AB_Contactores NEMA AC

Bulletin 300 NEMA AC Contactors and Components

Selection Guide

2

Bulletin 300NEMA AC Contactors Selection Guide

Table of Contents

Description Page

NEMA AC Contactors

Bulletin 300 Feed-Through Wiring For Motor Loads . . . . . . . . . . . . . 3

Bulletin 193-EE — E1 Plus Solid-State Overload Relay . . . . . . . . . . 5

Bulletin 193-EC — E3/E3 Plus Solid-State Overload Relays . . . . . . . 6

Accessories

NEMA Size 0…2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

NEMA Size 3…5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Specifications

Bulletin 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Approximate Dimensions

Bulletin 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Full Load Currents of AC Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Bulletin 300NEMA AC Contactors

3

Feed-Through Wiring for Motor Loads

Bulletin 300 Line

• NEMA Sizes 0…5• Guarded Terminals• Complete Range of

Accessories• Side Mounting

Auxiliary Contacts• Surge Suppressors• Mechanical/Electrical

Interlocks• Solid-State Overload

Relays• Compact Size• Electronic and

Conventional Coils

Description Bulletin 300 Modular Line of NEMA Contactors, when combined with Bulletin 193 solid-state overload relays, auxiliary contacts, interlocks, suppressors and DIN mounting rail provides the most compact and flexible starter component system available.

Your order must include:• Cat. No. of the Contactor selected with

coil voltage code.

• If required, Cat. No. of any accessories.

Certifications:

UL/cUL Listed (File # E41850)

CE Marked (per EN60947)


4

Product Selection

Feed-Through Wiring for Motor Loads

⊗ Voltage Suffix Code and Terminal Position (NEMA Sizes 0…2)The Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No. 300-AO⊗930 becomes Cat. No. 300-AOD930.

Coil Terminal Position• All contactors are delivered with the coil terminals located on the line side.

⊗ Voltage Suffix Codes for AC Control (NEMA Sizes 3…5)

➊ Signal Voltage of the Bulletin 300 Line electronic interface: Nominal Ue : 24V DC/Ie : 15 mA Pick-up Voltage: 13.0V DC…30.2V DCDrop-out Voltage: -3.0V DC…+5.0V DC

⊗ Voltage Suffix Codes for DC Control

➋ For conventional DC coils, the pickup winding must be interconnected with the N.C. late-breaking auxiliary contact(s).➌ Signal voltage of the 300 Line…electronic interfeace: Nominal Ue : 24V DC/Ie : 15 mAPickup voltage: 13.0V DC…30.2V DC, Dropout Voltage: -3.0V DC…+5.0V DC.

NEMA Size

ContinuousAmpere

Rating (A)

Maximum Horsepower RatingFull Load Current Must Not Exceed

“Continuous Ampere Rating”Open Type

without EnclosureMotor Voltage

200V 230V 380…415V 460…575V Cat. No.

0 18 3 3 5 5 300-AO⊗930

1 27 7-1/2 7-1/2 10 10 300-BO⊗930

2 45 10 15 25 25 300-CO⊗930

3 90 25 30 50 50 300-DO⊗930

4 135 40 50 75 100 300-EO⊗930

5 270 75 100 150 200 300-FO⊗930

12 24 32 36 42 48 100100…110 110 120 127 200

200…220 208 208…240

50Hz R K V W X Y KP — D P S KG L — —

60Hz Q J — V — X — KP — D — — KG H L

50/60 — KJ — — — KY KP — KD — — KG — — —

220…230 230230… 240 240 277 347 380

380…400 400

400…415 440 480 500 550 600

50Hz F — VA T — — — N — G B — M C —

60Hz — — — A T I E — — — N B — — C

50/60 — KF — KA — — — — KN — KB — — — —

Conventional Coil V 24 48 100 110 120 200 208

220…230 230 240 277

380…400 415 440 480 500 550 600

NEMA Size 3…450 Hz K Y — D — — — A — T — N B G — M C —60 Hz J X — — D — H — — A T — — N B — — C

Electronic Coil withEI Interface➊ V 24 42 64 100 110…130 200 208…277 380…415 440…480 500 600

NEMA Size 3 and 4 50/60 Hz EJ EY EP ED EG EA EN EN EN —NEMA Size 5 50/60 Hz — EY EP ED EG EA EN EN EN —

Conventional Coil V 24 48 110 125 220NEMA Sizes 3 and 4➋ DC ZJ ZY ZD ZS ZA

Electronic Coil withEI Interface➌ V 24 48…72 110…130 200…255

NEMA Sizes 3…5 DC EZJ EZY EZD EZA

V

Hz

V

Hz

Cat. No. 300-AO⊗930

Line Side


5

Product Selection, Continued

Bulletin 193-EE — Three-Phase Devices

• Selectable Trip Class (110, 15, 20, 30)• Selectable Manual/Auto-Manual Reset• Screw-Type Control Terminals

Mounts to NEMA Contractor Size Adjustment Range (A) Cat. No.

0, 11.0…5.0 193-EECD3.2…16 193-EEDD5.4…27 193-EEED

25.4…27 193-EEEE9…45 193-EEFE

3…430…150 193-EEHF40…200 193-EEJF

540…200 193-EEJG60…300 193-EEKG


6

Product Selection, Continued

E3 Overload Relay

• 0.4…5000 A Current Range• Adjustable Trip Class 5…30• Integrated I/O

➊ Does not include terminal lugs.

E3 and E3 Plus Solid-State Overload RelaysPanel Mount Devices for use with External Current Transformers ➊ ➋

➊ Current transformers supplied by customer. Refer to Specification, page 23 for proper current transformer selection.➋ Order panel adapter, Cat. No. 193-ECPM2, separately.➌ CT Ratio to FLA setting range correlation.

NEMA Size Adj Range E3 Cat. No. E3 Plus Cat. No.

0/1

1…5 A 193-EC1AD 193-EC2AD

3…15 A 193-EC1BD 193-EC2BD

5…2 A 193-EC1CD 193-EC2CD

9…45 A 193-EC1DD 193-EC2DD

29…45 A 193-EC1DE 193-EC2DE

18…90 A 193-EC1EE 193-EC2EE

3 28…140 A 193-EC1FF 193-EC2FF

428…140 A 193-EC1FF ➊ 193-EC2FF ➊

42…210 A 193-EC1GF ➊ 193-EC2GF ➊

542…210 A 193-EC1GG ➊ 193-EC2GG ➊

60…302 A 193-EC1HG ➊ 193-EC2HG ➊

Description Adjustment Range [A] ➌ Cat. No.

• 2 INPUTS• 1 OUTPUT

9…5000 193-EC1ZZ

• 4 INPUTS• 2 OUTPUTS• GROUND FAULT SENSOR INPUT• PTC THERMISTOR INPUT• DEVICELOGIX (SERIES B)

9…5000 193-EC2ZZ

CT Ratio FLA Setting Range (A) CT Ratio FLA Setting Range (A) CT Ratio FLA Setting Range (A)

50:5 9…45 300:5 60…302 1200:5 240…1215100:5 18…90 500:5 84…420 2500:5 450…2250150:5 28…140 600:5 125…630 5000:5 1000…5000200:5 42…210 800:5 172…860 — —

Bulletin 300 LineAccessories — Field-Installed

7

NEMA Size 0…2 Accessories

➊ Must be ordered in multiples of 5.➋ Up to 8 auxiliary contacts may be mounted (max. 4 N.C. contacts on the front of the contactor and max. 2 N.O. contacts on each side).

DescriptionFor Use With NEMA Sizes Type Cat. No.

Auxiliary Contact Blocks forFront Mounting ➋• 2- and 4-pole• Quick and easy mounting without tools• Electronic-compatible contacts down to

17V, 5 mA• Mutual positive guidance to the main

contactor poles (except for L types)• Models with equal function with several

terminal numbering choicesL = Late break/Early make

0…2

2 N.C. 100-FA02

1 N.O. – 1 N.C.100-FA11100-FB11

2 N.O. 100-FA20

1 N.O. – 1 N.C. (Late Break) 100-FBL11

4 N.C. 100-FA04

1 N.O. – 3 N.C. 100-FA13

2 N.O. – 2 N.C.100-FA22100-FB22

3 N.O. – 1 N.C. 100-FA31

4 N.O. 100-FA40

1 N.O. + 1 N.O. (Late Break) –1 N.C. + 1 N.C. (Late Break)

100-FAL22

Auxiliary Contact Blocks for Side Mounting without Sequence Terminal Designations ➋• 1- and 2-pole• Two-way numbering for right or left

mounting on the contactor• Quick and easy mounting without tools• Electronic-compatible contacts down to


contactor poles (except for L types)L = Late break/Early make

0…2

1 N.O. 100-SA10

1 N.C. 100-SA01

1 N.O. – 1 N.C. 100-SA11

2 N.O. 100-SA20

2 N.C. 100-SA02

1 N.O. – 1 N.C. (Late Break) 100-SAL11

Auxiliary Contact Blocks for Side Mounting with Sequence Terminal Designations ➋• 1- and 2-pole• Two-way numbering for right or left

mounting on the contactor• Quick and easy mounting without tools• Electronic compatible contacts down to


contactor poles (except for L types)L = Late break/Early make

0…2

1 N.O. 100-SB10

1 N.C. 100-SB01

1 N.O. – 1 N.C. 100-SB11

2 N.O. 100-SB20

2 N.C. 100-SB02

1 N.O. – 1 N.C. (Late Break) 100-SBL11


8

NEMA Size 0…2 Accessories, Continued

Description For Use With NEMA Sizes Cat. No.

Pneumatic Timing ModulesPneumatic timing element contacts switch after the delay time. The contacts on the main contactor continue to operate without delay.• Continuous adjustment range

ON-Delay0.3…30 s1.8…180 s

0…2

100-FPTA30100-FPTA180

OFF-Delay0.3…30 s1.8…180 s

100-FPTB30100-FPTB180

Electronic Timing ModulesDelay of the contactor solenoid.

100-ETA ON-Delay The contactor is energized at the end of the delay time.

ON-Delay0.1…3 s1…30 s10…180 s

110…240V,50/60 Hz110…250V DC

0…2

100-ETA3100-ETA30

100-ETA180

100-ETB OFF-Delay After interruption of the control signal, the contactor is de-energized at the end of the delay time.

OFF-Delay0.3…3 s1…30 s10…180 s

110…240V50/60 Hz

0…2

100-ETB3100-ETB30

100-ETB180

100-ETY Contactor K 3 (Y) is de-energized (off) and K 2 (D) is energized (on) after the end of the set Y end time. (Switching delay at 90 ms).• Continuous adjustment range• High repeat accuracy

Transition Time Y Contactor

1…30 s

110…240V50/60 Hz

0…2 100-ETY30

Mechanical InterlocksFor interlocking of two contactors.• Common interlock for sizes 0...2• Interlocking of different sizes possible• Mechanical and electrical interlocking

possible in one module by means of integrated auxiliary contacts

• 9 mm dovetail connector included

• Mechanical only

• Without auxiliary contacts

0…2 100-MCA00

• Mechanical/electrical

• With 2 N.C. auxiliary contacts

0…2 100-MCA02


9


⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No. 100-FL11⊗ becomes Cat. No. 100-FL11D.

➊ For special voltages, contact your local Allen-Bradley distributor.

DescriptionFor Use WithNEMA Sizes Type Cat. No.

Mechanical LatchFollowing contactor latching, the contactor coil is immediately de-energized (off) by the N.C. auxiliary contact (65-66).• Electrical or manual release• 1 N.O. + 1 N.C. auxiliary contacts• Suitable for contactor sizes 0...2

0…2 — 100-FL11⊗

DC Interface (electronic)Interface between the DC control signal (PLC) and the AC operating mechanism of the contactor.• Control voltage 18…30V DC (24V DC

nominal)• For coil voltages of 110… 240V AC• Suitable for contactor sizes 0…2• Requires no additional surge suppression

for the coils• Power consumption

0.1 W at 18V DC0.25 W at 24V DC0.5 W at 30V DC

0…2 — 100-JE

Surge SuppressorsFor limitation of coil switching transients.• Plug-in, coil mounted• Suitable for contactor sizes 0...2 • RC and Varistor Versions

0…2

24…48V50/60 Hz

RC100-FSC48

110…280V50/60 Hz

RC100-FSC280

380…480V50/60 Hz

RC100-FSC480

12…55V AC12…77V DC

Varistor100-FSV55

56…136V AC78…180V DC

Varistor100-FSV136

137…277V AC181…350V DC

Varistor100-FSV277

278…575V AC Varistor

100-FSV575

Voltage ➊ 24 48 100 110 120 230-240 240 277 380-400 400-415 440 480

50 Hz K Y KP D — VA T — N G B —

60 Hz J — — — D — A T — — N B


10


Assembly Components

➊ Includes mounting plate and hardware for assembly of reversing contactors.

DescriptionFor Use With NEMA Sizes Pkg. Qty. Cat. No.

Dovetail Connectors• For use in contactor and starter

assemblies• 10 each

Single Connector 0 mm SpacingDual Connector 9 mm Spacing

0…21010

100-S0100-S9

Protective Covers• Provides protection against unintended

manual operation• For contactors and front mounted

auxiliary contacts, pneumatic timers and latches

0…2 1 100-SCCA

100-FA, FB, FC, FP, FL

10 100-SCFA

Reversing Power Wiring KitsFor Reversing Connection with a solid-state or thermal overload relay

0, 1

1

105-PW37

2 105-PW85

DIN Rail(1 Meter)

0…2 35 x 7.5 mm 199-DR1 ➊

Cat. No. 100-S0

Cat. No. 100-SCCA

Cat. No. 100-SCFA

Cat. No. 105-PW37


11

NEMA Size 3…5 Accessories

Auxiliary Contacts

Marking Systems

➊Must be ordered in multiples of package quantities.

Description N.O. N.C. Connection Diagram

For Use With NEMA Sizes Cat. No.

• Side-mounted• With IEC sequence terminal designations

1 13…5

Left or right inside mounting

100-DS1-11

1 1

3…5Left or right

outside mounting

100-DS2-11

1 1L3…5


100-DS1-L11

2 03…5


100-DS1-20

2 0

3…5Left or right

outside mounting

100-DS2-20

• Electronically compatible auxiliary contacts• Ideal for use when switching low-power control circuits• Contact ratings:

AC-12, 250V, 0.1 AAC-15, DC-133...125V, 1...100 mA

1 1

3…5Left or right

outside mounting

100-DS2-B11

Description Pkg. Qty. ➊ Cat. No.

Label Sheet10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm

10 100-FMS

Marking Tag Sheet10 sheets with 160 perforated paper labels each, 6 x 17 mmTo be used with a transparent cover

10 100-FMP

Transparent Cover100 eachTo be used with marking tag sheets

100 100-FMC

Marking Tag Adapters100 eachTo be used with marking tag: System V4/V5System 1492 W

100100FMA1100-FMA2


12


Suppressor Modules

Connecting Components

Description Circuit Diagram Suppressor Rating For Use With

NEMA Sizes Cat. No.

Suppressor Module for size 3…5 Contactors• For limiting surge voltage when coil

circuits are interrupted• Can be plugged into all 3…5

contactors• Supplied as standard on all

conventional DC coil contactors and all electronic coil contactors (as part of the supply module or delivered with separate suppressor module)

RC Module (AC control)for contactors with conventional coil21...48V 50 Hz/24...55V, 60 Hz

3…4100-DFSC48

95...110V 50 Hz/110...127V, 60 Hz 100-DFSC110

190...240V 50 Hz/220...277V, 60 Hz 100-DFSC240

380...550V 50 Hz/440...575V, 60 Hz 100-DFSC550

Varistor Modulefor contactors with conventional coil55V AC

3…4100-DFSV55

56...136V AC 100-DFSV136

137...277V AC 100-DFSV277

278...575V AC 100-DFSV575

208…277V AC 5 100-DFSV550

DescriptionOutput

Connection

For Use WithNEMA Sizes Terminal

Connection Cat. No.3…4 5

Reversing: Input connection

Wye-Delta: Main-Delta Connection

50 mm2 X

Lugs, 100 DL…

100-D180-VL

120 mm2X 100-D420-VL

350 mm2 100-D860-VL

50 mm2 X Terminal blocks, 100-DTB…

100-D180-VLTB

120 mm2 X 100-D420-VLTB

Reversing: Output Connection

Wye-Delta: Main-Delta Connection

50 mm2 X

Lugs, 100-DL…

100-D180-VT

120 mm2 X 100-D420-VT

350 mm2 100-D860-VT

50 mm2 XTerminal Blocks,

100-DTB…

100-D180-VTTB

120 mm2 X 100-D420-VTTB

Delta-Wye connection if size 3…4 is used as a Wye

contactor80 mm2 — X

Terminal Blocks, 100-DTB…

100-D420-VYTB

Wye-Delta: Neutral Bridge

— X — 100-D180-VYU

— X — 100-D420-VYU

— — 100-D860-VYU

Power Wiring Kits (for contactors using 100-DL

lug kits)

3…4•Reversing

•Two-speed, or changeover•Wye-Delta/Star-Delta

100-DPW-420100-D420-VL100-DPY420

5•Reversing

•Two-speed, or changeover•Wye-Delta/Star-Delta

100-DPW420100-D420-VL100-DPY420


13


Connecting Components, Continued

Interlocks

Description For Use With NEMA Sizes Cat. No.

Terminal BlocksProtection class IP2X per IEC 60529 and DIN 40 050

345

100-DTB110100-DTB180100-DTB420

Terminal Lugs (UL/CSA), Copper FrameSet of 3

3 and 193-EC_F, 193-EF_A3 (Elect. Coil)

4 and 193-EC_F, 193-EF_A5 and 193-EC_G, 193-EF_B

100-DL110100-DLE110100-DL180100-DL420

Terminal Lugs (UL/CSZ), Aluminum FrameSet of 3

33 (Elect. coil) and 4

5

100-DLA110100-DLA180100-DLA120

Control Circuit Terminal2 x 2.5 mm2

3…45

100-DAT1100-DAT2

Terminal ShieldsSet of 2protection class IP10 per IEC 60529 and DIN 40 050For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies

33 (Elect. Coil) and 4

5

100-DTS110100-DTS180100-DTS420

Terminal CoversQty: 1Protection class IP20 per IEC 60529 and DIN 40 050For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies

3…4 and 193-EC_F5 and 193-EC_G

100-DTC180100-DTC420

Mounting PlateGalvanized steel plate for starter combinationsFor direct-on-line, reversing, two-speed, wye-delta/star-delta, and Dehlander assemblies

3…4

•Direct-on-line•Reversing, two-speed, or

changeover•Y-∆ or Dahlander

100-DMS180100-DMU180100-DMY180

5

•Direct-on-line•Reversing, two-speed, or

changeover•Y-∆ or Dahlander

100-DMS420100-DMU420100-DMY420

Mounting PlateFor two-speed or changeover switches For interlocking between size 2 and size 3…4 contactors 100-DMU85

Description Circuit Diagram For Use WithNEMA Sizes

Cat. No.

Interlock—Mechanical onlyNo additional space required 3…5 100-DMA00

Interlock—Dual electrical/mechanicalNo additional space required2 N.C. Auxiliary Contacts

3…5 100-DMD02

Interlock—Mechanical onlyNo additional space required 3…5 100-DMD00

Interlock—Mechanical onlyProvides interlocking between 100-C and 100-D contactors 2…4 100-DMC00

Interlock—Dual Electrical/MechanicalProvides interlocking between 100-C and 100-D contactors2 N.C. Auxiliary Contacts

2…4 100-DMC02

22 NC 21

21 NC 22

22 NC 21

21 NC 22


14

E1 Plus Accessories

Description For Use With Cat. No.

DIN Rail/Panel AdapterFor separate mounting— can be mounted to top-hat rail EN 50 02-35

193-ED1_B, 193-EE_B 193-EPB193-EE_D 193-EPD

193-EE_E 193-EPE

Current Adjustment ShieldPrevents inadvertent adjustments of the current setting (package of 10 pieces)

193-EE 193-BC8

External Reset AdapterFor enclosed, through-the-door reset applications. Use with External Reset Button.

193-EE_B, 193-EE_D, 193-EE_E 193-ERA

External Reset ButtonFor enclosed, through-the-door reset applications. Metal construction IP66, non-illuminated with rod (length: 142 mm, adjustable range 141…159 mm). Please consult the 800F catalog pages for additional types.

193-EE_B, 193-EE_D, 193-EE_E

800FM-R611 Button

800F-ATR08 Rod


15

E3/E3 Plus Accessories

➊ The electronic motor protection relay can be mounted separately to top-hat rail EN 50 02-35.➋ Intended only for point-to-point configurations.

Description For Use With Package Qty. Cat. No.

DIN Rail/Panel Adapter ➊

193-EC__B

1

193-ECPM1

193-EC__D 193-ECPM2

193-EC__E 193-ECPM3

Programming and Control Terminal 1 m communication cable provided

193-EC — all

1

193-PCT

3 m communication cable ❷

193-PCT

193-C30

10 m communication cable ❷ 193-C100

MicroView Handheld panel Mount Adapter/Door Mount Bezel Kit

2707-MVMNT

AC Input Interface Modulerated 110/120V AC, 50/60 Hz

193-EC — all 1 193-EIMD

Core Balance Ground Fault Sensor193-EC2_F, 193-EC2_G, 193-EC2_H, 193-EC2ZZ

1 825-CBCT

Description For Use With NEMA Size Cat. No.

Terminal BlocksProtection class IP2X per IEC 60529 and DIN 40 050

45

100-DTB180100-DTB420

Terminal Lugs (UL/CSA), Copper FrameSet of 3

3 and 193-EC_F, 193-EF_A4 and 193-EC_F, 193-EF_A5 and 193-EC_G, 193-EF_B

100-DL110100-DL180100-DL420

Terminal CoversQty: 1Protection class IP20 per IEC 60529 and DIN 40 050For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies

3…4 and 193-EC_F5 and 193-EC_G

100-DTC180100-DTC420


16

E3/E3 Plus Accessories, Continued

Marking SystemsUniform labeling materials for contactors, motor starting equipment, timing relays, and circuit breakers.

➊Must be ordered in multiples of package quantities.

Description Pkg. Qty. ➊ Cat. No.

Label Sheet10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm

10 100-FMS

Marking Tag Sheet10 sheets with 160 perforated paper labels each, 6 x 17 mmTo be used with a transparent cover

10 100-FMP

Transparent Cover100 eachTo be used with marking tag sheets

100 100-FMC

Marking Tag Adapters100 eachTo be used with marking tag: System V4/V5

System 1492 W

100100FMA1100-FMA2

Bulletin 300NEMA AC Starters

17

Specifications

Electrical Life in Utilization Category

Load-Life Curves

Utilization Categories

Bulletin 300 Line starters are designed to provide superior performance in a variety of applications. These load-life curves are based on Allen-Bradley tests according to the requirements defined in IEC 947-4. Actual contact life may vary based on the application, duty cycle and environmental conditions from that indicated by the curves.

Contact Life for Mixed Utilization Categories AC3 and AC4

In many applications, the utilization category cannot be defined as either purely AC3 or AC4. In those applications, the electrical life of the contactor can be estimated from the following equation:

To find the contactor’s estimated electrical life, follow these guidelines:

1. Choose the appropriate graph that most closely approximates the utilization category of the application.

Lmixed Approximate contact life for a mixed AC3/AC4

utilization category application.

2. Locate the intersection of the life-load curve of the appropriate contactor with the application’s operational current (le) found on the horizontal axis.

LAC3 Approximate contact life in operations for AC3

utilization category (from AC3 life-load curvesbelow).

3. Read the estimated contact life in millions of operations along the vertical axis.

LAC4 Approximate contact life in operations for AC4 utilization category (from AC4 life-load curves below).

PAC4 Percentage of AC4 operations.

Category Typical Duty

AC3 Starting of squirrel-cage motors and switching only after the motor is up to speed.

AC4 Starting of squirrel-cage motors with inching and plugging duty.

Lmixed

LAC3

1 PAC4

LAC3

LAC4------------- 1–⎝ ⎠⎛ ⎞+

----------------------------------------------------= Where


18

Specifications, Continued

Bulletin 300 Load/Life Curves — AC3 and AC4

NEMA Size 0…2

AC-3

Starting and stopping of running motors: Ue = 230...460V AC

Rated operational current le AC-3 [A]

1 10

10

1

0.1

100

Con

tact

Life

(Mill

ions

of O

pera

tions

)

0 1 2

Starting and inching and plugging: Ue = 230...460V AC

Rated operational current le AC-4 [A]

1 10 100

10

1

0.1

Con

tact

Life

(Mill

ions

of O

pera

tions

)

0 1 2

AC-4


19


Bulletin 300 Load/Life Curves

NEMA Size 3…5AC-1Non- or slightly-inductive loads, resistance furnaces; Ue = 400VAC-3Switching of squirrel-cage motors while starting Bulletin 300

AC-4Stepping of squirrel-cage motors; Ue = 400V

0 .1

1

1 0

1 0 1 0 0 1 0 0

543

(AC -1 )

Rated operating current Ie AC-3 [A](Dashed curves - - - - AC-1 only, open)

Ope

ratin

g cy

cles

0 .0 1

0 .1

1

1 0

1 0 0

543

1 0 01 01

Rated operating current Ie AC-4 [A]

Ope

ratin

g cy

cles


20


Electrical

NEMA Size 0 1 2 3 4 5

Rated insulation voltage V 660/600Ratings: AC3, AC4 Ie A 18 27 45 90 135 270

60 Hz 200V HP 3 7-1/2 10 25 40 75230V HP 3 7-1/2 15 30 50 100460V HP 5 10 25 50 100 200575V HP 5 10 25 50 100 200

AC Coil DataCoil consumption

AC: 50 Hz, 60 Hz, Inrush VA/W 70/50 80/60 200/110 — — —50/60 Hz Sealed VA/W 9/3 9/3 16/4.5 — — —

Coil consumption ±10%

50 Hz Inrush VA — — — 537 825 156250 Hz Sealed VA — — — 72 85 12560 Hz Inrush VA — — — 552 840 159660 Hz Sealed VA — — — 64 75 113

Heat dissipation Watts — — — 12.5 19.0 35.4Coil operating limits 85…110% of rated voltageAuxiliary Contacts

NEMA Size 0…2 Auxiliary Contacts in Accessories — Cat. No. 100-S, 100-F, 100-MC

Current SwitchingAC-1 Ith at 40°C [A] 10

at 60°C [A] 6AC-15 at Rated Operating Voltage [V] 24 48 120 240 400 500 600 690

[A] 6 6 6 3 2 1.5 1.2 0.7DC-13 at Rated Operating Voltage [V] 24 48 125 220 440

[A] 3 1.5 0.6 0.3 0.2Short-Circuit Protection

gG FuseType 2 Coordination [A] 10

Rated Impulse Voltage Uimp [kV] 6Insulation Voltage (between control and load circuit) per DIN, VDE 0106, Part 101 (NAMUR recommendation) [V]

Between auxiliary circuits: 250 V, Between load and direct-connected aux. circuits: 690 V

Contact reliability per DIN19240 without contamination, normal industrial atmosphere 17V, 5 mA, >108 operations per error

Positively Guided ContactsYes, N.O. and N.C. mutually unrestricted, including N.C. in relation to N.O. Main contacts of contactor do not provide positive guidance with Cat. Nos.

100-FL & 100-FPT

Terminals

Terminal Type 2 x A4Wire Size per IEC 947-1

Flexible with Wire-End Ferrule

1 Conductor2 Conductor

[mm2]

[mm2]

0.5…2.5

0.75…2.5

Solid/StrandedConductor

1 Conductor2 Conductor

[mm2]

[mm2]

0.5…2.5

0.75…2.5

Recommended Tightening Torque (min…max) [N•m] 1…1.5Wire Size per UL/CSA [AWG] 18…14Recommended Tightening Torque (min…max) [lb-in] 8.9…13.3

NEMA Size 3…5

Rated thermal current Ith 10 ARated insulation voltage IEC (Ui)/UL 660/600VTerminal size —

Ratings: AC-15

12…120V220…240V380…480V500…660V

6 A3 A

1.5 A1.0 A

Ratings: DC-13

28110220440

5.0 A0.7 A

0.25 A0.12 A


21


Mechanical

NEMA Size 0 1 2 3 4 5

Degree of protection(Open Type) IEC 529

IP20 IP20 IP20 IP00 IP00 IP00

Mechanical life, operations in millions 13 13 10 10 10 5

Max. number of auxiliary circuits 6 6 6 8 8 8

Operating times at normal voltageat 20°C in milliseconds

Pick-up AC 15…30 15…30 18.5…30 20…45 20…45 20…45

Drop-out AC 10…60 10…60 10…60 25…110 45…110 25…110

Maximum operating rates allcontactors (operations/hr)

AC3 600 600 500 400 300 150

AC4 80 70 60Contact your local

Allen-Bradley distributor

ConstructionContact material:Main contacts

Silver Alloy

Auxiliary contacts Silver

Terminal markings NEMA and CENELEC EN50 012.

Terminal sizesM4.0(#8-32)

M5.0(#10-32)

M6.0(1/4-20)

M8.0(5/16-

18)

M10.0(3/8-16)

M12.0(1/2-13)

Terminations — Power

NEMA Size 0 1 2 3 4 5

Description — — —

Combination: Cross, Slotted, Pozidrive

Allen Head: 4 mm, 5/32 in.

— — —

Fine-Stranded w/ Ferrule 1 Wire [mm2] 2.5…10 2.5…10 2.5…35 — — —

2 Wires [mm2] 2.5…10 2.5…10 2.5…25 — — —

Coarse-Stranded/Solid 1 Wire [mm2] 2.5…16 2.5…16 2.5…50 — — —

2 Wires [mm2] 2.5…16 2.5…16 2.5…35 — — —

Stranded/Solid (UL/CSA) 1 Wire [AWG] 14…6 14…6 14…2 (1-#8-2/0 AWG)

(1-#6-300 MCM)

(2x) 4…350 MCM2 Wires [AWG] 14…6 14…6 14…2

Torque Requirement [N•m] 1.5…3.5 1.5…5 2…670…90 90…110 375

[Lb-in] 13…31 13…31 18…52

Terminations — Control

Description Combination: Cross, Slotted, Pozidrive

Coils 1 or 2 [mm2] 1.5…6

Wires [AWG] 16…10

Control Modules 1 or 2 [mm2] 1.5…6

Wires [AWG] 16…10

Torque Requirement [N•m] 1…2.5

[Lb-in] 8.9…22

Type of Protection IP 2LX per IEC 529 and DIN 40 050 (with wires installed)

Finger Protection Safe from touch by fingers and back-of-hand per VDE 0106; Part 100

Environmental (Common Data) 0…2 3 …5

TemperatureOperation –25…+60°C (–13…+140°F) -25…+60°C (-13…+140°FStorage –55…+80°C (–67…+176°F) -40…+80°C (-40…+176°F)

Altitude 2000 m per IEC 947-4


22

E1 Plus Specifications

Main Circuits

Rated Insulation Voltage Ui 690V ACRated Impulse Strength Uimp 6 kV ACRated Operating Frequency 50/60 HzRated Operating Voltage Ue

193-*B, 193-*D, 193-*E, 592 (All) 690V AC (IEC)/600V AC (CSA/UL)193-*F, 193-*G, 193-*H 1000V AC (IEC)/600V AC (CSA/UL)

Control Circuits

Rated Insulation Voltage Ui 600V ACRated Impulse Strength Uimp 6 kV ACRated Designation 8600Rated Operating Current Ie N.O./N.C.AC-15

12…120V200…240V380…480V500…600V

3/21.5/1.5

0.75/0.750.6/0.6

Thermal Current Ithe 5 AContact Reliability 17V, 5 mA

Environmental Ratings

Ambient TemperatureStorage

Operating-40…85°C (-40…185°F)-20…60°C (-4…140°F)

HumidityOperating

Damp Heat5…95%, non-condensing

per IEC 68-2-3 and IEC 68-2-30Vibration (per IEC 68-2-6) 3GShock (per IEC 68-2-27) 30GMaximum Altitude 2000 mPollution Environment Pollution Degree 3Degree of Protection IP20

Protection

Type of Relay Ambient compensated, Time Delay, Phase Loss SensitiveNature of Relay Solid-StateTrip Rating 120% FLATrip Class — Type EE 10, 15, 20, 30Reset Mode — Type EE Automatic or Manual

General

Standards UL508, CSA C22.2 No. 14, NEMA ICS-2-1993 Part 4, EN 60947-4-1, EN 60947-5-1Approvals CE, C-tick, CSA, UL, ATEX (pending)


23

E3/E3 Plus Specifications

Main Circuits

3-Pole Terminal Blocks

Terminal Lug Kits

Maximum Heat Dissipation (Watts)

Cat. No. 193-EC_B, 193-EC_D,193-EC_Z, 592-

EC_T, 592-EC_CCat. No. 193-EC_E,

592-EC_D Cat. No. 193-EC_FCat. No. 193-

EC_G Cat. No. 193-EC_H

Rated Insulation Voltage (Ui)

690V AC 1000V AC

Rated Impulse Strength (Uimp) 6 kV AC 6 kV AC

Rated Operating Voltage (Ue) IEC/UL

690V AC / 600 V AC 1000V AC/600V AC

Rated Frequency 20…250 Hz 50/60 Hz

Terminal Cross-Sections

— — —

Terminal TypeTerminal Screws M5 M8

Flexible-Stranded with Ferrule

Single Conductor Torque

2.5…16 mm2

2.5 N•m4…35 mm2

4 N•m

Flexible-Stranded with Ferrule

Multiple Conductor Torque

6…10 mm2

3.4 N•m4…25 mm2

4 N•m

Coarse-Stranded/SolidSingle Conductor

Torque2.5…25 mm2

2.5 N•m4…50 mm2

4 N•m

Coarse-Stranded/SolidMultiple Conductor

Torque6…16 mm2

3.4 N•m4…35 mm2

4 N•m

Stranded/Solid–Single Conductor

Torque14…6 AWG

22 lb-in12…1 AWG

35 lb-in

Stranded/SolidMultiple Conductor

Torque10…6 AWG

30 lb-in6…2 AWG

35 lb-in

Pozidrive Screwdriver Size 2 —

Slotted Screwdriver (mm) 1 x 6 —

Hexagon Socket Size SW (mm) — 4

NEMA Size 4Cat. No. 100-DTB180

NEMA Size 5Cat. No. 100-DTB420

(A) 6…1/0 AWG, 16…50 mm2

(B) 6 AWG…250 MCM, 16…120 mm2

90…110 lb.-in., 10…12 N•m

(2) 4 AWG…600 MCM, 25…240 mm2

180…220 lb.-in., 20…25 N•m

NEMA Size 3Cat. No. 100-DL110



Lug: 6…2/0 AWG, 16…70 mm2, 90…110 lb.-in., 10…12 N•mTerminal: 13/32 in, 10 mm, 150 lb.-in., 17 N•m

Lug: 6 AWG…250 MCM, 16…120 mm2

90…110 lb.-in., 10…12 N•mTerminal: 1/2 in, 13 mm, 275 lb.-in., 16 N•m

Lug: 2 AWG…350 MCM, 375 lb.-in., 42 N•mTerminal: 11/16 in, 17 mm, 140 lb.-in., 16 N•m

Cat. No. 193-EC_B, 193-EC_D Cat. No. 193-EC_E Cat. No. 193-EC_F Cat. No. 193-EC_G Cat. No. 193-EC_H

E3 3.83 4.43 10.67 22.52 35.36E3 Plus 4.53 5.13 11.37 23.22 36.06

Bulletin 300Accessories — Field Installed

24

E3/E3 Plus Specifications, Continued

Control Circuits

UL Short-Circuit Ratings

IEC Short-Circuit Ratings

Control Circuits, Continued

Electromagnetic Compatibility Ratings

➊ Performance Criteria A requires the device under test (DUT) to experience no degradation or loss of performance.

Power Supply Ratings

Rated Insulation Voltage Us24V DC (supply via DeviceNet

connection)

Operating Range 11…25V DC

Power Consumption

E3 3.2 W

E3 Plus 3.9 W

Output Relay Ratings

Type of ContactsForm A

SPDT–NO

Rated Insulation Voltage (Ui) 300V AC

Rated Operating Voltage (Ie ) 250V AC

Rated Operating Current (Ie ) 5 A

Minimum Operating Current 10 mA @ 5V DC

Switching CapacityB300AC-15

Resistive Load Rating (p.f. = 1.0) 5 A, 250V AC/5 A, 30V DC

Inductive Load Rating (p.f. = 0.4) (L/R = 7 ms)

2 A, 250V AC/2 A, 30V DC

Input Ratings

Supply Voltage 24V DC ± 10% (provided by E3)

Input Type Current Sinking

Thermistor/PTC Input Ratings

Type of Control Unit Mark A

Max. No. of Sensors in Series 6

Max. Cold Resistance of PTC Sensor Chain

1500 Ω

Trip Resistance 3400 Ω ± 150 ΩReset Resistance 1600 Ω ± 100 ΩShort-Circuit Trip Resistance 25 Ω ± 10 Ω

Cat. No.Maximum Available

Fault Current (A)Maximum Voltage

(V)193-EC_B, 592-EC_T 5,000 600

193-EC_D, 592-EC_C 5,000 600

193-EC_E, 592-EC_D 10,000 600

193-EC_F 10,000 600

193-EC_G 18,000 600

193-EC_H 42,000 600

193-EC_Z 5,000 600

Cat. No.Maximum Available

Fault Current (A)Maximum Voltage

(V)193-EC_B, 592-EC_T 100,000 690

193-EC_D, 592-EC_C 100,000 690

193-EC_E, 592-EC_D 100,000 690

193-EC_F 100,000 1000

193-EC_G 100,000 1000

193-EC_H 100,000 1000

193-EC_Z 100,000 690

Thermistor/PTC Input Ratings, Continued

Max. Voltage @ PTC Terminals(RPTC = 4 kΩ)

7.5V DC

Max. Voltage @ PTC Terminals(RPTC = open)

30V DC

Response Time 500 ms

Sensor Characteristic

Per IEC 34-11-2

Control and DeviceNet Terminal Cross-Sections

Terminal Screws M3

Flexible-Stranded with Ferrule –Single Conductor Torque

0.25…2.5 mm2

0.55 N•m

Flexible-Stranded with Ferrule –Multiple Conductor Torque

0.5…0.75 mm2

0.55 N•m

Coarse-Stranded/Solid– Single Conductor Torque

0.2…4.0 mm2

0.55 N•m

Coarse-Stranded/Solid– Mulitple Conductor Torque

0.2…1.5 mm2

0.55 N•m

Stranded/Solid– Single Conductor Torque

#24…12 AWG5 lb-in

Stranded/Solid– Multiple Conductor Torque

#24…16 AWG5 lb-in

Slotted Screwdriver (mm) 0.6 x 3.5

Electrostatic Discharge Immunity Test Level

8kV Air Discharge, 6kV Contact Discharge

Performance Criteria A ➊

RF Immunity Test Level 10V/m


Electrical Fast Transient/Burst Immunity Test Level

4kV (Power), 2kV (Control & Comm)


Surge Immunity Test Level 2kV (L-E), 1kV (L-L)


Radiated Emissions Class A

Conducted Emissions Class A

10

20

100

250

550

1330

4000

-20°C TNF-20K0°C TNF- 5K

TNF+15KTNF+ 5K

TNF


25


Environmental Ratings

Current Reporting Accuracy

External Current Transformers

(for use with cat. nos. 193-EC1ZZ and 193-EC2ZZ)The user shall provide one current transformer (CT) for each motor phase,and shall connect the CT’s secondary leads to theappropriate E3 overload relay power terminals, as shown in current transformer’s wiring diagrams. The CT shall have the appropriate ratio (refer to the product nameplate or product description). Additionally, the CT shall be selected to be capable of providing the required VA to the secondary load, which includes the E3 overload relay burden of 0.1 VA at the rated secondary current and the wiring burden. Finally, the CT shall be rated for protective relaying to accomodate the high inrush currents associated with motor startup, and shall have an accuracy of <±2% over its normal operating range. Typical CT ratings include (Instrument Transformers, Inc. — Model #23 or equivalent):

General

Protection and Warning Summary

➊ Inhibit Time settings are used for both trip and warning functions.➋ Phase loss trip level is set at a current imbalance greater than or equal to 100% and is not user-adjustable.➌ Stall Protection is only applicable to the motor starting sequence.

Ambient Temperature

Storage -40…+85°C (-40…+185°F)

Operating -20…+55 °C (-4…+131 °F)

Humidity

Operating 5…95% Non-condensing

Damp Heat – Steady-State (per IEC 68-2-3)

92% r.h., 40°C(104°F), 56 days

Damp Heat – Cyclic (per IEC 68-2-30)

93% r.h., 25°C/40°C(77°F/104°F), 21 cycles

Vibration (per IEC 68-2-6) 3G

Shock (per IEC 68-2-27) 30G

Pollution Environment Degree 2

Degree of Protection

193-ECxxx 1P1X

592-ECxxx 1P0

Phase Currents:100% min. FLA Setting Value … 720% max. FLA Setting Value50%…100% min FLA Setting Value

± 5%± 10%

Ground Current (0.5…9.0 A) ± 10%

ANSI (USA) Class C5B0.1

CSA (Canada) Class 10L5

IEC (Europe) 5 VA Class 5P10

Cat. No. 193-EC_B, 193-EC_D, 193-EC_Z Cat. No. 193-EC_E Cat. No. 193-EC_F Cat. No. 193-EC_G Cat. No. 193-EC_H

Approximate Weights

0.80 kg(1.77 lb)

1.23 kg(2.71 lb)

2.95 kg(6.5 lb)

4.43 kg(9.75 lb)

8.63 kg(19.0 lb)

Standards CSA C22.2 No.14, DIN VDE 0660, EN 60 947, UL 508, UL 1053Approvals CE, C-tick, cUL, ATEX (pending)

Protective Function

Trip Enable

Warning Enable Trip Level Settings Trip Delay Settings

Warning Level Settings

Inhibit Time Settings ➊

Factory Default

Factory Default Range Default Range(s) Default(s) Range Default Range(s) Default(s)

Thermal Overload Enabled Disabled0.4…5000

A—

Trip Class 5…30

Trip Class 10

0…100 %TCU

85% — —

Phase Loss Enabled — ➋ ➋ 0.1…25.0 1.0 — — 0…250 0

Ground (Earth) Fault Disabled Disabled 1.0…5.0 A 2.5 A 0.1…25.0 0.5 1.0…5.0 A 2.0 A 0…250 10

Stall (High Overload During Start)

Disabled —100…600 % FLA ➌

600% FLA ➌

0…250 ➌ 10 ➌ — — — —

Jam (High Overload During Run)

Disabled Disabled50…600 % FLA

250% FLA

0.1…25.0 5.050…600% FLA

150% FLA

0…250 10

Underload Disabled Disabled10…100 % FLA

50% FLA

0.1…25.0 5.010…100% FLA

70% FLA

0…250 10

PTC Disabled Disabled — — — — — — — —

Current Imbalance (Asymmetry)

Disabled Disabled 10…100% 35% 0.1…25.0 5.0 10…100% 20% 0…250 10

Comm Fault Enabled Disabled — — — — — — — —

Comm Idle Disabled Disabled — — — — — — — —


26


Programming and Control Terminal AC Input Interface Module

Display

Display typeLCD with yellow-green

backlighting

Column and character 2 lines x 16 characters

Character size 5.56 x 2.96 mm (0.22 x 0.12 in.)

Viewing area 15 x 60 mm (0.58 x 2.35 in.)

Viewing angleHorizontal: 30°

Vertical: -20…+30°

Keypad

Keypad typeTactile embossed, domed keys,

sealed membrane

Operation Force 453 g (16 oz.)

Operational life 1 million operations

Communication

Communication protocolDeviceNet (selectable 125, 250,

500 kbits/s)

Electrical

Input voltage range 11…25 V DC

Input power, typical 1.8 W

Input current 164 mA @ 11V, 72 mA @ 25V

Environmental

Operating temperature 0…55°C (32…131°F)

Storage temperature -20…+70°C (-4…+158°F)

Humidity 5…95%, non-condensing

Shock:OperatingNon-operating

30 g50 g

Dimensions

Height 129.5 mm (5.1 in.)

Width 90.2 mm (3.55 in.)

Depth 24.8 mm (0.975 in.)

Weight 0.2 kg (0.44 lb.)

Agency Approvals

UL, cUL

Electrical

Number of inputs 4

Voltage category 110/120V AC

Operating voltage range 79…132V AC

Frequency range 47…63 Hz

Off-state voltage (max.) 20V AC

On-state voltage (min.) 79V AC

On-state current2.0 mA @ 79V AC (min.), 10.0

mA @ 132V A (max.)

Inrush current (max.) 150 mA

Off-state current (max.) 1.0 mA

Heat dissipation (max.) 0.10 W/input

IEC input compatibility Type 1

Environmental

Operating temperature -20…+55°C (-4…+131°F)

Storage temperature -40…+85°C (-40…+185°F)

Humidity 5…95%, non-condensing

Vibration (IEC 68-2-6) 3 G

Shock (IEC 68-2-27) 30 G

Maximum altitude 2,000 m

Pollution environment Pollution degree 2

Terminal marking EN50012

Degree of protection IP2LX

Electromagnetic Compatibility

ESD Immunity (IEC 10000-4-2) 6 kV contact, 8 kV air

Radiated Immunity(IEC 10000-4-3)

10V/m

Fast transient burst(IEC 10000-4-4)

4 kV (Power), 2 kV (Control)

Surge immunity (IEC 10000-4-5)2 kV common mode, 1 kV

differential mode

Radiated and conducted emissions

Class A

Physical

Weight 60 g (2.1 oz.)

Agency Approvals UR, cUR, CE


27

Approximate Dimensions

Contactors and AccessoriesDimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.

AC Contactors

Accessories

NEMA Size

aWidth

bHeight

cDepth c1 c2 ∅d d1 d2

Approx. Ship Wt.kg (lbs)

0, 145

(1-25/32)81

(3-3/16)97.5(4)

92.6(3-49/64)

6.5(17/64)

2 - 4.5(2 - 3/16)

60(2-23/64)

35(1-25/64)

0.49(1.08)

272

(2-53/64)122

(4-51/64)117

(4-49/64)111.5

(4-35/64)8.5

(21/64)4 - 5.4

(4 - 7/32)100

(3-15/16)55

(2-11/64)1.45

(3.20)

Contactors with mm (inches)

Auxiliary contact block for front mounting 2- or 4-pole c/c1 + 39 (c/c1 + 1-37/64)

Auxiliary contact block for side mounting 1- or 2-pole a + 9 (a + 23/64)

Pneumatic Timing Module c/c1 + 58 (c/c1 + 2-23/64)

Electronic Timing Module on coil terminal side b + 24 (b + 15/16)

Mechanical Interlock on side of contactor a + 9 (a + 23/64)

Mechanical Latch c/c1 + 61 (c/c1 + 2-31/64)

Interface Module on coil terminal side b + 9 (b + 23/64)

Surge Suppressor on coil terminal side b + 3 (b + 1/8)

➊ Labeling with label sheetmarking tag sheet with clear covermarking tag adapter for System V4 / V5marking tag adapter for System Bul. 1492W

+ 0+ 0

+ 5.5+ 5.5

(+ 0)(+ 0)

(+ 7/32)(+ 7/32)

c2

c

c1

➊

Mounting Position

AC Contactors

5.2(13/64)

25(63/64)

18(45/64) 6.2

(15/64)

7.5(19/64)

35(1-3/8)

1 meter(39-3/8)

1 (1/32)

27 (1-1/16)

DIN Mounting RailCat. No. 199-DR1


28

Approximate Dimensions, Continued

AC Operated, ContinuedBulletin 300 Contactors and Accessories Dimensions in millimeters. Dimensions are not intended to be used for manufacturing purposes.

Mounting Position

➊ Conventional DC coil contactors will only accept 100-DS2… auxiliary contacts.

NEMA Size a b c c1 ød d1 d2 øe e1 e2 e3 e4

3 120 170 156 110.5 5.2 145 100 M6 16 38.5 147 8

3 (elect. coil) and 4 120 170 156 110.5 5.2 145 100 M8 20 39 160 10

5 155 205 180 110.5 6.5 180 130 M10 25 48 193 12.5

Contactor with [mm]

Auxiliary contact block ➊ 100-DS1…100-DS2…

aa + 13.5 each

Mechanical interlock 100-DM… a + a

Frame terminal block 100-DTB110100-DTB180100-DTB420

b + 7 eachb + 7 each

b + 8.5 each

Label holder c…+ 5

d2

a c

e1

e2 c1

øe ➊

bd1 e3e4

ød

90˚90˚

115˚

25˚


29

E1 Plus Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

E1 Plus Solid-State Overload Relays

NEMA Size OverloadCat. No.

AWidth

BHeight

CDepth D E1 E2 F H1 H2

0…1193-EE__D

193R-EE__D193S-EE__D

45(1-25/32)

146.6(5-25/32)

101.2(3-63/64)

4.5(3/16)

13.9(35/64)

24.5(31/32)

104(4-3/32)

60(2-23/64)

35(1-3/8)

2193-EE__E

193R-EE__E193S-EE__E

72(2-53/64)

192.3(7-37/64)

120.4(4-3/4)

5.4(7/32)

23.8(15/16)

29(1-9/64)

125.5(4-15/16)

100(3-15/16)

55(2-11/64)

A

D

H2

E2

E1

H1

B

TO RESET FROM CONTACTOR MOUNTING HOLETO RESET FROM

CONTACTOR MOUNTING HOLE

2 T1 4 T2 6 T3

F

C


30

E1 Plus Approximate Dimensions, Continued

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Panel Adapter MountedApproximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.

DIN Rail / Panel Adapter - Terminal Cross Sections

➊ For multiple conductor applications, the same size and style wire must be used.

Panel AdaptorCat. No.

OverloadCat. No.

AWidth

BHeight

CDepth D E1 E2 F H1 H2 H3 J

193-EPD193-EE__D

193R-EE__D193S-EE__D

45(1-25/32)

112.4(4-7/16)

108.7(4-9/32)

4.4(11/64)

11.4(29/64)

57.9(2-9/32)

62.5(2-15/32)

95(3-3/4)

30(1-3/16)

75(2-31/32)

52.1(2-3/64)

193-EPE193-EE__E

193R-EE__E193S-EE__E

72(2-53/64)

107.4(4-15/64)

127(5/32)

5.5(5/32)

26.4(1-1/32)

54.5(2-9/64)

48.3(1-29/32)

90(3-23/64)

60(2-23/64) — 43.3

(1-45/64)

Cat. No. 193-EPB ➊ Cat. No. 193-EPD ➊ Cat. No. 193-EPE

Flexible-Strandedwith Ferrule

Single Conductor 1.0…4.0 mm2 2.5…16 mm2 4.0…35 mm2

Torque 1.8 N-m 2.3 N-m 4.0 N-m

Two Conductor 1.0…4.0 mm2 2.5…10 mm2 4.0…25 mm2


Coarse-Stranded / Solid

Single Conductor 1.5…6.0 mm2 2.5…25 mm2 4.0…50 mm2


Two Conductor 1.5…6.0 mm2 2.5…16 mm2 4.0…35 mm2


Stranded / Solid

Single Conductor 14…8 AWG 16…6 AWG 12…1 AWGTorque 16 lb-in 20 lb-in 35 lb-in

Two Conductor 14…10 AWG 16…6 AWG 12…2 AWGTorque 16 lb-in 20 lb-in 35 lb-in

2 T1 4 T2 6 T3

H3

J

F

C

A

H1

E1D

H2

E2

B

L1

1 3 5

L 2 L3


31

E3/E3 Plus Approximate Dimensions

Bulletin 300 Contactor with Overload RelayApproximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.

OverloadCat. No. NEMA Size

AWidth

BHeight

B1C

Depth E1 E2without

193-EIMDwith

193-EIMD

193-EC_ _D 0…2 45(1-25/32)

188.3(7-13/32)

207.7(8-11/64)

145.1(5-23/32)

107(4-7/32)

11.4(29/64)

67.9(2-43/64)

193-EC_ _E 2 72(2-53/64)

236.1(9-19/64)

255.5(10-1/16)

173.2(6-13/16)

124.6(4-29/32)

11.4(29/64)

89.8(3-17/32)

OverloadCat. No. NEMA Size D1 D2 H J øD

193-EC_ _D 0…2 60(2-23/64)

35(1-3/8)

104(4-3/32)

2(5/64)

ø4.2(11/64ø)

193-EC_ _E 2 100(3-15/16)

55(2-11/64)

125.5(4-15/16)

2(5/64)

ø5.5(7/32ø)

C

H J

D1

E2B

B1

E1

D2 øD

A


32

E3/E3 Plus Approximate Dimensions, Continued

Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.

OverloadCat. No. NEMA Size

AWidth

BHeight

B1C

Depth D E1 E2

withoutTerminal Covers

withTerminal Covers

193-EC_ _F3 120

(4.72)336.3

(13.24)418

(16.45)311.8

(12.27)175.1(6.89)

156(5.14)

11.4(0.45)

216.1(8.51)

4 120(4.72)

339.8(13.38)

418(16.45)

317.8(12.50)

175.1(6.89)

156(5.14)

11.4(0.45)

216.1(8.51)

193-EC_ _G 5 155(6.10)

385.8(15.19)

487.4(19.19)

360.8(14.2)

198.9(7.83)

180(7.09)

11.4(0.45)

255(10.04)

OverloadCat. No. NEMA Size F G H J K L M

193-EC_ _F3 12.5

(0.49)100

(3.94)145

(5.71)135

(5.31)22.3

(0.88)180.9(7.12)

8 - 5.6(8 - 0.22)

4 16(0.63)

100(3.94)

145(5.71)

135(5.31)

22.3(0.88)

180.9(7.12)

8 - 5.6(8 - 0.22)

193-EC_ _G 5 21(0.83)

130(5.12)

180(7.09)

140(5.51)

23.5(0.93)

204.7(8.06)

8 - 6.5(8 - 0.26)

BB1

F

G

E1

C

L

D

A

E2

J

K

øM

H

CL


33

E3/E3 Plus Approximate Dimensions, Continued

Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.

Panel Mount Adapters

(For Use With Cat. No. 193-EC_ _D, 193- EC_ZZ)

(For Use With Cat. No. 193-EC_ _E)

115(4-17/32)

11.4(29/64)

30(1-3/16)

45(1-25/32)

7.3(9-32)

135(5-5/16)

154.2(6-5/64)

ø 4.4(11/64 ø)

100.5(3-31/32)

6.1(1/4)

71.7(2-53/64)

131.2(5-11/64)

15(19/32)

77(3 - 1/32)

ø 5.5 (7/32 ø)

5 (13/64)

60(2-23/64)

11.4(29/64)

150.5(5-15/16)

130(5-1/8)

77(3-1/32)

155.1(6-7/64) w/193-EIMD

Bulletin 300Full Load Currents of AC Motors

34

3

Full Load Currents of 3-Phase, 60 Hertz AC Induction MotorsThe full load currents listed below are “average values” for horsepower rated motors of several manufacturers at the more common rated voltages and speeds. These “average values”, along with the similar values listed in the U. S. National Electrical Code (NEC), should be used only as a guide for selecting suitable components for the Motor Branch Circuit. The rated full load current, shown on the motor nameplate, may vary considerably from the listed value depending on the specific motor design.

➊ Synchronous speed nameplate is usually less due to slip.

ATTENTION: The motor nameplate full load current should always be used in determining the rating of the devices used for Motor Running Overcurrent Protection.

HP RPM ➊Full Load Current (A)

208V 240V 480V 600V 2200V 4000V

1/4

360018001200900

1.201.391.62—

1.041.201.40—

0.520.600.70—

0.420.480.56—

————

————

1/3

360018001200900

1.481.691.89—

1.281.461.64—

0.640.730.82—

0.510.580.66—

————

————

1/2

360018001200900

2.082.542.89—

1.802.202.50—

0.901.101.25—

0.720.881.00—

————

————

3/4

360018001200900

2.893.473.81—

2.503.003.30—

1.251.501.65—

1.001.201.32—

————

————

1

360018001200900

3.514.254.60—

3.043.683.98—

1.521.841.99—

1.221.471.59—

————

————

1-1/2

360018001200900

5.045.806.49—

4.365.025.62—

2.182.512.81—

1.742.012.25—

————

————

2

360018001200900

6.517.188.20—

5.646.227.10—

2.823.113.55—

2.262.492.84—

————

————

3

360018001200900

9.2410.411.6—

8.009.04

10.1—

4.004.525.04—

3.203.624.03—

————

————

5

360018001200900

15.715.918.6—

13.613.816.1—

6.806.888.07—

5.445.506.46—

————

————

7-1/2

360018001200900

22.125.026.6—

19.121.723.1—

9.5710.811.5—

7.668.669.22—

————

————

10

360018001200900

29.731.532.9—

25.727.328.4—

12.913.714.2—

10.310.911.4—

————

————

15

360018001200900600

43.046.749.1——

37.240.442.5——

18.620.221.3——

14.916.217.0——

———— —

———— —

20

360018001200900600

59.259.661.7——

51.351.653.4——

25.625.826.7——

20.520.621.4——

5.25.35.45.86.4

2.93.03.13.23.5

25

360018001200900600

70.974.776.0——

61.464.765.8——

30.732.332.9——

24.625.926.3——

6.36.56.76.98.1

3.43.63.73.84.4

HP RPM ➊Full Load Current (A)

208V 240V 480V 600V 2200V 4000V

30

360018001200

900600

85.788.291.6——

74.276.479.3——

37.138.239.7——

29.730.531.7——

—7.88.08.29.3

—4.34.44.55.0

40

360018001200

900600

111117119

——

96.0102103

——

48.050.851.7——

38.440.641.4——

—10.010.310.611.5

—5.55.75.86.3

50

360018001200

900600

141144147

——

122125127

——

61.262.363.4——

49.049.850.7——

—12.312.413.114.2

—6.86.87.27.8

60

360018001200

900600

165172173

——

143149150

——

71.674.374.9——

57.359.459.9——

—14.614.915.416.7

—8.08.28.59.2

75

360018001200

900600

204211215

——

177183186

——

88.591.493.1——

70.873.174.5——

—18.018.219.021.0

—9.9

10.010.511.6

100

360018001200

900600450

267276281

———

231239243

———

116119122

———

92.695.597.2———

—23.624.224.826.429.8

—13.013.313.614.516.4

125

360018001200

900720600450

333340347

————

288294300

————

144147150

————

115118120

————

—29.229.930.931.332.8 36.0

—16.116.417.017.218.019.8

150

360018001200

900720600450

397404414

————

344350358

————

172175179

————

138140143

————

—34.835.537.037.038.842.0

—19.119.520.420.421.323.1

200

360018001200

900720600450

524531538

————

454460466

————

227230233

————

182184186

————

—46.747.049.449.050.953.7

—25.725.927.227.028.029.5

250

360018001200

900720600450360

642658682

———— —

556570590

———— —

278285295

———— —

222228236

———— —

—57.558.561.561.561.065.370.0

—31.632.233.833.833.635.938.5

300

360018001200

900600450360

774790804

————

670684696

————

335342348

————

268274278

————

—69.070.073.572.376.082.8

—38.038.540.439.841.845.5

350360018001200

———

748762774

374381387

299305310

———

———

400360018001200

———

874892902

437446451

350357361

———

———

450360018001200

———

972992

1004

486496502

389397402

———

———

500360018001200

———

107410961108

537548554

430438443

———

———

Bulletin 300Full Load Currents of AC Motors

35

Notes

www.rockwellautomation.com

Corporate HeadquartersRockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing SolutionsAmericas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Headquarters for Dodge and Reliance Electric ProductsAmericas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 1774Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733

Publication 300-SG001C-EN-P - September 2005 Supersedes Publication 300-SG001B-US-P - November 2001 © 2005 Rockwell Automation. All Rights Reserved. Printed in USA

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