before connecting the transmission cable to digital keypad (KP-201C), keep pressing ▲ key until the keypad is connected to drive. The drive will

execute the function of .


53 3

(Parameter Write In : Keypad parameters Drive)

Operation steps Display



KEYPAD

Hz V A



DATA key to


KEYPAD

Hz V A

3.Press ▲ key and then select

parameter and then press FUN

DATA key to execute the

writing.

KEYPAD

Hz V A

4.Keypad will start to copy the parameters to drive, and then display the copy process on keypad.

KEYPAD

Hz V A

5.After completing the copy, the keypad will display

message and automatically back to


KEYPAD

Hz V A

․Hot key of :

Before connecting the transmission cable to digital keypad (KP-201C), keep pressing ▼ key until the keypad is connected to drive. The drive will

execute the function of .

※Do Not execute the copy function for different software version,

otherwise the parameters will occur error and the keypad will display

message.

b. Restore Default Value:

RM5G/P series drive provide two default values for using. User can according to the demand to restore default values.

(Restore the default value of drive for 60Hz.)

(Restore the default value of drive for 50Hz.)

※Be cautious of the usage of this parameter! This parameter will clear

the saved setting value via parameter.


54 3

Select the parameter as an example, and the operation steps as

below:


1.Press ▼ or ▲ key selecting the function to


DATA key to


KEYPAD

Hz V A

2.Press ▲ key to select parameter,

and then press FUN

DATA key to execute the restoring.

KEYPAD

Hz V A

3.After completing the restoring, the keypad will

display message and back to the


KEYPAD

Hz V A

c. Save / Restore Setting Value:

(Save the setting value)




DATA key to


KEYPAD

Hz V A


and then press FUN

DATA key to execute the saving.

KEYPAD

Hz V A

3.After completing the saving, the keypad will display

message and back to the function

setting mode.

KEYPAD

Hz V A

(Restore the setting value)




DATA key to


KEYPAD

Hz V A


and then press FUN

DATA key to execute the restoring.

KEYPAD

Hz V A

3.After completing the restoring, the keypad will

display message and back to function

setting mode.

KEYPAD

Hz V A

Note: ―Restore‖ parameter is activation when the setting value is saved by ―Save‖ parameter.


55 3


Chapter 4 Parameter List

56 4


Func. Name Description Range of Setting

Unit dEF60 Page

F_000 Drive

Information

0: Software version (P5103F) 1: Drive model number 2: Drive running hours 3: Drive supply power time 4: Software checksum code 5: Reserved

─ ─ ─ 67

F_001 Start

Command

Selection

Start command Rotation direction

command

0~4 ─ 3 67

0: FWD or REV

terminal FWD or REV

terminal

1: FWD terminal REV terminal

2:

Keypad ―RUN‖ key

FWD, REV terminal

3: Forward direction

4: Reverse direction

F_002

Primary Frequency Command Selection

0: Frequency command by analog signal via terminal.

1: Frequency command by keypad. 2: Motor speed (RPM) command by keypad. 3: Machine speed (MPM) command by

keypad. 4: Frequency command by UP/DOWN

terminal.

0~4 ─ 1 70

F_003 Selection of ―STOP‖ Key

Validity

0: Start command by terminal, ―STOP‖ key disabled.

1: Start command by terminal, ―STOP‖ key enabled.

0,1 ─ 1 71

F_004 Frequency Command Selection

0: In the monitor mode, frequency command cannot be changed.

1: In the monitor mode, frequency command is changeable.

0,1 ─ 1 71

F_005

Selection of Frequency Command

Auto-Storing

0: In the monitor mode, frequency command auto-storing disable.

1: In the monitor mode, frequency command auto-storing after 3 minutes.

0,1 ─ 1 71

F_006 Selection of

Main Display

Select 1 of 8 ―monitor modes‖ as the main display.

*Refer to ―3-4-2 Description of Monitor Mode‖

1~8 ─ 1 72

F_007 Machine

Speed Ratio Set the ratio of machine speed. This function determines MPM display value.

0.00~ 500.00

0.01 20.00 72

F_008

Digits of Decimal Value

(Machine Speed)

Select the digits of decimal values displaying the machine speed.

0~3 ─ 0 72

The color as means the functions can be set during operation.


57 4


Unit dEF60 Page

F_009 Primary Speed

Jog speed command

Multi-speed level 3

command

Multi-speed level 2

command

Multi-speed level 1

command

0.00~ 400.00

0.01 Hz

50.00 (Note1)

73

OFF OFF OFF OFF 60.00 (Note2)

F_010 Preset Speed 1 OFF OFF OFF ON 10.00 73

F_011 Preset Speed 2 OFF OFF ON OFF 20.00 73

F_012 Preset Speed 3 OFF OFF ON ON 30.00 73

F_013 Preset Speed 4 OFF ON OFF OFF 0.00 73

F_014 Preset Speed 5 OFF ON OFF ON 0.00 73

F_015 Preset Speed 6 OFF ON ON OFF 0.00 73

F_016 Preset Speed 7 OFF ON ON ON 0.00 73

F_017 Jog Speed ON X X X 6.00 73

F_018

Reference Frequency of Accel/Decel

Time

The frequency corresponding to accel/decel time.

0.01~ 400.00

0.01 Hz

50.00 (Note1)

75 60.00 (Note2)

F_019 Primary

Acceleration Time

The acceleration time of primary speed, preset speed 4~7, and jog speed.

0.0~ 3200.0

0.1 sec

15.0 (Note5)

75

F_020 Primary

Deceleration Time

The deceleration time of primary speed, preset speed 4~7, and jog speed.

F_021

Acceleration Time

of Preset Speed 1

Acceleration time of preset speed 1.

F_022 Deceleration

Time of Preset Speed 1

Deceleration time of preset speed 1.

F_023

Acceleration Time

of Preset Speed 2


F_024 Deceleration



F_025

Acceleration Time

of Preset Speed 3


F_026 Deceleration



F_027 Secondary

Acceleration Time

Switch to secondary acceleration time by multi-function input terminal.

F_028 Secondary

Deceleration Time

Switch to secondary deceleration time by multi-function input terminal.

X: Don’t care The color as means the functions can be set during operation.


58 4


Unit dEF60 Page

F_029

Set S-curve for

Accel/Decel Time

Set S-curve to slow the acceleration and deceleration time at start and stop.

0.0~5.0 0.1 sec

0.0 75

F_030 Limitation of

Output Voltage

0: Output voltage of V/F pattern is not limited. 1: Output voltage of V/F pattern is limited.

0, 1 ─ 0 77

F_031 Maximum

Output Frequency

Maximum output frequency of drive. 0.1~400.0 0.1Hz

50.0 (Note1)

77 60.0

(Note2)

F_032 Starting

Frequency Starting frequency of drive’s output. 0.1~10.0 0.1Hz 0.5 77

F_033 Starting Voltage

The voltage corresponds to the output starting frequency.

0.1~50.0 0.1V

8.0 (Note3)

77 0.1~100.0

12.0 (Note4)

F_034 Base

Frequency The frequency corresponds to the base voltage in V/F pattern.

0.1~400.0 0.1Hz

50.0 (Note1)

77 60.0

(Note2)

F_035 Base

Voltage The voltage corresponds to the base frequency in V/F pattern.

0.1~255.0 0.1V

220.0 (Note3)

77 0.1~510.0

380.0 (Note4)

F_036 V/F

Frequency 1 Frequency at the first point of V/F pattern. 0.0~399.9 0.1Hz 0.0 78

F_037 V/F

Voltage 1 Voltage at the first point of V/F pattern.

0.0~255.0 0.1V 0.0 78

0.0~510.0

F_038 V/F

Frequency 2 Frequency at the second point of V/F pattern. 0.0~399.9 0.1Hz 0.0 78

F_039 V/F

Voltage 2 Voltage at the second point of V/F pattern.

0.0~255.0 0.1V 0.0 78

0.0~510.0

F_040 Vin Gain Analog input ―Vin‖ gain ratio adjustment. 0.00~2.00 0.01 1.00 79

F_041 Vin Bias Analog input ―Vin‖ bias ratio adjustment. -1.00~ 1.00 0.01 0.00 79

F_042 Frequency Upper Limit

The upper limit of output frequency= F_031(Maximum Output Frequency )*F_042

0.00~1.00 0.01 1.00 84

F_043 Frequency Lower Limit

The lower limit of output frequency= F_031(Maximum Output Frequency )*F_043

0.00~1.00 0.01 0.00 84

F_044

Analog Output Signal

Selection (FM+)

0: Output frequency 1: Frequency command 2: Output current 3: ―Vin‖ analog input signal. 4: ―Iin‖ analog input signal. 5: DC bus voltage. 6. Output voltage.

0~6 ─ 0 85

F_045 Analog

Output Gain (FM+)

Analog output gain ratio adjustment. 0.00~2.00 0.01 1.00 86

F_046

Motor Overload Protection

(OL)

0: Disable 1: Overload protection for dependent

cooling fan type motor: Enabled (OL) 2: Overload protection for independent

cooling fan type motor: Enabled (OL)

0~2 ─ 1 87



59 4


Unit dEF60 Page

F_047 Filter Setting

of Analog Input Signal

Filter the analog input signal when the frequency command is controlled by analog input terminal. (F_002=0).

0~255 ─ 20 84

F_048 Motor Rated

Current Set the value according to the motor rated current.

10%~150% of drive rated

current

0.1A

According to the rated

current of motor

87

F_049 Motor

No-Load Current

Current setting according to the motor’s no-load condition.

0~motor rated

current 0.1A

1/3 motor rated

current

87

F_050 Motor Slip

Compensa- tion

According to the load condition, set the motor slip compensation for motor running at constant speed. (0.0: off)

-9.9~10.0 0.1Hz 0.0 87

F_051 Number of

Motor Poles Determinate the RPM display value of monitor mode.

2~10 2P 4P 87

F_052

Multi-function Input

Terminal (X1)

=0: UP/DOWN frequency command enter key

±1: Jog command

±2: Secondary

accel/decel time

command

±3: Multi-speed level 1

command


command


command

±6: Reset command

±7: External fault

command (thr)

±8: Interruption of output

command (bb)

±9: Coast to stop

command (Fr)

±10: Speed tracing from

the maximum

frequency

±11: Speed tracing from

the setting

frequency

±12: Holding command

±13: UP command

±14: DOWN command

±15: Clear UP/DOWN

frequency

command

±16: Analog input source

selection

-16 ~ +16 (Note 7)

─

3

88

F_053


Terminal (X2)

=0: DC braking enable (at stop)

4

F_054


Terminal (X3)

=0: Current limit enable

1

F_055


Terminal (X4)

=0: Selection of primary or secondary frequency command (ON: secondary frequency command)

2

F_056


Terminal (X5)

=0: Stop command with 3-wire start/stop circuit (N.O; contact a)

7

F_057


Terminal (X6)

=0: Stop command with 3-wire start/stop circuit (N.C; contact b)

6



60 4


Unit dEF60 Page

F_058

Multi-function Output

Terminal

(Y1)

0: Disable

±1: Operation command detection

±2: Constant speed detection

±3: Zero speed detection

±4: Frequency detection

±5: Overload detection (OLO)

±6: Stall prevention detection

±7: Low voltage detection (LE)

±8: Braking detection

±9: Restart after instantaneous power failure detection

±10: Restart after error condition detection

±11: Error detection

-11 ~ +11 (Note 7)

─

3

95 F_059


Terminal

(Y2)

2

F_060


Terminal (Ta1,Tb1)

11

F_061

Constant Speed

Detection Range

Set the bandwidth of constant speed detection range.

0.0~10.0 0.1Hz 2.0 100

F_062 Frequency Detection

Range

Set the bandwidth of frequency detection range.

0.0~10.0 0.1Hz 2.0 100

F_063 Frequency Detection

Level

Set the frequency detection level of multi-function output terminal.

0.0~400.0 0.1Hz 0.0 100

F_064

Automatic Torque

Compensa- tion Range

According to the load condition, adjust the output voltage of the V/F pattern. (0.0: off)

0.0~25.5 0.1 1.0 100

F_065

System Overload Detection

(OLO)

0: Disable 1: Enable

0,1 ─ 0 100

F_066

System Overload Detecting Selection

0: Detection during constant speed only 1: Detection during operation only

0,1 ─ 0 100

F_067

Output Setting after

System Overload

0: Drive keeps operation when the overload is detected

1: Drive trips to protection when the overload is detected

0,1 ─ 0 100

F_068


Level

When the output current of drive is larger than the level with the duration of F_069, the drive will trip to protection.


current

1% 160 100

F_069


Time

When the output current of drive is larger than the level (F_068 * drive’s rated current) with the duration, the drive will trip to protection.

0.1~10.0 0.1 sec

0.1 100

F_070

Stall Prevention

Level at Acceleration

If stall is occurred during acceleration, the motor keeps running at constant speed. (200%: off)


current

1% 170 102



61 4


Unit dEF60 Page

F_071

Stall Prevention

Level at Constant Speed

While the stall is occurred during constant speed running condition, the prevention of stall is to decrease the speed of motor. (200%: off)

30%~200%

of drive

rated

current

1% 160 102

F_072

Acceleration Time Setting

after Stall Prevention

under Constant Speed

Set the acceleration time after stall prevention under the constant speed.

0.1~ 3200.0

0.1 sec

15.0 (Note5)

102

F_073

Deceleration Time Setting

for Stall Prevention

under Constant Speed

Set the deceleration time at the stall prevention under the constant speed.

0.1~ 3200.0

0.1 sec

15.0 (Note5)

102

F_074

Stall Prevention Setting at

Deceleration

0: Disable 1: Enable

0, 1 ─ 1 102

F_075 DC Braking

Level Set the current level of DC braking.

0~150% of drive rated

current

1% 50 103

F_076 Time of DC

Braking after Stop

Set the time for DC braking after drive stopped.

0.0~20.0 0.1 sec

0.5 103

F_077 Time of DC

Braking before Start

Set the time for DC braking before drive started.

0.0~20.0 0.1 sec

0.0 103

F_078

Operation Selection at Instantane- ous Power

Failure

0: Drive cannot be restarted 1: Drive can be restarted 2: Ramp to stop 3: Drive will re-accelerate again during ramp

to stop interval, when the power is restored.

0~3 ─ 0 104

F_079

Voltage Level of Ramp to Stop by Power Failure

Set the voltage of power source for ramp to stop.

150.0~ 192.0

0.1V

175.0 (Note3)

104 300.0~ 384.0

320.0 (Note4)

F_080

Auto-restart Times

Setting of Error Trip

When the auto-restart times of error conditions (OC,OE,GF only) reach the setting value, the drive must be restarted manually. 0: disable

0~16 1 0 108

F_081 Switching Frequency

The setting value is higher and the motor noise is lower.

0~6 ─ 1

(Note6) 108

F_082 Stop Mode 0: Ramp to stop 1: Coast to stop 2: Coast to stop + DC braking

0~2 ─ 0 109

F_083 Reverse

Prohibition 0: Reverse rotation allowed. 1: Reverse rotation NOT allowed.

0, 1 ─ 0 109



62 4


Unit dEF60 Page

F_084 Jump

Frequency 1 Avoid mechanical resonance point 1. 0.0~400.0 0.1Hz 0.0 106

F_085 Jump


F_086 Jump


F_087 Jump

Frequency Range

Set the range of the jump frequency 1, 2, 3. 0.0~25.5 0.1Hz 0.0 106

F_088

The Current Level of Speed Tracing

When the current is higher than the ―speed tracing current level‖, the output frequency will trace downward.

0~200% of drive rated

current

1% 150 106

F_089

Delay Time before Speed Tracing

Set the output delay time before the speed tracing.

0.1~5.0 0.1

sec 0.5 106

F_090

The V/F Pattern of

Speed Tracing

Set the percentage of V/F output voltage at the speed tracing.

0~100% 1% 100 106

F_091 Error Record Display the latest 5 error records. ─ ─ ─ 109

F_092 Parameter

Setting Lock

0: Parameters are changeable. Maximum frequency cannot exceed 120.0Hz.

1: Parameters are locked. Maximum

frequency cannot exceed 120.0Hz.

2: Parameters are changeable. Maximum frequency can exceed 120.0Hz.

3: Parameters are locked. Maximum frequency can exceed 120.0Hz.

0~3 ─ 0 109

F_093

Automatic Voltage

Regulation (AVR)

0: Disable

1: Enable 0,1 ─ 1 109

F_094

Drive Overload

(OL1)

0: Disable

1: Thermal protection

2: Current limit overload protection

3: Both 1 and 2 enable

0~3 ─ 3 110

F_095 Power Source

The value of setting according to the actual power source.

190.0~ 240.0

0.1V

220.0 (Note3)

110 340.0~ 480.0

380.0 (Note4)

F_096 Holding

Frequency The drive accelerates to the holding frequency and running at constant speed.

0.0~400.0 0.1Hz 0.5 107

F_097 Holding

Time Interval

The drive runs at holding frequency by constant speed and running the time interval.

0.0~25.5 0.1

sec 0.0 107

F_098

Grounding Fault

Protection (GF)

0: Disable

1: Enable (GF) 0, 1 ─ 1 110



63 4


Unit dEF60 Page

F_099 External

Indicator 1 Select the monitor mode of external indicator 1 0: Disable

0~8 ─ 1 107

F_100 External


0~8 ─ 2 107

F_101 External


0~8 ─ 3 107

F_102 V/F Pattern Selection

0: Linear. 1: Energy-saving mode (auto-adjust V/F

pattern according to the load condition). 2: Square curve. 3: 1.7

th power curve.

4: 1.5th power curve.

0~4 ─ 0 110

F_103

Subtracted Frequency

of Deceleration

at Power Failure

When the power failure, drive will reduce the frequency level before ramp to stop. (F_078 Operation Selection at Instantane- ous Power Failure )=2 or 3

0.0~20.0 0.1Hz 3.0 104

F_104

Deceleration Time 1 of Ramp to Stop by Power Failure

Set a deceleration time down to the turning frequency set in F_106.

0.0~ 3200.0

0.1 sec

15.0 (Note5)

105

F_105

Deceleration Time 2 of Ramp to Stop by Power Failure

Set a deceleration slope below the frequency set in F_106

0.0~ 3200.0

0.1 sec

15.0 (Note5)

105

F_106

Turning Frequency of Ramp to

Stop

Set the turning frequency level of ramp to stop when the deceleration time is switched from F_104 setting value to F_105 setting value.

0.0~400.0 0.1Hz 0.0 105

F_107 Analog

Frequency Dead Band

When the noise of analog input signal is large, appropriately increase the dead band to stabilize the frequency command. But adjusting this function will reduce the tuning linearity of input signal.

0.00~2.55 0.01 Hz

0.00 84

F_108 Digital Input Response

Time

When the pulse width of digital signal is lower than setting time, the signal disabled.

5~16 1ms 10 95

F_109 Reserved

F_110 ADJ4

Function Selection

Set the function of ADJ4 switch of KP-202 keypad.

0~49 ─ 1 112

F_111 ADJ5

Function Selection


0~49 ─ 20 112

F_112 ADJ6

Function Selection


0~49 ─ 17 112



64 4


Unit dEF60 Page

F_113 DIP1

Function Selection

Set the function of DIP1 switch of KP-202 keypad.

0~15 ─ 8 112

F_114 DIP2

Function Selection


0~15 ─ 5 112

F_115 DIP3

Function Selection


0~15 ─ 3 112

F_116 DIP4

Function Selection


0~15 ─ 1 112

F_117

Pot Knob of KP-202 keypad

Function Selection

Set the function of pot knob of KP-202 keypad.

0~49 ─ 0 112

F_118 UP/DOWN

Memory Selection

0: Clear the UP/DOWN frequency command when power failure.

1: Save the UP/DOWN frequency command at F_121 when power failure.

0, 1 ─ 0 94

F_119 UP/DOWN Frequency Resolution

0: 1~8:

9: 10~250:

0.01Hz x0.05Hz 0.5Hz x0.1Hz

0~250 ─ 0 94

F_120 UP/DOWN

Trigger Mode

1~5:

6:

Cntinuous accel./decel. when the terminal is activated with the duration (1 ~ 5 sec). Edge trigger.

1~6 ─ 1 94

F_121 UP/DOWN Frequency Adjustment

Adjust UP/DOWN frequency by KP-201C keypad.

0.00~ 400.00

0.01 Hz

0.00 94

F_122

Secondary Frequency Command Selection

0: Frequency command by analog signal via terminal.

1: Frequency command by keypad. 2: Frequency command by UP/DOWN

terminal.

0~2 ─ 0 93

F_123 Analog Input

Selection

0: Vin+Iin 1: Vin-Iin 2: Iin-Vin 3: Vin or Iin (switch by multi-function input

terminal X1 ~ X6).

0~3 ─ 0 80

F_124 Analog Input

Selection (Vin)

0: Analog input gain. 1: Frequency command. 2: Current limit level. 3: Analog input (Vin) can adjust output voltage of V/F pattern

0~3 ─ 1 80

F_125 Analog Input

Selection (Iin)

0: Analog input gain. 1: Frequency command. 2: Current limit level. 3: Analog input (Iin) can adjust output voltage of V/F pattern

0~3 ─ 1 81



65 4


Unit dEF60 Page

F_126 Iin Range Selection

0: 4~20mA (2~10V). 1: 0~20mA (0~10V).

0,1 ─ 0 81

F_127 Analog Input

Gain(Iin) The gain ratio of analog input terminal Iin.

0.00~2.00

0.01 1.00 79

F_128 Analog Input

Bias(Iin) The bias ratio of analog input terminal Iin.

-1.00~ 1.00

0.01 0.00 79

F_129

Analog Output Signal

Selection (AM+)

0: Output frequency. 1: Frequency command. 2: Output current. 3: Vin frequency command. 4: Iin frequency command. 5: DC bus voltage 6: Output voltaga

0~6 ─ 2 85

F_130 Analog

Output Gain (AM+)

AM+ analog output adjustment ratio. 0.00~2.0

0 0.01 1.00 86

F_131


Terminal (Ta2/Tc2)

The way of settings are same as multi-function output terminals setting. (F_058 ~ F_060)

-11~+11 (Note 7)

─ 1 95

F_132 DC Braking Frequency

at Stop Active frequency level of DC braking at stop. 0.1~60.0 0.1Hz 0.5 103

F_133 Current Limit

Level Monitor the setting value of current limit level percentage.

─ ─ ─ 92

F_134 Default Setting

0: Disable

─ ─ 0 72

CLF: Clear fault records

dEF60: Restore the default value of drive for

60Hz.


50Hz.

SAv: Save the setting value.

rES: Restore the setting value.

rd_EE: Read the parameters from drive to

digital keypad

Wr_EE: Write the parameters from digital

keypad to drive

F_135

Parameter Display

Selection of Password

lock

1: Paramerter cannot be changed after F_136 locked, but it can display the setting value. 2: Paramerter cannot be changed after F_136

locked, but it cannot display the setting value.

0~1 ─ 0 111

F_136

Parameter

Password

Setting

Set the password for the parameter protection 0~9999 1 0 111

F_137 Parameter Password

Unlock Unlock the password for the parameter. 0~9999 1 ─ 111

F_138 |

F_153 Reserve Reserve ─ ─ 0 111


66 4


0: Disable

─ ─ 111

CLF: Clear fault records


60Hz.


50Hz.

SAv: Save the setting value.

rES: Restore the setting value.

rd_EE: Read the parameters from drive to

digital keypad

Wr_EE: Write the parameters from digital

keypad to drive


Note: 1. Default value of 50Hz. 2. Default value of 60Hz. 3. Specification of 200V series. 4. Specification of 400V series. 5. 0.5 ~ 5HP: 5sec

7.5 ~ 30HP: 15sec 40HP above: 30sec

6. RM5G series: When switching frequency setting exceeds 4, the drive must be de-rating or selecting higher capacity.

RM5P series: When switching frequency setting exceeds 2, the drive must be de-rating or selecting higher capacity.

7. ＋: Represents a contact (N.O)

－: Represents b contact (N.C)


Chapter 5 Parameter Setting Description

67 5


A. The Keypad Setup

F_000 Drive Information

a. The drives with different software versions cannot execute readout or writing, otherwise,

the parameters will occur error and the keypad will display message.

b. Three LED indicators (Hz, V, A) replace the corresponding information of drive as below table.

Software version

Reserved

Software checksum code

Drive supply power time

Drive running hours

Drive model number

KEYPAD

Hz V A

c. Pressing the or key can switch display status.

F_001 Start Command Selection

a. F_001=0

(I). FWD and REV terminals both control the start command and rotation

direction.

(II). Drive stops operation when FWD and REV terminals are simultaneously

open-circuit or short-circuit.

SINK (NPN) mode:

FWD (OFF: stop ON: forward running)

COM

REV (OFF: stop ON: reverse running)

FWD RUN / STOP

REV RUN / STOP

SOURCE (PNP) mode:

FWD (OFF: stop ON: forward running)

COM

REV (OFF: stop ON: reverse running)

FWD RUN / STOP

REV RUN / STOP

-+

DC 24V


68 5

b. F_001=1

Start command by FWD terminal.

Rotation direction command by REV terminal.

SINK (NPN) mode:

FWD (OFF: stop ON: running)

COM

REV (OFF: forward ON: reverse)

RUN / STOP

REV / FWD

SOURCE (PNP) mode:

FWD (OFF: stop ON: running)

COM

REV (OFF: forward ON: reverse)

RUN / STOP

REV / FWD

-+

DC 24V

c. F_001=2

(I). Start command by keypad “RUN” key.

Rotation direction command by FWD or REV terminal.

(II). Drive stops operation when FWD and REV terminals are simultaneously

open-circuit or short-circuit.

SINK (NPN) mode:

FWD (OFF: stop ON: forward)

COM

REV (OFF: stop ON: reverse)

FWD

REV


69 5

SOURCE (PNP) mode:

FWD (OFF: stop ON: forward)

COM

REV (OFF: stop ON: reverse)

FWD

REV

-+

DC 24V

d. F_001=3

Start command by the keypad “RUN” key. Motor rotates at the forward direction (clockwise).

e. F_001=4

(I). Start command by keypad “RUN” key. Motor rotates at the reverse direction (counterclockwise).

(II). The most left digit of output frequency will show ―－―.

Note: 1.When F_001 set to 0 or 2 and FWD-COM and REV-COM are simultaneously

open-circuit, the monitor mode will display blanking ― ― (except ―Display

8-terminal status‖). If FWD-COM and REV-COM are simultaneously short-circuit, the

monitor mode will display blanking ― ‖ (except ―Display 8-terminal status‖).

2.The definition of rotation direction is according to IEC (International Electrotechnical Commission) standard. Observing the motor from axle center side, not the fan side. The standard rotation direction (Forward) is clockwise

U/T1 V/T2 W/T3

DRIVE

FWD

REV

COM

DRIVE

FWD

REV

COM

U/T1 V/T2 W/T3

U/T1 V/T2 W/T3

U/T1 V/T2 W/T3

Figure A Figure B

EX: F_001=0,

Forward (FWD) rotation is clockwise (Figure A).

Reverse (REV) rotation is counter-clockwise (Figure B).


70 5

F_002 Primary Frequency Command Selection

a. F_002=0

Frequency command by “Vin” or “Iin” analog input terminal (select Vin or Iin analog input sources by F_123).

(I). Vin-GND: Input range DC 0~10V。

※ The gain or bias of frequency command can be set by function F_040 and F_041.

(II). Iin-GND: Select the input signal mode via ―SW1‖ switch.

SW1I position (current signal); Range: 4~20mA or 0~20mA (set by F_126).

SW1V position (voltage signal); Range: 2~10V or 0~10V (set by F_126).

※ The gain or bias of frequency command can be set by function F_127 and F_128.

b. F_002=1

Frequency command by keypad.

(I). In keypad KP-201C, the primary speed, jog speed and preset speeds (F_009 ~

F_017) can be set during operation and the frequency command can be set

under monitor mode.

(II). In keypad KP-202, the pot knob can be defined by speed control.

c. F_002=2

Motor speed (RPM) command by keypad (KP-201C).

d. F_002=3

Machine speed (MPM) command by keypad (KP-201C).

e. F_002=4

Frequency command by UP/DOWN terminal.

Multi-function input terminals can be set UP command, DOWN command, UP/DOWN frequency clear and enter commands.

Note: In monitor mode, when F_002 sets 1, 2 or 3, pressing ▲ or ▼ key one time and the

frequency command will be blink but not changing. Press the ▲ or ▼ key again to

change the frequency command.


71 5

F_003 Selection of ―STOP‖ Key Validity

a. F_003=0

When the start command by terminal, the ―STOP

RESET ‖ key of keypad disabled.

b. F_003=1

When the start command by terminal, the ―STOP

RESET ‖ key of keypad enabled.

c. The applications of “STOP” key.

(I). Emergency stop:

When the start and frequency command are both controlled by multi-function input

terminal (F_001=0 or 1), the output frequency will be decreased to 0Hz and

displaying on keypad by pressing ―STOP

RESET ‖ key during operation.

If the drive needs to be restarted, cut off the wire between the terminals of the start

command (FWD or REV) and COM and restart the drive again.

(II). Normal stop:

F_001=2 or 3, the start command by ― RUN ‖ key of keypad KP-201C and the stop is

controlled by ― STOP

RESET ‖ key.

F_004 Frequency Command Selection

a. F_004=0

In the monitor mode, the frequency command cannot be changed by KP-201C keypad to avoid possible mistakes and errors.

b. F_004=1

In the monitor mode, the frequency command can be changed by KP-201C keypad.

F_005 Selection of Frequency Command Auto-Storing

a. F_005=0

In the monitor mode, the frequency command will not be saved automatically.

b. F_005=1

In the monitor mode, the frequency command will be saved automatically after 3 minutes.


72 5

F_006 Selection of Main Display

The function of F_006 (Main Display Selections) is corresponding setting of KP-201C.

In the monitor mode, there are 8 monitor modes can be selected. The corresponding

value and monitor modes are shown as below table:

1. Output Frequency 5. Output Current

2. Frequency Command 6. Motor Speed (RPM)

3. Output Voltage 7. Machine speed (MPM)

4. DC bus Voltage 8. Terminals Status

Note: One of above 8 monitor modes can be selected as the ―main display‖, and others

can be as the ―auxiliary display‖. When the display is under ―auxiliary display‖

mode (including the setting mode and other monitor modes), the display will

switch to ―main display‖ automatically after 3 minutes by idling the keypad.

F_007 Machine Speed Ratio

Set the displaying ratio for ―display 7-machine speed‖ under monitor mode.

Machine speed = machine speed ratio (F_007) x output frequency

F_008 Digits of Decimal Value (Machine Speed)

Set the digits of decimal values for machine speed to provide the better resolution for

observing. (the max. accuracy is the thousandth digit)


Drive can restore the default setting values and restoring the parameter setting values.

The parameter of F_134 are described as below table:

(0): Disable

(CLF): Clear error records

(dEF60): Restore the default value of drive for 60Hz.

(dEF50): Restore the default value of drive for 50Hz.

(SAv): Save the setting value.

(rES): Restore the setting value.

(rd_EE): Read the parameters from drive to digital keypad

(Wr_EE): Write the parameters from digital keypad to drive

Note: and are used to copy functions to several drives with

the same setting value. (Please refer to page 52)


73 5

B. Preset Speed Setup

F_009 Primary Speed

F_010 Preset Speed 1







F_017 Jog Speed

a. Related functions:

(I) The setting of acceleration and deceleration time (F_018 ~ F_029).

(II) The setting of multi-function input terminals (F_052 ~ F_057).

b. Switch of jog speed, primary speed and preset speeds.

※ The ON/OFF conditions as below table are “contact a (N.O)” setting of

functions.

Jog speed

command

Multi-speed level 3 command



Command Description

ON X X X Jog speed

OFF OFF OFF OFF Primary speed

OFF OFF OFF ON Preset speed 1

OFF OFF ON OFF Preset speed 2

OFF OFF ON ON Preset speed 3

OFF ON OFF OFF Preset speed 4

OFF ON OFF ON Preset speed 5

OFF ON ON OFF Preset speed 6

OFF ON ON ON Preset speed 7

Note: 1. ― X ― : Don’t care

2. Jog speed has the highest priority. That is, when the jog speed is activated, other speed commands disabled.

3. Jog speed command and the multi-speed commands are programmed by the multi-function input terminals (X1 ~ X6) by functions (F_052 ~ F057). ON / OFF the terminal in accordance with above table to switch the speed.

4. ― ON ― : The terminal is short-circuit at contact a (N.O) setting. The terminal is open-circuit at contact b (N.C) setting.

― OFF ‖ : The terminal is open-circuit at contact a (N.O) setting The terminal is short-circuit at contact b (N.C) setting.

5. The priority of speed command: Jog speed>Multi-sped>primary speed


74 5

c. Multi-speed and acceleration/deceleration time

Primary acceleration

time

Time

Frequency

Primary

speed

Multi-speed level 2

Multi-speed level 1

Multi-speed level 3

Acceleration time of preset speed 1

Preset speed 1

Jog speed command

Deceleration time of preset speed 2

Preset speed 2

Acceleration time of preset speed 3

Preset speed 3

Preset speed 4


time

Preset speed 5

Preset speed 6


time

Preset speed 7

Primary deceleration

time

Jog speed


timePrimary

acceleration time

※ The acceleration / deceleration time of jog speed and preset speed 4~7 are according to the setting of primary acceleration / deceleration time (F_019, F_020).

※ Jog speed control include start command. When drive stop, activating the jog speed command can start the drive without start command.

※ Analog input terminals (Vin, Iin) are disabilities under jog speed, preset speed 1~7 and primary speed control.

※ Please refer to F_018 ~ F_029 for acceleration / deceleration time setting.


75 5

C. Multi-Speed Accel./Decel. Time Setup

F_018 Reference Frequency of Accel/Decel Time

F_019 Primary Acceleration Time

F_020 Primary Deceleration Time

F_021 Acceleration Time of Preset Speed 1

F_022 Deceleration Time of Preset Speed 1





F_027 Secondary Acceleration Time

F_028 Secondary Deceleration Time

F_029 Set S-curve for Accel/Decel Time

a. The multi-speeds acceleration / deceleration time is the time interval from 0Hz to the

setting of F_018 (Reference Frequency of Accel/Decel Time). Multi-speed level

commands can simultaneously control preset speeds and the preset speed

acceleration / deceleration time.

b. The acceleration / deceleration time of primary speed, preset speed 4 ~ 7 and jog

speed are controlled by the setting of primary acceleration / deceleration time.

c. The switch between primary accel / decel and secondary accel / decel can be

selected by multi-function input terminals.

Illustration is as follows:

Max. output frequency

(F_031)

Time

Secondary

acceleration time

Secondary accel/decel time

command

(Multi-function input terminal)

F_019 F_027 F_028 F_020

Secondary Accel/Decel Time

Switching and Prohibited Command

Curve

Primary

acceleration time

Secondary

deceleration time

Primary

deceleration time

Output

Frequency

Holding command

(Multi-function input terminal)


76 5

d. The ―holding command‖ is disabled when STOP command is activated.

※STOP command:

(I) When F_001 set 0 or 2, ―FWD‖ and ―REV‖ terminals are simultaneously

short-circuit or open-circuit.

(II) When F_001 set 1, ―FWD‖ terminal is open-circuit.

(III) When F_003 set 1, pressing the ―STOP‖ key.

(IV) Press the ―STOP‖ key when start command by keypad.

e. Set the S-curve function depend on the application to buffer the impact during start,

stop, acceleration and deceleration.

EX: To buffer the impact when the object fall on the conveyor line or the running of

elevator.

Frequency

command

Time

Output

frequency

S-curve time

S-curve timeS-curve time

S-curve time


77 5

D. V/F Pattern Setup

F_030 Limitation of Output Voltage

a. F_030 = 0

The output voltage of V/F pattern: No limit

b. F_030 = 1

The output voltage of V/F pattern :Limit (200V series: 250.0V; 400V series: 500.0V)

As the following figure：

Base freq./40 Base freq.(F_034)

V/F voltage limit

pattern

Output

frequency

Output

voltage

250V

20V

10V

Low

voltage

500V

40V

20V

High

voltgae

F_031 Maximum Output Frequency

RM5G series: The setting range of max output frequency is 0.1 ~ 400.0.

RM5P series: The setting range of max output frequency is 0.1 ~ 120.0.

F_032 Starting Frequency

F_033 Starting Voltage

The range of 200V series is 0.1 ~ 50.0V.

The range of 400V series is 0.1 ~ 100.0V.

F_034 Base Frequency

Motor base frequency;

The setting must be according to the nameplate of motor.

F_035 Base Voltage

Motor base voltage;

The setting must be according to the nameplate of motor.

(200V series: 0.1~255.0V; 400V series: 0.1~510.0V)


78 5

F_036 V/F Frequency 1

F_037 V/F Voltage 1


F_038 V/F Frequency 2

F_039 V/F Voltage 2


F_031 ~ F_039 are the functions related to V/F pattern. Please refer to below figure:

V/F voltage 2

(F_039)

V/F voltage 1

(F_037)

Boost voltage

(F_033)

V/F freq. 2

(F_038)

V/F freq. 1

(F_036)Starting freq.

(F_032)

Output

Frequency

Output

Voltage

V/F Pattern

Base freq.

(F_034)Max. output freq.

(F_031)

Base

voltage

(F_035)

Note: The interrelationships of above functions are explained as follow:

(I) The priority of frequency level:

Base frequency ＞ V/F frequency 2 ＞ V/F frequency 1 ＞ start frequency

(II) When the setting value of V/F frequency 2 is less than the setting value of V/F

frequency1, the setting of V/F frequency (voltage) 2 is disable.

(III) When V/F frequency1 or V/F frequency 2 is less than the starting frequency, the V/F

frequency (voltage) 1 or 2 is disable.

(IV) No limitation between F_033 (Starting Voltage), F_035 (Base Voltage), F_037 (V/F

Voltage 1), F_039 (V/F Voltage 2) when setting the values.


79 5

E. Analog Input Command Setup

The analog input terminals:

―Vin‖ – ―GND‖: 0~10V;

―Iin‖ – ―GND‖: 4~20mA (2~10V) or 0~20mA (0~10V)

F_040 Vin Gain

F_127 Analog Input Gain (Iin)

a. The corresponding frequency command value of analog command = Maximum output frequency (F_031) x Analog input gain (F_040 or F_127)

EX: If analog input bias (F_041 or F_128) = 0.00

Maximum output frequency = 60.0Hz Maximum output frequency = 60.0Hz

Analog input gain = 1.20 Analog input gain = 0.80

Output

Frequency

Analog

Command

60.0Hz

48.0Hz

0Hz 0Hz

0V(4mA) 0V(4mA) 10V(20mA)

Analog

Command

Output

Frequency

10V(20mA)8.3V(17.3mA)

Gain=1

Gain=1.2

Gain=1

Gain=0.8

60.0Hz

F_041 Vin Bias

F_128 Analog Input Bias (Iin)

a. The corresponding frequency command value of analog command =

maximum output freq. (F_031) x analog input bias (F_041 or F_128)

b.

command analog of v alue commandf requency ingcorrespond The C.V*

C.Vcommand) (Analog20mA) (or10V

C.V) - command f req. (Max. command Freq.


80 5

EX: If analog input gain (F_040 or F_127) = 1.00

Maximum output frequency = 60.0Hz Maximum output frequency = 60.0Hz

Analog input bias = 0.05 Analog input bias = -0.05

Analog

Command

60.0Hz 60.0Hz

3.0Hz

-3.0Hz0V(4mA)

0V(4mA)0.5V(4.8mA)

10V(20mA)

Output

Frequency

Analog

Command

Output

Frequency

Bias=1

Bias=0.05

Bias=-0.05

Bias=1

10V(20mA)

Example of reverse control application:

Max. output freq.=60.0Hz

Analog input gain=0.00

Analog input bias=1.00

Analog command

0V(4mA) 10V(20mA)

60.0Hz

0Hz

Frequencycommand

F_123 Analog Input Selection

0: Vin+Iin

1: Vin-Iin

2: Iin-Vin

3: Vin or Iin (switch by multi-function input terminal X1 ~ X6)

F_124 Analog Input Selection (Vin)

0: Analog input gain

1: Frequency command

2: Current limit level The level setting range is 1 ~150%. (the setting value displays at F_133)

3: Analog input (Vin) can adjust output voltage of V/F pattern


81 5

F_125 Analog Input Selection (Iin)

0: Analog input gain

1: Frequency command

2: Current limit level The level setting range is 1 ~150%. (the setting value displays at F_133)

3: Analog input (Iin) can adjust output voltage of V/F pattern

F_126 Iin Range Selection

0: 4~20mA(2-10V)

1: 0~20mA(0-10V)

The interrelationships of F_123, F_124 and F_125 are shown as below figure:

Vin

Iin

F_123 = 0, 1, 2

Vin

Iin

Vin

Iin

+/-

Vin

Iin

Freq. command

or

Current Limit

or

Output voltage of V/F

F_124 & F_125

simultaneously setting

1 or 2 or 3

F_123 (don’t care)

Freq. command

or

Current Limit

or


Freq. command

or

Current Limit

or


Freq. command

or

Current Limit

or


Freq. command

or

Current Limit

or


F_123 = 3

(switch by multi-function input

terminal X1 ~ X6)

F_123 (don’t care)

Freq. command

or

Current Limit

or


Freq. command

or

Current Limit

or


Freq. command or

Current Limit or


Analog input gain

F_124 & F_125

simultaneously setting

1 or 2 or 3

F_124 & F_125

not simultaneously

setting 1 or 2 or 3

F_124 & F_125

either one setting 0


82 5

The interrelationships table of F_123, F_124, F_125

F_123

Analog Input Selection

F_124

Analog Input Selection (Vin)

F_125

Analog Input Selection (Iin)

Description

0 1 1 Vin & Iin: Frequency command. Vin + Iin

0 2 2 Vin & Iin: Current limit level. Vin + Iin

0 3 3 Vin & Iin: Output voltage adjustment of V/F

pattern. Vin + Iin

1 1 1 Vin & Iin: Frequency command. Vin - Iin

1 2 2 Vin & Iin: Current limit level. Vin - Iin


pattern. Vin - Iin

2 1 1 Vin & Iin: Frequency command. Iin - Vin

2 2 2 Vin & Iin: Current limit level. Iin - Vin


pattern. Iin - Vin

3 1 1

Vin & Iin: Frequency command.

Vin or Iin (switch by multi-function input

Terminal X1 ~ X6).

3 2 2

Vin & Iin: Current limit level.


Terminal X1 ~ X6).

3 3 3

Vin & Iin: Output voltage adjustment of V/F pattern.


Terminal X1 ~ X6).

X 1 0 Vin: Frequency command.

Iin: Analog input gain of Vin.

X 0 1 Vin: Analog input gain of Iin.

Iin: Frequency command.


Iin: Current limit level.


83 5

F_123

(Analog Input Selection)

F_124

Analog Input Selection (Vin)

F_125

Analog Input Selection (Iin)

Description

X 1 3

Vin: Frequency command.

Iin: Output voltage adjustment of V/F pattern.

X 2 1 Vin: Current limit level.


X 2 3

Vin: Current limit level.


X 3 1

Vin: Output voltage adjustment of V/F pattern.


X 3 2




Iin: Analog input gain of Vin.

X 0 1 Vin: Analog input gain of Iin.




X 1 3

Vin: Frequency command.


X 2 1 Vin: Current limit level.


X 2 3

Vin: Current limit level.


X 3 1


Iin: Frequency command

X 3 2




84 5

F_047 Filter Setting of Analog Input Signal

a. Filter the analog input signal when the frequency command by analog input terminals.

(F_002=0).

b. The larger setting value will cause the slower response.

c. 0: Disable the filtering.

F_107 Analog Frequency Dead Band

a. When the noise of analog input signal is large, appropriately increase the dead band to

stabilize the frequency command. But adjusting this function will reduce the tuning

linearity of input signal.

b. This setting must be applied along with the F_047.

F. The Upper and Lower Frequency Limit Setup

F_042 Frequency Upper Limit

F_043 Frequency Lower Limit

Illustrate as following figure:

Output frequency

Frequency command

60.0Hz

60.0Hz

54.0Hz

54.0Hz

6.0Hz

6.0Hz

Max. output freq.=60.0Hz

Freq. upper limit=0.90

Freq. lower limit=0.10

a. Upper limit of output frequency = F_042 (Frequency Upper Limit) x F_031 (Maximum

Output Frequency)

b. Lower limit of output frequency = F_043 (Frequency Lower Limit) x F_031 (Maximum

Output Frequency)


85 5

G. Analog Output Setup

The analog output terminals:

―FM+‖ – ―M-‖: DC 0 ~ 10V;

―AM+‖ – ―M-‖: DC 0 ~ 10V

(1/2 HP ~ 5HP models are marked by ―FM+‖ – ―GND‖ and ―AM+‖ – ―GND‖)

F_044 Analog Output Signal Selection(FM+)

F_129 Analog Output Signal Selection(AM+)

0: Output frequency The analong output terminal(FM+ or AM+) outputs DC 0~10V to correspond the output frequency. (the terminal will output signal when drive operation)

1: Frequency command The analong output terminal(FM+ or AM+) outputs DC 0~10V to correspond the frequency command. (the terminal will output when drive is operation or stop)

2: Output current The analong output terminal(FM+ or AM+) outputs DC 0~10V to correspond the output current. (max. corresponding value is rated output current of drive)

3: “Vin” analog input signal The analong output terminal(FM+ or AM+) outputs DC 0~10V to correspond the signal of ―Vin‖ analong input terminal. (the setting is activation when F_124=1)

4: “Iin” analog input signal The analong output terminal(FM+ or AM+) outputs DC 0~10V to correspond the signal of ―Iin‖ analong input terminal. (the setting is activation when F_125=1)

5: “DC bus voltage” The analog output terminal(FM+ or AM+) outputs DC 0~10V to correspond the DC bus voltage. (Maximum corrsponding value of 100V/200V series drive is 500V) (Maximum corrsponding value of 400V series drive is 1000V)

6: “Output voltage” The analog output terminal(FM+ or AM+) outputs DC 0~10V to correspond the output voltage. (Maximum corrsponding value of 100V/200V series drive is 255V) (Maximum corrsponding value of 400V series drive is 510V)


86 5

F_045 Analog Output Gain(FM+)

F_130 Analog Output Gain(AM+)

a. Analog output gain =Maximum output freq.

Output freq. (freq. command)or

Drive rated current

Output current

b. Analog output curve

Maximum output freq. = 60.0Hz

Analog output signal selection = 0, 1

Analog output gain = 1.20

10V

0V

21.25A

17AOutput current

8V

10V

0V

0.0Hz 60.0Hz

50.0Hz

Output freq.

or

Freq. command

Analog output

10V

0V 50.0HzVin freq. setting

10V

0V

8V

60.0Hz

60.0Hz

Driver rated current = 17A

Analog output signal selection = 2


Analog output




Analog output Analog output




Iin freq. setting

60.0Hz


87 5

H. Motor Protection Setup

F_046 Motor Overload Protection (OL)

Enable the function can preventing the motor from damage by operating in the overload

condition for a long time.

0: Disable

1: Overload protection for dependent cooling fan type motor: Enabled (OL)

2: Overload protection for independent cooling fan type motor: Enabled (OL)

F_048 Motor Rated Current

F_049 Motor No-Load Current

F_050 Motor Slip Compensation

a. The slip of motor is variable depending on the load. When the load current is over the

level of slip compensation, the drive will compensate the output frequency to output

constant speed. The setting range is -9.9~10.0Hz.

b. Compensation frequency =

on(F_050)compensati Slip(F_049)) current load-No(048)current(F_ Rated

(F_049)) current loadNo(current Loading

F_051 Number of Motor Poles

a. The settings are listed as below:

2P, 4P, 6P, 8P, 10P

b. The rotation speed display in the monitor mode:

f requency Output1)poles(F_05 motor of Number

120 speed(RPM) Motor


88 5

I. Multi-Function Input Setup

F_052 Multi-function Input Terminal (X1)






a. “＋” represents positive logic (N.O; contact a)

b. “－” represents negative logic (N.C; contact b)

c. Multi-function terminals X1 ~ X6 can be set to perform following functions:

±1: Jog command (refer to F_017)

±2: Secondary accel/decel time command (refer to F_027, F_028)

±3: Multi-speed level 1 command (refer to F_010 ~ F_016)



±6: Reset command

When the drive trips to stop, executing reset command can clear the fault

±7: External fault command (thr)

a. When the terminal received the fault command during operation, drive trips to stop.

b. This function is disabled when the drive at stop condition

±8: Interruption of output command (bb)

The parameter can interrupt the output voltage of drive.

Interruption of output command (F_054=8)

Output voltage

Output frequency

Interruption of output command

(X3)

Start command

0.3 sec


89 5

±9: Coast to stop command (Fr)

Cut off the control of motor from drive immediately.

Coast to stop command (F_055=9)

Output voltage

Acceleration time

Output frequency

Coast to stop command (X3)

Start command

±10: Speed tracing from the maximum frequency

Speed tracing from the maximum frequency

(F_053=10)

Terminal start command (FWD)

Decel. time is 2 sec

Delay Time before Speed

Tracing(F_089)

The current level of speed tracing (F_088)

Normal accel. time

> 0.1secSpeed tracing

command (X1)

Max. output frequency

Output frequency

Output voltage

Output current

The V/F Pattern of Speed Tracing(F_090)

Return to normal V/F

The current level of speed tracing


90 5

±11: Speed tracing from the setting frequency

Speed tracing from the setting frequency

(F_053=11)

Terminal start command (FWD)

Decel. time is 2 sec

Delay Time before Speed

Tracing(F_089)

The current level of speed tracing (F_088)

Normal accel. time

> 0.1secSpeed tracing

command (X1)

Setting frequency

Output frequency

Output voltage

Output current

The V/F Pattern of Speed Tracing(F_090)

Return to normal V/F


±12: Holding command (refer to page 75)

±13: UP command

Frequency command can be increased by step.

±14: DOWN command

Frequency command can be decreased by step.

±15: Clear UP/DOWN frequency command

Frequency command is cleared to 0.00Hz.

Illustrate as below figures:

UP

DOWN

CLEAR

F_055=13

F_056=14

X4

X5

X6

COM

F_057=15

SINK (NPN) mode SOURCE (PNP) mode

F_055=13

F_056=14

F_057=15

+ -

DC 24V

UP

DOWN

CLEAR

X4

X5

X6

COM

±16: Analog input source selection

Select one of analog input sources(Vin or Iin) as the input signal.

F_123 = 3 (Vin or Iin)

+16 Terminal short-circuit: Analog input source (Vin).

Terminal open-circuit: Analog input source (Iin).

-16 Terminal short-circuit: Analog input source (Iin).

Terminal open-circuit: Analog input source (Vin).


91 5

D1 H U H D H U H D

D1

H U U1 H D H

Start command

DOWN command

UP command

Frequency upper limit

Constant speed detection

Output freq.

Frequency lower limit

Freq. command

U2 D2U2 U1 D2

D1

Time chart of UP/DOWN command

U=UP (acceleration) condition

D=DOWN (deceleration) condition

H=HOLD (constant speed) condition

U1=UP condition bounded at the upper limit of the frequency.

U2=UP condition bounded at the lower limit of the frequency.

D1=DOWN condition bounded at the lower limit of the frequency.

D2=DOWN condition bounded at the upper limit of the frequency.

d. When the parameter of F_052, F_053, F_054, F_055, F_056 and F_057 is set to

“0”, the functions are described as below:

i. F_052: “UP/DOWN frequency command enter key” by X1.

X1 and COM is open-circuit: UP/DOWN command can adjust the frequency command, but the output frequency will not be reacted by the frequency command.

X1 and COM is short-circuit:

The output frequency will start acceleration or deceleration until reaching the frequency command.


92 5

ii. F_053: “DC braking enable (at stop)” by X2

1. The terminal is activated and the drive is at stop condition: DC braking enabled.

2. When the DC braking is activated, the output current is according to the setting

of F_075 (DC Braking Level).

3. The DC braking command will be cleared and the motor runs to the setting

frequency when the start or jog command enabled.

4. The output frequency is decreased to the setting value of F_132 (DC Braking

Frequency at Stop) and DC braking enabled, when the start command or jog

command is disabled.

DC

braking

active

Starting

frequency

F_032

DC braking

frequency at

stop F_132

Output freq.

Time

Start

command

DC braking

enable

DC

braking

active

iii. F_054: “Current limit enable” by X3

Monitor the current limit level percentage by F_133 (Current Limit Level)

Use KP-201C keypad:

a. X3 and COM is short-circuit:

Analog terminal sets the current limit level: Enable

When F_124 (Analog Input Selection (Vin)) or F_125 (Analog Input Selection

(Iin)) is set to 2, the user can set the current limit level from analog input

terminal and monitoring the setting value at F_133 (range: 1~150%).

※The function is disable before stall occurring during acceleration and

constant speed.

b. X3 and COM is open-circuit:

Analog terminal sets the current limit level: Disable

The setting value of current limit level is according to F_071(Stall Prevention

Level at Constant Speed). (range: 30~200%)

Use KP-202 keypad:


The current limit enabled when the function of pot knob of KP-202 is

defined as current limit. (range: 1~150%)

b. X3 and COM is open-circuit: The current limit disabled.

EX: F_054=0; X3 and COM is short-circuit; F_124=2, F_125=1

(Input 0~10V to Vin terminal will corresponding to the setting of 1~150% of drive

rated current)


93 5

iv. F_055: “Selection of primary or secondary frequency command” by X4


The output frequency will switch to secondary frequency command.

F_122 (Secondary Frequency Command Selection): 0: Frequency command by analog signal via terminal. 1: Frequency command by keypad. 2: Frequency command by UP/DOWN terminal.

b. X4 and COM is open-circuit:

The output frequency command by primary frequency.

F_002 (Primary Frequency Command Selection): 0: Frequency command by analog signal via terminal. 1: Frequency command by keypad. 2: Motor speed (RPM) command by keypad. 3: Machine speed (MPM) command by keypad. 4: Frequency command by UP/DOWN terminal.

v. F_056: “Stop command with 3-wire start/stop circuit” by X5

N.O; contact a

vi. F_057: “Stop command with 3-wire start/stop circuit” by X6

N.C; contact b

FWD

RUN/STOP

REV

RUN/STOP

STOP

F_001=0

F_056=0

FWD

REV

X5

COM

SINK (NPN) mode

F_001=1

F_057=0

+ -

DC 24V

RUN

REV/FWD

STOP

FWD

REV

X6

COM

RUN

REV/FWD

STOP

FWD

REV

X6

COM

+ -

DC 24V

FWD

RUN/STOP

REV

RUN/STOP

STOP

FWD

REV

X5

COM

F_001=0

F_056=0

SOURCE (PNP) mode

F_001=1

F_057=0


94 5

F_118 UP/DOWN Memory Selection

0: Clear the UP/DOWN frequency command when power failure.

Drive will clear the UP/DOWN frequency command to 0.00Hz when the power

failure.

1: Save the UP/DOWN frequency command when power failure.

Drive will save the UP/DOWN frequency command to F_121 (UP/DOWN Frequency

Adjustment) when the power failure.

F_119 UP/DOWN Frequency Resolution

Select the resolution of UP/DOWN frequency command.

Setting value Unit Frequency command resolution

0 0.01Hz Freq. command resolution = 0.01Hz

1~8 ×0.05Hz

Freq. command resolution = Setting value × Unit

EX: Setting value = 8; The variance is 8×0.05= 0.4Hz by inputting UP/DOWN command per time.

9 0.5Hz Freq. command resolution = 0.5Hz

10~250 ×0.1Hz

Freq. command resolution = Setting value × Unit

EX: Setting value = 250; The variance is 250×0.1= 25Hz by inputting UP/DOWN command per time.

F_120 UP/DOWN Trigger Mode

1~5: Edge trigger or continuous accel./decel/ when the terminal is activated with the duration (1 ~ 5 unit:sec).

When the UP/DOWN command enabled and exceeding the setting value, the output frequency will accelerate(decelerate) to the upper(lower) limit output frequency until the UP/DOWN command disabled.

The acceleration (deceleration) slope is 4Hz per sec. Illustrate as below figure:

Time

Frequency command

DOWN command

UP command

Max. output freq.

< 2 sec

> 2 sec

UP/DOWN freq. resolution

(F_119)Acceleration

slope is 4 Hz/sec

If F_120 = 2

0Hz


95 5

6: Edge trigger.

UP/DOWN signal triggers the drive during the transition of the signal(01 or 10).

The signal response time is 30ms.

F_121 UP/DOWN Frequency Adjustment

Directly use KP-201C keypad to input the UP/DOWN frequency command.

Enter the parameter setting mode of F_121 to adjust the frequency command. The drive will output the frequency according to the setting value.

The drive will save the setting value to F_121 after 5 sec when the frequency command is changed.

F_108 Digital Input Response Time

a. Setting the input response time of multi-function terminals (X1~X6, FWD and REV)

(digital debouncing).

b. If the signal width of digital inputs is smaller than the digital input response time, the

program of drive will reject the input signal and do no process to input signal.

J. Multi-Function Outputs Setup

F_058 Multi-function Output Terminal (Y1)

F_059 Multi-function Output Terminal (Y2)

F_060 Multi-function Output Terminal (Ta1,Tb1)

F_131 Multi-function Output Terminal (Ta2/Tc2)

a. Y1 and Y2 are open-collector output terminals. The maximum output specification is below DC48V / 50mA.

b. Ta1, Ta2 (N.O) and Tb1 (N.C) are relay output terminals.

The maximum output specification is AC 250V / 0.5A, cosθ=0.3.

c. “＋” represents positive logic (N.O; contact a)

“－” represents negative logic (N.C; contact b)

d. Y1, Y2, Ta1, Ta2, and Tb1 can be set as below functions: 0: Disable (No function operated at terminals)

±1: Operation command detection. (Detection when start command is inputted)


96 5

±2: Constant speed detection.

Detection when drive runs at constant speed

Constant speed detection (F_058=2)

Freq. command

Constant speed detection range

(F_061)

Multi-function output terminal

(Y1)

Time

Output frequency

±3: Zero speed detection.

Detection when the drive at stop condition or the frequency command is less than the F_032 (Starting Frequency).

±4: Frequency detection

Freq. detection

range (F_062)Freq. detection level (F_063)

Frequency detection (F_059=4)

Freq. command


(Y1)

Time

Output frequencyFreq. detection

range (F_062)


97 5

±5: Overload detection (OLO)

Overload detection (F_060=5)

System overload

detection level

(F_068)

System overload

detection time (F_069)

Multi-function

output terminal

(Ta1 or Ta2)

Time

Output current

Multi-function

output terminal

(Tb1)

※ ―Contact a‖is short-circuit when detection is activated;

―Contact b‖is open-circuit when detection is activated.

±6: Stall prevention detection

Stall prevention detection (F_058=6)

Stall prevention level at constant speed

(F_071)


(Y1)

Time

Time

Output

current

Output

frequency


98 5

±7: Low voltage detection (LE)

Low voltage detection (F_058=7)

DC bus voltage


(Y1)

Level of“LE”fault condition

±8: Braking detection

Detection when the DC bus voltage is higher than dynamic brake voltage.

±9: Restart after instantaneous power failure detection

The parameter is activated when F_078 (Operation Selection at Instantaneous Power Failure) sets ―1‖.

Restart after instantaneous power failure detection (F_058=9)

Power source

Low voltage detection signal

Output frequency

Output voltage


(F_088)

Output current


(Y1)

Normal V/F

The V/F pattern of speed tracing (F_090)

Delay time before speed tracing (F_089)


99 5

±10: Restart after error condition detection

Restart after error condition detection (F_058=10)

Error condition

Output frequency

Output voltage

The Current level of speed tracing

(F_088)

Output current


(Y1)

Normal V/F

The V/F pattern of speed tracing (F_090)

Delay time before speed tracing (F_089)

±11: Error detection

Error detection (F_059=11)

Output terminal (Y2)

Error condition


100 5

K. Frequency Detection

F_061 Constant Speed Detection Range

Refer to the ―constant speed detection‖ for multi-function output terminal.

(refer to page 96)

F_062 Frequency Detection Range

Refer to the ―frequency detection‖ for multi-function output terminal.

(refer to page 96)

F_063 Frequency Detection Level

Refer to ―frequency detection‖ for multi-function output terminal.

(refer to page 96)

L. Automatic Torque Compensation

F_064 Automatic Torque Compensation Range

a. Dynamic compensation by voltage to avoid any insufficient voltage at heavy-duty

load.

b. The adjustment method is to minimize the output current by adjusting the parameter.

(maximum power factor).

M. Overload Detection Setup

F_065 System Overload Detection (OLO)

0: Disable

1: Enable

F_066 System Overload Detecting Selection

0: During constant speed only.

1: During operation (acceleration, deceleration or constant speed.)

F_067 Output Setting after System Overload

0: Drive keeps operation when the overload is detected.

1: Drive trips to protection when the overload is detected.

F_068 System Overload Detection Level

F_069 System Overload Detection Time


101 5

a. System overload detection is shown as below figure:


(Y1) (F_058=5)

System overload detection level

(F_068)

Time interval < System overload detection

time (F_069)

Time interval > System Overload Detection Time (F_069)

Output current

Time

b. The systeom overload detection is activated when the output current exceeds the value

of F_068 (System Overload Detection Level) with the time interval of F_069 (System

Overload Detection Time) and the keypad will displayed

c. Detection during operation includes acceleration, deceleration or constant speed.

d. The purpose of overload detection is to prevent the system damage. The detection level

and time can be set by user requirements.


102 5

N. Stall Prevention Setup

F_070 Stall Prevention Level at Acceleration

F_071 Stall Prevention Level at Constant Speed

When the drive is RM5P series, the setting range is 30~160% of drive rated current.

When the setting value is 160, the stall prevention disable.

F_072 Acceleration Time Setting after Stall Prevention under Constant Speed

F_073 Deceleration Time Setting for Stall Prevention under Constant Speed

F_074 Stall Prevention Setting at Deceleration

0: Disable

1: Enable

a. The descry ption is as shown in a figure below:

Time Time

Output frequency

Output frequency


Stall prevention level at acceleration

(F_070)

Multi-function output terminal (Y1) (F_058=6)


(F_071)

Stall prevention level at acceleration

Multi-function output terminal (Y1) (F_058=6)

Deceleration time setting for stall prevention under constant speed (F_073)

Acceleration time setting prevention under

constant speed (F_072)

Time

Output current

Output current

Time Time

Time

b. When enabling the F_074 (Stall Prevention Setting at Deceleration) and the stall occurs at deceleration, drive will operation at constant speed.

c. According to the actual requirement to disable the F_074 (Stall Prevention Setting at Deceleration), when connecting a dynamic brake unit.

d. If the DC bus voltage of drive is higher than the dynamic brake voltage level during stop,

the KP-201C keypad will display ― ― and the drive cannot be start by pressing

RUN key. If the DC bus voltage is less than the dynamic brake voltage level, the drive

will automatically recover to normal and displaying the main display.


103 5

O. DC Braking Setup

F_075 DC Braking Level

The current level setting of DC braking.

F_076 Time of DC Braking after Stop

F_077 Time of DC Braking before Start

F_132 DC Braking Frequency at Stop

a. DC braking after stop is to prevent the motor from coasting.

b. DC braking before start is to prevent the motor from rotation due to external force at

start.

DC Braking

Start command

Time of DC braking before start (F_077)

Output

frequency

DC braking frequency at stop (F_132)

Time

Time of DC braking after stop (F_076)

Time

※ If the frequency command is set below F_032 (Starting Frequency) during operation

and the output frequency is below the starting frequency, the DC braking will be

activated. The setting value of F_132 is disable at the moment.


104 5

P. Drive Status after Power Failure

F_078 Operation Selection at Instantaneous Power Failure

Restart selection after drive instantaneous power failure.

0: Drive cannot be restarted

1: Drive can be restarted

(Refer to the parameter description ―Restart after instantaneous power failure

detection‖ of multi-function output setting.)

※ Drive cannot be restarted with generator simultaneously when the generator is

instantaneous power failure. Please restart the drive after the generator is restarted.

Disposal after power failure.

2: Ramp to stop

3: Drive will re-accelerate again during ramp to stop interval, when the power is

restored.

(Refer to the parameter description of F_079, F_103 ~ F_106.)

Power source

Time

Output frequency

Re-accelerationPower recovery during ramp to stop process at

power failure

Re-acceleration after power recovery when the drive during

ramp to stop process at power failure condition

F_079 Voltage Level of Ramp to Stop by Power Failure

Set the voltage of power source for ramp to stop.

200V series: 150.0~192.0V

400V series: 300.0~384.0V

F_103 Subtracted Frequency of Deceleration at Power Failure

When the power failure, drive will reduce the frequency level before ramp to stop.

Output frequency(after) = Output frequency(before) – Subtracted Frequency.


105 5

F_104 Deceleration Time 1 of Ramp to Stop by Power Failure

F_105 Deceleration Time 2 of Ramp to Stop by Power Failure

F_106 Turning Frequency of Ramp to Stop

Set the turning frequency level of ramp to stop when the deceleration time is switched

from F_104 setting value to F_105 setting value.

Ramp to stop at power failure

Power source

Turning frequency of ramp to stop

(F_106)

Subtracted frequency of deceleration at power failure (F_103)

Deceleration time 1 of ramp to stop by

power failure (F_104)

Time

Output frequency

Deceleration Time 2 of ramp to stop by

power failure (F_105)

※ The ramp to stop at power failure function is suitable for the inertia load.

CAUTION

At the function F_078=1 or 3, the drive will automatically restart when the power is restored. Stay away from the motor and machine.


106 5

Q. Jump Frequency

F_084 Jump Frequency 1



F_087 Jump Frequency Range

a. In order to avoid the mechanical resonance, these parameters allow resonant

frequency to be jumped.

b. There are three jump frequencies and one jump frequency interval.

F_084(Jump

Frequency 1)

F_087(Jump

Frequency.

Range) x 2

Output

frequency

Frequency

command

F_087(Jump

Frequency.

Range) x 2

F_087(Jump

Frequency.

Range) x 2

F_085(Jump

Frequency 2)

F_086(Jump

Frequency 3)

R. Speed Tracing

F_088 The Current Level of Speed Tracing

F_089 Delay Time before Speed Tracing

F_090 The V/F Pattern of Speed Tracing

a. The main application of speed tracing function is used for the speed tracing for the

restart after instantaneous power failure, fault restart or the speed tracing command

by the multi-function input terminal.

b. Refer to speed tracing for multi-function input terminals.


107 5

S. Holding Frequency and Time Interval

F_096 Holding Frequency

F_097 Holding Time Interval

※ The main purpose of ―holding‖ is to prevent the over slip of motor causing

over-current and stall during acceleration.

Holding frequency (F_096)

Holding time interval (F_097)

Output

frequency

Time

T. External Indicators

F_099 External Indicator 1



a. F_099 ~ F_101 can be set according to the setting method of F_006.

b. Please select twisted-pair shield wiring and shielding connected to the GND terminal

of drive’s control board.

c. The wiring diagram of external indicators is shown as below:

5

CN1

1

Indicator 1 (DM-501)

RM5G/P control

board

Indicator 2 (DM-501) Indicator 3 (DM-501)

GND

1234567 1234567 1234567

d. The position of connecter (CN1), please refer to page 38, 39.


108 5

U. Other Functions

F_080 Auto-restart Times Setting of Error Trip

F_081 Switching Frequency

When the value of F_081 is set to ―0‖, the switching frequency of PWM voltage will be

800Hz and others switching frequency = F_081×2.5kHz.

The higher switching frequency has less noise. But using higher switching frequency

must consider the cable length between drive and motor and must be adjusted

according the connection distance between drive and motor. (Refer to the 2-3-6)

※Upper limit of switching frequency

RM5G series: 1/2HP~75HP 15kHz

Above 100HP 10kHz

RM5P series: 10HP~30HP 15kHz

40HP~100HP 10kHz

Above 125HP 7.5kHz

※ Switching frequency will be modulated with load automatically.

1min

Load current

80%

90%

100%

Switching

frequency

15K

12.5K

10K

7.5K

Time

5%

1min 1min 1min 1min 1min

Switching

frequency

Load current


109 5

F_082 Stop Mode

0: Ramp to stop

1: Coast to stop

2: Coast to stop + DC braking

When the value of F_082 is set to ―2‖, the operation characteristic is shown as below

figure:

DC voltageTime

Output voltage N

Fout / F_031 ratio0.1 1

F_075 (DC

Braking Level)

Delay Time before

Speed Tracing (F_089)10

1

F_076 (Time

of DC Braking

after Stop) * N

Stop

AC voltage

*F_031 (Maximum Output Frequency)

When the output current of drive is abnormal at DC braking, appropriately increase the

setting value of F_089 (Delay Time before Speed Tracing).

F_083 Reverse Prohibition

0: Reverse rotation allowed

1: Reverse rotation NOT allowed

F_091 Error Record

Display the latest 5 records of errors. Pressing the ▲ or ▼ key can display other

error records. (1: the latest error)

F_092 Parameter Setting Lock

0: Parameters are changeable. Maximum frequency cannot exceed 120.0Hz.

1: Parameters are locked. Maximum frequency cannot exceed 120.0Hz.

2: Parameters are changeable. Maximum frequency can exceed 120.0Hz.

3: Parameters are locked. Maximum frequency can exceed 120.0Hz.

F_093 Automatic Voltage Regulation (AVR)

0: Disable

1: Enable


110 5

F_094 Drive Overload (OL1)

Prevent the drive damage due to overload.

0: Disable. 1: Thermal protection.

Drive trips to stop when the output current is over 150%(RM5P series: 120%) of drive rated current for 1 min.(inverse time curve protection)

2: Current limit overload protection. When the outuput current exceeds 200%, drive will limit the current to 200% and counting the times for tripping.

3: Both 1 and 2 enable.

F_095 Power Source

The setting value according to the actual power source voltage.

200V series setting range: 190.0 ~ 240.0V; 400V series setting range: 340.0 ~ 480.0V.

a. When the drive is power ON for first time and the power source voltage is lower than the 90% of F_095 setting value, the drive will display ―LE‖ warning message.

b. After the power ON for drive, the drive displays ―LE‖ message when the power source is lower than the 70% of F_095 setting value.

F_098 Grounding Fault Protection (GF)

0: Disable

1: Enable

F_102 V/F Pattern Selection

0: Linear. 1: Energy-saving mode (auto-adjust V/F pattern according to the load condition.) 2: Square curve. 3: 1.7

th power curve.

4: 1.5th power curve.

Base freq.

Output voltage

Output freq.

70%

100%

Below 50% of drive rated current

Linear

Energy saving

Square of 2 curve

Square of 1.7 curve

Square of 1.5 curve

※ When the drive is used for fan or light-duty load applications, this function can be set

to achieve the energy-saving purpose.

Linear Energy-saving mode

Square curve 1.7

th power curve

1.5th power curve


111 5

1: Paramerter cannot be changed after F_136 locked, but it can show the setting value.

2: Paramerter cannot be changed after F_136

locked, but it cannot display the setting value, it will show

(Except for F_000、F_051、F_091、F_133、F_134、F_154 can not be set)

a. Preventing any unqualified personnel from setting the invalid parameters. After setting the password by number 1~9999, the operation panel displays

. Parameters cannot be changed after setting the passwords.

a. Select the function F_137 to disable the parameter password setting (F_136).

If the input passwords are correct, the operation panel displays ― ―.

When user inputs wrong parameter passwords, the panel will display ― ‖

at 1st time; and then display ― ‖(PWF2) at 2nd time, and display

― ‖(PWF3) at 3rd time.

b. If user inputs wrong parameter passwords for 3 times, the drive must be power off and restart to re-begin the password decoding process.

F_135 Parameter Display Selection of Password lock

F_136 Parameter Password Setting

F_137 Parameter Passoword Unlock


112 5

V. Function Selection of KP-202 Keypad

F_110 ADJ4 Function Selection



F_113 DIP1 Function Selection




F_117 Pot Knob of KP-202 keypad Function Selection

a. The function of ADJ4 ~ ADJ6, DIP1 ~ DIP4 switches and Pot Knob of KP-202 keypad

can be defined. User can connect the KP-201C keypad to drive to change the setting

value of F_110 ~ F_117 to redefine the functions of above switches of KP-202

keypad.

b. The setting value 0 ~ 49 for F_110 ~ F_112 and F_117 functions represent certain item, respectively. Shown as below table:

Setting value

Setting item ADJ range Setting value

Setting item ADJ range

0 Primary Speed 0.0~120.0 14 Deceleration Time of

Preset Speed 2 0.0~165.0

1 Preset Speed 1 0.0~120.0 15 Acceleration Time of


2 Preset Speed 2 0.0~120.0 16 Deceleration Time of


3 Preset Speed 3 0.0~120.0 17 Secondary Acceleration and Deceleration Time

0.0~165.0

4 Preset Speed 4 0.0~120.0 18 Starting Frequency 0.1~10.0

5 Preset Speed 5 0.0~120.0 19 Starting Voltage 0.0~127.5

6 Preset Speed 6 0.0~120.0 20 Maximum Output

Frequency 0.0~120.0

7 Preset Speed 7 0.0~120.0 21 Base Voltage

0.0~255.0 (220V series)

0.0~510.0 (400V series)

8 Jog Speed 0.0~120.0 22 V/F Frequency 1 0.0~F_034

9 Primary Acceleration

Time 0.0~165.0 23 V/F Voltage 1 0.0~F_035

10 Primary Deceleration

Time 0.0~165.0 24 V/F Frequency 2 0.0~F_034

11 Acceleration Time of

Preset Speed 1 0.0~165.0 25 V/F Voltage 2 0.0~F_035

12 Deceleration Time of

Preset Speed 1 0.0~165.0 26 Vin Gain 0.00~2.00

13 Acceleration Time of

Preset Speed 2 0.0~165.0 27 Vin Bias -1.00~1.00


113 5

Setting value

Setting item ADJ range Setting value

Setting item ADJ range

28 Frequency Upper Limit 0.00~1.00 39 DC Braking Level 0~150

29 Frequency Lower Limit 0.00~1.00 40 Jump Frequency 1 0.0~F_031

30 Analog Output Gain

(FM+) 0.00~2.00 41 Jump Frequency 2 0.0~F_031

31 Motor Slip Compensa-

tion -9.9~10.0 42 Jump Frequency 3 0.0~F_031

32 Frequency Detection

Level 0.0~F_031 43 Jump Frequency Range 0.0~25.5

33 Automatic Torque

Compensation Range 0.0~25.5 44 Holding Frequency 0.0~F_031

34 System Overload Detection Level

30~200 45 Holding Time Interval 0.0~25.5

35 Stall Prevention Level

at Acceleration 30~200 46 Machine Speed Ratio 0.01~100.00

36 Stall Prevention Level

at Constant Speed 1~150 47 Iin Gain (Analog Input) 0.00~2.00

37

Acceleration Time Setting after Stall Prevention under Constant Speed

0.0~165.0 48 Iin Bias (Analog Input) -1.00~1.00

38

Deceleration Time Setting for Stall

Prevention under Constant Speed

0.0~165.0 49 Analog Output Gain

(AM+) 0.00~2.00


114 5

c. The setting value 0~15 for F_113~ F_116 represent certain item, respectively. Shown as below table.

Setting value

DIP function description Setting value

DIP function description

0 Disable 8

ON: Switching freq. is 2.5kHz

OFF: Switching freq. is set by KP-201C keypad

1

ON: Start command by FWD or REV terminal

9

ON: Restart after instantaneous power failure

OFF: Start command by

KP-202 ― RUN ‖ key OFF:

Restart after instantaneous power failure is set by KP-201C keypad

2

ON: Start command by FWD terminal

10

ON: Coast to stop

OFF: Start command by

KP-202 ― RUN ‖ key OFF:

The stop method is set by KP-201C keypad

3

ON: Frequency command by analog input terminal

11

ON: Reverse prohibition

OFF: Frequency command by KP-201C or KP-202 keypad

(Note) OFF:

Reverse selection is set by KP-201C keypad

4 ON: ―

STOP

RESET ‖key disable 12

ON: AVR disable

OFF: ―STOP

RESET ‖key is set by KP-201C OFF: AVR is set by KP-201C keypad

5

ON: Base frequency is 50.00 Hz

13

ON: Motor overload protection disable

OFF: Base frequency is 60.00 Hz OFF: Motor overload protection is set by KP-201C keypad

6

ON: Stall prevention at deceleration disable

14

ON: Drive overload protection disable

OFF: Stall prevention is set by KP-201C keypad

OFF: Drive overload protection is set by KP-201C keypad

7

ON: No DC braking

15

ON: Energy-saving mode disable

OFF: DC braking at stop OFF: Energy-saving mode is set by KP-201C keypad

Note:

If F_110 ~ F_112 and F_117 are all not set to 0, the frequency command will be controlled by the primary speed setting value via KP-201C keypad.

If one of F_110 ~ F_112 and F_117 is set to 0, the frequency command will be controlled by one of ADJ4 ~ ADJ6 switches and pot knob of KP-202 keypad.


115 5


Chapter 6 Operation Procedures and Fault Protection

116 6


6-1 Operation Procedures

DANGER 1. Do Not remove wires when the internal indicator of the drive remains ON.

2. After power off (30HP below models must wait at least 5 minutes; 40HP~75HP models must wait at least 10 minutes; 100HP above models must wait at least 20 minutes), Do Not perform any unwiring actions before drive indicator light (CHARGE) turns off. Use a multimeter with the DC voltage stage to measure the cross voltage between P(+) and N(-) ports (DC bus voltage must be less than 25V).

CAUTION 1. Check if the shield of wire is broken after wiring is completed to avoid electric

leakage or short circuit.

2. Screws on the terminal must be fastened.

A. Verify and check the compatibility between power source, voltage, motor, and drive.

B. Connect the power to drive R/L1, S/L2, T/L3 (three-phases) or R/L1, S/L2 terminals (single-phase).

C. Set all required parameters and functions after power is ON and measure the output voltage of the drive at U/T1, V/T2, W/T3 terminals to check the output

voltage with the required value. Press ―STOP

RESET ‖ when completing all verifications.

D. Switch off the power and wait for drive’s power indicators off, and then connect drive’s U/T1, V/T2, W/T3 terminals to the motor.

E. Operate the motor with the drive by low speed after power ON to verify the validity of the motor rotation direction and then to slowly increase the motor speed.

F. Motor start or stop must be controlled by drive control signal instead of switching the power ON / OFF. The lifetime of the drive will be significantly reduced if the invalid operation using the switch control of the power is applied to motor control.

G. Because the starting current of motor is 6~8 times of rated current, Do NOT install the magnetic contactor between the drive and motor for the motor operation.

H. When using the single-phase power source to drive the three-phase series drive (not the standard type of single-phase power input), first confirm the horsepower of motor, and then calculate the motor rated current by multiplying the motor rated current by 2 times to the base value of drive rated current. Selecting single-phase power source to drive three-phase series drive, the rated current of drive must be equal to the base value of drive current at least.

Formula: Motor rated current × 2 = Drive rated output current


117 6

Example:

a. Drive selection:

Motor specification: 220Vac, 1HP ; Rated current: 3.1A

Base value of drive rated current =3.1 (A) × 2 times = 6.2 (A)

Drive specifications: 220Vac, 1HP drive = 5A (rated output current) 2HP drive = 8A (rated output current)

Select 2HP drive for 1HP AC motor. b. Connect the single-phase power line to R/L1, S/L2 terminals. c. Parameter settings:

Please reset below functions. If the parameters are not modified, the motor and drive could be possibly damaged.

F_048 Motor Rated Current = 3.1A (the setting must be based on the motor rated current)

F_068 System Overload Detection Level = 80 (the half of the default setting value 160%)

F_071 Stall Prevention Level at Constant Speed = 80 (the half of the default setting value 160%)


118 6

6-2 Fault Protection Display and Troubleshooting

a: Description: The drive has well protection functions to protect drive and motor when faults occur. When the fault occurs, the drive trips by the protection functions and display fault message on keypad. After the fault is troubleshooting, reset the

drive by pressing STOP

RESET of keypad or commanding the drive to reset through

multi-function input terminals by external reset signal

b: Protection and Troubleshooting List:

Error Trip Messages of Drive

Display Description Cause Troubleshooting

(EEr) KEYPAD

Hz V A

EEPROM error ●EEPROM data write fault.

●EEPROM component defected.

●Please restore the parameter to the default values and reset the drive.

●Return the drive to repair, when the fault cannot be eliminated.

(AdEr) KEYPAD

Hz V A

A/D converter error

－－－ Please call customer service for drive repair.

(SC) KEYPAD

Hz V A

Fuse open ●Drive internal fuse open.

●IGBT power module damage.

Please call customer service for drive repair.

(LE1) KEYPAD

Hz V A

Under voltage during operation

The internal DC bus voltage level is below 70%.

●Phase failure of input power.

●Instantaneous power off.

●Voltage variation of power source is too high.

●The equipment instantaneous overload causing the high voltage drop at power source.

Increase the power capacity.


119 6



(OC) KEYPAD

Hz V A

Drive over current

The output current of drive during operation exceeds 220% of drive’s rated current.

●The output terminals of drive are short.

●The load is too heavy.

●The acceleration time is too short.

●Drive starts running from zero speed when the motor is under rotation condition.

●Wrong wiring or improper insulation value of motor.

●Starting voltage is too high.

●Power factor leading capacitor or filtering capacitor is conntected on

motor terminal.

●Check wires of U/T1,V/T2,W/T3 terminals to verify if there is short between terminals.

●Check the motor and drive compatibility.

●Check if the motor operated in over-rated condition.

●Check the setting of acceleration time.

(GF) KEYPAD

Hz V A

Grounding fault ●The output

terminal of drive is grounding and the grounding current exceeds the 70% of drive’s rated current.

●Grounding fault protection: F_098

The insulation value of motor or motor’s wire is improer.

Check the insulation value of motor and the shield of motor’s wire.

(OE) KEYPAD

Hz V A

Over voltage ●The internal DC

bus voltage of drive is over the protection level.

●100V / 200V series: About DC410V.

●400V series: About DC820V.

●The deceleration time of motor is too short causing the regeneration on DC bus voltage too high.

●Power source voltage is too high.

●Surge voltage conduct in drive’s input power side.

●Increase the value of ―deceleration time‖.

●Add dynamic brake unit.

●Check if the input power is within drive’s rated input range.

●Add AC relactor at power input site.


120 6



(OH) KEYPAD

Hz V A

Drive overheating

The temperature of drive’s heat sink reaches the trip point.

●The surrounding temperature is too high.

●The heat sink has foreign body.

●The cooling fan of drive is fault.

●Improve the ventilation system.

●Clean the foreign body on the heat sink.

●Return the drive to replace the cooling fan.

(OL) KEYPAD

Hz V A

Motor overload

Operation current exceeds 150% of motor’s rated current and reacheing the motor overload protection time.

●Motor is overloaded.

●The setting of V/F pattern is not according to the characteristic of motor.

●The current setting of motor’s rated current is invalid.

●Check the load of motor.

●Check if the acceleration or deceleration time is too short.

●Check if V/F setting is proper.

●Check if the rated current setting is valid.

(OL1) KEYPAD

Hz V A

Drive overload

RM5G:Operation current exceeds 150% of drive’s rated current for 1 minute.

RM5P:Operation current exceeds 120% of drive’s rated current for 1 minute.

●Motor overload.

●The voltage setting of V/F pattern is too high or too low.

●Drive capacity is too small.

●Check the load of motor if overload.

●Check if the acceleration time is too short.

●Check if V/F setting is proper.

●Select the higher capacity of drive.

(OLO) KEYPAD

Hz V A

System overload

●Load system is overload and the operation current reaches the active level.

●Detection level: F_068.

●Detection time: F_069.

－－－ ●Check the usage of mechanical equipment.

●Check the setting value of F_065 ~ F_069.


121 6



(thr) KEYPAD

Hz V A

External fault The multi-function terminal receives the external fault signal.

Clear the external fault command and

then pressing ―STOP

RESET ‖

key.

(PAdF) KEYPAD

Hz V A

KP-202 keypad is disconnecting (under operation condition) or KP-201C keypad is disconnecting during parameters copy.

●The connecting wire of the keypad is loosen.

●The keypad jack of the drive is oxidized.

Check the connecting wire of keypad.


122 6

Warning Messages of Drive

*When the drive displays below messages, drive stops output. If the abnormal condition is removed, the drive auto-recovering to normal.


(LE) KEYPAD

Hz V A

Power source under voltage The internal DC bus voltage level is below 70%.

The voltage of power source is too low.

Check if the voltage of power source is valid.

(bb) KEYPAD

Hz V A

Drive output interruption

Drive stops the output when the output interruption command is activated.

Clear drive output interruption command.

(Fr) KEYPAD

Hz V A

Coast to stop Drive stops the output when the coast to stop command is activated.

Clear ―coast to stop‖ command.

(db) KEYPAD

Hz V A

Over voltage at stop

The internal DC bus voltage of drive is over the protection level.

DC bus voltage is too high.

Increase the ―deceleration time‖ or use high torque braking method and add dynamic brake unit.

(Err_00) KEYPAD

Hz V A (Err_01)

KEYPAD

Hz V A

Err_00: Keypad cable trip. (before connecting) Err_01: Keypad cable trip. (connected)

●The connecting wire of the keypad is loosen.

●The keypad jack of the drive is oxidized.

Check the wire between the keypad and drive.

(dtF) KEYPAD

Hz V A

Direction command error

Forward and reverse commands are inputted to the drive simultaneously

Check the direction command.

(Wr_F) KEYPAD

Hz V A

Different software version inter-copy

The software version of drives are different.

Check up the software version.


123 6

Display Description Cause Troubleshooting KEYPAD

Hz V A

Parameter locking Password protection of parameters -

KEYPAD

Hz V A

Parameter Password

Unlock

Enter the wrong password -

KEYPAD

Hz V A

First time you enter wrong

Enter the wrong password

Please enter the correct password

KEYPAD

Hz V A

Second time you enter wrong


Please enter the correct password

KEYPAD

Hz V A

Third time you enter wrong


If you enter the wrong password for third time, please turn off the power and re-start the power on and enter the correct password.


124 6


Appendix A Peripheral Equipment of Drive

125 App.A

Appendix A Peripheral Equipment of Drive

CAUTION 1. When the drive requires the following equipment, please select the proper

external equipment. The incorrect setup will result the failure of drive, reducing drive’s life, and even damage the drive.

2. The surrounding temperature of drive will influence drive’s life. Please monitor the surrounding temperature of drive to avoid the temperature exceeding the permitting specifications when the drive is installed in closed place. In addition, the control signal should be far away from the wiring of main circuit to avoid the signal interference.

3. To prevent the engineer from electric shocks, please do the grounding well of motor and drive. Motor’s grounding must connect to drive’s grounding terminal.

Molded Case

Circuit

Breaker

(MCCB;NFB)

or FUSE

Magnetic

Contactor

(MC)

AC reactor

(ACL)

EMC filter

Zero-phase

radio frequency

filter

(RFI Filter)

Power

source

Please use permissible

power for the drive.

When the power is ON, a large inrush current will be inputted into the drive. The breaker must be selected carefully.

Do not use MC to start/stop the drive, otherwise the lifetime of drive will be reduced.

Reduce the harmonic interference for low frequency of power.(10~1kHz)； Suppressing the surge voltage；Increase power factor(Please refer to p.135)

Reduce conduction interference. Suppressing range(1M~100MHz)(Please refer to page 144)

Reduce radiation interference.

Suppressing range(1M~10MHz)

(Please refer to p.140)

R S TL1 L2 L3

U V WT1 T2 T3

P(+) P1

DC reactor(DCL) Improve power factor of drive.Reduce ripple current(Please refer to p.135)

AC reactor(ACL)

Reduce leakage current. It

is necessary to add when

the distance between

motor and drive is over

30m


Reduce radiation

interference. Suppressing

range(1M~10MHz)


Motor

Zero-phase

radio frequency

filter

(RFI Filter)

Appendix B Motor Selection and Insulation Measurement

126 App.B


a. Standard Motor

1. Must be used the 3-phase induction motor as load. 2. The speed of cooling fan will decrease when the motor is operated at low

speed. Do Not operate the motor at low speed for a long time to prevent the temperature of motor from overheating. For the low speed with long time operation condition, please selecting the motor with independent cooling fan.

3. Standard three-phase induction motor (NEMA B) characteristics as follows:

4. When the motor speed exceeds the rated speed (50/60Hz), the torque will be decreased while the motor speed increasing.

5. Check the motor insulation. The standard requirement is 500V (or 1000V) / 100MΩ above for new motor.

b. Special Motors

a. Synchronous Motor: The higher starting current than the standard motor; lower V/F; the larger drive capacity required.

b. Submersible Motor: The higher rated current than standard motor; Caution the setting of V/F pattern, the minimum speed limit (approximately 30Hz), and the insulation quality. During the installation, be caution of the insulation resistance for motor (including wiring). Add ACL to drive’s output terminal.

c. Explosion-proof Motor: Drive does not have the explosion-proof mechanism. Be attentive to installation safety.


127 App.B

c. Insulation Measurement of Drive and Motor

1. Measure the drive insulation impedance

1.) Please be extremely caution to following steps to test the main circuit insulation of drive. Any incaution operations while testing the drive insulation may possibly harm operating personnel and cause serious damages to drive.

2.) Remove all wiring at main circuit terminal and control circuit terminal before the testing is performed. Please follow the below diagram to wire all power terminals in parallel with an insulation tester for drive insulation test.

3.) Using an insulation tester with DC500V to test the insulation value of drive. The drive insulation impedance must be greater than 20MΩ. If drive insulation impedance is below 20MΩ, replace a drive and contact the customer support for repair service of drive.

Insulation

tester

Drive

Drive Insulation Impedance Measurement

2. Measure the motor insulation impedance

a. Remove the cables of motor from U/T1, V/T2, W/T3 terminals of drive before measuring the motor insulation impedance, and then measure the motor insulation impedance (including motor cables) using the insulation tester with DC500V. The motor insulation impedance (including motor cables) must be greater than 20MΩ when connecting to the drive.

b. If motor insulation impedance is less than 20MΩ, Do Not connect motor with a drive or the drive lifetime may be shorten or the drive may be possibly damaged due to insufficient motor insulation.

c. Please follow the below connection diagram for motor insulation test. Motor cables must be connected in parallel to the insulation tester with DC500V to test the insulation, and the motor insulation impedance must be greater than 20MΩ to connect the drive.

Insulation

tester Motor

Motor

cable

Motor Insulation Impedance Measurement (including motor cables)

Appendix C Instruction of Drive Charging

128 App.C

Appendix C Instruction of Drive Charging

CAUTION

If the drive is unused or stored for a long time, the surface of aluminum foil of electrolytic capacitor within the drive will be cracked causing the L and C value up. This is the common characteristics of capacitor. Therefore, with directly applying the voltage and large transient current to drive after the drive is placed for a long time, the drive may be damaged due to the oxide foil cracked.

a. If the drive is stored or non-used (no power ON) over 1 year, it is necessary to charge the drive by autotransformer from zero volt to the half of drive’s rated voltage for 30 minutes and then to apply drive’s rated voltage to charge the drive for another 30 minutes.

b. When charging the internal capacitor of drive, the connection between autotransformer and terminals (R/L1, S/L2) of drive are shown as below:

Autotransformer

AC Power

0

375125Drive

500

Output terminal

Input terminal

250

Connection diagram between autotransformer and drive

(single-phase series drive)

Autotransformer

AC Power

0

375125Drive

500

Output terminal

Input terminal

250

Connection diagram between autotransformer and drive

(three-phase series drive)

Note: If the drive is already applied with drive rated voltage but doesn’t display KEYPAD

Hz V A

, on

the display of the keypad, please contact the customer service for repair service.

Appendix D Dynamic Brake Unit and Braking Resistor

129 App.D


a. Braking transistor is installed in the following models

Standard built-in models: RM5G-2007 ~ 2015 ; RM5G-4007 ~ 4025

Option models: RM5G-2020B ~ 2075B ; RM5G-4040B ~ 4125B

b. Outline of braking resistor (option)

Aluminum Case Resistor

c. Rated specification of braking resistor

Model number Specification Dimensions (mm) Max. weight

(g) L1 L2 W H D

MHL100-100 100W/100Ω 165 150 40 20 5.3 200

MHL100-400 100W/400Ω 165 150 40 20 5.3 200

MHL500-40 500W/40Ω 335 320 60 30 5.3 1100

※Notes:

1. When the braking is frequently applied, please increase the resistor wattage and add the cooling fan to prevent the resistor from overheating.

2. Aluminum case resistors have the better thermal performance. Please select 1.2 times rated power resistor by using general wirewound type resistor.

3. Please use the heat-resistant wire for the brake resistor wiring.

DANGER When the dynamic brake unit is fault, the braking transistor maybe turn on for full cycle. Add the thermal protection device to cut off the power at high temperature to avoid the drive burnout (refer to the section f of ―Appendix D Dynamic Brake Unit and Braking Resistor‖).


130 App.D

d. Recommending specification of braking resistor

AC 200V Series

Model number of drive

Braking resistor specification Approximate

braking torque

(10%ED)

Minimum specification

Recommending combination

RM5G-2001/2

100Ω/100W MHL100-100*1

240

RM5G-2001 140

RM5G-2002 75

RM5G-2003 40Ω/500W MHL500-40*1

160

RM5G-2005 105

RM5G-2007 20Ω/1000W

MHL500-40*2

(2pcs in parallel)

140

RM5G-2010 110

RM5G-2015 13.3Ω/1500W MHL500-40*3

(3pcs in parallel) 115

RM5G-2020B 10Ω/2000W MHL500-40*4


RM5G-2025B 8Ω/2500W MHL500-40*5


RM5G-2030B 6.6Ω/3000W MHL500-40*6


RM5G-2040B 3.3Ω/6000W MHL500-40*12


RM5G-2050B 2.5Ω/8000W

MHL500-40*16

(16pcs in parallel)

200

RM5G-2060B 165

RM5G-2075B 2.0Ω/10000W MHL500-40*20



131 App.D

AC 400V Series

Model number of drive

Braking resistor specification Approximate

braking torque

(10%ED)

Minimum specification

Recommending combination

RM5G-4001 400Ω/100W MHL100-400*1 145

RM5G-4002 200Ω/200W MHL100-400*2


RM5G-4003 133Ω/300W MHL100-400*3


RM5G-4005 100Ω/400W MHL100-400*4


RM5G-4007 80Ω/1000W

MHL500-40*2

(2pcs in series)

125

RM5G-4010 100

RM5G-4015 40Ω/2000W

MHL500-40*4

(2pcs in parallel, 2 sets in series)

150

RM5G-4020 120

RM5G-4025 27Ω/3000W

MHL500-40*6


135

RM5G-4030 20Ω/4000W

MHL500-40*8


160

RM5G-4040B 120

RM5G-4050B 13.3Ω/6000W

MHL500-40*12


150

RM5G-4060B 10Ω/8000W

MHL500-40*16


165

RM5G-4075B

8Ω/10000W

MHL500-40*20


160

RM5G-4100B 120

RM5G-4125B 100


132 App.D

e. Recommending specification of dynamic brake unit (DBU6) and braking resistor

AC 200V Series

Drive DBU

specification Braking resistor specification Approximate

braking torque

(10%ED) Model number

Model (DBU6-)

Unit (set)

Recommending combination Unit (set)

RM5G-2100 L400 1 MHL500-40*18 (9000W / 2.2; 18pcs in parallel)

1 110

RM5G-2125 L400 1 MHL500-40*22 (11000W / 1.82; 22pcs in parallel)

1 115

RM5G-2150 L400 1 MHL500-40*26 (13000W / 1.54Ω; 26pcs in parallel)

1 115


2 110


2 115

AC 400V Series

Drive DBU

specification Braking resistor specification Approximate

braking torque

(10%ED) Model number Model

(DBU6-) Unit (set)

Recommending combination Unit (set)

RM5G-4100 H200 1

MHL500-40*24 (12000W / 6.6; 12pcs in parallel, 2 sets in series)

1 145

RM5G-4125 120

RM5G-4150 H300 1


1 155

RM5G-4175 130

RM5G-4200 H400 1


1 140

RM5G-4250 115

RM5G-4300 H300 2 MHL500-40*36 (18000W / 4.4; 18pcs in parallel, 2 sets in series)

2 155

RM5G-4350 H300 2 MHL500-40*40 (20000W / 4Ω; 20pcs in parallel, 2 sets in series)

2 150

RM5G-4420 H400 2 MHL500-40*44 (22000W / 3.63Ω; 22pcs in parallel, 2 sets in series)

2 135


2 130


3 140


133 App.D

Time

Output frequency

Tb

Ta f. Wiring Diagram of External Braking Resistor and Thermal Switch

DANGER Strongly recommend to Install the thermal switch for the brake protection to prevent the brake from any possible damages caused by the overheating on the braking resistor. Please refer to the figure 1 and 2 as following for the wiring diagram.

1.) Wiring diagram a

RM5G/P

IM

Tc2

Ta2

R/L1

S/L2

T/L3 W/T3

V/T2

PE

U/T1

PR P N

Main Circuit TerminalControl Terminal

PE

R/L1

S/L2

T/L3

MCX5 (External Fault)

COM

MC

Braking Resistor (option)

Three-phase AC

power source

(single-phase terminal

are R/L1,S/L2)

Thermal Switch

(OHD3-100B)

AC Motor

(Figure 1)

(1) Use the thermal switch to protect the braking resistor and then generate an external fault signal to the multi-function terminal (X5) to stop the drive when the braking resistor is overheating and interrupt the discharge loop of braking resistor by output terminals Ta2 / Tc2.

(2) Set the multi-function terminal (X5) to ―-7‖ (External fault).

(3) Set the multi-function terminal (Ta2 / Tc2) to ―-11‖ (Error detection).

Note:

1. %ED (Effective Duty Cycle) = Tb/Ta*100% (continuous operation time Tb<15 sec).The definition is shown as left figure.

2. The wattages of recommending combination above the table are based on 10%ED.

3. 200V series drive or DBU braking activation voltage is DC 395V

4. 400V series drive or DBU braking activation voltage is DC 790V


134 App.D

2.) Wiring diagram b

RM5G/P

IM

R/L1

S/L2

T/L3 W/T3

V/T2

PE

U/T1

PR P N

AC Motor

PE


R/L1

S/L2

T/L3

MC

RELAY

OFF

ON

MC

MC

AC220V

AC220V

RELAY

DC24V

DC0V

Thermal Switch

(OHD3-100B)

OHD3-100B

(Figure 2)

When drive’s power is controlled by the magnet contactor (MC), using the thermal switch to control magnet contactor (MC). The magnet contactor (MC) will be disconnected when the braking resistor under overheating condition.


135 App.D

g. Wiring Diagram of External Dynamic Brake Unit(DBU6) and Thermal Switch

DANGER Strongly recommend to install the thermal switch for the brake protection to prevent the brake from any possible damages caused by the overheating on the braking resistor. Please refer to the figure 1 and 2 as following for the wiring diagram.

1.) Wiring diagram a

RM5G/P

IM

Tc2

Ta2

R/L1

S/L2

T/L3 W/T3

V/T2

PE

U/T1

PR P N

Main Circuit TerminalControl Terminal

PE

R/L1

S/L2

T/L3

MCX5 (External Fault)

COM


Three-phase AC

power source

(single-phase terminal

are R/L1,S/L2)

AC Motor

P N

RB1 RB2

MC

DBU6

Thermal Switch

(OHD3-100B)

(Figure 1)

(1) Use the thermal switch to protect the braking resistor and then generate an external fault signal to the multi-function terminal (X5) to stop the drive when the braking resistor is overheating and interrupt the discharge loop of braking resistor by output terminals Ta2 / Tc2.

(2) Set the multi-function terminals (X5) to ―-7‖ (External fault).

(3) Set the multi-function terminals (Ta2 / Tc2) to ―-11‖ (Error detection).


136 App.D

2.) Wiring diagram b

P N

RB1

RB2DBU6

Thermal Switch

(OHD3-100B)

RM5G/P

IM

R/L1

S/L2

T/L3 W/T3

V/T2

PE

U/T1

PR P N

AC Motor

PE

R/L1

S/L2

T/L3

MC

RELAY

OFF

ON

MC

MC

AC220V

AC220V

RELAY

DC24V

DC0V

OHD3-100B

(Figure 2)

When drive’s power is controlled by the magnet contactor (MC), using the thermal switch to control magnet contactor (MC). The magnet contactor (MC) will be disconnected when the braking resistor under overheating condition.

Appendix E Selection of Reactor

137 App.E


CAUTION Due to the AC reactor(ACL) or DC reactor(DCL) possibly produce the heat in use, please Do NOT touch the reactor and caution the environment conditions.

a. Suppress the harmonic current of power and improve the power faction is the main function of the ACL and DCL. Connect the ACL at the power source input terminal of the drive also can suppress the surge voltage to protect the drive.

b. When the power capacity is over 500kVA or more than ten times of the rated capacity of the drive, adding the ACL (as below figure) is necessary. The input terminal (R/L1,S/L2,T/L3) of the drive must connect ACL.

Drive capacity(kVA)

ACL is necessary

7000

500

Po

we

r ca

pa

city (

kV

A)

0 50 700

ACL is not necessary

c. When the heater (with the SCR), air compressor, high-frequency equipment, or welding machine is installed at the same power source site, the harmonic current will interfere the drive. Thus, add the ACL at the input terminal (R/L1,S/L2,T/L3) of the drive is required.

d. When multiple drives of high horse power are used, due to harmonic wave exerted, adding ACL at the input terminal (R/L1,S/L2,T/L3) of the drives is required to prevent the drives from the possible interference and power quality deterioration.

e. When the cable length between the drive and motor is over 30 meters or multiple motors are used in parallel, please add ACL at the output terminal of the drive.

f. Add the ACL at the input terminal(R/L1,S/L2,T/L3), the power factor is above 75%; Add ACL and DCL, the power factor is above 90%.(the specifications of ACL and DCL, please refer to page 138 ~ 139)

g. RM5G series drive: ACL is the standard equipment for 100HP(included) or above and DCL is the standard equipment for 175HP(included) or above; RM5P series drive: ACL is the standard equipment for 125HP(included) or above and DCL is the standard equipment for 200HP(included) or above.

h. The connecting cable between the drive and DCL must be the same specifications with the cable of input terminal(R/L1,S/L2,T/L3).


138 App.E

AC Reactor (ACL) Specifications

Drive model number

Input

(R/L1,S/L2,T/L3)

Output

(U/T1,V/T2,W/T3) Drive model

number

Input

(R/L1,S/L2,T/L3)

Output

(U/T1,V/T2,W/T3)

(mH) (A) (mH) (A) (mH) (A) (mH) (A)

RM5G-2001/2 0.45 15 0.45 15 RM5G-4001 0.45 15 0.45 15

RM5G-2001 0.45 15 0.45 15 RM5G-4002 0.45 15 0.45 15

RM5G-2002 0.45 15 0.45 15 RM5G-4003 0.45 15 0.45 15

RM5G-2003 0.45 15 0.45 15 RM5G-4005 0.45 15 0.45 15

RM5G-2005 0.2 30 0.2 30 RM5G-4007 0.2 30 0.2 30

RM5G-2007 0.2 30 0.13 50 RM5G-4010 0.2 30 0.2 30

RM5G-2010 0.13 50 0.13 50 RM5G-4015 0.2 30 0 .13 50

RM5G-2015 0.13 50 0.07 75 RM5G-4020 0.13 50 0 .13 50

RM5G-2020 0.07 75 0.05 100 RM5G-4025 0.13 50 0.13 50

RM5G-2025 0.05 100 0.05 100 RM5G-4030 0.13 50 0.07 75

RM5G-2030 0.05 100 0.035 150 RM5G-4040 0.07 75 0.05 100

RM5G-2040 0.035 150 0.025 200 RM5G-4050 0.05 100 0.05 100

RM5G-2050 0.025 200 0.025 200 RM5G-4060 0.05 100 0.035 150

RM5G-2060 0.025 200 0.015 300 RM5G-4075 0.035 150 0.025 200

RM5G-2075 0.015 300 0.013 400 RM5G-4100 0.025 200 0.025 200

RM5G-2100 0.013 400 0.013 400 RM5G-4125 0.025 200 0.015 300

RM5G-2125 0.013 400 0.01 600 RM5G-4150 0.015 300 0.015 300

RM5G-2150 0.01 600 0.01 600 RM5G-4175 0.015 300 0.013 400

RM5G-2200 0.006 800 0.006 800 RM5G-4200 0.013 400 0.013 400

RM5G-2250 0.006 800 0.005 1000 RM5G-4250 0.013 400 0.01 600

- - - - - RM5G-4300 0.01 600 0.01 600

- - - - - RM5G-4350 0.01 600 0.006 800

- - - - - RM5G-4420 0.006 800 0.006 800

- - - - - RM5G-4500 0.006 800 0.005 1000

- - - - - RM5G-4600 0.005 1000 0.005 1000


139 App.E

DC Reactor (DCL) Specifications

Drive model

number

200V Series Drive model

number

400V Series

(mH) (A) (mH) (A)

RM5G-2007 1.2 30 RM5G-4007 1.5 20

RM5G-2010 0.9 50 RM5G-4010 1.2 30

RM5G-2015 0.5 75 RM5G-4015 1.2 30

RM5G-2020 0.5 75 RM5G-4020 0.9 50

RM5G-2025 0.4 100 RM5G-4025 0.9 50

RM5G-2030 0.4 100 RM5G-4030 0.9 50

RM5G-2040 0.25 150 RM5G-4040 0.5 75

RM5G-2050 0.2 200 RM5G-4050 0.4 100

RM5G-2060 0.2 200 RM5G-4060 0.4 100

RM5G-2075 0.15 300 RM5G-4075 0.25 150

RM5G-2100 0.177 400 RM5G-4100 0.2 200

RM5G-2125 0.177 400 RM5G-4125 0.2 200

RM5G-2150 0.126 600 RM5G-4150 0.15 300

RM5G-2200 0.09 800 RM5G-4175 0.15 300

RM5G-2250 0.09 800 RM5G-4200 0.177 400

- - - RM5G-4250 0.177 400

- - - RM5G-4300 0.126 600

- - - RM5G-4350 0.126 600

- - - RM5G-4420 0.09 800

- - - RM5G-4500 0.09 800

- - - RM5G-4600 0.07 1000


140 App.E

Outline dimensions of AC reactor (ACL)

Specifications of AC reactor (ACL)

Capacity Figure A B C D W

(MAX)

L

(MAX)

H

(MAX) G I

Weight

(kg)

0.45mH/15A A 150 80 66 85 152 97 146 16×8 M4 4.0

0.2mH/30A B 150 80 66 85 152 127 130 16×8 6 4.2

0.13mH/50A B 150 80 68 85 152 134 131 16×8 6 4.6

0.07mH/75A B 150 80 68 85 151 134 131 16×8 6 4.8

0.05mH/100A B 180 100 77 97 182 145 149 16×8 8 8.0

0.035mH/150A B 180 100 77 97 182 148 149 16×8 8 8.6

0.025mH/200A B 180 100 90 107 182 165 153 16×8 8 9.8

0.015mH//300A C 190 120 104 130 225 220 210 25×14 12 19

0.013mH//400A C 230 120 104 130 230 240 200 22×10 12 20.2

0.01mH//600A C 280 140 120 135 280 270 235 22×10 16 29.3

0.006mH/800A D 300 150 140 174 300 300 305 25×13 15 65

0.005mH/1000A D 350 160 145 184 350 290 320 25×13 14 84.6

(unit: mm)

H(MAX)

H(MAX)

A

A

W(MAX)

W(MAX)

H(MAX)

A

D

C

W(MAX)

A

圖C

D

圖D

L(MAX)

D

圖A 圖B

6-ψI

CB

H(MAX)

C

L(MAX)

6-ψI

B

固定孔4-G

6-ψI

L(MAX)

B CD

L(MAX)

B

W(MAX)

6-I

固定孔4-G

4-G固定孔固定孔4-G

Figure A Figure B

Figure C Figure D

HoleHole

HoleHole


141 App.E

Outline dimensions of DC reactor (DCL)

圖A

A D

圖BW(MAX)

A D

圖C

C

D

B

L(MAX)

H(M

AX)

W(MAX)

A

2-ψI

固定孔4-G

B C

2-ψI

H(M

AX)

H(MA

X)

W(MAX)

固定孔4-G

B C

L(MAX)

L(MAX)

2-ψI

圖A 圖B

圖C

Figure A Figure B

Figure C

Hole Hole

L(MAX)

D

C

2-φI

B

A4-G Hole

H(M

AX

)

Specifications of DC reactor (DCL)

Capacity Figure A B C D W

(MAX)

L

(MAX)

H

(MAX) G I

Weight

(kg)

1.5mH/20A A 96 80 81 98 96 120 85 11×5 5 3.0

1.2mH/30A A 114 95 89 110 114 150 100 13×6 6 4.4

0.9mH/50A A 134 111 87 107 134 160 115 14×6 6 6.5

0.5mH/75A A 134 111 87 107 134 160 115 14×6 6 6.8

0.4mH/100A A 162 135 102 133 162 180 140 17×8 8 12.5

0.25mH/150A A 162 135 114 145 162 188 140 17×8 8 13.8

0.2mH/200A A 162 135 122 153 162 200 139 17×8 8 15.5

0.15mH/300A B 160 120 123 140 190 225 230 21×10 12 19

0.177mH/400A B 200 150 160 170 200 280 270 22×13 12 34.7

0.126mH/600A C 240 182 175 194 240 320 315 20×13 14 60.5

0.09mH/800A C 250 150 150 190 250 290 385 25×13 15 72

0.07mH/1000A C 270 160 155 200 270 310 400 25×13 15 86

(unit: mm)

Appendix F Selection of Zero-Phase Radio Frequency Filter

142 App.F

Wind all 3-phase power cords around RFI filter in same direction with same coil numbers, and then connect to the power input terminal of the drive. Caution: Do Not exceed 4 coils to prevent overheating of RFI filter. Note: The ground wire or the four-core cable with ground wire cannot pass through RFI filter, otherwise the filtration effect will be reduced.


Please read this manual carefully to understand the correct and safety operations before using the product to prevent possible personnel injuries caused by false operations.

CAUTION (1) Do Not touch zero-phase radio frequency filter(RFI Filter) to prevent the scald

burn from the extreme high temperature when the drive is during running. (2) Move the product with proper method and please be more caution of the sharp

parts to avoid possible injuries. (3) Wiring or inspection must be done by qualified professional technicians.

By installing the RFI filter(s), it can reduce the radio frequency interference generated by drive. 1. Specification of product:

Model RM5G/P

Environm

enta

l C

onditio

n

Use Place

(1) Clean place without high temperature, high humidity, or flammable/corrosive gases.

(2) If the zero-phase radio frequency filter is installed inside the power distribution panel, the surrounding temperature should not exceed the range(-10 ~ +50℃).

(3) The heat will be generated in the zero-phase radio frequency filter, so the space should be reserved for heat dissipation.

Surrounding Temperature

-10 ~ +50℃(Non-freezing and non-condensing)

Relative Humidity 90％RH or less (No-condensing atmosphere)

Vibration Less than 5.9m/sec2 (0.6G)

2. Wiring for RFI: Connect the RFI filter in accordance with the following wiring diagram.

(1) Install the RFI filter at the power source site of the drive

R/L1S/L2T/L3

RFI filter

RFI filter

Power

Power

Ex. 2

Ex. 1

R/L1S/L2T/L3

電源


143 App.F

Pass all 3-phase power cords through RFI filter in same direction with same coil number, and then connect to motor terminals of the drive. Note: The ground wire or the four-core cable with ground wire cannot pass through RFI filter; otherwise the filtration effect will be reduced.

Wind all 3-phase power cords around RFI filter in same direction with same coil number, and then connect to motor terminals of the drive. Caution: Do Not exceed 4 coils to prevent overheating of RFI filter. Note: The ground wire or the four-core cable with ground wire cannot pass through RFI filter; otherwise the filtration effect will be reduced.

(2) Install the RFI filter at the output site of the drive

RFI filter

RFI filter

Motor

U/T1

V/T2

W/T3 Motor

Ex. 1

Ex. 2

U/T1V/T2

W/T3

(3) If the power cords are too thick to be winded, pass the power cords through

RFI filter directly, and connect two or more RFI filter in series.

RFI filter

U/T1

V/T2

W/T3

Motor

Ex. 1

3. Increase the numbers of RFI filter when the radio frequency is too high. 4. The correspondings for wiring size, maximum winding numbers and RFI filters are

shown as below table:

Main circuit wiring size (mm²)

Maximum winding numbers (three-phase cable)

Model selection of RFI filter

2 / 3.5 4

RFI-01 5.5 3

8 / 14 2

22 1

22 / 38 4

RFI-02 50/60 2

80 / 100 / 125 / 150 1

50/60 3

RFI-03 80 / 100 / 125 / 150 2

200 1

50 / 60 4

RFI-04

80 / 100 3

125 / 150 2

200 2

250 1

電源


144 App.F

4. Outline dimensions of RFI-01:

(unit: mm) 5. Outline dimensions of RFI-02:

ψ7

160

7

130

86

37

1.4

180

8532

(unit: mm)


145 App.F


211

130

R55

44

37

12

22.3ψ9

42.3

230

2

4713

0

54176

(unit: mm)


276

175

7 R5

54

63

46

12

22.3

ψ9

295

42.3

2

47

241

154

(unit: mm)

Appendix G Selection of EMI Filter

146 App.G


ElectroMagnetic Interference(EMI) is a major bother of drive. In many countries especially in Europe have the strict limit for the AC motor drive generated the electromagnetic interference.

Drive will generate high-frequency / low-frequency noise to interfere the peripheral equipment by radiation or conduction when the drive is running.

CAUTION (1) Keep all grounding connections as short as physically possible. (2) Use the largest area as grounding conductor, for example the cabinet wall. (3) The filter must be mounted on the same panel as the drive.

Recommending specification of EMC filter Select an EMC filter in accordance with the model number of drive to suppress drive’s electromagnetic interference.

100V/200V Series

Drive model number EMC filter

model number

EMC filter

rated current / phase

RM5G-1001/2-1PH FN2090-10-06 10A / 1ψ

RM5G-1001-1PH FN2090-20-06 20A / 1ψ

RM5G-1002-1PH FN2090-30-08 30A / 1ψ

RM5G-2001/2-1PH FN2090-10-06 10A / 1ψ

RM5G-2001-1PH FN2090-10-06 10A / 1ψ

RM5G-2002-1PH FN2090-20-06 20A / 1ψ

RM5G-2001/2 FN3270H-10-44 10A / 3ψ

RM5G-2001 FN3270H-10-44 10A / 3ψ

RM5G-2002 FN3270H-10-44 10A / 3ψ

RM5G-2003 FN3270H-20-44 20A / 3ψ

RM5G-2005 FN3270H-20-44 20A / 3ψ

RM5G-2007 FN3270H-35-33 35A / 3ψ

RM5G-2010 FN3270H-35-33 35A / 3ψ

RM5G-2015 FN3270H-50-34 50A / 3ψ

RM5G-2020 FN3270H-65-34 65A / 3ψ

RM5G-2025 FN3270H-80-35 80A / 3ψ

RM5G-2030 FN3270H-100-35 100A / 3ψ

RM5G-2040 FN3270H-150-99 150A / 3ψ

RM5G-2050 FN3270H-200-99 200A / 3ψ

RM5G-2060 FN3270H-200-99 200A / 3ψ

RM5G-2075 FN3270H-250-99 250A / 3ψ

RM5G-2100 FN3270H-320-99 320A / 3ψ

RM5G-2125 FN3270H-400-99 400A / 3ψ

RM5G-2150 FN3270H-600-99 600A / 3ψ

RM5G-2200 FN3270H-800-99 800A / 3ψ

RM5G-2250 FN3270H-800-99 800A / 3ψ


147 App.F

400V Series

Drive model number EMC filter

model number

EMC filter

rated current / phase

RM5G-4001 FN3270H-10-44 10A / 3ψ

RM5G-4002 FN3270H-10-44 10A / 3ψ

RM5G-4003 FN3270H-10-44 10A / 3ψ

RM5G-4005 FN3270H-10-44 10A / 3ψ

RM5G-4007 FN3270H-20-44 20A / 3ψ

RM5G-4010 FN3270H-20-44 20A / 3ψ

RM5G-4015 FN3270H-35-33 35A / 3ψ

RM5G-4020 FN3270H-35-33 35A / 3ψ

RM5G-4025 FN3270H-50-34 50A / 3ψ

RM5G-4030 FN3270H-50-34 50A / 3ψ

RM5G-4040 FN3270H-65-34 65A / 3ψ

RM5G-4050 FN3270H-80-35 80A / 3ψ

RM5G-4060 FN3270H-100-35 100A / 3ψ

RM5G-4075 FN3270H-150-99 150A / 3ψ

RM5G-4100 FN3270H-200-99 200A / 3ψ

RM5G-4125 FN3270H-200-99 200A / 3ψ

RM5G-4150 FN3270H-250-99 250A / 3ψ

RM5G-4175 FN3270H-320-99 320A / 3ψ

RM5G-4200 FN3270H-320-99 320A / 3ψ

RM5G-4250 FN3270H-400-99 400A / 3ψ

RM5G-4300 FN3270H-600-99 600A / 3ψ

RM5G-4350 FN3270H-600-99 600A / 3ψ

RM5G-4420 FN3270H-800-99 800A / 3ψ

RM5G-4500 FN3270H-800-99 800A / 3ψ

RM5G-4600 FN3270H-1000-99 1000A / 3ψ

Note: 1: The leakage current of FN2090 series approximately 0.5mA ~ 1.02mA 2: The leakage current of FN3270 series approximately 26.4mA ~ 59.5mA

Appendix H Instruction of Remote Controller and External Display

148 App.H

R2.5 M4-4攻牙

ψ532.5

65

14 37 63.2

2

48.2

124

112

6

A-01

A-02的底座

KP-201C


a. Remote controller

Remote controller KP-201C(KP-202) have two types of supporting frame(internal/external panel types):

1. Dimension of internal panel type (consist of A-01, KP-201C)

(unit: mm)

2. Dimension of external panel type (consist of A-01, A-02, KP-201C)

(unit: mm)

124

112

17

65

3714

6

232.5 ψ 5

R2.5 4-M4 screw

KP-207

KP-201C

KP-201C

A-02

A-01


149 App.H

A-01

A-02

3. Dimension of external panel type (consist of A-01, A-02, RAC-01)

(1) RAC-01 is used for the remote independent control or control panel.

(2) Analog type indicator, 1KΩ (1/2W) potentiometer (10 turns) for adjusting frequency

and ON/OFF switch.

(3) Dimension diagram and wiring definition

(Unit: mm)


150 App.H

b. External display: DM-501

DM-501 can be directly connected to the drive without connecting extra power source.

DM-501 can display the voltage, current, frequency, and machine speed etc. (refer to

page 107 for wiring diagram).

1. Outline dimensions

2.7 90.6

96

98

75

44

7

1.5

2

Unit:mm

Panel cutting

dimension

93

45

48

2. Appearance of display panel

3. The standard length of 2.54/5P wires is 1.5 m and 3 m respectively. Do not exceed

this length.

Appendix I Outline Dimension Drawing of Drives

151 App.I


Model Number: RM5G-1001/2-1PH ~ RM5G -1002-1PH；

RM5G -2001/2-1PH ~ RM5G -2002-1PH；

RM5G -2001/2 ~ RM5G -2005；

RM5G -4001 ~ RM5G -4005

1281

00

11

0

85

13

8

15

1.5

6.5

13

85.5

128

142 135

46

5.5

2-ψ6 hole

2-M4 screw

(unit: mm)

Model Number: RM5G-2007 ~ RM5G-2015；RM5P-2010 ~ RM5P-2020；

RM5G-4007 ~ RM5G-4025；RM5P-4010 ~ RM5P-4030

Internal cooling type External cooling type

2-ψ6 hole

Supporting frame accessory (M1031383)

(Model: A0006804 V1.1)

27

6.5

29

0.0

5.8

6.5

2-ψ35

3-ψ23

162.0

180.0

68.6

4-M5

Screw3-ψ23

2-ψ35

8.9

200.02-ψ6.6 hole

32

8.8

31

3.0

180.0

162.0200.0

74.02

90

.0

162.0

177.0

148.0 14.5

Panel

cutting

dimension 31

3.0

29

0.0

4-M5

Screw

20

.0

162.0

27

7.0

5.8

62.6

7

8

7.5 10

(unit: mm)


152 App.I

Model Number: RM5G-2020 ~ RM5G-2040；RM5P-2025 ~ RM5P-2050；

RM5G-4030 ~ RM5G-4060；RM5P-4040 ~ RM5P-4075


Supporting frame accessory(M1031515)(Model: A0007500 V1.1)

250.09

5.7

9.0

250.0

39

9.6

103.22-ψ9 hole

2-ψ23

ψ35 2-ψ50 ψ35

2-ψ232-ψ50

2-ψ9 hole

4-M8

Screw

230.0

38

0.0

35

9.9

250.0

138.0

230.0

250.0

230.0

380

.0

40

0.0

42

8.0

9.0

44

8.2

8.5

230.0

247.0

4-M8 Screw

11

.53

96

.0

42

7.0

29

.0

211.0 18.0

Panel

cutting

dimension

9.5

(unit: mm)

Model Number: RM5G-2050 ~ RM5G-2250; RM5P-2060 ~ RM5P-2250; RM5G-4075 ~ RM5G-4600; RM5P-4100 ~ RM5P-4700


H2

H1

H

D2

d

H1

W3

W

W3

W1

h1

D0

D1 h2

H3

H4

D2

W4

W3

HH1

H2

d

W1

W

W3 h1

D0

D1 h2

2-ψ d hole 2-ψ d hole

4 screw 4 screw

Panel

cutting

dimension


ψ 15 ψ 15

*Refer to below table for outline dimension

4-M8

Screw


153 App.I

RM

5G/R

M5P

200V

serie

s

Scre

w

(mm

)

M8

M10

M12

Dim

ensio

n (

mm

)

d1

3

3

3

3

d

10

12

15

15

D2

242

246

257

294

D1

170

172

183

224

D0

325

334

366

405

h3

10

12

12

18

h2

25

30

35

39

h1

11

14

19

15

H4

545

634

758

936

H3

564

662

788

978

H2

539

630

751

929

H1

562

660

785

974

H

584

685

818

100

0

W4

365

427

487

657

W3

275

275

275

580

W1

361

418

479

654

W

386

446

508

696

Mod

el nu

mbe

r

RM

5G

-205

0

RM

5G

-206

0

RM

5G

-207

5

RM

5P

-20

60

RM

5P

-20

75

RM

5P

-21

00

RM

5G

-210

0

RM

5P

-21

25

RM

5G

-212

5

RM

5G

-215

0

RM

5P

-21

50

RM

5G

-220

0

RM

5G

-225

0

RM

5P

-22

00

RM

5P

-22

50


154 App.I

RM

5G/R

M5P

400V

serie

s

Scre

w

(mm

)

M8

M10

M12

Dim

ensio

n (

mm

)

d1

3

3

3

3

3

d

10

12

15

15

15

D2

242

246

257

294

308

D1

170

172

183

224

235

D0

325

334

366

405

419

h3

10

12

12

18

19

h2

25

30

35

39

39

h1

11

14

19

15

15

H4

545

634

758

936

968

H3

564

662

788

978

100

7

H2

539

630

751

929

963

H1

562

660

785

974

100

3

H

584

685

818

100

0

103

0

W4

365

427

487

657

958

W3

275

275

275

580

710

W1

361

418

479

654

954

W

386

446

508

696

992

Mod

el nu

mbe

r

RM

5G

-407

5

RM

5G

-410

0

RM

5G

-412

5

RM

5P

-41

00

RM

5P

-41

25

RM

5P

-41

50

RM

5G

-415

0

RM

5P

-41

75

RM

5G

-417

5

RM

5G

-420

0

RM

5G

-425

0

RM

5P

-42

00

RM

5P

-42

50

RM

5P

-43

00

RM

5G

-430

0

RM

5G

-435

0

RM

5G

-442

0

RM

5P

-43

50

RM

5P

-44

20

RM

5G

-450

0

RM

5G

-460

0

RM

5P

-45

00

RM

5P

-46

00

RM

5P

-47

00

Appendix J Auxiliary Controller (ACE-S Series)

155 App.J


Type Name Application

ACE-S02/02B/02C DEVIATION DETECTOR

Convert the angle deviation which is detected by ADD-02 (SYNCHRO) into DC voltage signal. The deviation detector can control the drive operation by switching the aligned-speed, synchronized, and constantly tensile operations.

The built-in tilt circuit for output signal can slow the acceleration/deceleration time and reduce the mechanical impact.

ACE-S04/06 RATIO / DIFFERENTIAL

CONTROLLER

The controller can select ratio (ACE-S04) or differential (ACE-S06) control mode. One set controller can connect with 6 set of drivers, when the controller is set to ratio or differential mode. (Default setting is ratio control mode(ACE-S04)).


ACE-S08/09

SPEED SIGNAL TRANSFER

/ FEEDBACK

CONTROLLER

Convert the rotation speed of motor into DC voltage by tachogenerator or photo-interrupter pulse generator as the frequency control signal or feedback signal of rotation speed to the drive.

The controller can match with the potentiometer or deviation detector to enable constant tension, constantly liner speed and slack of winding for cloth, wire or plastic applications. The controller can match with tachogenerator to enable constantly linear speed or constant speed control for motor.


ACE-S10 MULTI-FUNCTION

CONTROLLER

Multi-place control: The drive can be started, accelerated, decelerated, and stopped by remote control, and the drive can auto-storing the operation frequency when the power failure by using multi-function controller.

Traverse control: Used in the occasion of making silk thread move around by traverse winding equipment.

Sequential operation control with multi-speed: Execute the sequential control in accordance with the setting speed, and supporting the circulation operation.


156 App.J

Type Name Application

ACE-S12 SIGNAL DISTRIBUTOR

Transfer the input current into voltage signal and then sending to 5 sets output terminal in simultaneously (The output signal can be switched to current or voltage signal).

For multiple drives with constant pressure application. The pressure signal can be sent to more than 1 drive simultaneously so that remaining the constant pressure control.

ACE-S13A/13B SIGNAL ISOLATION

CONVERTER

Having DC 0~10V/DC 4~20mA(0~20mA) signals input-output isolation circuit by converting the input signal. Four signals (I-I, I-V, V-V, V-I). ACE-S13A: Output current range : DC 0 ~ 20mA ACE-S13B: Output current range : DC 4 ~ 20mA


157 App.J


Attachment 1 Dimension of Keypad (KP-201C, KP-202)

158 App.J

Attachment 1 Dimension of Keypad (KP-201C, KP-202)

60

16 23

55

85

23

48

23x23

ψ30

2-M3 screw

96

+1

0

66+1 0

Scale: 1:1 Unit: mm

16 23

16x16

Attachment 2 Setting Memo

159 Att.2


Func. Description Def60 Actual Setting Value


F_000 - F_022 Note

F_001 3 F_023 Note

F_002 1 F_024 Note

F_003 1 F_025 Note

F_004 1 F_026 Note

F_005 1 F_027 Note

F_006 1 F_028 Note

F_007 20.00 F_029 0.0

F_008 0 F_030 0

F_009 60.00

(50.00) F_031

60.00 (50.00)

F_010 10.0 F_032 0.5

F_011 20.0 F_033

200V series: 8.0

400V series: 12.0

F_012 30.0 F_034 60.00

(50.00)

F_013 0.00 F_035

200V series: 220.0 400V series:

380.0

F_014 0.00 F_036 0.0

F_015 0.00 F_037 0.0

F_016 0.00 F_038 0.0

F_017 6.00 F_039 0.0

F_018 60.00

(50.00) F_040 1.00

F_019 Note F_041 0.00

F_020 Note F_042 1.00

F_021 Note F_043 0.00


160 Att.2



F_044 0 F_068 160

F_045 1.00 F_069 0.1

F_046 1

F_047 20 F_070 170

F_048

According to the rated

current of motor

F_071 160

F_049 1/3 motor

rated current

F_072 Note

F_050 0.0 F_073 Note

F_051 4P F_074 1

F_052 3 F_075 50

F_053 4 F_076 0.5

F_054 1 F_077 0.0

F_055 2 F_078 0

F_056 7 F_079

200V series:

175.0 400V series: 320.0

F_057 6 F_080 0

F_058 3 F_081 1

F_059 2 F_082 0

F_060 11 F_083 0

F_061 2.0 F_084 0.0

F_062 2.0 F_085 0.0

F_063 0.0 F_086 0.0

F_064 1.0 F_087 0.0

F_065 0 F_088 150

F_066 0 F_089 0.5

F_067 0 F_090 100


161 Att.2



F_091 - F_114 5

F_092 0 F_115 3

F_093 1 F_116 1

F_094 3 F_117 0

F_095

200V series: 220.0 400V series:

380.0

F_118 0

F_096 0.5 F_119 0

F_097 0.0 F_120 1

F_098 1 F_121 0.00

F_099 1 F_122 0

F_100 2 F_123 0

F_101 3 F_124 1

F_102 0 F_125 1

F_103 3.0 F_126 0

F_104 Note F_127 1.00

F_105 Note F_128 0.00

F_106 0.0 F_129 2

F_107 0.00 F_130 1.00

F_108 10 F_131 1

F_109 0 F_132 0.5

F_110 1 F_133 -

F_111 20 F_134 -

F_112 17

F_113 8

Note: The setting of value depends on the horse power (HP) of drive:

0.5 ~ 5HP → 5 sec 7.5 ~ 30HP → 15 sec 40HP above → 30 sec

Attachment 3 Fault Display

162 Att.3



Display Description Display Description

(EEr) KEYPAD

Hz V A

EEPROM error

(OLO) KEYPAD

Hz V A

System overload

(AdEr) KEYPAD

Hz V A

A/D converter error

(thr) KEYPAD

Hz V A

External fault

(SC) KEYPAD

Hz V A

Fuse open

(PAdF) KEYPAD

Hz V A

Keypad interruption during copy

(LE1) KEYPAD

Hz V A

Under voltage during operation

- -

(OC) KEYPAD

Hz V A

Drive over current - -

(GF) KEYPAD

Hz V A

Grounding fault - -

(OE) KEYPAD

Hz V A

Over voltage - -

(OH) KEYPAD

Hz V A

Drive overheating - -

(OL) KEYPAD

Hz V A

Motor overload - -

(OL1) KEYPAD

Hz V A

Drive overload - -


163 Att.3

Warning Messages of Drive

*When the drive displays below messages, drive will stop output. If the abnormal condition is removed, the drive will auto-restart.

Display Description Display Description

(LE) KEYPAD

Hz V A

Power source under voltage

(LOC) KEYPAD

Hz V A

Parameter locking

(bb) KEYPAD

Hz V A

Drive output interruption

(ULOC) KEYPAD

Hz V A

Parameter Password Unlock

(Fr) KEYPAD

Hz V A

Coast to stop

(PUF1) KEYPAD

Hz V A

First time you enter wrong

(db) KEYPAD

Hz V A

Over voltage at stop

(PUF2) KEYPAD

Hz V A

Second time you enter wrong

(PrEr) KEYPAD

Hz V A

Software fault

(PUF3) KEYPAD

Hz V A

Third time you enter wrong

(Err_00)

KEYPAD

Hz V A

(Err_01)

KEYPAD

Hz V A

Err_00: Keypad cable trip. (before connecting) Err_01: Keypad cable trip. (connected)

- -

(dtF) KEYPAD

Hz V A

Direction command error

- -

(Wr_F) KEYPAD

Hz V A

Different software version inter-copy

- -

Note

164 Note

Note

165 Note

Note

166 Note

AC MOTOR DRIVE Operation Manual RM5G series

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