A-Tech Solution In Gwangju, Korea. CONTENTS Company History 1 Certification & Financing 2 Design & Assembly 3 Global Customer 4 Products & Sample 5.

A-Tech SolutionIn Gwangju, Korea

CONTENTS

Company History1

Certification & Financing2

Design & Assembly3

Global Customer4

Products & Sample5

COMPANY HISTORYStarted as Tooling Dept. in Samsung Electronics1972

1988Separated as Institute of Industrial Technology

1989 Authorized as 1st Degree of Precision by Korean Gov.

1994Founded ‘Injection Molding Technology Center

Developed Gas Injection Molds

1996 Gwangju Branch established

2001Spun-off as A-Tech Solution

2002R & D Center established

2 overseas branches founded in Thailand & USA

2005Obtained ISO/TS 16949

2007 Set up 1000 ton press

GWANGJU STAMPING DIVISION

ProgressivePress Die

TransferPress Die

VacuumJIG

TECHNOLOGY & PRODUCTS

FINANCING & WORK FORCE

8 8

3

5

2006 2007

Domestic Overseas

Annual Turnover

Annual Sales: 13Milion$ (2007)

Assets:

Capitals:

Total Employee: 49

Employee

GWANGJU FACTORY DIVISION

Stamping Team

◦ Sales: $ 7.0Million

◦ Item: Large Sized Stamping Tools

(Appliance parts, Automobile Parts)

◦ Capacity: 200sets/year for 150tons to 1000tons

Vacuum

Forming Team

◦ Sales: $ 5.0Million

◦ Item: Vacuuming JIG for Refrigerator

◦ Capacity: 100sets/year

Total information

◦ No. of Designer: 14

◦ No. of Employee: 49

◦ Total sales: $13Million

CERTIFICATION■ Quality / Environmental / Safety Certifications

ISO9001

ISO14001

Environmental Management System - Investment in the Future

QS9000 Special Requirements for Automotive Industries- Ceaseless Effort toward Quality

Quality Management System- Enhancement of Customers’ Reliability

UL Safety Recognition

- Careful Consideration for Customers

ISO/TS 16949

Super process and quality system for Automotive Industries- Management system

CUSTOMER

Customer

General Electric

PRODUCTION PROCESS

1 2 3

456

7 8

Product Analasys CAE 3D Design

MachiningAssemblyTRY ＆ CMM

TRY & Qualification Shipping

Design-Stamping Tool

Unigraphics (3D) 10 Copies

I-DEAS (3D) 13 Copies

Auto Cad (2D) 10 Copies

Work NC 5 Copies

R.T.M 3 Copies

PAM-STAMP 1 Copy

No. of Employees: 14

Modeling / CAD3D Design

Design meeting

DESIGN & CAE

Expected slit Part

Expected wrinkle

0.4mm Stainless steel

SP782-440 steel

MOVIE 1 MOVIE 2 MOVIE 3 MOVIE 4

DESIGN & CAE

Machines

1. SNK4(H)

2. SNK3(H)

3. LCH100

4. LCV66(H)

5. MCH800

6. MHA800

7. Wire EDM

MANUFACTURING MACHINES

Bed Size: 2,000 * 4,000

Bed Size: 1,500 * 3,000

Bed Size: 1,200 * 2,400

Bed Size: 600 * 1,200

Bed Size: 800 * 2,000

Bed Size: 800 * 2,000

4Units

Employee: 8

QUALITY ANALISYS

CMM MachineCMM Machine

Operation Size: 3,000 * 1,200

Data Analysis Inspection Report

FACTORY VIEW

TRY PRESS

200 Ton Die Spotting PressSANKI

500 Ton Mechanical PressSIMPAC

1000 Ton Mechanical PressSIMPAC

TYPE

CAPACITY

BED SIZE

DIE HEIGHT

HYDRAULIC

200 TON

1000X2000

1000

TYPE

CAPACITY

BED SIZE

DIE HEIGHT

MECHANICAL

500 TON

2600X1700

1000

TYPE

CAPACITY

BED SIZE

DIE HEIGHT

MECHANICAL

1000 TON

3600X1800

1200

MAKER SANKISEIKO MAKER SIMPAC MAKER SIMPAC

TRY PRESS MACHINE

THICKNESS : 5T WIDTH : 960mm

THICKNESS : 5TWIDTH : 700mm

FEEDER & LEVELER

DIE DESIGN

3D 設計

SPARE TIRE PAN

DIE OVERVIEW

GUIDE RAIL

DIE OVERVIEW

PANEL COWEL

DIE OVERVIEW

BRACKET MOUNT

DIE OVERVIEW

PLATE FRAME

DIE OVERVIEW

SAMPLE

A-Tech Solution

UCHIDA