A621A MEDICAL APPLICATIONS

A621A

APPLICATIONSMEDICAL

2

4689

1011

PageHIP-SYSTEM

KNEE-SYSTEM

External Turning

Drilling

Taper Hole Machining

Profi le Machining

Excellent for highly accuratemachining of diffi cult-to-cut materials.

Employs new TRI-Cooling Technology with a new tool grade DP7020 for high effi ciency and longer tool life.

High effi ciency taper hole machining using vibration control radius end mills.

The combination of IMPACT MIRACLE coating and a high-strength micro-grain carbide substrate increases wear resistance.

Profi le MachiningVariable curve geometry ensures stable machining of diffi cult-to-cut materials.

Pocket MachiningHigh effi ciency machining because of higher feed rates and larger depths of cut.

y Co-Cr Alloy y Titanium Alloy y UHMWPE

y Co-Cr Alloy y Titanium Alloy y UHMWPE

MMS Drill

VQMHVRB

VF2SB VF2XLB

VF4SVBVibration Control

End Mill Series

VQMHVRB

INDEXMEDICAL

RT9005/RT9010VP05RT/VP10RT

FJ/MJ Breaker

3

16

12

1315

17

1819

Page

SCREWS

SPINE

BONE PLATES

INSTRUMENT

Deep Hole DrillingHigher productivity machining because of coolant holes, fl ute geometry and cutting edge geometry.

Deep Machining with Small Diameter

External Turning& Cut Off

Machining of a deep cavity and complex parts are possible with a variety of neck lengths.

The combination of VP coating and a high-strength micro-grain cemented carbide substrate increases wear resistance.

Side CuttingDelivers superior vibration resistance for diffi cult-to-cut materials and on applications with long overhangs.

Multifunctional MillingPossible to machine complex geometries that are previously diffi cult to machine.

Rough MillingHigh effi ciency machining of diffi cult-to-cut materials because of high feed radius milling cutter.

Deep Hole DrillingHigher productivity machining because of coolant holes, fl ute geometry and cutting edge geometry.

y Titanium Alloy y 316 SS

y Titanium Alloy y 316 SS y 317 SS

y Co-Cr Alloy y Titanium Alloy y Stainless Steel

y Titanium Alloy y Stainless Steel

VF2WB

MWSSuper long drill

MS2XL MS2XLB

Small ToolsVP15TF

IMPACT MIRACLEVibration Control End Mill Series

AJX

MWSSuper long drill

4

HIP-SYSTEM

Key Point on Machininga A good balance of wear and fracture resistance for turning Co-Cr Alloy and

Titanium Alloy.a Reduce heat generation with the use of a sharp cutting edge.

Application Example

Tool life (pieces/corner) Cycle time (min)

Conventional

MJ(VP10RT)

External Turning

Insert (Grade) DNMG431MJ (VP10RT)Machine CNC Lathe MachineWork Material Titanium AlloyCutting Speed 148 SFMRevolution 280 min-1

Feed Rate .0063 IPRDepth of Cut Conventional: .059 inch → MJ (VP10RT): .091 inch 50%UP

VP05RT/VP10RTFJ/MJ Breaker

(TOOL NEWS B036A)

100 20 1.00 2.0 3.0

Work Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]

1.8 times

40% less

a 1.8 times longer tool life than conventional products.→ Conventional chipping, MJ(VP10RT) no chipping.

a High efficiency with deeper depth of cut.

Good cuttingperformance

5

HIP-SYSTEM

Key Point on Machininga A good balance of wear and fracture resistance for turning Co-Cr Alloy and

Titanium Alloy.a Reduce heat generation with the use of a sharp cutting edge.

Application Example

Tool life (pieces/corner) Cycle time (sec.)

ConventionalCoated Carbide

(PVD)

MJ(RT9010)

Carbide

Insert (Grade) CNGG431MJ (RT910)Machine CNC Lathe MachineWork Material Titanium AlloyCutting Speed Conventional:150 SFM → MJ(RT9010):200 SFMRevolution Conventional:490 min-1 → MJ(RT9010):650min-1

Feed Rate .002 IPRDepth of Cut .008 inch

RT9005/RT9010FJ/MJ Breaker

(TOOL NEWS B036A)

250 50 300 60


1.5 times

25% less

a 1.5 times longer tool life than conventional products.a RT9010 is first choice for turning of titanium alloy.


External Turning

6

Drill (Grade) MMS1600X3DB (DP7020) ø .6299 inchMachine Machining CenterWork Material Titanium AlloyHole Depth 1.97 inchCutting Speed Conventional: 131 SFM → MMS: 197 SFM 50%UPFeed Rate .006 IPR Non-peckCoolant W.S.O (87 PSI)

MMS Drill(TOOL NEWS B180A)

HIP-SYSTEM

Key Point on Machininga Promotes smooth chip evacuation.a Use of internal coolant hole improves cooling effect.

Application Examplea 1.3 times longer tool life than conventional products.→ Conventional wear quickly, MMS very little wear.

a High efficiency with high-speed drilling.

Tool life (Number of holes) Cycle time (sec.)

MMS

Conventional

Drilling

30% less

1000 200 100 20


1.3 times

“TRI-Cooling Technology”

Excellent cooling effect

7

Conventional

After machining 30 holes

Drill (Grade) MMS0500X3DB (DP7020) ø .1969 inchMachine Machining CenterWork Material Co-Cr Alloy (42 HRC)Hole Depth .5906 inchCutting Speed 98 SFMRevolution 1,900 min-1

Feed Rate 3.8 IPM (.0020 IPR) Non-peckCoolant W.S.O (102 PSI)

Welding wear

HIP-SYSTEMWork Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]

Key Point on Machininga MWS & MMS drill offers longer tool life,

and can be used for Stainless Steels, Titanium Alloy and Co-Cr Alloy.a Use of internal coolant hole improves the cooling effect.

Application Examplea MMS drill shows good wear resistance.

.002

"

.004

"

Drilling

MMS

MMS Drill(TOOL NEWS B180A)

“TRI-Cooling Technology”

Excellent cooling effect

8

<Conventional> <Helical Taper Milling>

zDrilling .008 IPR

xTaper boringRough → Finish

zRadius end millRough → Finish

End Mill 4 Flutes Radius End mill VQMHVRBD0800R100 (ø .3150 inch)Machine Multi-axis TurningWork Material Titanium AlloyHole Depth .5906 inchCutting Speed 197 SFMRevolution 2,400 min-1

Feed Rate 15 IPM (.0016 IPT)Coolant W.S.O


Key Point on Machininga SMART MIRACLE coating with smooth surface provides good surface finish.a High efficiency machining that prevents vibration.a Possible to machine complex geometries that are difficult to cut.

Application Examplea Three processes with one tool by helical taper

milling.a Excellent finish.

Taper Hole Machining

Vibration Control End Mill

VQMHVRB

(TOOL NEWS B197A)

ZERO-μSurface

SMART MIRACLEcoating

9

End Mill 2 Flutes Ball End mill VF2SBR0300 (ø .2362 inch)Machine Machining Center (CAT40)Work Material Co-Cr AlloyRevolution 5,000 min-1 (vc325 SFM)Feed Rate 39 IPM (.0039 IPT)Coolant W.S.O

.0118"

.078

7"

VF2SB VF2XLB

Edge condition(Cutting length 100 feet)

Cutting length (feet)


Key Point on Machininga Cutting edge geometry with excellent chipping resistance.a IMPACT MIRACLE coating with high heat resistance provides long tool life.

Application Examplea 3 times longer tool life than conventional products

when milling Co-Cr Alloy.

Tool life(Flank wear: .0039 inch)

Test I(Al, Ti) N

VF2SB

Test II (Al, Cr) N

3 times

1650 330

Profile Machining

IMPACT MIRACLE(TOOL NEWS B075A)

Higher effi ciencyand

Longer tool life

%°

%°

$°

$°

10

VF4SVB

Chipping

End Mill 4 Flutes Ball End mill VF4SVBR0500 (ø .3937 inch)Machine Machining Center (CAT40)Work Material Co-Cr Alloy (36 HRC)Cutting Speed 328 SFMRevolution 3,200 min-1

Feed Rate 126 IPMChip Load .0098 IPTCoolant W.S.O

ae .0079"

ap .1

181"

Profile Machining

KNEE-SYSTEMWork Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]

Key Point on Machininga A good balance of wear and fracture resistance for machining Co-Cr Alloy

and Titanium Alloy.a “Variable curve” radius cutting edges for difficult-to-cut materials.

Application Examplea VF4SVB has longer tool life than conventional tools.

VF4SVB

Conventional

.0008 .0016 .0024

Vibration ControlEnd Mill Series

(TOOL NEWS B178A)

Wider chip pocket

Variable curve

Variable pitch

Variable pitch

Newly designed radius cutting edges

reduce vibration

Notch Wear (inch)

Flank Wear Comparison(Cutting length 200 feet)

0

11

(Cutting length 410 feet)

Edge conditionTool life

Chip Removal Volume (inch3)

VQMHVRBD0300R050 Conventional

SizeDia. ø .1181 inch ø .1181 inchRadius .0315 inch .0079 inch

Machine Micro Machining Center (HSK E-25)Number of Flute 4 2Cutting Speed 164 SMF 164 SMFFeed Rate 79 IPM 39 IPMCoolant W.S.O

ae .0394"

Pocket Machining

ap

ap: .0118"

ap: .0236"

ap: .0079"(max)

KNEE-SYSTEMWork Materials [Co-Cr Alloy, Titanium Alloy, UHMWPE]

Key Point on Machininga Vibration control geometry for stable machining and smoother cutting.a VQMHVRB makes finishing easy.

Application Examplea 2 times longer tool life than conventional products.a Higher efficiency because higher feed rate and larger

depths of cut.

VQMHVRB TEST II

VQMHVRB TEST I

Conventional 2 times

.00120 .0024 .0036

Vibration Control End Mill

VQMHVRB

(TOOL NEWS B197A)

ZERO-μSurface

SMART MIRACLEcoating

12

220°

3 2 1

4

<Conventional> <Improvement>Helical machining

Helical pitch

Three tools → One tool

z Drilling

x Internal profi le

c Chamfer•Upper•Under

End Mill Wide range Ball End mill VF2WBR0150N080 (ø .1181 inch)Machine Machining Center (CAT40)Work Material Titanium AlloyCutting Speed 371 SFMRevolution 1,200 min-1

Feed Rate 20 IPMHelical Pitch .004-.008 IPRCoolant W.S.O

.1969"

ø .1

772

"

Drilling+Chamfering

VF2WB(TOOL NEWS B169G)

BONE PLATESWork Materials [Titanium Alloy, 316 SS]

Key Point on Machininga IMPACT MIRACLE coating with high heat resistance provides longer tool life.a Possible to machine complex geometries that are difficult to cut.

Application Examplea Four processes, one tool with helical milling.a Excellent finish surface and very small burr.

Wide rangeWide application

13

Work Material Titanium AlloyMachine Swiss Lathe Machine

Hole Size ø .0709 inch Depth: 1.9685 inch Pilot drill: MWS0180SB (ø .0709 inch) Depth: .1575 inch

Drill MWS0180X30DB (ø .0709 inch) Solid Gun Drill (ø .0709 inch)Revolution 1,770 min-1 2,650 min-1

Cutting Speed 33 SFM 49 SFMFeed Rate .0008 IPR Non-peck .0002 IPR Non-peckCoolant Oil (Coolant pressure 1,450 PSI)

Deep Hole Drilling

MWSSuper long drill

(TOOL NEWS B129G)

SCREWSWork Materials [Titanium Alloy, 316 SS, 317 SS]

Key Point on Machininga Promotes smooth chip evacuation.a Use of internal coolant hole improves cooling.

Application Examplea Higher productivity machining and longer tool life.

Tool life (Number of holes) Cycle time (min)

MWS

Solid Gun Drill 1.8 times

50% less

1000 200 20 4

Excellent chip evacuation

14

Work Material 316 SSMachine Swiss Lathe Machine


Drill MWS0250X30DB (ø .0984 inch) Gun Drill (ø .0984 inch)Revolution 2,500 min-1 5,000 min-1

Cutting Speed 66 SFM 131 SFMFeed Rate .0008 IPR Non-peck .0001 IPR Non-peckCoolant Oil (Coolant pressure 870 PSI)

Deep Hole Drilling

MWSSuper long drill

(TOOL NEWS B129G)



Application Examplea High efficiency deep hole drilling of 316 SS.a 4 times faster cycle time than gun drill.

Cycle time (min)

MWS

ConventionalGun Drill

75% less

10 2 3 4 5 6


15

N=1

N=1

N=2

N=2

N=3

N=3

MS2XL MS2XLB

Pocket Machining

Work Material Titanium AlloyMachine Swiss Lathe MachineEnd Mill Long Neck Square End mill (2 fl utes) MS2XLD0070N040 (ø .02756 inch)Revolution 18,000 min-1 (vc131 SFM)Feed Rate 8 IPM (.0002 IPT)Depth of Cut ap .0024 inchCoolant Oil


Key Point on Machininga Cutting edge geometry with excellent chipping resistance.a Small diameter combined with a variety of neck lengths aid in machining of

deep cavity and complex parts.

Application Examplea Realized stable tool life.

MS2XL

Conventional

250 50 75 100 125Tool life (Number of work pieces)

Continuation processing is possible.

Chipping

Wear

Chipping

(TOOL NEWS B001G)

Stabilitytool life

16

Machine Swiss Lathe MachineWork material Titanium AlloyOperation Cut OffWidth of Insert .0394 inch

Insert (grade)Mitsubishi Conventional

CTAT10120V5RR-B (VP15TF) Similar Insert (PVD coating)Cutting Speed 118 SFM 98 SFMFeed Rate .0008 IPR .0008 IPR

External Turning&

Cut Off


Key Point on Machininga A good balance of wear and fracture resistance for turning Titanium Alloy

and Stainless Steel.a Reduce heat generation with the use of a sharper cutting edge.

Application Examplea 3 times longer tool life than conventional products.

Tool life (pieces/corner) Cycle time (sec.)

Conventional 3 times

500 100 50 10

VP15TF

Small ToolsVP15TF

(GENERAL CATALOG C005A)


17

%°

%° $°

$°

%%%%%%%%°°°° $$$$$$$$$°°°°°

End Mill 4 Flutes Vibration Control Square End mill VFJHVD0400 (ø .1575 inch)Machine Multi-axis Turning (HSK63)Work Material Titanium AlloyCutting Speed 98 SFMRevolution 2,400 min-1

Feed Rate 15 IPMDepth of Cut ap .6299 inch ae .0079 inchCoolant W.S.O

Surface Comparison

VFJHV Conventional

The longer over hang and smaller size is needed because of the shape of the work piece.

Contact Area: Very Large

R .0787" ø .1575"

.629

9"

1.57

48"

Side Cutting

SPINEWork Materials [Co-Cr Alloy, Titanium Alloy, Stainless Steel]

Key Point on Machininga IMPACT MIRACLE coating with high heat resistance provides longer tool life.a Delivers superior vibration resistance for difficult-to-cut materials.

Application Examplea Good surface finish and high efficiency from the

use of irregular helix flutes.

Vibration ControlEnd Mill Series(TOOL NEWS B133G)

Improved chip disposalNew fl ute geometry suitable for irregular helix angles.

Irregular helix fl utes

Special fl ute geometry

18

Work Material 17-4PH SS 42 HRCMachine Machining Center (HSK63)

ToolHolder AJX06R203SA20S (ø .7874 inch 3 fl utes)Insert (Grade) JOMT06T215ZZSR-JM (VP15TF)

Cutting Speed 393 SFM (Conventional: 328 SFM)Feed Rate 112 IPM (Conventional: 79 IPM)Coolant Air blow

.4724"

.027

6"

Rough Milling

AJX(TOOL NEWS B028A)

INSTRUMENTWork Materials [Titanium Alloy, Stainless Steel]

Key Point on Machininga AJX can achieve extra high feed rates for ultimate efficiency in rough

machining.a Wide selection of inserts with high wear and fracture resistance, for general

machining operations.

Application Example: Surgical Equipmenta AJX achieves 5 times longer tool life than

conventional products for milling 17-4PH SS.

Tool life (Number of work pieces) Cycle time (min)

Conventional

AJX

5 times

30% less

50 10 1.00 2.0

Improved chip removal

19

Work Material 17-4PH SS 32 HRCMachine Swiss Lathe Machine


Drill MWS0230X30DB (ø .0906 inch) Solid Gun Drill (ø .0906 inch)Revolution 5,500 min-1 5,500 min-1

Cutting Speed 131 SFM 131 SFMFeed Rate .0024 IPR Non-peck .0002 IPR Non-peckCoolant Oil (Coolant pressure 2,030 PSI)

Wear Chip

Continuation processing is possible.

After machining 150 holes

VB: .0043 inch

Deep Hole Drilling

INSTRUMENTWork Materials [Titanium Alloy, Stainless Steel]


Application Examplea High efficiency deep hole drilling of 17-4PH SS.a 10 times faster cycle time than gun drill.

Cycle time (sec.)

MWS

Solid Gun Drill

600 120

90% less

MWSSuper long drill

(TOOL NEWS B129G)


TIANJIN TIANLING CARBIDE TOOLS CO. LTD.TIANJIN LINGYUN TOOL DESIGN CO. LTD.(China)

MMC TAISHIN TOOL CO., LTD.(Taiwan)

MMC TOOLS (THAILAND) CO., LTD.(Thailand)

MITSUBISHI MATERIALSESPAN~A, S.A.(Espana)

MMC HARTMETALL GmbH (Germany)

MMC HARDMETAL POLAND SP.z o.o. (Poland)

MMC HARDMETAL OOO LTD. (Russia)

MMC METAL FRANCE S.A.R.L. (France)

MMC ITALIA S.R.L(Italy)

MMC HARDMETAL INDIA PVT. LTD.(India)

MMC HARDMETAL U.K.LTD (United Kingdom)

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AKASHI PLANTGIFU PLANT

MITSUBISHI MATERIALSTSUKUBA PLANT

MITSUBISHI MATERIALS(SHANGHAI) CORPORATION(China)

RFM

MIRACLE TOOLSAMERICA, LLC

MMC METAL DE MEXICO, S.A. DE C.V.(Mexico)

MMC-METAL DO BRASIL LTDA.(Brazil)

Buenos Aires

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Lima

Columbia

Los AngelesChicagoToronto

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MITSUBISHI MATERIALS U.S.A. CORPORATION

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AgencyRepresentative OfficeFactorySales Office

LOS ANGELES HEAD OFFICE11250 Slater Avenue, Fountain Valley, CA 92708TEL : 714-352-6100 FAX : 714-668-1320

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Customer Service : 800-523-0800Technical Service : 800-486-2341

Global Network

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EXP-11-E0132012.7.E(1B)

A621A MEDICAL APPLICATIONS

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