Abb

ÍndiceABB...............................................................................................................................................3

M2000 S4CPlus.........................................................................................................................3

ABB IRB 140..........................................................................................................................3

ABB IRB 1400 M2000............................................................................................................4

ABB IRB 2400L M2000..........................................................................................................5

ABB IRB 2400 M2000............................................................................................................6

ABB IRB 4400 M2000 S4CPlus..............................................................................................7

ABB IRB4400L30...................................................................................................................8

ABB IRB 6400 M2000 Rex 6400R..........................................................................................9

ABB IRB6400S Shelf............................................................................................................11

ABB IRB 6650 on 11 m track...............................................................................................12

ABB IRB 640 M2000............................................................................................................13

ABB IRB 6600......................................................................................................................14

IRC5........................................................................................................................................16

ABB IRB 360........................................................................................................................16

ABB IRB 1600 M2004..........................................................................................................17

ABB IRB 2400L M2004........................................................................................................19

ABB IRB 2400 M2004..........................................................................................................20

ABB IRB 2400 M2004 tandem two robots - 1 x IRC5 controller..........................................22

ABB IRB 4400 M2004..........................................................................................................23

ABB IRB6640 M2004 on track.............................................................................................25

ABB IRB 6650 M2004..........................................................................................................27

ABB IRB6600 M2004..........................................................................................................28

ABB IRB 6600 M2004 tandem 2 x robots controlled by one IRC5 cabinet..........................30

ABB IRB 6640 M2004..........................................................................................................31

M97A-M98A-M99 S4C............................................................................................................33

ABB IRB 1400 M98..............................................................................................................33

ABB IRB 2400 M97 M98.....................................................................................................34

ABB IRB 4400......................................................................................................................35

ABB IRB 4400L30 M98........................................................................................................36

ABB IRB 4400FS30 M98A....................................................................................................37

ABB IRB 6400 M97 M98.....................................................................................................38

ABB IRB 6400R M99...........................................................................................................39

1

ABB IRB640 Palletiser.........................................................................................................40

M94A-M96 S4........................................................................................................................41

ABB IRB 1400 M94A...........................................................................................................41

ABB IRB 2400 M94A...........................................................................................................42

ABB IRB 2400 M96..............................................................................................................43

ABB IRB 4400 M94A...........................................................................................................44

ABB IRB 6400 M94A-M96...................................................................................................46

M92-M93A S3........................................................................................................................47

ABB IRB 2000......................................................................................................................47

ABB IRB 6000 M92 M93.....................................................................................................48

S4P+ Paint..............................................................................................................................49

ABB IRB 580...................................................................................................................49

ABB flexpainter IRB 5500....................................................................................................50

ABB IRB5400-03 rail............................................................................................................51

ABB IRB5400-02..................................................................................................................53

2

ABB

M2000 S4CPlus

ABB IRB 140Informações Informações Especificações Especificações

The ABB IRB140 M2000, small, powerful and fast.

This robot is a compact and powerful 6-axes machine with a unique combination of fast acceleration, large working area and high payload.

Reliable – High production up timeSince 1999 the IRB 140 has been successfully established in the market and now as a robot with high MTBF, low maintenance requirements and short repair times.

Fast – Short cycle timesFastest robot of its class. Using IRB 140T, cycle-times are considerably reduced thanks to top high access speed and acceleration combined with unique ABB motion control; QuickMove.

Accurate – Consistent parts qualityOutstanding position repeatability (± 0.03mm) and very good path

The ABB IRB140 M2000, small, powerful and fast.

This robot is a compact and powerful 6-axes machine with a unique combination of fast acceleration, large working area and high payload.

Reliable – High production up timeSince 1999 the IRB 140 has been successfully established in the market and now as a robot with high MTBF, low maintenance requirements and short repair times.

Fast – Short cycle timesFastest robot of its class. Using IRB 140T, cycle-times are considerably reduced thanks to top high access speed and acceleration combined with unique ABB motion control; QuickMove.

Accurate – Consistent parts qualityOutstanding

Robot Info:

Maximum Load of Robot: 5 Kg.

Maximum Reach: 810 mm.

Repeatability: 0.03 mm.

Controller: S4CPlus.

Robot Motion Speed:

Axe 1: 200º/seg Axe 2: 200º/seg

Axe 3: 260º/seg

Axe 4: 360º/seg

Axe 5: 360º/seg

Axe 6: 450º/seg

Robot Applications:

Arc welding Assembly

Cleaning/Spraying

Machine tending

Material handling

Packing

Deburring

Robot Info:




Controller: S4CPlus.

Robot Motion Speed:


Axe 3: 260º/seg

Axe 4: 360º/seg

Axe 5: 360º/seg

Axe 6: 450º/seg

Robot Applications:

Arc welding Assembly

Cleaning/Spraying

Machine tending

Material handling

Packing

Deburring

3

accuracy.

Strong – Maximized utilizationThe combination of payload up to 5 kg and reach of 810 mm makes this robot the best in its class.

Versatile – Flexible integration and productionThe standard IRB 140 can be floor or wall mounted at any angle, or suspended which allows for greater flexibility in arranging the layout of the production line. Uniquely extended radius of working area due to bend-back mechanism of upper arm, axis 1 rotation of 360 degrees and flexible mounting capabilities.

position repeatability (± 0.03mm) and very good path accuracy.

Strong – Maximized utilizationThe combination of payload up to 5 kg and reach of 810 mm makes this robot the best in its class.

Versatile – Flexible integration and productionThe standard IRB 140 can be floor or wall mounted at any angle, or suspended which allows for greater flexibility in arranging the layout of the production line. Uniquely extended radius of working area due to bend-back mechanism of upper arm, axis 1 rotation of 360 degrees and flexible mounting capabilities.

Funções

Handling of parts

Machining

Painting

Palletising

Arc welding

Handling of parts

Machining

Painting

Palletising

Arc welding

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ABB IRB 1400 M2000Informações Informações Especificações Especificações

Mechanically identical to ist predecessors of the series 1400 M97A and M98 but with a complete new concept of controller, the S4CPlus.

The S4Cplus is an industrial robot controller Compact, highly configurable modularsystem with operator-friendly interfaces. S4Cplus contains a powerful computer system including RAPID, ABB's open and highly advanced robot language. S4Cplus features a dynamic modelbased control system, including QuickMove functions for self-optimizing and precision path-following capability. Other software modules can beadded to control external axis.

Mechanically identical to ist predecessors of the series 1400 M97A and M98 but with a complete new concept of controller, the S4CPlus.

The S4Cplus is an industrial robot controller Compact, highly configurable modularsystem with operator-friendly interfaces. S4Cplus contains a powerful computer system including RAPID, ABB's open and highly advanced robot language. S4Cplus features a dynamic modelbased control system, including QuickMove functions for self-optimizing and precision path-following capability. Other software modules can beadded to control external axis.

Robot Info:

Maximum Load of Robot: 5Kg.


Repeatability: 0,05 mm.

Controller: M2000 S4CPlus.

Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 280º/seg

Axe 5: 280º/seg

Axe 6: 280º/seg

Robot Applications:

Arc welding Handling of

small parts

Process applications

Robot Info:





Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 280º/seg

Axe 5: 280º/seg

Axe 6: 280º/seg

Robot Applications:


small parts


Funções

Handling of parts

Loading and unloading of parts

Painting

Arc welding

Handling of parts


Painting

Arc welding

ABB IRB 2400L M2000Informações Informações Especificações EspecificaçõesLong arm version of the IRB2400. Lower

Long arm version of the IRB2400.

Robot Info: Robot Info:

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payload and longer arm reach making it ideal for handling of parts and arc welding.

The S4Cplus controller gives you superior motion control. It features dynamic model based control, QuickMove for short cycle times, and the TrueMove function for high precision path following ability independent of robot speed. The S4Cplus system configuration capability and the powerful programming language RAPID makeit easy to set up the controller for a wide range of applications. Two built-in Ethernet channels provide easier service and factory networking. There are field bus and serial channels for PLC and PC connections. The controller supports TCP/IP, DNS and other protocols. A dedicated robot protocol, RAP, is available for control and monitoring.

The compact design of the IRB 2400 ensures ease of installation. The robust construction and use of minimum parts contribute to high reliability and long intervals between maintenance.

Lower payload and longer arm reach making it ideal for handling of parts and arc welding.

The S4Cplus controller gives you superior motion control. It features dynamic model based control, QuickMove for short cycle times, and the TrueMove function for high precision path following ability independent of robot speed. The S4Cplus system configuration capability and the powerful programming language RAPID makeit easy to set up the controller for a wide range of applications. Two built-in Ethernet channels provide easier service and factory networking. There are field bus and serial channels for PLC and PC connections. The controller supports TCP/IP, DNS and other protocols. A dedicated robot protocol, RAP, is available for control and monitoring.

The compact design of the IRB 2400 ensures ease of installation. The robust construction and use of minimum parts contribute to high reliability and long intervals between

Maximum Load of Robot: 7 Kg


Repeatability: 0.06-0.1 mm.


Robot Motion Speed:

Axis 1: 150º/s Axis 2: 150º/s

Axis 3: 150º/s

Axis 4: 360º/s

Axis 5: 360º/s

Axis 6: 450º/s

Robot Applications:

Arc welding Machining

Machine tending

Polishing, grinding and deburring

Coating and bonding

Handling

Measuring and testing

Assembly

Palletizing and order picking

Cutting





Robot Motion Speed:


Axis 3: 150º/s

Axis 4: 360º/s

Axis 5: 360º/s

Axis 6: 450º/s

Robot Applications:


Machine tending


Coating and bonding

Handling


Assembly


Cutting

6

maintenance.

Funções

Glueing - Adhesive bonding

Polishing

Handling of parts


Painting

Arc welding


Polishing

Handling of parts


Painting

Arc welding

ABB IRB 2400 M2000Informações Informações Especificações Especificações

IRB 2400 is the world’s most popular industrial robot. The mechanical unit, identical to its predecessor M97A, with the exception that this series is not equipped with the Nitrogen counterbalance system in axis number two. The real breakthrough comes with the S4CPlus controller, a completely new concept.

S4Cplus gives you superior motion control. It features dynamic model based control, QuickMove for short cycle times, and the TrueMove function for highprecision path following ability independent of robot speed. The S4Cplus system configuration capability and the powerful

Robot Info:

Maximum Load of Robot: 10/16Kg.




Robot Motion Speed:

Axe 1: 150º/s Axe 2: 150º/s

Axe 3: 150º/s

Axe 4: 360º/s

Axe 5: 360º/s

Axe 6: 450º/s

Robot Applications:


Machine

Robot Info:





Robot Motion Speed:

Axe 1: 150º/s Axe 2: 150º/s

Axe 3: 150º/s

Axe 4: 360º/s

Axe 5: 360º/s

Axe 6: 450º/s

Robot Applications:


Machine

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programming language RAPID makeit easy to set up the controller for a wide range of applications. Two built-in Ethernet channels provide for easier service and factory networking. There are fieldbus and serial channels for PLC and PC connections. The controller supports TCP/IP, DNS and other protocols. A dedicated robot protocol, RAP, is availablefor control and monitoring.


tending


Coating and bonding

Handling


Assembly


Cutting

tending


Coating and bonding

Handling


Assembly


Cutting

Funções

Polishing

Handling of parts

Machining


Painting

Arc welding

Polishing

Handling of parts

Machining


Painting

Arc welding

ABB IRB 4400 M2000 S4CPlusInformações Informações Especificações Especificações

An extremely fast, compact robot for medium to heavy handling. Exceptional

Robot Info:

Number of axis: 6

Maximum Load

Robot Info:

Number of axis: 6

Maximum Load

8







all-round capabilities make it suitable for a variety of manufacturing applications.

The load capacity up to 60 kg at very high speeds usually permits handling of two parts at a time.

A rigid, well-balanced design and patented TrueMove function provide smooth and fast movement throughout the entire working range. This ensures very high quality in applications such as cutting. Rapid maneuverability makes the IRB 4400 perfectly matched for applications where speed and flexibility are important.

The robust, rigid construction means long intervals between routine maintenance. Well-balanced steel arms with double bearing joints, a torque-strut on axis 2 and use of maintenance-free gearboxes and cabling also contribute to the very high levels ofreliability.

The drive train is optimised to give high torque with the lowest power consumption for economic operation.

The S4CPlus controller enables extensive communication for easy integration

The extensive communication capabilities include serial links, network interfaces, PLC, remote I/O and field bus interfaces. This

of Robot: 45/60Kg.


Repeatability: 0,07-0,1 mm.


Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 250º/seg

Axe 6: 330º/seg

Robot Applications:

Cutting and deburring

Die spraying

Glueing and sealing

Grinding and polishing

Machine tending

Material handling

Packing

Palletizing

of Robot: 45/60Kg.


Repeatability: 0,07-0,1 mm.


Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 250º/seg

Axe 6: 330º/seg

Robot Applications:


Die spraying

Glueing and sealing


Machine tending

Material handling

Packing

Palletizing

9

makes for easy integration in small manufacturing stations as well as large scale factory automation systems.

Funções

Polishing

Handling of parts

Machining


Painting

Palletising

Press tending

Polishing

Handling of parts

Machining


Painting

Palletising

Press tending

ABB IRB4400L30Informações Informações Especificações Especificações

Long arm version of the IRB4400 with 2432 mm horizontal arm reach. An extremely fast, compact robot for medium to heavy handling. Exceptional all-round capabilities make it suitable for a variety of manufacturing applications.

A rigid, well-balanced design and patented TrueMove function provide smooth and fast movement throughout the entire working range. This ensures very high quality in applications such as cutting. Rapid maneuverability makes the IRB 4400 perfectly matched for applications where speed and

Robot Info:

Number of axis: 6





Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 250º/seg

Robot Info:

Number of axis: 6





Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 250º/seg

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flexibility are important.



The S4CPlus controller enables extensive communication for easy integration

The extensive communication capabilities include serial links, network interfaces, PLC, remote I/O and field bus interfaces. This makes for easy integration in small manufacturing stations as well as large scale factory automation systems.


Funções


Handling of parts

Machining


Palletising

Press tending

Arc welding


Handling of parts

Machining


Palletising

Press tending

Arc welding

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ABB IRB 6400 M2000 Rex 6400RInformações Informações Especificações Especificações

New mechanics in the first three axis compare to its predecessors M97 and M98. The 6-axis IRB 6400 manipulator and S4Cplus robot controller provide short and precise cycle times, rapid change-overs and consistently high process precision.The family of 6400 robots consists of different arm variants and payload categories which are controlled by the advanced dynamic model based control function,QuickMove, always ensuring the highest acceleration, path accuracy and speed over the entire working envelope.

S4Cplus gives you superior motion control. It features dynamic model based control, QuickMove for short cycle times, and the TrueMove function for highprecision path following ability independent of robot speed. The S4Cplus system configuration capability and the powerful programming language RAPID makeit easy to set up the controller for a wide range of applications. Two built-in Ethernet channels provide for easier service and factory networking. There are fieldbus and serial channels for PLC and

Robot Info:


Maximum Reach: 2,5 mm.



Robot Motion Speed:


Axe 3: 100º/seg

Axe 4: 210º/seg

Axe 5: 150º/seg

Axe 6: 210º/seg

Robot Applications:

Spot welding Press tending

Material handling

Machine tending

Palletizing

Assembly

Robot Info:





Robot Motion Speed:


Axe 3: 100º/seg

Axe 4: 210º/seg

Axe 5: 150º/seg

Axe 6: 210º/seg

Robot Applications:


Material handling

Machine tending

Palletizing

Assembly

12

PC connections. The controller supports TCP/IP, DNS and other protocols. A dedicated robot protocol, RAP, is availablefor control and monitoring.

Funções

Handling of parts

Machining


Palletising

Press tending

Spotwelding

Handling of parts

Machining


Palletising

Press tending

Spotwelding

ABB IRB6400S ShelfInformações Informações Especificações Especificações

Year 2001. Shelf edition of the famous 6400 equipped with the modern S4CPlus controller. Suitable for press transfer andunloading of machines from an elevated position.The 6-axis IRB 6400 manipulator and S4Cplus robot controller provide short and precise cycle times, rapid change-overs and consistently high process precision.The family of 6400 robots consists of different arm variants and payload categories which are controlled by the advanced dynamic model based control function,QuickMove, always ensuring the highest

Robot Info:

Number of axis: 6





Robot Motion Speed:


Axe 3: 100º/seg

Axe 4: 210º/seg

Axe 5: 150º/seg

Robot Info:

Number of axis: 6





Robot Motion Speed:


Axe 3: 100º/seg

Axe 4: 210º/seg

Axe 5: 150º/seg

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acceleration, path accuracy and speed over the entire working envelope.

S4Cplus gives you superior motion control. It features dynamic model based control, QuickMove for short cycle times, and the TrueMove function for highprecision path following ability independent of robot speed. The S4Cplus system configuration capability and the powerful programming language RAPID makeit easy to set up the controller for a wide range of applications. Two built-in Ethernet channels provide for easier service and factory networking. There are fieldbus and serial channels for PLC and PC connections. The controller supports TCP/IP, DNS and other protocols. A dedicated robot protocol, RAP, is availablefor control and monitoring.

Axe 6: 210º/seg

Robot Applications:

Spotwelding Press tending

Material handling

Machine tending

Palletizing

Assembly

Axe 6: 210º/seg

Robot Applications:

Spotwelding Press tending

Material handling

Machine tending

Palletizing

Assembly

Funções

Handling of parts

Machining


Palletising

Press tending

Spotwelding

Handling of parts

Machining


Palletising

Press tending

Spotwelding

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ABB IRB 6650 on 11 m trackInformações Informações Especificações EspecificaçõesYear 2005. 6 axis robot 6600 mounted on a 11 meters long genuine ABB linear unit alowing this robot an extraordinary working envelope. The M2000 control cabinet servocontrols 7 axis.

The 6600 is a high payload robot available in five versions with a handling capacity of up to 225 kg, reach up to 3200 mm, and a wrist torque up to 1320 Nm. Evolution of the famous IRB6400. Higher speed and a fully new shape allowing a wider working envelope in axis 2 and 3. Single spring counterbalance system following the Kuka and Fanuc philosophy (Kuka series 2000 and Fanuc R2000). The IRB 6600 comes with a built-in Service Information System, allowing for it to easier plan service and maintenance.

Equipped with the M2000 S4CPlus powerful controller.

S4Cplus gives you superior motion control. It features dynamic model based control, QuickMove for short cycle times, and the TrueMove function for high precision path following ability independent of robot speed. The S4Cplus system configuration capability and the powerful programming language RAPID make it easy to set up the controller for a wide range of

Robot Info


Maximum Reach: 3200 mm

Repeatability: 0.1 mm

Controller: M2000 S4CPlus

Robot Motion Speed


Axis 3: 90º/s

Axis 4: 150º/s

Axis 5: 120º/s

Axis 6: 190º/s

Robot Applications


Material handling

Machine tending

Palletizing

Assembly

Robot Info




Controller: M2000 S4CPlus

Robot Motion Speed


Axis 3: 90º/s

Axis 4: 150º/s

Axis 5: 120º/s

Axis 6: 190º/s

Robot Applications


Material handling

Machine tending

Palletizing

Assembly

15

applications. Two built-in Ethernet channels provide easier service and factory networking.

There are fieldbus and serial channels for PLC and PC connections.

The controller supports TCP/IP, DNS and other protocols. A dedicated robot protocol, RAP, is available for control and monitoring

Funções

Assembly of parts

Handling of parts

Machining


Palletising

Press tending

Spotwelding

Assembly of parts

Handling of parts

Machining


Palletising

Press tending

Spotwelding

ABB IRB 640 M2000Informações Informações Especificações EspecificaçõesYear 2002. The IRB 640 is an exceptionally fast, powerful robot optimized for palletizing. With world class cycle times and 160 kg handling capacity, this 4-axis machine has what it takes to make a real impact on the speed and efficiency of your palletizing.

Robot Info:

Number of axis: 4



Repeatability: +-0,4 mm

Controller:

Robot Info:

Number of axis: 4



Repeatability: +-0,4 mm

Controller:

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You’ll find the robot easy to fit into palletizing applications thanks to a large working range. The same high performance in the entire working area and 360o degree base rotation mean you have maximum free- dom and flexibility in designing palletizing station layouts.

The IRB 640 is guided by the world-class S4Cplus robot controller and is easily programmed thanks to dedicated software tools.

To take full advantage of the software features that give IRB 640 its high performance, the robot is of a highly robust construction based on steel castings.

S4CPlus M2000

Robot Motion Speed:


Axis 3: 125º/s

Axis 4: 270º/s

S4CPlus M2000

Robot Motion Speed:


Axis 3: 125º/s

Axis 4: 270º/s

Funções

Palletising Palletising

ABB IRB 6600Informações Informações Especificações EspecificaçõesYear 2004. High payload robot available in five versions with a handling capacity of up to 225 kg, reach of up to 3200 mm, and a wrist torque of up to 1320 Nm. Evolution of the famous IRB6400. Higher speed and a fully new shape allowing a wider

Robot Info




Controller:

Robot Info




Controller:

17


working envelope in axis 2 and 3. Single spring counterbalance system following the Kuka and Fanuc philosophy (Kuka series 2000 and Fanuc R2000). The IRB 6600 comes with a built-in Service Information System, allowing for it to easier plan service and maintenance.

Equipped with the M2000 S4CPlus powerful controller.

S4Cplus gives you superior motion control. It features dynamic model based control, QuickMove for short cycle times, and the TrueMove function for high precision path following ability independent of robot speed. The S4Cplus system configuration capability and the powerful programming language RAPID makeit easy to set up the controller for a wide range of applications. Two built-in Ethernet channels provide for easier service and factory networking.

There are fieldbus and serial channels for PLC and PC connections.

The controller supports TCP/IP, DNS and other protocols. A dedicated robot protocol, RAP, is available for control and monitoring.

M2000 S4CPlus

Robot Motion Speed


Axis 3: 90º/s

Axis 4: 150º/s

Axis 5: 120º/s

Axis 6: 190º/s

Robot Applications


Material handling

Machine tending

Palletizing

Assembly

M2000 S4CPlus

Robot Motion Speed


Axis 3: 90º/s

Axis 4: 150º/s

Axis 5: 120º/s

Axis 6: 190º/s

Robot Applications


Material handling

Machine tending

Palletizing

Assembly

Funções

Plasma cutting Plasma cutting

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Stud welding


Laser welding Nd-Yag

Laser cutting

Assembly of parts

Handling of parts

Machining


Palletising

Press tending

Spotwelding

Stud welding



Laser cutting

Assembly of parts

Handling of parts

Machining


Palletising

Press tending

Spotwelding

IRC5

ABB IRB 360

Informações Informações Especificações EspecificaçõesYear 2009. Model IRB 360/3 stainless with the IRC5 PMC (panel mounted control) controller. These robots are suitable for the food industry amongst others. They have never been used for production, just for tests. The IRB 360 FlexPicker, is the SECOND GENERATION delta robot solution for precision pick and place applications. The robot has outstanding motion performance with shortest cycle times at high accuracy, and high payload. The PickMas- ter software is developed for ease of use and simplifies the robot integration.

These units feature the stainless option with all metal parts in stainless

General specs:

Robot mounting: Inverted

Weight: 120-145 kg

Position repeatibility: 0.1 mm

Angular repeatability: 0.4° 1.5°

Standard and stainless axis 4 Wash-down axis 4

Cycle time:

Cycle 25-305-25mm

IRB 360-3/1130: 0.54

General specs:

Robot mounting: Inverted

Weight: 120-145 kg

Position repeatibility: 0.1 mm

Angular repeatability: 0.4° 1.5°

Standard and stainless axis 4 Wash-down axis 4

Cycle time:

Cycle 25-305-25mm

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is IP69K validated so that it can be washed down with industrial detergents and high pressure hot water. The robot does not only have great corrosion protection but is also designed with smooth and rinse-off surfaces and lubricant free joints.

Setting up an application becomes easy using the PickMaster software. Based on experiences from 10 years, PickMaster has evolved into an invaluable help for integrators and users of IRB 360. It simplifies the vision configuration and offers the application tools needed for an efficient high speed picking application.

The reliable, market leading IRC5 controller is also an integral part of the FlexPickerTM robot solution. The IRC5 with True- MoveTM and QuickMoveTM ensures the highest speed together with path following facilities enabling the robot to track fast moving conveyor belts with high accuracy. The IRC5 is also available in a panel-mounted version that offers substantial space savings and easy integration into machines and production lines.

Cycle 90/400/90mm

IRB 360-3/1130: 0.60

IRB 360-3/1130: 0.54

Cycle 90/400/90mm

IRB 360-3/1130: 0.60

Funções

Handling of parts Handling of parts

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ABB IRB 1600 M2004

Informações Informações Especificações Especificações6 axis industrial robot suitable for machine tending, material handling, arc welding, cutting, dispensing, assembly, palletizing and packaging, measuring, die casting, injection moulding and handling of small parts of loads up to 6 kg and 1450 mm arm reach

Main advantages

The IRB 1600 has up to 50 percent shorter cycle times than competing robots in material handling, machine tending and process applications. It speeds up and slows down faster than other robots, saving time while moving between tasks. This is possible due to ABB’s patented second generation QuickMove motion control, combined with the robot’s strong motors and low friction losses in the spur gears

Low friction spur gears, and no unnecessary moves due to QuickMove and TrueMove, reduces power consumption down to 0.58 kW at max speed, and even less at low speeds. The airborne noise level of just <70 dB (A) secures a healthy sound environment.

This robot comes with the IRC5 M2004 (fifth generation of ABB control system) controller which

Main features




Controller: IRC5 M2004

Robot Motion Speed


Axis 3: 185º/s

Axis 4: 385º/s

Axis 5: 400º/s

Axis 6: 460º/s

Axis working range

Axis 1: +180º to -180º

Axis 2: +150º/s to -90º

Axis 3: +65º/s to -245º

Axis 4: +200º/s to -200º

Axis 5: +115º to -115º

Axis 6: +400º to -400º

Main features





Robot Motion Speed


Axis 3: 185º/s

Axis 4: 385º/s

Axis 5: 400º/s

Axis 6: 460º/s

Axis working range

Axis 1: +180º to -180º

Axis 2: +150º/s to -90º

Axis 3: +65º/s to -245º

Axis 4: +200º/s to -200º

Axis 5: +115º to -115º

Axis 6: +400º to -400º

21

features:

FlexPendant

The FlexPendant is characterized by its clean, color touch screen-based design and 3D joystick for intuitive interaction. Powerful customized application support enables loading of

RAPID programming language

RAPID programming provides the perfect combination of simplicity, flexibility and power. It is a truly unlimited language with support for structured programs, shop floor language

and advanced features. It also incorporates powerful support for many process applications.

Communication

The IRC5 supports the state-of-the-art field busses for I/O and is a well-behaved node in any plant network. Sensor interfaces, remote disk access and socket messaging are examples of the many powerful networking features.

Motion control

The IRC5 supports the state-of-the-art field busses for I/O and is a well-behaved node in any plant network. Sensor interfaces, remote disk access and socket messaging are examples of the many powerful

22

networking features.

Funções

Plasma cutting

Laser cutting

Handling of parts


Arc welding

Plasma cutting

Laser cutting

Handling of parts


Arc welding

ABB IRB 2400L M2004

Informações Informações Especificações EspecificaçõesLong arm version of the IRB2400. The IRB 2400L model has 1.8 meters reach, 7 kg load capacity, large working range and slim arm and wrist. Equipped with the IRC5 controller.

The IRB 2400 in its different versions and best accuracy, gives excellent performance in material handling, machine tending and process applications. IRB 2400 offers you increased production rates, reduced lead times and faster delivery for your manufactured product. • Reliable – High production up time?IRB 2400 is the world’s most popular industrial robot The robust construction and use of minimum parts contribute to high reliability and long intervals between

Robot Info:

Number of axis: 6 Maximum Load of

Robot: 7 Kg




Robot Motion Speed:


Axis 3: 150º/s

Axis 4: 360º/s

Axis 5: 360º/s

Axis 6: 450º/s

Robot Info:

Number of axis: 6 Maximum Load of

Robot: 7 Kg




Robot Motion Speed:


Axis 3: 150º/s

Axis 4: 360º/s

Axis 5: 360º/s

Axis 6: 450º/s

23




http://www.eurobots.pt/Laser-cutting-apps-26-pt.html


maintenance. • Fast – Short cycle times ?Thanks to the ABB´s unique motion control of the robot optimizes the acceleration and retardation, which results in shortest cycle time possible. • Accurate – Consistent parts quality ?Best in class regarding path accuracy and position repeatability (RP = 0.06 mm) • Strong – Maximized utilization ?Payload options are between 7 -20 kg. Max reach 1.810 m. • Robust – Harsh production environment ?IP 67 classified, steam washable, clean room (class 100) and “Foundry Plus” optional. • Versatile – Flexible integration and production ?All models offered with inverted mounting capability.

Funções


Handling of parts


Arc welding


Handling of parts


Arc welding

ABB IRB 2400 M2004Informações Informações Especificações Especificações6 axis industrial robot. 1550 mm arm reach and 20 kg payload. Equipped with the powerful IRC5

Robot Info

Maximum Load of Robot: 20 Kg. Maximum Reach:

Robot Info

Maximum Load of Robot: 20 Kg. Maximum

24





controller.

The IRB 2400 in its different versions and best accuracy, gives excellent performance in material handling, machine tending and process applications. IRB 2400 offers you increased production rates, reduced lead times and faster delivery for your manufactured product.

Reliable – High production up timeIRB 2400 is the world’s most popular industrial robot The robust construction and use of minimum parts contribute to high reliability and long intervals between maintenance.

Fast – Short cycle times Thanks to the ABB´s unique motion control of the robot optimizes the acceleration and retardation, which results in shortest cycle time possible.

Accurate – Consistent parts quality Best in class regarding path accuracy and position repeatability (RP = 0.06 mm)

Strong – Maximized utilization Payload options are between 7 -20 kg. Max reach 1.810 m.

Robust – Harsh production environment IP 67 classified, steam washable,

1550 mm. Repeatability: 0,15 mm. Controller: IRC5 M2004

Robot Motion Speed

Axis 1: 150º/s Axis 2: 150º/s Axis 3: 150º/s Axis 4: 360º/s Axis 5: 360º/s Axis 6: 450º/s

Robot applications

Arc welding Material handling Polishing Machining

Reach: 1550 mm. Repeatability: 0,15 mm. Controller: IRC5 M2004

Robot Motion Speed


Robot applications

Arc welding Material handling Polishing Machining

25

clean room (class 100) and “Foundry Plus” optional.

Versatile – Flexible integration and production All models offered with inverted mounting capability.

Funções

Plasma cutting

Polishing

Handling of parts

Machining


Arc welding

Plasma cutting

Polishing

Handling of parts

Machining


Arc welding

ABB IRB 2400 M2004 tandem two robots - 1 x IRC5 controllerInformações Informações Especificações EspecificaçõesTwo ABB IRB2400 robot arms controlled by a single cabinet. Both robots work synchronized allowing maximum performance and short cycle times.

ABB IRB 2400/16 M2004 features

6 axis industrial robot. 1550 mm arm reach and 20 kg payload. Equipped with the powerful IRC5 controller.

The IRB 2400 in its different versions and best accuracy, gives excellent performance in material handling, machine tending and process applications. IRB 2400 offers you increased production

Robot Info

Maximum Load of Robot: 20 Kg. Maximum Reach: 1550 mm. Repeatability: 0,15 mm. Controller: IRC5 M2004 tandem - 1 controller for 2 robot arms

Robot Motion Speed


Robot applications

Arc welding Material handling

Robot Info

Maximum Load of Robot: 20 Kg. Maximum Reach: 1550 mm. Repeatability: 0,15 mm. Controller: IRC5 M2004 tandem - 1 controller for 2 robot arms

Robot Motion Speed


Robot applications

26







rates, reduced lead times and faster delivery for your manufactured product.

Reliable – High production up timeIRB 2400 is the world’s most popular industrial robot The robust construction and use of minimum parts contribute to high reliability and long intervals between maintenance.

Fast – Short cycle times Thanks to the ABB´s unique motion control of the robot optimizes the acceleration and retardation, which results in shortest cycle time possible.

Accurate – Consistent parts quality Best in class regarding path accuracy and position repeatability (RP = 0.06 mm)

Strong – Maximized utilization Payload options are between 7 -20 kg. Max reach 1.810 m.

Robust – Harsh production environment IP 67 classified, steam washable, clean room (class 100) and “Foundry Plus” optional.

Versatile – Flexible integration and production

Polishing Machining Arc welding

Material handling Polishing Machining

27

All models offered with inverted mounting capability.

Funções

Arc welding Arc welding

ABB IRB 4400 M2004Informações Informações Especificações EspecificaçõesAn extremely fast, compact robot for medium to heavy handling. Exceptional all-round capabilities make it suitable for a variety of manufacturing applications.

The load capacity up to 45-60 kg at very high speeds usually permits handling of two parts at a time.

A rigid, well-balanced design and patented TrueMove function provide smooth and fast movement throughout the entire working range. This ensures very high quality in applications such as cutting. Rapid maneuverability makes the IRB 4400 perfectly matched for applications where speed and flexibility are important.

The robust, rigid construction means long intervals between routine maintenance. Well-balanced steel arms with double bearing joints, a torque-strut on axis 2 and use of maintenance-free gearboxes and cabling also contribute to the very high levels of reliability.

Robot Info

Maximum Load of Robot: 45 Kg. Maximum Reach: 1960 mm. Repeatability: 0.07 mm. Controller: IRC5 M2004

Robot Motion Speed


Axis working range

Axis 1: +165 to -165º Axis 2: +96 to -70º Axis 3: +65 to -60º Axis 4: +200 to -200º Axis 5: +120 to -120º Axis 6: +400 to -400º

Robot Info

Maximum Load of Robot: 45 Kg. Maximum Reach: 1960 mm. Repeatability: 0.07 mm. Controller: IRC5 M2004

Robot Motion Speed


Axis working range

Axis 1: +165 to -165º Axis 2: +96 to -70º Axis 3: +65 to -60º Axis 4: +200 to -200º Axis 5: +120 to -120º Axis 6: +400 to -400º

28


Equipped with the latest IRC5 controller.

IRC5 is ABB’s fifth generation robot controller. Its motion control technology, TrueMove & QuickMove, is key to the robot’s performance in terms of accuracy, speed, cycle-time, programmability and synchronization with external devices.

Based on advanced dynamic modeling, the IRC5 optimizes the performance of the robot for the physically shortest possible cycle time (QuickMove) and precise path accuracy (TrueMove). Together with a speed-independent path, predictable and high- performance behavior is delivered automatically, with no tuning required by the programmer.


The perfect combination of simplicity, flexibility and powerful- ness. RAPID is a truly unlimited language with hosts of advanced features and powerful support for many process applications.CommunicationThe IRC5 supports the state-of-the-art field busses for I/O and is a well-behaved node in any plant network. Sensor interfaces, remote disk access and socket messaging are examples of the many powerful networking features.

Funções

Plasma cutting Plasma cutting

29


Stud welding


Polishing

Handling of parts

Machining


Stud welding


Polishing

Handling of parts

Machining


ABB IRB6640 M2004 on trackInformações Informações Especificações EspecificaçõesThis 7 axis system consists of 6 axis industrial robot IRB6640 (3200 mm and 125 kg payload), year 2008, on a 7 meters long servocontrolled linear unit making it suitable for machine tending and machining applications,

This robot is designed for various applications focusing on high production capacity.

Features:

Increased path performance: IRB 6640 runs the second generation of TrueMove and QuickMove. This gives the robot more accurate motions, which, in the end, means less time for programming as well as better process result. Easier installation & easy maintenance: Several new features, such as simplified fork lift pockets and more space in the robot foot. gives easy maintenance. Almost 400 kg lower weight simplifies installation.

Robot Info


Number of axis: 7




Linear unit stroke: 7000 mm

Robot Motion Speed


Axis 3: 90º/s

Axis 4: 150º/s

Axis 5: 120º/s

Axis 6: 190º/s

Axis 7: 1900 mm/s

Robot Applications


Material handling

Machine

Robot Info


Number of axis: 7




Linear unit stroke: 7000 mm

Robot Motion Speed


Axis 3: 90º/s

Axis 4: 150º/s

Axis 5: 120º/s

Axis 6: 190º/s

Axis 7: 1900 mm/s

Robot Applications


Material handling

Machine

30






http://www.eurobots.pt/Stud-welding-apps-29-pt.html




RAPID programming languageThe perfect combination of simplicity, flexibility and powerful- ness. RAPID is a truly unlimited language with hosts of advanced features and powerful support for many process applications.CommunicationThe IRC5 supports the state-of-the-art field busses for I/O and is a well-behaved node in any plant network. Sensor interfaces, remote disk access and socket messaging are examples of the many powerful networking features.

tending

Palletizing

Assembly

tending

Palletizing

Assembly

31

Funções

Handling of parts

Machining


Press tending

Handling of parts

Machining


Press tending

ABB IRB 6650 M2004Informações Informações Especificações EspecificaçõesLong arm version of the popular 6600. Arm reach up to 3200 mm, and a wrist torque up to 1320 Nm. Evolution of the famous IRB6400. Higher speed and a fully new shape allowing a wider working envelope in axis 2 and 3. Single spring counterbalance system following the Kuka and Fanuc philosophy (Kuka series 2000 and Fanuc R2000). The IRB 6600 comes with a built-in Service Information System, allowing for it to easier plan service and maintenance.



Based on advanced dynamic modeling, the IRC5 optimizes the performance of the robot for the physically shortest possible cycle time (QuickMove) and precise path accuracy (TrueMove). Together

Robot Info

• Maximum Load of Robot: 125 Kg • Maximum Reach: 3200 mm • Repeatability: 0.1 mm • Controller: IRC5 M2004

Robot motion speed

• Axis 1: 110º/s • Axis 2: 90º/s • Axis 3: 90º/s • Axis 4: 150º/s • Axis 5: 120º/s • Axis 6: 235º/s

Applications

• Spot welding • Press tending • Material handling • Machine tending • Palletizing • Assembly • Glueing and adhesive bonding • Plasma cutting • Machining

Robot Info

• Maximum Load of Robot: 125 Kg • Maximum Reach: 3200 mm • Repeatability: 0.1 mm • Controller: IRC5 M2004

Robot motion speed

• Axis 1: 110º/s • Axis 2: 90º/s • Axis 3: 90º/s • Axis 4: 150º/s • Axis 5: 120º/s • Axis 6: 235º/s

Applications

• Spot welding • Press tending • Material handling • Machine tending • Palletizing • Assembly • Glueing

32





with a speed-independent path, predictable and high- performance behavior is delivered automatically, with no tuning required by the programmer.

RAPID programming languageThe perfect combination of simplicity, flexibility and powerful- ness. RAPID is a truly unlimited language with hosts of advanced features and powerful support for many process applications.CommunicationThe IRC5 supports the state-of-the-art field busses for I/O and is a well-behaved node in any plant network. Sensor interfaces, remote disk access and socket messaging are examples of the many powerful networking features.

and adhesive bonding • Plasma cutting • Machining

Funções

Plasma cutting


Handling of parts

Machining


Palletising

Press tending

Plasma cutting


Handling of parts

Machining


Palletising

Press tending

ABB IRB6600 M2004Informações Informações Especificações EspecificaçõesYear 2007. High payload robot available in five versions with a handling capacity of up to 225 kg, reach

Robot Info


Maximum

Robot Info


Maximum

33








up to 3200 mm, and a wrist torque up to 1320 Nm. Evolution of the famous IRB6400. Higher speed and a fully new shape allowing a wider working envelope in axis 2 and 3. Single spring counterbalance system following the Kuka and Fanuc philosophy (Kuka series 2000 and Fanuc R2000). The IRB 6600 comes with a built-in Service Information System, allowing for it to easier plan service and maintenance.




RAPID programming languageThe perfect combination of simplicity, flexibility and powerful- ness.

Reach: 2550 mm



Robot Motion Speed


Axis 3: 90º/s

Axis 4: 150º/s

Axis 5: 120º/s

Axis 6: 190º/s

Robot Applications


Material handling

Machine tending

Palletizing

Assembly

>

Reach: 2550 mm



Robot Motion Speed


Axis 3: 90º/s

Axis 4: 150º/s

Axis 5: 120º/s

Axis 6: 190º/s

Robot Applications


Material handling

Machine tending

Palletizing

Assembly

34

RAPID is a truly unlimited language with hosts of advanced features and powerful support for many process applications.CommunicationThe IRC5 supports the state-of-the-art field busses for I/O and is a well-behaved node in any plant network. Sensor interfaces, remote disk access and socket messaging are examples of the many powerful networking features.

Funções

Handling of parts

Machining


Palletising

Press tending

Spotwelding

Handling of parts

Machining


Palletising

Press tending

Spotwelding

ABB IRB 6600 M2004 tandem 2 x robots controlled by one IRC5 cabinetInformações Informações Especificações EspecificaçõesYear 2007. Two 6 axis high payload robots controlled by one single cabinet, fully synchronized allowing complex operations to be performed like handling parts on to the other "on the fly". The 6600 is an evolution of the famous IRB6400. Higher speed and a fully new shape allowing a wider working envelope in axis 2 and 3. Single spring

Robot Info




Controller: IRC5 M2004 - 1 x controller for 2 x robot arms

Robot Info




Controller: IRC5 M2004 - 1 x controller for 2 x robot arms

35







counterbalance system following the Kuka and Fanuc philosophy (Kuka series 2000 and Fanuc R2000). The IRB 6600 comes with a built-in Service Information System, allowing for it to easier plan service and maintenance.

Equipped with the latest IRC5 controller




The perfect combination of simplicity, flexibility and powerful- ness. RAPID is a truly unlimited language with hosts of advanced features and powerful support for many process applications.Communication

Robot Motion Speed


Axis 3: 90º/s

Axis 4: 150º/s

Axis 5: 120º/s

Axis 6: 190º/s

Robot Applications


Material handling

Machine tending

Palletizing

Assembly

Robot Motion Speed


Axis 3: 90º/s

Axis 4: 150º/s

Axis 5: 120º/s

Axis 6: 190º/s

Robot Applications


Material handling

Machine tending

Palletizing

Assembly

36

The IRC5 supports the state-of-the-art field busses for I/O and is a well-behaved node in any plant network. Sensor interfaces, remote disk access and socket messaging are examples of the many powerful networking features.

Funções

Plasma cutting


Assembly of parts

Handling of parts

Machining


Painting

Palletising

Plasma cutting


Assembly of parts

Handling of parts

Machining


Painting

Palletising

ABB IRB 6640 M2004Informações Informações Especificações EspecificaçõesIRB 6640F 2,8-185 kg is a robot designed for various applications focusing on high production capacity.The payload, 185 kg, makes the robot suitable for many heavy material handling applications. Increased path performance: IRB 6640 runs the second generation of TrueMove and QuickMove. This gives the robot more accurate motions, which, in the end, means less time for

Robot Info

Maximum Load of Robot: 185Kg




Robot Motion Speed


Robot Info

Maximum Load of Robot: 185Kg




Robot Motion Speed


37







http://www.eurobots.pt/Laser-welding-Nd-Yag-apps-27-pt.html


programming as well as better process result. Easier installation & easy maintenance: Several new features, such as simplified fork lift pockets and more space in the robot foot. gives easy maintenance. Almost 400 kg lower weight simplifies installation.




RAPID programming languageThe perfect combination of simplicity, flexibility and powerful- ness. RAPID is a truly unlimited language with hosts of advanced features and powerful support for many process applications.

Axis 3: 90º/s

Axis 4: 170º/s

Axis 5: 120º/s

Axis 6: 190º/s

Robot Applications


Material handling

Machine tending

Palletizing

Assembly

Axis 3: 90º/s

Axis 4: 170º/s

Axis 5: 120º/s

Axis 6: 190º/s

Robot Applications


Material handling

Machine tending

Palletizing

Assembly

38

CommunicationThe IRC5 supports the state-of-the-art field busses for I/O and is a well-behaved node in any plant network. Sensor interfaces, remote disk access and socket messaging are examples of the many powerful networking features.

Funções

Polishing

Handling of parts


Palletising

Press tending

Spotwelding

Polishing

Handling of parts


Palletising

Press tending

Spotwelding

M97A-M98A-M99 S4C

ABB IRB 1400 M98

Informações Informações Especificações Especificações

The ABB IRB 1400 is fast, reliable, and affordable, making it the perfect choice for any arc welding application or handling of small parts.

This robot is equipped with the S4C controller, a new concept if compared to its predecessor, the S4. The S4C also enables the RAPID

Robot Info:

Number of axis: 6




Controller: M97A-M98A-M99 S4C.

Robot Info:

Number of axis: 6




Controller: M97A-M98A-

39







instructions easing the programming tasks apart from other additional enhanced features.

The IRB 1400, with its hanging variant is ideal for a limited work place when a large work-processing area is required. The 1400 will increase productivity with its fast and reliable work cycles, long maintenance intervals and low noise levels. Less maintenance means more profits resulting from less down time.

The IRB 1400 is a favorite for factory floors in need of an arc welder, material handling, and process applications. With a handling capacity of 5kg and a supplementary load on the upper arm that can handle 18kg, combined with speed and accuracy allowing for high performance operations.

Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 280º/seg

Axe 5: 280º/seg

Axe 6: 280º/seg

Robot Applications:


small parts


M99 S4C.

Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 280º/seg

Axe 5: 280º/seg

Axe 6: 280º/seg

Robot Applications:


small parts


Funções

Assembly of parts

Handling of parts


Painting

Arc welding

Assembly of parts

Handling of parts


Painting

Arc welding

ABB IRB 2400 M97 M98


40






IRB 2400 is the world’s most popular industrial robot. This robot is equipped with the S4C controller, a new concept if compared to its predecessor, the S4. The S4C also enables the RAPID instructions easing the programming tasks apart from other additional enhanced features.

The IRB 2400 offers you increased production rates, reduced lead times and faster delivery for your manufactured product. The arc welding model has 1.8 meters reach, 7 kg load capacity, large working range and slim arm and wrist. Other models offer handling capacity of up to 16 kg, 1.5 – 1.8 meters reach, excellent motion control, large load offset and unlimited motion in axis 6. This means there’s an IRB 2400 robot to give you excellent performance in your material handling, tending and process applications. All models offer you inverted mounting capability.


Robot Info:




Controller: S4C

Robot Motion Speed:


Axe 3: 135º/seg

Axe 4: 330º/seg

Axe 5: 330º/seg

Axe 6: 400º/seg

Robot Applications:


Machine tending


Coating and bonding

Handling


Assembly


Cutting

Robot Info:




Controller: S4C

Robot Motion Speed:


Axe 3: 135º/seg

Axe 4: 330º/seg

Axe 5: 330º/seg

Axe 6: 400º/seg

Robot Applications:


Machine tending


Coating and bonding

Handling


Assembly


Cutting

Funções

Handling of parts Handling of parts

41


Machining


Painting

Arc welding

Machining


Painting

Arc welding

ABB IRB 4400Informações Informações Especificações Especificações

An extremely fast, compact robot for medium to heavy handling. Exceptional all-round capabilities make it suitable for a variety of manufacturing applications.

The S4C controller enables RAPID instructions making programming easier.


Rapid maneuverability makes the IRB 4400 perfectly matched for applications where speed and flexibility are important.



Robot Info:

Maximum Load of Robot: 30/45/60Kg.




Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 250º/seg

Axe 6: 330º/seg

Robot Applications:


Die spraying

Glueing and sealing


Machine tending

Material handling

Packing

Palletizing

Robot Info:

Maximum Load of Robot: 30/45/60Kg.




Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 250º/seg

Axe 6: 330º/seg

Robot Applications:


Die spraying

Glueing and sealing


Machine tending

Material handling

Packing

Palletizing

42





Funções

Polishing

Handling of parts

Machining


Press tending

Polishing

Handling of parts

Machining


Press tending

ABB IRB 4400L30 M98


Long arm version of the IRB4400 with 2432 mm horizontal arm reach. An extremely fast, compact robot for medium to heavy handling. Exceptional all-round capabilities make it suitable for a variety of manufacturing applications.



Rapid maneuverability makes the IRB 4400 perfectly matched for applications where speed and flexibility are important.

The robust, rigid construction means long intervals between routine maintenance. Well-balanced steel arms with double bearing joints, a torque-strut on axis 2 and use of

Robot Info:





Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 250º/seg

Axe 6: 330º/seg

Robot Info:





Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 250º/seg

Axe 6: 330º/seg

43






maintenance-free gearboxes and cabling also contribute to the very high levels ofreliability.


Funções


Measurement

Handling of parts

Machining


Palletising

Press tending

Arc welding


Measurement

Handling of parts

Machining


Palletising

Press tending

Arc welding

ABB IRB 4400FS30 M98A


Year 1999. Shelf long arm version of the IRB4400 with 2744 mm horizontal arm reach and 30 kg payload. In contrast to conventional six-axis robots, shelf robots have their principal working envelope below the foot. Thus, from its elevated position on top or adjacent to the IMM, the IRB 4400 FS30 reaches more than 1m below its foot, providing

Robot Info:




Controller: M98A S4C.

Robot Motion Speed:


Robot Info:




Controller: M98A S4C.

Robot Motion Speed:


44







http://www.eurobots.pt/Measurement-apps-24-pt.html


quick and easy access to the workpiece or to the die in the machine. The exceptional reach, complemented by a payload of 30 kg, make the IRB 4400 FS particularly suited to applications where space is at a minimum, as is often found in plastic injection moulding applications.

The IRB 4400FS is an attractive alternative to the three-axis robot, traditionally used for IMM tending. The ABB robot’s six-axis technology makes it superior in versatility, reach and precision - qualities that help minimise cycle times and optimise product quality.

Additionally, the IRB 4400S can perform post-process tasks in parallel during each ‘shoot’, while conventional three-axis robots remain idle due to their purely linear movement limitations. Post-process tasks can include cleaning, flaming, quality control, punching and assembly, allowing plant designers to reduce the number of downstream stations and reduce plant throughput times.


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 250º/seg

Axe 6: 330º/seg

Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 250º/seg

Axe 6: 330º/seg

Funções

Assembly of parts Assembly of parts

45


Handling of parts

Machining


Palletising

Arc welding

Handling of parts

Machining


Palletising

Arc welding

ABB IRB 6400 M97 M98Informações Informações Especificações Especificações

The 6-axis IRB 6400 manipulator and S4C robot controller provide short and precise cycle times, rapidchange-overs and consistently high process precision.

S4C - Enhanced communication capabilities: CAN-bus, Interbus- S slave, Allen Bradley remote I/O, Ethernet...RAPID instructions for enhanced programming capabilities.

Adaptability

IRB 6400 is designed to be compact with a small interference radius to ensure flexible installations in areas with high density of production equipment.The process media, which is integrated through the robot base is easily exchanged and changing from a2.5 to 3 meter overarm takes less than 30 minutes.The robot can be calibrated one axis at a time to ensure a quick return to full production.

Robot Info:

Number of axis: 6

Maximum Load of Robot: 120/150 Kg.

Maximum Reach: 2800/2400 mm.


Controller: S4C

Robot Motion Speed:


Axis 3: 100º/s

Axis 4: 210º/s

Axis 5: 150º/s

Axis 6: 210º/s

Robot Applications:


Material handling

Machine tending

Palletizing

Assembly

Robot Info:

Number of axis: 6


Maximum Reach: 2800/2400 mm.


Controller: S4C

Robot Motion Speed:


Axis 3: 100º/s

Axis 4: 210º/s

Axis 5: 150º/s

Axis 6: 210º/s

Robot Applications:


Material handling

Machine tending

Palletizing

Assembly

Funções

46






Handling of parts

Machining


Palletising

Press tending

Spotwelding

Handling of parts

Machining


Palletising

Press tending

Spotwelding

ABB IRB 6400R M99

Informações Informações Especificações EspecificaçõesGeneral information

Year 2002. New mechanics in the first three axis compare to its predecessors M97 and M98. The 6-axis IRB 6400 manipulator and S4C robot controller provide short and precise cycle times, rapid change-overs and consistently high process precision. These robots are suitable for press tending and handling due to its long arm reach (3 meters).

S4C controller - Enhanced communication capabilities: CAN-bus, Interbus- S slave, Allen Bradley remote I/O, Ethernet...RAPID instructions for enhanced programming capabilities.

Adaptability

IRB 6400 is designed to be compact with a small interference radius to ensure flexible installations in areas with high density of production equipment.The process media, which is integrated through the robot base is easily exchanged and changing from a2.5 to 3 meter overarm takes less than 30

Robot Info

* Number of axis: 6 * Maximum Load of Robot: 100 Kg. * Maximum Reach: 3000 mm. * Repeatability: 0,2 mm. * Controller: S4C

Robot Motion Speed

* Axis 1: 110º/s * Axis 2: 100º/s * Axis 3: 100º/s * Axis 4: 210º/s * Axis 5: 150º/s * Axis 6: 210º/s

Robot Applications

* Spot welding * Press tending * Material handling * Machine tending * Palletizing * Assembly

Robot Info

* Number of axis: 6 * Maximum Load of Robot: 100 Kg. * Maximum Reach: 3000 mm. * Repeatability: 0,2 mm. * Controller: S4C

Robot Motion Speed

* Axis 1: 110º/s * Axis 2: 100º/s * Axis 3: 100º/s * Axis 4: 210º/s * Axis 5: 150º/s * Axis 6: 210º/s

Robot Applications

* Spot welding * Press tending * Material handling * Machine tending * Palletizing * Assembly

47







minutes.The robot can be calibrated one axis at a time to ensure a quick return to full production.

Funções


Handling of parts

Machining


Palletising

Press tending

Spotwelding


Handling of parts

Machining


Palletising

Press tending

Spotwelding

ABB IRB640 Palletiser

Informações Informações Especificações Especificações4 axis palletiser robot. Year 1999-2000.

The IRB 640 is an exceptionally fast, powerful robot optimized for palletizing. With world class cycle times and 160 kg handling capacity, this 4-axis machine has what it takes to make a real impact on the speed and efficiency of your palletizing.You’ll find the robot easy to fit into palletizing applications thanks to a large working range. The same high performance in the entire working area and 360o degree base rotation mean you have maximum free- dom and

Robot Info:

Number of axis: 4

Maximum Load of Robot: 160



Controller: S4C M98A cabinet

Robot Motion Speed:


Axe 3: 125º/seg

Axe 4: 270º/seg

Robot Applications:

Palletising

Robot Info:

Number of axis: 4

Maximum Load of Robot: 160



Controller: S4C M98A cabinet

Robot Motion Speed:


Axe 3: 125º/seg

Axe 4: 270º/seg

Robot Applications:

Palletising

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flexibility in designing palletizing station layouts.The IRB 640 is guided by the S4C.

2D cutting 2D cutting

Funções

Palletising Palletising

M94A-M96 S4

ABB IRB 1400 M94A


The ABB IRB 1400 is fast, reliable, and affordable, making it the perfect choice for any arc welding application or handling of small parts. The S4 controller enables RAPID instruction to shorten programming times.

The IRB 1400, with its hanging variant is ideal for a limited work place when a large work-processing area is required. The 1400 will increase productivity with its fast and reliable work cycles, long maintenance intervals and low noise levels. Less maintenance means more profits resulting from less down time.

The IRB 1400 is a favorite for factory floors in need of an arc welder, material handling, and process applications. With a handling capacity of 5kg and

Robot Info:




Controller: M94A-M96 S4.

Robot Motion Speed:


Axe 3: 110º/seg

Axe 4: 280º/seg

Axe 5: 280º/seg

Axe 6: 280º/seg

Robot Applications:


small parts


Robot Info:





Robot Motion Speed:


Axe 3: 110º/seg

Axe 4: 280º/seg

Axe 5: 280º/seg

Axe 6: 280º/seg

Robot Applications:


small parts


49


a supplementary load on the upper arm that can handle 18kg, combined with speed and accuracy allowing for high performance operations.

Funções

Handling of parts


Painting

Arc welding

Handling of parts


Painting

Arc welding

ABB IRB 2400 M94A


The ABB IRB2400 is one the top robots of ABB in their recent story. This small payload robot is ideal for applications that required short time cycles and high precision. Arc welding is also a very common use for this type of robot. The S4 controller enables the RAPID programming instructions making programming easier.Mft. Year: 1995-1997.Mounting position: Floor, ceiling

Robot Info:





Robot Motion Speed:


Axe 3: 115º/seg

Axe 4: 280º/seg

Axe 5: 300º/seg

Axe 6: 300º/seg

Robot Applications:


Machine tending

Polishing,

Robot Info:





Robot Motion Speed:


Axe 3: 115º/seg

Axe 4: 280º/seg

Axe 5: 300º/seg

Axe 6: 300º/seg

Robot Applications:


Machine tending

Polishing,

50





grinding and deburring

Coating and bonding

Handling


Assembly


Cutting

grinding and deburring

Coating and bonding

Handling


Assembly


Cutting

Funções

Handling of parts

Machining


Painting

Arc welding

Handling of parts

Machining


Painting

Arc welding

ABB IRB 2400 M96


High performance industrial robot.The 6-axis IRB 6400 manipulator and the S4 robot controller provide short and precise cycle times, rapid change-overs and consistently high process precision. The IRB 6400 accounts for one third of the 90,000 ABB robot installations.

M94A M96 version with the S4 controller enables the RAPID programming instructions making programming easier.

Robot Info:





Robot Motion Speed:


Axe 3: 100º/seg

Axe 4: 210º/seg

Robot Info:





Robot Motion Speed:


Axe 3: 100º/seg

Axe 4: 210º/seg

51






Reliability and safetyIRB 6400 features robust all-steel construction with high material strength. The arms are mechanicallybalanced and equipped with double bearings.

AdaptabilityIRB 6400 is designed to be compact with a small interference radius to ensure flexible installations in areas with high density of production equipment.The process media, which is integrated through therobot base is easily exchanged and changing from a 2.5 to 3 meter overarm takes less than 30 minutes.The robot can be calibrated one axis at a time to ensure a quick return to full production.

Axe 5: 150º/seg

Axe 6: 210º/seg

Robot Applications:


Material handling

Machine tending

Palletizing

Assembly

Axe 5: 150º/seg

Axe 6: 210º/seg

Robot Applications:


Material handling

Machine tending

Palletizing

Assembly

Funções

Handling of parts

Machining


Palletising

Press tending

Spotwelding

Arc welding

Handling of parts

Machining


Palletising

Press tending

Spotwelding

Arc welding

ABB IRB 4400 M94AInformações Informações Especificações Especificações

Fast, compact and versatile industrial robot

Robot Info:


Robot Info:


52








An extremely fast, compact robot for medium to heavy handling. Exceptional all-round capabilities make it suitable for a variety of manufacturing applications.The load capacity up to 45 kg at very high speeds usually permits handling of two parts at a time. M94A version with the S4 controller enables the RAPID programming instructions making programming easier.

General technical specifications

Payload: 45 kgArm reach: 1,95 mMft. Year: 1995-1997




Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 225º/seg

Axe 6: 225º/seg

Robot Applications:


Die spraying

Glueing and sealing


Machine tending

Material handling

Packing

Palletizing




Robot Motion Speed:


Axe 3: 120º/seg

Axe 4: 225º/seg

Axe 5: 225º/seg

Axe 6: 225º/seg

Robot Applications:


Die spraying

Glueing and sealing


Machine tending

Material handling

Packing

Palletizing

Funções

Polishing

Handling of parts

Machining


Press tending

Polishing

Handling of parts

Machining


Press tending

53






ABB IRB 6400 M94A-M96 Informações Informações Especificações Especificações

High performance industrial robot.The 6-axis IRB 6400 manipulator and the S4 robot controller provide short and precise cycle times, rapid change-overs and consistently high process precision. The IRB 6400 accounts for one third of the 90,000 ABB robot installations.

M94A M96 version with the S4 controller enables the RAPID programming instructions making programming easier.

Reliability and safetyIRB 6400 features robust all-steel construction with high material strength. The arms are mechanicallybalanced and equipped with double bearings.

AdaptabilityIRB 6400 is designed to be compact with a small interference radius to ensure flexible installations in areas with high density of production equipment.The process media, which is integrated through therobot base is easily exchanged and changing from a 2.5 to 3 meter overarm takes less than 30 minutes.The robot can be calibrated one axis at a time to ensure a quick return to full production.

Robot Info:





Robot Motion Speed:


Axe 3: 100º/seg

Axe 4: 210º/seg

Axe 5: 150º/seg

Axe 6: 210º/seg

Robot Applications:


Material handling

Machine tending

Palletizing

Assembly

Robot Info:





Robot Motion Speed:


Axe 3: 100º/seg

Axe 4: 210º/seg

Axe 5: 150º/seg

Axe 6: 210º/seg

Robot Applications:


Material handling

Machine tending

Palletizing

Assembly

54

Funções

Handling of parts

Machining


Palletising

Press tending

Spotwelding

Arc welding

Handling of parts

Machining


Palletising

Press tending

Spotwelding

Arc welding

M92-M93A S3

ABB IRB 2000


The IRB 2000 is a six-axis robots with a large work volume and is primarily intended for arc welding and glueing/sealing. The IRB 2000 is also suitable for applications such as assembly, water jet cutting, laser cutting, material handling and stud welding. The handling capacity is 10 kg and the very quick movements of the wrist axes are other important features for the intended applications.

The S3 control system makes use of established features like soft keys, joystick and the robot language ARLA for simple and fast programming. The IRb 2000 is in its basic form equipped with an absolute measuring servo system. Another important factor is the interface capacity. The S3 controller has the ability to perform a communication in several different ways. These are digital or analogue I/Os and the

55








serial computer link.

Funções

Handling of parts

Machining


Painting

Arc welding

Handling of parts

Machining


Painting

Arc welding

ABB IRB 6000 M92 M93

Informações Informações Especificações EspecificaçõesRobust high payload 6 axis robot with speeds of up to 2.5 . Up to 8 different languages at a push of a button. As an option, the controllers are equipped with conveyor tracking system.

The ABB IRB 6000 allows customized configurations of the standard modular design that reduces the cost of set up, maintenance, parts, and training. With a 120kg (265 lbs) handling capacity and 2.4m (94 in) reach, the IRB 6000 will cover an assortment of application requirements. Handling capacity can be increased to 150kg (330 lbs) with another wrist and the IRB 6000 offers different versions for single point welding and press tending applications.

Robot Info:




Controller: M92-M93A S3.

Robot Motion Speed:


Axe 3: 100º/seg

Axe 4: 210º/seg

Axe 5: 150º/seg

Axe 6: 210º/seg

Robot Applications:


Material handling

Machine tending

Robot Info:




Controller: M92-M93A S3.

Robot Motion Speed:


Axe 3: 100º/seg

Axe 4: 210º/seg

Axe 5: 150º/seg

Axe 6: 210º/seg

Robot Applications:


Material handling

Machine tending

56






Palletizing

Assembly

Palletizing

Assembly

Funções

Handling of parts


Palletising

Press tending

Spotwelding

Handling of parts


Palletising

Press tending

Spotwelding

S4P+ Paint

ABB IRB 580


Year 2004. Only 8000 working hours. The IRB 580 combines the advanced functions of the IRB 5400 series with a compact design. The result is a highly flexible, cost-effective and accurate paint robot system.ABB’s high precision hollow wrist has a straight design that eliminates wear and tear on the paint- and air supply hoses, increasing the overall reliability. The wrist can rotate 140° in any direction. It makes IRB 580 one of the most versatile and easy to program paint robots in its class.

S4P+ controller

This controller for industrial paint robots comes with computing power and advanced paint process functions. The powerful S4P+ brings motion and process together, providing our systems with unrivalled overall performance.

57






The system software is delivered on a CD which also contains documentation, circuit diagrams and spare-part list. Software is installed from a PC using the easy to use Rob-Install program. The possibility to keep several software systems in parallel on the flash-disk makes software upgrades safe and fast. Two built-in Ethernet channels provide for easier service and factory networking.The Paint process is handled by the powerful Integrated Process System (IPS). It features closed loop regulation, high speed and control for paint and airflow adjustment. The unique distributed time synchronized network will bring perfect timing to all process involved components.ABB’s unique IPS ensures high finish quality and significant paint savings.

Funções

Painting Painting

ABB flexpainter IRB 5500

Informações Informações Especificações Especificações6 axis paint robot, explosion proof (ATEX) designed for wall mounting. Equipped with the S4P+ ABB exclusive paint control.

The unique design and configuration of the brand new wall mounted FlexPainter IRB 5500 has created the largest and most flexible robot working envelope of any exterior car body paint robot.

58


The FlexPainter IRB 5500 combines high acceleration, painting speed and large working envelope. This makes two FlexPainter IRB 5500s capable of handling jobs that up until now has required four paint robots.ABB’s FlexBell Cartridge System (CBS) is the most efficient solution for non-batch painting and multiple coloring. The combination of ABB’s high flow atomizer and the acceleration and accuracy of the FlexPainter IRB 5500 makes this a unique power performance configuration. The unique concept of the FlexPainter IRB 5500 allows the robot arm to move parallel to all vertical and horizontal car surfaces, eliminating the need for overlapping (patch work) painting. The result is a better finish quality and reduced paint consumption.

Funções

Painting Painting

ABB IRB5400-03 railInformações

Informações

Especificações Especificações

The IRB5400-03 is the 7 axis rail version of the 5400 series painting robots. The IRB 5400-03 Clean-Wall rail is a reliable, fast and effi-

MACHINE INTERFACES

Digital inputs/outputs

512/512

Analog inputs/outputs

16/12

Remote I/O Interbus-S 64/64 Allen Bradley RIO 128/128 Profibus

MACHINE INTERFACES

Digital inputs/outputs

512/512

Analog inputs/outputs

16/12

Remote I/O Interbus-S 64/64 Allen Bradley RIO 128/128 Profibus

59


cient painting robot. The substantial working envelope for the IRB 5400 is made even larger with the IRB 5400-03.Together with the unique hollow wrist it provides unsurpassed flexibility making the robot ideal for applying highquality “class A” finishes to automotive bodies and large parts. The wrist design minimizes contamination and per-mits a straight through hose path for long paint hose life. ABB’s superior robot and process control technologyhelps providing uniform film build, world-class appearance and high throughput.Clean-Wall construction can

DP 128/128 CC Link 128/128

Serial Channels

RS-232, RS-422, RS-485

Network Ethernet NFS/FTP RAP Robot Application protocol Factory Ware interface High speed IPS link Real Time Data Logger DDE Server

Diskette drive 3.5" MS-DOS format

BASEWARE

BaseWare OS

Robot Operating System, multitasking

SPECIFICATIONS

Handling capacity

15 kg

Number of axes

7

Axis movements:

Axis Working range

Max. speed

Rotation 300° 137°/s

Vertical arm 160° 137°/s

Horizontal arm

150°137°/s

Inner wrist Unlimited440°/s

Wrist bend Unlimited430°/s

Outer wrist 920° 600°/s

Pose accuracy

0.15 mm (Repeatability)

Path accuracy Ø 6 mm (+/- 3 mm)

Rail system

Length 2m, 3m, 3.5m, 4m, 4.5m, …

DP 128/128 CC Link 128/128

Serial Channels

RS-232, RS-422, RS-485

Network Ethernet NFS/FTP RAP Robot Application protocol Factory Ware interface High speed IPS link Real Time Data Logger DDE Server

Diskette drive 3.5" MS-DOS format

BASEWARE

BaseWare OS

Robot Operating System, multitasking

SPECIFICATIONS

Handling capacity

15 kg

Number of axes

7

Axis movements:

Axis Working range

Max. speed

Rotation 300° 137°/s

Vertical arm 160° 137°/s

Horizontal arm

150°137°/s

Inner wrist Unlimited440°/s

Wrist bend Unlimited430°/s

Outer wrist 920° 600°/s

Pose accuracy

0.15 mm (Repeatability)

Path accuracy Ø 6 mm (+/- 3 mm)

Rail system

Length 2m, 3m, 3.5m, 4m, 4.5m, …

60

provide for narrower spray booth widths, reduced air handling and lower energy requirements.

These rails are suitable for both new facilities and for retrofits into existing spray booth systems. TheClean-Wall rail design allows for easy integration into the spray booth wall system. Commonly supplied rail lengths range from 1.5 meters and extend to 12 meters or longer depending on application.High Finish QualityABB’s Clean-Wall rail system is available with ABB’s exclusive Integrated Process System (IPS). IPS

Pose accuracy 0.1 mm (Repeatability)

Velocity 1.5 m/s

Pose accuracy 0.1 mm (Repeatability)

Velocity 1.5 m/s

61

providesclosed loop regulation, high speed and control for paint and air flow adjustments. This minimizes over spray, se-cures uniform film build, maximizes finish quality and paint and solvent savings. The robot enables high qualitywhile reducing cost and protecting the environment.Powerful Software ToolsABB’s powerful software package CAP (Computer Aided Painting), including the ShopFloor Editor allows easy programming and process tuning without interrupting production. Flexible communication interfaces make it easy toadapt to

62

any painting requirement.Global Controller PlatformThe S4P+ Controller is modular and designed to the highest level of operational reliability. Because of ABB’sGlobal Controller Platform training, service and engineer-ing costs can be significantly reduced.

Funções

Painting Painting

ABB IRB5400-02


The ABB IRB 5400 is engineered to offer precise painting, high uptime, low paint utilization, short cycle times for successful integration. The ABB IRB 5400 is equipped with closed loop regulation and high-speed control for paint and airflow adjustment which leads to diminished

General info

Axes: 6 Payload: 15 kg

V-Reach: 1200 mm

H-Reach: 1620 mm

Repeatability: ±0.15 mm

Robot Mass:

General info

Axes: 6 Payload: 15 kg

V-Reach: 1200 mm

H-Reach: 1620 mm

Repeatability: ±0.15 mm

Robot Mass:

63

http://www.eurobots.pt/ABB-robots-IRB5400-02-p79-pt.html


overspray and secures an unvarying film build up. The electric motor, articulated ABB IRB 5400 robot can be rail-mounted, with minimal disturbance of booth air flow.

The easily programmed IRB 5400 series of robots have a slim arm, flexible hollow wrist and powerful mechanics and drive systems. The robot is designed with a large work envelope and high load capacity. These characteristics lead to high acceleration and high speeds for the robot. Most applications using the ABB IRB 5400 robot produce uniform performances.

790 kg

Mounting: floor

Additional Robot InformationRobot Motion Range

Axis 1 ±300° Axis 2 ±160°

Axis 3 ±150°

Axis 4 ±unl°

Axis 5 ±unl°

Axis 6 ±920°

Applications

Material Handling

Painting Automation

Robotic Coating

Robot Controllers: S4P+

Robot Motion Speed

Axis 1 137 °/s (2.39 rad/s)

Axis 2 137 °/s (2.39 rad/s)

Axis 3 137 °/s (2.39 rad/s)

Axis 4 440 °/s (7.68 rad/s)

Axis 5 430 °/s (7.5 rad/s)

Axis 6 600 °/s (10.47 rad/s)

790 kg

Mounting: floor

Additional Robot InformationRobot Motion Range

Axis 1 ±300° Axis 2 ±160°

Axis 3 ±150°

Axis 4 ±unl°

Axis 5 ±unl°

Axis 6 ±920°

Applications

Material Handling

Painting Automation

Robotic Coating

Robot Controllers: S4P+

Robot Motion Speed

Axis 1 137 °/s (2.39 rad/s)

Axis 2 137 °/s (2.39 rad/s)

Axis 3 137 °/s (2.39 rad/s)

Axis 4 440 °/s (7.68 rad/s)

Axis 5 430 °/s (7.5 rad/s)

Axis 6 600 °/s (10.47 rad/s)

Funções

Painting Painting

64


Abb

Documents

abb flexpainter irb

abb irb5400

abb irb4400l30

abb irb 4400l30 m98

abbm2000 s4cplus abb

abb irb 4400fs30 m98a

abb irb6640 m2004

abb irb6600 m2004