ACTUATORS A1 A1.85 COMPACT CYLINDER – SERIES CMPC COMPACT CYLINDER SERIES CMPC Compact cylinder series CMPC available in numerous versions to meet a full range of requirements: • With or without magnet • Single-acting extended rod, retracted or through-rod • Dual-acting non-rotating and dual-acting through-rod versions • Tandem with two, three or four stages • Multi-position with two and three stages • Fixing centre distances to ISO 15552 from Ø 32 to Ø 100 and from Ø 20 to Ø 100 complying with French standard NFE 49-004-1 and 2 (UNITOP). Ø 12 and Ø 16 have centre distances compatible with trade cylinders. The special profile and outer heads locked onto the barrel by screws ensure optimal guiding of the cylinder and multiple fixing options with a wide range of mountings. To determine the position in the relevant cylinder slots, it is possible to mount retracting magnetic limit switches. Available also in a version having FKM/FPM gaskets (for high temperature) from Ø 20 to Ø 100. TECHNICAL DATA COMPONENTS Ø 12 to 25 Max operating pressure bar MPa psi Temperature range °C Fluid Bores mm mm mm Design Versions Magnet for sensors Inrush pressure single piston rod bar through-rod bar Forces generated at 6 bar thrust/retraction Weights Notes PISTON ROD: stainless steel, thick chromed HEAD: extruded anodised aluminium alloy BARREL: drawn anodised and calibrated aluminium alloy PISTON GASKET: polyurethane or FKM/FPM MAGNET: neodymium-plastic PISTON ROD GASKET: polyurethane or FKM/FPM GUIDE BUSHING: steel strip with bronze and PTFE insert STATIC O-RINGS: NBR or FKM/FPM SECURING SCREWS: zinc-plated steel POLYURETHANE FKM/FPM 10 1 145 –10 to +80 –10 to +150 (non-magnetic cylinders) Unlubricated air. Lubrication, if used, must be continuous Ø 12; 16; interchangeable with similar products Ø 32; 40; 50; 63; 80; 100 with ISO 15552 fixing centre distances Ø 20; 25; 32; 40; 50; 63; 80; 100 with NFE 49-004-1 and 2 fixing centre distances With profile, heads with screws Double-acting, Single-acting extended or retracted rod, Through-rod, Through-rod perforated, Single-acting through-rod, Through-rod non-rotating, No stick-slip All versions come complete with magnet. Supplied without magnet on request Ø 12 Ø 16 Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 80 Ø 100 0.6 0.6 0.6 0.6 0.6 0.4 0.4 0.4 0.4 0.4 1 0.8 0.8 0.8 0.6 0.4 0.4 0.4 0.4 0.4 See cylinder “General technical data” at the beginning of the chapter See cylinder “General technical data” at the beginning of the chapter For correct operation, it is advisable to use 50 m filtered air For speeds lower than 0.2 m/s to prevent surging, use the version No stick-slip and non-lubricated air
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ACT
UA
TORS
A1
A1.85
CO
MPA
CT
CYL
IND
ER –
SER
IES
CM
PC
COMPACT CYLINDER SERIES CMPC
Compact cylinder series CMPC available in numerous versions to meet a full range of requirements:• With or without magnet• Single-acting extended rod, retracted or through-rod• Dual-acting non-rotating and dual-acting through-rod versions• Tandem with two, three or four stages• Multi-position with two and three stages• Fixing centre distances to ISO 15552 from Ø 32 to Ø 100 and from Ø 20 to Ø 100 complying with French standard NFE 49-004-1 and 2 (UNITOP). Ø 12 and Ø 16 have centre distances compatible with trade cylinders. The special profile and outer heads locked onto the barrel by screws ensure optimal guiding of the cylinder and multiple fixing options with a wide range of mountings. To determine the position in the relevant cylinder slots, it is possible to mount retracting magnetic limit switches. Available also in a version having FKM/FPM gaskets (for high temperature) from Ø 20 to Ø 100.
TECHNICAL DATA
COMPONENTS Ø 12 to 25
Max operating pressure bar MPa psiTemperature range °CFluidBores mm mm mmDesign Versions
Magnet for sensorsInrush pressure single piston rod bar through-rod barForces generated at 6 bar thrust/retractionWeights Notes
� PISTON ROD: stainless steel, thick chromed� HEAD: extruded anodised aluminium alloy� BARREL: drawn anodised and calibrated aluminium alloy� PISTON GASKET: polyurethane or FKM/FPM� MAGNET: neodymium-plastic� PISTON ROD GASKET: polyurethane or FKM/FPM� GUIDE BUSHING: steel strip with bronze and PTFE insert STATIC O-RINGS: NBR or FKM/FPM SECURING SCREWS: zinc-plated steel
POLYURETHANE FKM/FPM
101
145 –10 to +80 –10 to +150 (non-magnetic cylinders)
Unlubricated air. Lubrication, if used, must be continuousØ 12; 16; interchangeable with similar products
Ø 32; 40; 50; 63; 80; 100 with ISO 15552 fixing centre distances Ø 20; 25; 32; 40; 50; 63; 80; 100 with NFE 49-004-1 and 2 fixing centre distances
With profile, heads with screwsDouble-acting, Single-acting extended or retracted rod, Through-rod, Through-rod perforated, Single-acting through-rod,
Through-rod non-rotating, No stick-slipAll versions come complete with magnet. Supplied without magnet on request
See cylinder “General technical data” at the beginning of the chapterSee cylinder “General technical data” at the beginning of the chapter
For correct operation, it is advisable to use 50 �m filtered airFor speeds lower than 0.2 m/s to prevent surging, use the version No stick-slip and non-lubricated air
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A1.86
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COMPONENTS Ø 32 to 100
TECHNICAL DATA
COMPACT CYLINDER FIXING OPTIONS
� PISTON ROD: C45 steel or stainless steel, thick chromed� HEAD: extruded anodised aluminium alloy� BARREL: drawn anodised and calibrated aluminium alloy� PISTON GASKET: polyurethane or FKM/FPM� MAGNET: Ø 12 to 32 neodymium-plastic Ø 40 to 100 plastoferrite� PISTON ROD GASKET: polyurethane or FKM/FPM� GUIDE BUSHING: steel strip with bronze and PTFE insert STATIC O-rings: NBR or FKM/FPM SECURING SCREWS: zinc-plated steel
� Compact cylinder available with two separate fixing centre distances • Ø 32 to 100 to ISO 15552 • Ø 20 to 100 to NFE 49-004-1 and 2� Pre-wired retracting sensor with or without connector� Plastic strip to keep out dirt and/or protect the sensor wire cod. W0950000160� Ball-and-socket joint code W095_ _ _2030� Example of cylinder mounting with feet code W095_ _ _6001. All mountings come complete with cylinder assembly screws� Sensor slot� Piston rod with male or female thread as required
� Fixing to structural work with a through screw, using the thread in the heads� Direct fixing from above using long through screws or tie rods. Non-magnetic stainless steel must be used (e.g. AISI 304)� Fixing with feet; the ordering code covers the supply of one foot and two screws for fixing to the cylinder� Fixing with a flange mounted on the front or rear head; the ordering code covers the supply of a flange and four screws for fixing to the cylinder� Fixing with articulated hinge to compensate for slight system misalignment and turn freely The ordering code covers the supply of a hinge and four screws for fixing to the cylinder
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A1.87
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FORCE OF SPRINGS IN SINGLE-ACTING CYLINDERS (THEORETICAL)
STROKES FOR COMPACT CYLINDERS
MAXIMUM LOADS FOR NON-ROTATING VERSION
Standard stroke for single-acting cylinders
Standard stroke for other types
Max. recommended strokes for other types
Max. recommended strokes for non-rotating cylinders
Max recommended strokes for through-rod perforated
Ø 12 � 10 mm Ø 12 to 16 � from 5 to 40 mm Ø 12 to 25 � 200 mm Ø 12 to 63 � 120 mm Ø 20 to 40 � from 5 to 80 mmØ 16 to 100 � 25 mm Ø 20 to 25 � from 5 to 50 mm Ø 32 to 40 � 300 mm Ø 80 to 100 � 150 mm Ø 50 to 63 � from 5 to 100 mm
Ø 32 to 100 � from 5 to 80 mm Ø 50 to 63 � 400 mm Ø 80 to 100 � from 5 to 160 mmØ 80 to 100 � 500 mm
Maximum recommended strokes. Higher values can create operating problems
1 = SENSOR SLOT2 = CYLINDER 1 OUT FOR Ø 32 to 633 = CYLINDER 2 OUT FOR Ø 32 to 1004 = CYLINDER 3 OUT FOR Ø 32 to 1005 = CYLINDER 1-2-3 IN FOR Ø 32 to 636 = CYLINDER 1-2-3 IN FOR Ø 80 to 1007 = ONLY FOR Ø 63 to 1008 = SLOT FOR DIN 7984 SCREWS9 = CYLINDER 1 OUT FOR Ø 80 to 100
2 = CYLINDER 1 OUT FOR Ø 32 to 633 = CYLINDER 2 OUT FOR Ø 32 to 1005 = CYLINDER 1-2 IN FOR Ø 32 to 636 = CYLINDER 1-2 IN FOR Ø 80 to 1009 = CYLINDER 1 OUT FOR Ø 80 to 100
CYL 2 3 1 0 2 5 O 0 5 0 X PTYPE BORE STROKE MATERIAL GASKETS
23 Compact cylinder centre distances to UNITOP male piston rod 24 Compact cylinder centre distances to UNITOP female piston rod
25 Compact cylinder centre distances to ISO male piston rod
26 Compact cylinder centre distances to ISO female piston rod
0 Double-acting 1 Double-acting through-rod
2 Double-acting through-rod perforated
3 Single-acting retracting piston rod
4 Single-acting extended piston rod
5 Single-acting through-rod
6 Single-acting through-rod piston rod perforated
7 Double-acting non-rotating A Double-acting through-rod non-rotating
0 Magnetic� S Non-magnetic
G No stick-slip
12 16 20 25 32 40 50 63 80
100
0 Standard A 2-stage tandem B 3-stage tandem C 4-stage tandem
MULTI-POSITION P Stage 1 R Stage 2 T Stage 3
C C45 piston rod chromium- plated� X Stainless steel piston rod and nut � A C45 chromed rod, aluminium piston� Z Stainless steel piston rod and nut aluminium piston
P Polyurethane gaskets� V FKM/FPM gaskets
For the maximum suppliabe stroke, see page A1.87
In the code of cylinder with letter in fourth position Ø 100 becomes A1 Codes only for cylinders Ø 32 to100 Can also be used as double-acting with spring return Available from Ø 20 For versions 24 and 26 only (female piston rod) For Ø 12 to 25 the standard version (0 or S) it’s already No stick-slip
For Ø 20 to 100 version with gaskets in FKM / FPM (0 or S) is already “no sick slip” For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only� Only for standard double acting and standard through rod double acting version (for Ø20 and Ø25 only “non-magnetic” version provided)� Compulsory for Ø 20 and Ø 25 version Z
Only for Ø 32 to 63 P version (Polyurethane gaskets)� Only for Ø 12 to 63 P version (Polyurethane gaskets)� Only for Ø 32 to 100 V version (FKM/FPM gaskets)� Only for Ø 20 to 100 V version (FKM/FPM gaskets)
Screw (B) for connection to the cylinder(one per plate)
Washer (B)(one per screw)
MINIMACH n° 2 M4 M3x16 UNI 5931 (DIN 912) A3.2 UNI 1751 (DIN 127A)MACH 11 n° 2 M4 M3x16 UNI 5931 (DIN 912) A3.2 UNI 1751 (DIN 127A)SERIE 70 1/8 n° 2 M3 M4x25 UNI 5931 (DIN 912) —SERIE 70 1/4 n° 2 M3 M4x30 UNI 5931 (DIN 912) A4.3 UNI 1751 (DIN 127A)
RETRACTABLE SENSOR WITH INSERTION FROM ABOVE
Code DescriptionW0952025390 HALL N.O. sensor, vertical insertion 2.5 mW0952225390 HALL N.O. sensor, vertical insertion 2.5 m roboticsW0952029394 HALL N.O. sensor, vertical insertion 300 mm M8 roboticsW0952022180 REED N.O. sensor, vertical insertion 2.5 mW0952222180 REED N.O. sensor, vertical insertion 2.5 m roboticsW0952028184 REED N.O. sensor, vertical insertion 300 mm M8 roboticsW0952125556 HALL N.O. sensor, vertical insertion 2 m ATEXW0952025500* HALL N.O. sensor, vertical insertion HS 2.5 mW0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8W0952022500* REED N.O. sensor, vertical insertion HS 2.5 mW0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8
* For use when standard sensors do not detect the magnet, e.g. near metal masses.Note: Individually packed. For technical data, see chapter A6.
VALVE ASSEMBLY ON CYLINDER
With this type of cylinder, the valves (D) can be mounted directly using the retracting sensor slot, without requiring the use of intermediate brackets.This can be done using the special plates (A) which come with both M3 and M4 threads, and screws (B) of the size, type and quantity shown in the table below. The plates are supplied complete with 2 stud pins, one M3 and one M4 (C). After the valve centre distance and the position of the valve have been determined, the plates can be secured to the cylinder. A “position memory” will be created to facilitate subsequent maintenance on the valve.
LTS POSITION SENSORS
For technical data and usage strokes see chapter A6.
ACT
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A1.110
COMPACT CYLINDERS, SERIES CMPC
COMPACT CYLINDERS, SERIES CMPC TWO-FLATSPA
RE P
ART
S FO
R C
OM
PAC
T, C
OM
PAC
T TW
O-F
LAT
AN
D S
TOPP
ER C
YLIN
DER
S
SPARE PARTS
Code Bores Type Parts009 . . . 7001F Ø 32 to 80 Set of gaskets �
009 . . . 7101F Ø 40 to 80 Front cylinder head kit for UNITOP � � �
0090327101F Ø 32 Front cylinder head kit for ISO Ø 32 � � �
009 . . . 8101F Ø 40 to 80 Front cylinder head kit for ISO � � �
009 . . . 7201 Ø 40 to 80 Rear cylinder head kit for UNITOP �
0090327201 Ø 32 Rear cylinder head kit for ISO Ø 32 �
009 . . . 8201 Ø 40 to 80 Rear cylinder head kit for ISO �
009 . . . 7401 Ø 32 to 80 Piston kit � � � �
009 . . . 7501 Ø 32 to 80 Magnet �
009 . . . 7901F Ø 40 to 80 Front + rear cylinder head + piston kit for UNITOP � � � � � � � �
0090327901F Ø 32 Front + rear cylinder head + piston kit for ISO Ø 32 � � � � � � � �
009 . . . 8901F Ø 40 to 80 Front + rear cylinder head + piston kit for ISO � � � � � � � �
Code Bores Type Parts009 . . . 7001 Ø 12 to 100 Complete set of gaskets polyurethane � �
009 . . . 7008 Ø 20 to 100 Complete set of high temperature gaskets � �
009 . . . 7013 Ø 12 to 100 Polyurethane piston rod gasket kit �
009 . . . 7014 Ø 20 to 100 FKM/FPM piston rod gasket kit �
009 . . . 7101 Ø 12 to 100 Front cylinder head kit for UNITOP polyurethane � � �
0090327101 Ø 32 Front cylinder head kit for ISO Ø 32 polyurethane � � �
009 . . . 8101 Ø 40 to 100 Front cylinder head kit for ISO polyurethane � � �
009 . . . 7201 Ø 12 to 100 Rear cylinder head kit for UNITOP polyurethane �
0090327201 Ø 32 Rear cylinder head kit for ISO Ø 32 polyurethane �
009 . . . 8201 Ø 40 to 100 Rear cylinder head kit for ISO polyurethane �