Field Data to Fleet Investments ABB Enterprise Software © ABB Group November 1, 2016 | Slide 1 A CALM Approach
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Field Data to Fleet Investments ABB Enterprise Software
© ABB Group November 1, 2016 | Slide 1
A CALM Approach
Challenges faced by industry today?
Aging infrastructure
Information challenges
Ageing workforce
Pressure for higher reliability
Defer or control capital expense
Flat O&M budgets
Predictive Maintenance Pays
§ ARC estimates corrective maintenance can cost 10x as much as predictive
§ Traditional preventive maintenance often results in no action
Gartner – Evolution of Analytics
Source: Gartner (February 2015)
Asset Health
Select the model that best meets your equipment monitoring needs and organisation’s objectives.
§ Empirical models – Statistical methods predict deviations from normal (i.e. vibration, temperature, pressure, etc)
§ Asset Health Indices – Limited subjective, weighted attributes § First-principles models – Models physical limitations and behavior
of equipment using deep technical expertise § Hybrid approach – Typically ad-hoc. Combine approaches
No one approach may meet all objectives so flexibility is key
Prescriptive Model approaches
Our vision of IT & OT convergence Connected Asset Lifecycle Management [CALM]
work orders / completions
Asset Performance Management
Enterprise Asset Management
Workforce Management
Common Business
Information Model
Operations
Network Manager Symphony Plus 800xA
© ABB
NM SCADA Historian
EAM WFM
Operations
APM Information
Technology (IT)
Operations Technology (OT)
Network Manager SCADA Historian sends transformer data to Asset Health Center via the BIM
Business Information Model (BIM)
Executive Dashboard
Asset Health Center’s prescriptive algorithms detect a bushing issue
A maintenance planner creates a work order in the EAM system
An engineer prompts Asset Health Center to send the EAM system a work request with the recommended action and timeframe
How could Connected ALM work for you?
A T&D use case
© ABB
NM SCADA Historian
Operations
Information Technology (IT)
Operations Technology (OT)
Business Information Model (BIM)
Executive Dashboard
A maintenance planner creates a work order in the EAM system
A work order is sent from the EAM system to the WFM system; worker(s) dispatched
EAM WFM
APM
How could Connected ALM work for you?
A T&D use case
© ABB
Operations
Information Technology (IT)
Operations Technology (OT)
WFM sends work order updates to the EAM system, including completion information
The EAM system sends updated asset information to Asset Health Center via the BIM
Asset Health Center indicators and risk of failure are returned to acceptable levels
NM SCADA Historian
Business Information Model (BIM)
Executive Dashboard
EAM WFM
APM
How could Connected ALM work for you?
A T&D use case
© ABB
Information Technology (IT)
Operations Technology (OT) Operations
NM SCADA Historian
Business Information Model (BIM)
Executive Dashboard
EAM WFM
APM
How could Connected ALM work for you?
A T&D use case
Case Study: American Electric Power
Situation: § 33% transformers over 50yrs old § 18% over 60yrs old § Time based maintenance – sub-optimal § Asset data across multiple platforms - ↓ Productivity § Equipment run to failure - ↑ risk § Reliance on manual processes – Inefficient and error prone
Challenge:
§ Prevent failures, optimise maintenance and support asset renewal prioritisation
Asset Health Centre - Business Case
Near Term Benefits § Organised & automated analysis with OT-IT integration
§ Highlights red-yellow-green conditions, “outliers,” and trends of interest
§ Avoids capital cost of unexpected failures
§ Avoid/re-deploy O&M $ thru condition awareness
§ Better insight into remaining life and replacement priority
Medium & Long Term
§ Maturing sensing & decision support technology will escalate benefits
§ No added platform costs - cost to achieve includes monitoring only
How CALM provides value to capture savings?
RiskManagement• MonitorFleetanddecreaseriskoffailureonCri7calAssets• Trackandtrendindividualassetdata• No7fica7onswhereassethealthisdeteriora7ng• RecommendAc7onstocorrectproblemsbeforefailure• Improvestakeholdercommunica7on–Management&Regulators,etc
IncreaseProduc7vity• Focusmaintenancebudgetsonassetswithhighcri7cality&ROF• BeIerplanningofresourceswithperformancepredic7ons• Recommendac7onstocorrectproblemsandextendlife• Con7nuousmonitoringeliminatesneedforsomerou7neinspec7onsandtes7ng
• FreeupSME7metofocusonhighvalueac7vi7es.
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