SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL Item No SR.NO. DESCRIPTION UNIT QTY. A SUPPLY, INSTALLATION, TESTING & COMMISSIONING, UNLESS SPECIFIED OTHERWISE (FOR ITEM NO 1 to 82). 1 A-1 H POLE STRUCTURE : Supply Installation & Commissioning of H-pole Structure for 11 KV Incoming Power Supply with Gang operated isolator, D.O. fuse with base, lightning arrestors for 11 KV Supply as per enclosed DP erection sketch No.8484-0831 Rev.Job to include Installation of ground mounted 11kV incoming and outgoing H-Pole structure as per enclosed sketch No. 8484-830 Rev.0 including handling; transportation to erection site; inspection; aligning; leveling; fixing in position by nut bolts welding etc; fixing of Gang operated isolator, HT D.O. fuse with base, bushings, lightning arrestor, etc. by nut bolts welding etc earthing of poles; supply of GI hardware; GI pipe sleeves etc.; all work, labour, materials complete as per drg. and specifications, codes & standards and direction of engineer in- charge. Nos. 2 A-2 LIGHTING SUB DISTRIBUTION BOARD: Supply, Installation, testing and commissioning of floor / wall mounted lighting sub distribution board suitable for safe area excluding power, control and lighting cable glanding and terminations but including handling, transportation from owner's store/storage yard to erection site; unpacking , inspection; dressing of foundation/ wall as required; aligning, leveling and installation in position by bolting etc. on base channels grouted level in foundation floor or directly on level floor foundation OR on frame works/ supports grouted or welded to walls / columns/structures; mounting in position and connecting of loose components and accessories; drilling of gland plates with required holes or enlarging existing holes for cable entries; fixing of cable glands and terminal supplied loose; plugging of all unused cable entries in the board/panels to make the same dust and vermin proof, making good of wall/column broken or chipped by cement plastering; minor repair and touch painting work; operational and functional checking; supply of foundation/fixing bolts, nuts and washers and other necessary hardware and civil masonry materials; all work, labour and materials complete as per drawings and documents, specifications, codes and standards and directions of Engineer-in-Charge of Following Lighting sub Distribution Board shall be made of CRCA sheet steel IP-54 execution having minimum thickness 16 SWG with double door (Inside with fixed and outer with hinged door with locking facitlity ) suitable for wall / structure mounting alongwith epoxy based electrostatic powder painting and same shall be suitable for DIN rail mounting MCBs etc. with provision of both (top & bottom) entry with 3nos. LED phase indicating lamps in incomers. Incoming feeder & Outgoing feeders of each individual R,Y,B, phases shall be housed in the separate compartment & shall have phase barrier in between them. Required nos. of suitable Elmex /phoenix / connectwell terminals, crimping type Cu lugs and double compression ni plated brass cable glands for Incomer and outgoing cable feeders shall be provided.SP MCB shall be provided in all the outgoing feeders All MCB shall rated for 10kA
17
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SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
A SUPPLY, INSTALLATION, TESTING & COMMISSIONING, UNLESS SPECIFIED OTHERWISE (FOR ITEM NO 1 to 82).
1 A-1 H POLE STRUCTURE : Supply Installation & Commissioning of H-pole Structure for 11 KV Incoming Power Supply with Gang operated isolator, D.O. fuse with base, lightning arrestors for 11 KV Supply as per enclosed DP erection sketch No.8484-0831 Rev.Job to include Installation of ground mounted 11kV incoming and outgoing H-Pole structure as per enclosed sketch No. 8484-830 Rev.0 including handling; transportation to erection site; inspection; aligning; leveling; fixing in position by nut bolts welding etc; fixing of Gang operated isolator, HT D.O. fuse with base, bushings, lightning arrestor, etc. by nut bolts welding etc earthing of poles; supply of GI hardware; GI pipe sleeves etc.; all work, labour, materials complete as per drg. and specifications, codes & standards and direction of engineer in- charge.
Nos. 2
A-2 LIGHTING SUB DISTRIBUTION BOARD: Supply, Installation, testing and commissioning of floor / wall mounted lighting sub distribution board suitable for safe area excluding power, control and lighting cable glanding and terminations but including handling, transportation from owner's store/storage yard to erection site; unpacking , inspection; dressing of foundation/ wall as required; aligning, leveling and installation in position by bolting etc. on base channels grouted level in foundation floor or directly on level floor foundation OR on frame works/ supports grouted or welded to walls / columns/structures; mounting in position and connecting of loose components and accessories; drilling of gland plates with required holes or enlarging existing holes for cable entries; fixing of cable glands and terminal supplied loose; plugging of all unused cable entries in the board/panels to make the same dust and vermin proof, making good of wall/column broken or chipped by cement plastering; minor repair and touch painting work; operational and functional checking; supply of foundation/fixing bolts, nuts and washers and other necessary hardware and civil masonry materials; all work, labour and materials complete as per drawings and documents, specifications, codes and standards and directions of Engineer-in-Charge of Following Lighting sub Distribution Board shall be made of CRCA sheet steel IP-54 execution having minimum thickness 16 SWG with double door (Inside with fixed and outer with hinged door with locking facitlity ) suitable for wall / structure mounting alongwith epoxy based electrostatic powder painting and same shall be suitable for DIN rail mounting MCBs etc. with provision of both (top & bottom) entry with 3nos. LED phase indicating lamps in incomers. Incoming feeder & Outgoing feeders of each individual R,Y,B, phases shall be housed in the separate compartment & shall have phase barrier in between them. Required nos. of suitable Elmex /phoenix / connectwell terminals, crimping type Cu lugs and double compression ni plated brass cable glands for Incomer and outgoing cable feeders shall be provided.SP MCB shall be provided in all the outgoing feeders All MCB shall rated for 10kA
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
short circuit current. ELCB shall be rated for 100mA. (Make as per Doc. no. 8484-VL-8010
2 a-2-a 63A, 415V, 3Ph & N, 50HZ sheet steel enclosure flush / surface mounting : Lighting distribuition board of the following incoming and outgoing feeders as per attached specification sheet (item-1) doc no. 8484-SS8083-8010 rev 0 and Engineering standard doc no. ES-8083 rev 2.
1no.-Incomer 63A, TPN MCB with ELCB,12 nos..-O/G 16A, SP MCB
Lighting distribuition board of the following incoming and outgoing feedersas per attached specification sheet (item no. -2) doc no. 8484-SS8083-8010 rev 0 and Engineering standard doc no. ES-8083 rev 2
Power distribuition board of the following incoming and outgoing feeders as per attached specification sheet (item no. 2) doc no. 8484-SS8083-8010 rev 0 and Engineering standard doc no. ES-8083 rev 2 a) 1no.-Incomer 32A TPN MCB with ELCB b) 6 nos..-O/G 20A, SP MCB
Nos. 1
5 a-2-d 230 Volt AC UPS DB, sheet steel enclosure flush / surface mounting UPS
distribuition board of the following incoming and outgoing feeders. , as per attached specification sheet (item no. 3) doc no. 8484-SS8083-8010 rev 0 and Engineering standard doc no. ES-8083 rev 2
a) 1no.-Incomer 63A, DP MCB
b) 1 nos..-O/G 32A, DP MCB
c) 6nos..-O/G 16A, DP MCB
Nos. 1
A-3 Supply, Testing and Commissioning of LIGHTING FIXTURES Lighting Fixtures of following types of lighting fixtures with their parts and accessories, like chokes,
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
starters, condensers, Internal & External reflectors, louvers, ignitor, canopy etc. and with or without control gear boxes Including fixing of lamps and Including handling, transportation from owners store to erection site, unpacking, inspection; checking of internal wiring; fixing copper conductor, Cable between JB / Control gear box to fixtures, painting of circuit nos., wherever required, Supply and fixing pipes/GI chains: supply and fixing neoprene/rubber/PVC bushes at fixtures and JBs; Erection in position on brick/RCC walls OR on RCC/ steel columns/roofs/ structures ; cable glanding, crimping of lugs and connections between Ltg DB / Junction box /Control gear box / Ltg. fixtures; supply of all erection materials Including necessary GI hardware, GI clamps, GI brackets, civil masonry materials; all work, labour and materials complete as per drawings, specifications, codes and standards and directions of consultant/ owner.& Accessories as per attached specification sheet no. 8484- SS8123-8010 , Rev.0 & ES-8123, Rev.2 (Make as per Doc. no. 8484-VL- 8010)
6 A-3-a 2 x 40 W Industrial luminaire with fluorescent lamp with all accessories. Nos. 38
7 A-3-b 2 x 40 W Dust , weather and corrosion proof lighting fixtures with all
Accessories
Nos. 1
8 A-3-c 125W Well glass dust & weatherproof HPMV lighting fixtures with all
accessories.
Nos. 58
9 A-3-d 160 W Well glass dust & weatherproof MLL lighting fixtures with all
accessories. .
Nos. 6
A-4 Supply, Installation, Testing and Commissioning of miscellaneous wall/ structure mounting type items on MS structures/MS pedestals / concrete columns /concrete or brick walls etc. like FLP Local Control Stations, FLP / Ordinary Switches, FLP / Ordinary Switch Sockets and Exe junction boxes etc. excluding cable glanding and terminations but Including handling, transportation from Owners Store/Storage yard to erection site, unpacking, inspection; leveling, alignment; fixing in position by bolting, grouting, etc.; closing of unused cable entries with threaded plug provided; making good of walls/columns broken or chipped by cement plastering; supply of all necessary hard wares as required and civil masonry materials; all work, labour and materials complete as per drawings and documents, specifications and directions of Engineer-in-Charge.
10 A-4-a HOSE PROOF JUNCTION BOX 240 Volt, 1 Ph 16 A Cast Aluminium (LM6) Hose proof 4-way, 125 mm
(minimum) internal dimensions junction box with terminals block suitable for
2.5 sq.mm size, with additional earthing terminal as per attached specification sheet no. 8484-SS8201-8010 Rev.0 & ES-8201, Rev.0 (Make as per Doc. no. 8484-VL-8010)
Nos. 19
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
11 A-4-b SWITCH SOCKET : 16A 240 volt switch socket in hoserproof IP55 enclosure (LM-6) with looping facility and comprising of Single compression Ni-plated brass cable gland along with crimping type(Cu) lugs suitable for 3CX2.5 PVCAPVC (Cu) cable and shall be as per attached specification sheet no. 8484-SS8120- 8010, Rev.0 & ES-8201, Rev.2 (Make as per Doc. no. 8484-VL-8010)
Nos. 7
12 A-4-c EXHAUST FAN :300 mm, Heavy duty Exhaust fan complete with motor, cable gland, shutter, louver, mounting bracket hardware etc. & conforming to IS 2312 , heavy duty type suitable for 230V, single phase AC supply (Make as per Doc. no. 8484- VL-8010)
Nos. 7
A-5 EARTHING AND LIGHTNING SYSTEM Supply Installation & testing of 100 NB,3.8 M. long G.I. pipe Earth Electrode in Earthpit as per Drawing Nos.PDS:E 604 (Sheet 1 of 1 ),PDS:E 605 (2 Sheets), PDS:E610(Sheet 1 of 1) and PDS:E 611(2 Sheets) Including handling ,Transportation to Erection site, Excavation of Earth pit in all types of soil ,back filling of pit with common salt, charcoal / coke and loose Earth after Installation of Electrode there in, removal of surplus Earth away from Erection site, consolidation of loose Earth on back filled pit, making of bricks work (1:5 CM with inside & outside plaster 16 mm thick in cm 1:4), Inspection chamber on back filled pit and MS/CI Hinged Cover ,there of complete with lifting hook, fixing & connecting inside the chamber of G.I. Earth bracket and other accessories of the Earth Electrode, painting of Earth pit No. and Earthing symbol on the cover, supply of salt, charcoal /coke, bricks, sand, cement, stone chips, reinforcement rods, lifting hook, necessary stainless steel hardware, paints etc.(Excluding supply of G.I.Earth Electrode &its accessories),all works, labour & materials complete as per Drawings, specifications, code & standards and direction of consultant/owner.of following Hot dip Galvanized earthing materials with minimum 100micron zinc coating and conforming to IS & drg. specifications.
13 A-5-a-i Earth Pits/Lightning Pit having GI perforated earth electrode pipe 100 Dia , 3.8 m long , with all accessories , S.S. hardware. as per attached erection sketches PDS:E 610 (1 Sheet)
Nos 73
14 A-5-a-ii Neutral pit (GI Plate Earth Electrode for system earthing and DP structure earthing as per IS 3043) Nos. 10
A-5-b G I Earth Strip/ GI wire / earthing cable/ Wire conductors of following sizes as per PDS :E 603 (6 Sheets) PDS:E 606 (2 Sheets) enclosed in ready made concrete trenches or in floor slits, on cable racks/ risers/ trays , on brick / concrete wall , on RCC/steel columns , on RCC/steel towers and vessels, under concrete floors, or paved areas, across pipe joints and valves, directly buried under ground at depth of 500 mm, including handling, transportation to erection site , bending, straightening, cutting to size, welding together of earth strips in overlapping manner, chipping in concrete floors/ paved areas for laying the earth strips under floors/ paved areas and making good by cement plastering concrete after laying of the strips ; clamping and supporting of earth strips laid above ground, connecting the strips/
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
wire at both ends to equipment or to earth bus / earth plates or to GI brackets fixed inside earthpit chamber, by bolting etc., Hessian tapes, all necessary GI hardware, GI clamps, civil masonry materials, etc. all work, labour as per specifications, codes and standards and directions of owner/consultant.
15 A-5-b-i 50mm x 8mm GI. Strip Mtrs 3520
16 A-5-b-ii 50mm x 6mm GI. Strip Mtrs 2960
17 A-5-b-iii 25 x 4 mm GI Strip Mtrs 300
18 A-5-b-iv 1x95 sq.mm (Al) PVC cable Mtrs. 180
19 A-5-b-v 1x25 sq.mm (Al) PVC cable Mtrs. 715
20 A-5-b-vi 1x16 sq.mm (Al) PVC cable Mtrs. 2550
21 A-5-b-vii 8 SWG GI Wire Mtrs. 30
22 A-5-b-viii High conductivity bare copper strip of size 50mm x 6mm or 25mm x 3mm as required (For Interconnection of earth pits & Main Earth grid in substation area, and earthing of 630 kVA Transformer Neutral & Body, PMCC, DG set control panels, DG sets Neutral & Body, 11kV Switchboard, DP Structure body, Fencing, Lightning Arrestors, MCC and MLSB etc).
Kg 300
23 A-5-c EARTH BUS : G. I. Earth bus of size 390 x 50 x 12 mm with fixing materials / accessories , SS hardware etc. (min. coating 100 microns of zinc) as per erection sketches PDS: E 615 Rev.0 Installation of GI Earth Bus bars (size: 390x50 x12mm thick)as per PDS:E 615 (Sheet I of 1) Including handling, transportation, drilling of necessary holes/enlargement existing holes as required; all associated work for fixing the Bus bars in position e.g. cutting, leveling, aligning, chipping, grouting, welding bolting etc.; making good of broken/chipped portion on walls /columns by cement plastering. supply of all necessary hardware (GI), paints, civil masonry materials etc. all work, labour complete as per drawings, specifications, codes and standards and directions of consultant /owner
Nos. 54
24 A-5-d G.I. L - Piece 50x6 mm as per Drawing No. PDS:E 611 (Sheet 1 of 2) Nos. 10
25 A-6- a CABLE TRAY 300Wide , 3mm thick perforated Aluminium cable tray as per IS
Mtrs. 105
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
26 A-6- b CABLE TRAY 200Wide , 3mm thick perforated Aluminium cable tray as per IS
Mtrs. 100
27 A-7 STRUCTURAL STEEL: Supply Fabrication and Installation of MS cable rack, cable rack supports, risers, hangers, base frames, supports, brackets, pedestals, frame works etc. made out of channels, angles, flats, plates, rods, etc. for cables, pipes, electrical equipment, lighting fittings and their accessories, earthing materials, cable trays etc. Including handling, transportation from store/storage yard to site of fabrication, inspection; cutting to required shape and size; providing supporting arrangements grinding, welding, drilling holes etc. for fabrication work; transporting the fabricated steel structural to erection site; installation in position on floors, walls, ceilings, roofs, columns, existing structures, on towers, vessels, in ready made trenches, in floor sites etc. by hoisting, welding, bolting, riveting, grouting etc., minor repair/denting, as required; breaking of walls/floors/ceilings/columns and making good the same by cement plastering; supply of GKW nuts, bolts, washers, screws, fasteners, civil masonry materials; all work, labour and materials complete as per drawings, specifications, standards and directions of Engineer-in-Charge. All steel structure shall be provided with one coat of epoxy based Zinc phosphate primer DFT 40 micron followed by two coats of high build polyamide cured epoxy paint having a DFT of 75 microns each coat. scope includes supply of primer and paint.MS structural steel in channels, angles, flats, rods conforming to IS-2062 as per drawings or instructions.
MT 10
28 A-8 CHEQUERED PLATE: Supply of 8 mm thick MS chequered plate conforming to IS-3502, including fabrication, laying etc. Job to include painting with anti-corrosive bituminous paint over a coat of suitable primer.
Sqm 90
A-9 GI CABLE PROTECTION PIPES (Item No 29 to 31) : Supply Fabrication and Installation/ Laying of GI pipes for cable protection, supports, wall / floor sleeves etc. fixed on steel, concrete or similar structure, laid in trenches, buried in concrete or brick work or under earth including handling (As per IS-1239, Medium Galvanized) transportation, inspection, cutting to size, threading, bending etc. chipping in concrete floors, breaking of concrete cable trenches, column, walls and making good the same by cement plastering etc., supply of GI clamps, supports, GI nuts, bolts, washers, sockets, spacers, plugs , couplers, reducers, bushings, civil masonry materials, all work labour and materials complete as per drawings. Specifications and direction of consultant / owner.of Class-B Galvanized Iron (G.I. pipes) conforming to IS-1239 complete with accessories (bends, reducers, couplers etc.) of following sizes:-
29 A-9-i 50 mm NB Mtrs. 45
30 A-9-ii 75 mm NB Mtrs. 100
31 A-9-iii 100 mm NB Mtrs. 30
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
A-10 GLANDS AND END TERMINATIONS (Item No 32 to 63)
A-10-a END TERMINATION KIT
32 A-10-a-i
Supply of Raychem make end termination kit suitable for 11 KV (UE) XLPE, FRLS cables of size 3x240mm2 (AL).
Nos. 3
33 A-10-a-ii
Supply of Raychem make end termination kit (Outdoor) suitable for 11 KV
(UE) XLPE, FRLS cables of size 3x240mm2 (AL). Nos. 2
A-10-b CABLE GLANDS
A-10-b-a
Supply of FLP Double compression Ni plated brass weather proof cable gland suitable for 1.1KV AYFY/YWY /XLPE, FRLS POWER cable (Al or Cu as mentioned) / CONTROL CABLES (Cu) OF FOLLOWING SIZES & as per relevant IS (Make as per Doc. no. 8484-VL-8010)
34 i 3.5 x 120 Sq mm (AL) Nos 2
35 ii 3.5 x 95 Sq mm (AL) Nos 2
36 iii 3.5 x 70 Sq mm (AL) Nos 2
37 iv 3.5 x 35 Sq mm (AL) Nos 2
38 V 4X16 Sq mm (CU) Nos 5
39 Vi 4X10 Sq mm (CU) Nos 5
40 Vii 4X6 Sq mm (CU) Nos 5
41 Viii 4X4 Sq mm (CU) Nos 5
42 Ix 3X6 Sq mm (CU) Nos 5
43 X 3X4 Sq mm (CU) Nos 5
44 xi 7X2.5(CU) Nos 5
45 xii 5X2.5(CU) Nos 20
46 xiii 3X2.5(CU) Nos 10
A-10-b-b
Supply of Non FLP Single compression Ni plated brass weather proof cable gland suitable for 1.1KV AYFY/YWY /XLPE, FRLS POWER cable (Al or Cu as mentioned) / CONTROL CABLES (Cu) OF FOLLOWING SIZES & as per relevant IS (Make as per Doc. no. 8484-VL-8010)
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
47 i 3.5 x 120 Sq mm (AL) Nos 4
48 ii 3.5 x 95 Sq mm (AL) Nos 4
49 iii 3.5 x 70 Sq mm (AL) Nos 4
50 iv 3.5 x 35 Sq mm (AL) Nos 6
51 v 4X16 Sq mm (CU) Nos 4
52 vi 4X10 Sq mm (CU) Nos 10
53 vii 4X6 Sq mm (CU) Nos 10
54 viii 4X4 Sq mm (CU) Nos 10
55 ix 3X6 Sq mm (CU) Nos 10
56 X 3X4 Sq mm (CU) Nos 8
57 xi 7X2.5(CU) Nos 5
58 xii 5X2.5(CU) Nos 30
59 Xiii 3X2.5(CU) Nos 30
A-10-c
CABLE LUGS : Supply & fixing of Crimping type heavy duty ,long barrel Tinned Cu /Al lugs for all Al / Cu cables as the case may be (Make as per Doc. no. 8484-VL-8010)
60 i 300 sq.mm (Al) Nos. 50
61 ii 240 sq.mm (Al) Nos. 24
62 iii 120 sq.mm (Al) Nos. 24
63 iv 95 sq.mm (Al) Nos. 24
64 V 70 sq.mm (Al) Nos. 36
65 Vi 50 sq.mm (Al) Nos. 6
66 Vii 35 sq.mm (Al) Nos. 30
67 Viii 16 sq.mm (Al) Nos. 30
68 ix 10 Sq. mm (Al) Nos. 4
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
69 X 16 sq.mm (Cu) Nos. 36
70 Xi 10 sq.mm (Cu) Nos. 120
71 Xii 6 sq.mm (Cu) Nos. 120
72 Xiii 4 sq.mm (Cu) Nos. 300
73 Xiv 2.5 sq.mm (Cu) Nos. 700
A-11 GENERAL SAFETY EQUIPMENTS (Item No. 68 to 73) Supply and installation of the following safety items complete with all accessories, if any as per the specification, data sheets and as per relevant Indian Standards. Safety items shall be installed at the appropriate equipment / places in the sub-station / main control room, etc. The scope includes all the accessories required for the installation of various items as per standard engineering practice and safety rules.
74 A-11-1 Supply & Fixing of 11kV Rubber mats for electrical purpose (thickness = 12 mm min., width = 910 mm) conforming to relevant IS. ISI mark shall be stamped on the rubber mat along and necessary certificates shall be submitted.
Sqm 1
75 A-11-2 Supply & Fixing 1.1 KV Rubber mats for electrical purpose (thickness = 6 mm min., width = 750 mm) conforming to relevant IS. ISI mark shall be stamped on the rubber mat & necessary certificates shall be submitted.
Z=4% Oil immersed ONAN type cooling Power Transformer as per attached specification excluding of power / control cable termination but including handling , transportation of transformers and it’s accessories/ parts supplied loose from owner’s store to place of erection , unpacking and inspection, required placing in position on base channels / flats / rails provided on foundation assembly of all loose accessories and parts connection of auxiliary circuit, topping up with tested oil of required dielectric strength as per IS, Operational and functional checking of all work, labour and materials complete as per drawing and documents, specification, codes and standard and direction of engineer in- charge. Construction of suitable RCC foundation shall be paid as per the relevant items.
No. 1
B-2
SWITCH BOARDS AND LIGHTING SUB D.B :Installation, Testing and Commissioning of sheet steel enclosed, floor mounting, free standing mounting, cubicle type following Switch boards excluding glanding and terminations of power and control cables but including handling, transportation from Owner’s store/ storage yard to erection site; unpacking and inspection, dressing of foundation as required; floor cutting & chipping as required, assembly of transportation sections/panels; aligning, leveling, bus bar bolting between transportation sections, fixing in position on base channel grouted level in foundation floor, or directly on level floor foundation by bolting etc.; inter panel wiring and earth connections; mounting in position and wiring/connection of loose components/accessories e.g. relays, meters, CTs, PTs, etc.; drilling of gland plates as per required holes or enlarging of existing holes for cable entries, fixing of cable glands and terminals supplied loose; plugging of all unused entries and other holes in panels to make the same and the entire switch boards dust and vermin proof; minor repair and touch up painting work; operational and functional checking, supply of foundation bolts, nuts and washers and other necessary hard wares and civil masonry materias; all work, labour and material complete as per drawings and documents, specifications, codes and standards and directions of Consultant/Owner.
84 B-2-i 11KV Panel 630A, 750MVA, 40KA for 3 sec with VCB, metering & protection having one no incoming feeder and one no. outgoing feeder as per Single Line Power Distribution Diagram drg. No. 8484-9512-0982, Rev.5
Nos. 1
85 B-2-ii Power control centre : 415V, 3Ph-N, 50Hz, 36 MVA for 1 sec, with metering and protection and comprising following feeders: 2nos. 1600A ACB Incoming feeders, 2nos. 800A outgoing ACB feeders, 1 no. 630A capacitor (250kVAR) feeder with capacitor and APFC relay, 5nos. 55kW Star Delta motor
Nos. 1
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
starter feeders, 2nos. 45kW Star Delta motor starter feeders, 3nos. 30kW Star Delta motor starter feeders, 1no. 630A switch Fuse feeder, 2nos. 32A switch fuse feeders, 1nos. 63A switch fuse feeders, and 2nos. 100 Switch Fuse feeder Refer Single Line Power Distribution Diagram drg. No. 8484-9512-0982, Rev.5 for Feeder components/ design, the feeders however shall be as per the details given in this item.
86 B-2-iii MCC (Double front) : 415V, 3Ph-N, 50Hz, 36MVA for 1 sec with metering and protection and comprising following feeders: 2nos. 800A ACB Incoming feeders, 7nos. 7.5kW DOL motor starter feeders, 14 nos. 5.5kW DOL motor starter feeders, 1no. 4 kW DOL motor starter feeders, 36 nos. 3.7 kW DOL motor starter feeders, 18 nos. 2.2 kW DOL motor starter feeders, 1 nos. 2kW DOL motor starter feeders, 1 no. 1kW DOL motor starter feeders and 3nos.- 63A switch fuse feeders. Refer Single Line Power Distribution Diagram drg. No. 8484-9512-0982, Rev.5 for details of components/ design, the feeders however shall be as per the details given in this item.
No. 1
87 B-2-iv MLDB : 415V, 3Ph-N, 50Hz, 36MVA for 1 sec., comprising following feeders:
2nos. 630 A ACB Incoming feeders, 2no. 18.5 kW DOL motor starter feeders, 2 nos. 7.5kW DOL motor starter feeders, 14 nos.-63A switch fuse feeders, 17nos. 32A switch fuse feeders, 2nos.-16A switch fuse feeders as per attached list of feeders. Refer Single Line Main Lighting Distribution Diagram drg. No. 8484-9512-0983, Rev.4 for details of components, the feeders however shall be as per the details given in this item.
No. 1
B-3 MISCELLANEOUS WALL / STRUCTURE MOUNTED ITEMS
Installation, Testing and Commissioning of miscellaneous wall/ structure mounting type items on MS structures/MS pedestals / concrete columns /concrete or brick walls etc. like FLP Local Control Stations, FLP / Ordinary Switches, FLP / Ordinary Switch Sockets and Exe junction boxes etc. excluding cable glading and terminations but Including handling, transportation from Owners Store/Storage yard to erection site, unpacking, inspection; leveling, alignment; fixing in position by bolting, grouting, etc.; closing of unused cable entries with threaded plug provided; making good of walls/columns broken or chipped by cement plastering; supply of all necessary hard wares as required and civil masonry materials; all work, labour and materials complete as per drawings and documents, specifications and directions of Engineer-in-Charge.
89 B-3-b Switch Socket : HPCL Supplied 20 A, 240V, TPN / SPN Weatherproof or Flame Proof Ex’d’ switch socket
Nos. 10
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
B-3-c
FLP MLDB Panels : Flame proof Ex d suitable for zone 1and zone 2 gas group IIA/ IIB temperature class T3, IP65, weather proof, Cast Aluminium Lighting Distribution Boards of following capacity as
(The Splitter Boards mentioned in the technical details & drawings are replaced by the MLDB panels as per the details mentioned herewith)
90 B-3-c-i I/C: 63A TPN ELCB Cum MCB for 18 way O/G 16 A . Cable entry – 4 C x 10 / 4 C x 16 Sq.mm Cu XLPE, FRLS O/G :Cable entry – 3C x 2.5 Sq.mm Cu, XLPE, FRLS
Nos. 3
91 B-3-c-ii
I/C: 32A TPN ELCB Cum MCB for 12 way 16 A DP outgoing. Cable entry – 4 C x 4/ 4 C x 6 Sq.mm Cu YWY/ XLPE, FRLS, O/G :Cable entry – 3C x 2.5 Sq.mm Cu, YWY/XLPE, FRLS
Nos. 7
B-4 CABLE LAYING : Horizontal and Vertical Laying of FRLS , XLPE/ PVC cables of following sizes and particulars on already installed cable racks, buried in trenches; in floor slits; in G.I. conduit, on cable trays, cable racks, cable risers, supports, hangers, saddles etc.; Sealing of wall openings and pipe sleeves after cable laying etc.; Including handling, transportation from owner's store/storage yard to installation site of cables/cable drums; unpacking , inspection; cable dressing; fixing of cable clamps in vertical and if necessary, in horizontal runs; fixing of Aluminium cable identification tags (At every 30 Mtr. interval all along the length); testing before and after laying; supply of Aluminum cable clamps and cable tags, GI saddles and GI saddle bars , GI bolts, nuts and washer screws etc.; Actual site measurement shall be taken before cutting the cable from drum to avoid cable joint / waste. Balance cables shall be neatly re-rolled and length mentioned on the drums and returned to ware house; all work, labour and materials complete as per drawings, specifications, codes and standards and directions of Engineer-in-Charge. (The cable sizes for some motors/equipment are changed from those mentioned in cable schedule/drawings, details shall be given during execution)
B-4-b 1.1 kv Grade AYFY/XLPE, FRLS Power cables (Armoured)
93 i 3.5Cx300 sqmm AYFY XLPE Cable Mtrs 500
94 ii 3.5Cx240 sqmm AYFY XLPE Cable Mtrs 200
95 iii 3.5Cx120 sqmm AYFY XLPE Cable Mtrs 1600
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
96 iv 3.5Cx70 sqmm AYFY XLPE Cable Mtrs 1600
97 v 3.5Cx50 sqmm AYFY XLPE Cable Mtrs 600
98 vi 3.5Cx35 sqmm AYFY XLPE Cable Mtrs 1300
99 Vii 3.5Cx25 sqmm AYFY XLPE Cable Mtrs 1100
100 Viii 4Cx25 sqmm YFY XLPE Cu Cable Mtrs 300
101 Ix 4Cx16 sqmm YFY XLPE Cu Cable Mtrs 660
102 X 4Cx10 sqmm YFY XLPE Cu Cable Mtrs 3600
103 Xi 4Cx6 sqmm YWY XLPE Cu Cable Mtrs 3700
104 Xii 4Cx4 sqmm YWY XLPE Cu Cable Mtrs 10300
105 Xiii 3Cx10 sqmm YFY XLPE Cu Cable Mtrs 1000
106 Xiv 1Cx16sqmm AL PVC Unarmrd Cable Mtrs 200
107 Xv 1Cx25sqmm AL PVC Unarmrd Cable Mtrs 50
B-4-c 1.1 kv Grade YWY/XLPE, FRLS Control cables (Armoured)
108 I 7Cx2.5sqmm Cu YWYcontrol cable Mtrs 800
109 Ii 5Cx2.5sqmm Cu YWYcontrol cable Mtrs 12500
110 Iii 3Cx2.5sqmm Cu YWYcontrol cable Mtrs 21600
111 Iv 3Cx4 sqmm YWY XLPE Cu Cable Mtrs 75
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
B-5 CABLE GLANDING & END TERMINATIONS : Glanding, and end termination and connections of FRLS, XLPE/AYFY/YWY cables of following sizes and particulars including drilling/tapping of equipment bottom plates for cable entry or for enlarging existing cable entries, as required; fixing of FLP Double Compression or Single compression glands as the case may be., glands and terminals supplied loose at equipment end; cable glanding including stripping of insulation, taping; soldering or crimping of Tinned Cu./Al, sockets or lugs to conductors; connection of leads to equipment terminals etc.; ferruling; supply of GI nuts , bolts, washer, screws, insulating tapes, compounds, solders, fluxes, ferrules etc. Closing of unused cable entries to make the equipment dust, moisture & vermin proof; testing of cables before and after terminations for IR values, 11/1.1KV Grade cable terminations, all work, labour and materials complete as per drawings, specifications, codes and standards and directions of Engineer-in-Charge. excluding supply of cable gland and cable lug.
112 B-5-a Raychem make end termination kit suitable for 11 KV (UE) XLPE, FRLS cable of size 3x240mm2
(AL) Nos. 2
113 B-5-b Raychem make end termination kit (Outdoor) suitable for 11 KV (UE) XLPE, FRLS cable of size 3x240mm2 (AL)
Nos. 3
B-5-c 1.1kv Power / Control Cables
114 I 3.5 X 300 sq. mm (AL) Nos 22
115 Ii 3.5 X 240 sq. mm (AL) Nos 8
116 Iii 3.5 X 120 sq. mm (AL) Nos 8
117 Iv 3.5 X 95 sq. mm (AL) Nos 4
118 V 3.5 X 70 sq. mm (AL) Nos 10
119 Vi 3.5 X 50 sq. mm (AL) / 3.5 X 35 sq. mm (AL) Nos 12
120 Vii 4 X 16 sq. mm (CU) Nos 10
121 Viii 4 X 10 sq. mm (CU) Nos 18
122 Ix 4 X 6 sq. mm (CU) Nos 30
123 X 4 X 4 sq. mm (CU) Nos 130
124 Xi 3 X 4 sq. mm (CU) Nos 10
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
125 Xii 7 X 2.5 sq. mm (CU) Nos 4
126 Xiii 5 X 2.5 sq. mm (CU) Nos 110
127 Xiv 3 X 2.5 sq. mm (CU) Nos 250
B-6 Testing, commissioning and handing over of the following FLP / Ordinary, Weather proof, 3 phase squirrel cage induction motors as per specifications / data sheets / drawings. The scope shall include checking location of terminal box and relocating if necessary, megger testing, greasing, setting direction of rotation, no load run and load run tests for motors and submission of test reports. However transportation and mechanical erection of motors and cable terminations are excluded from the scope.
128 B-6-a 415 V motors, upto and including 3.7 KW Nos 40
129 B-6-b 415 V motors, above 3.7 KW and upto and including 7.5 KW Nos 15
130 B-6-c 415 V motors, above 7.5 KW and upto and including 26 KW Nos 4
131 B-6-d 415 V motors, above 26 KW and upto and including 55 KW Nos 8
B-7 Supply, installation, testing and commissioning of straight through cable joints of following 650 / 1100 V, PVC insulated, armoured, PVC outer sheathed cables as per specifications / data sheets / drawings to the entire satisfaction of HPCL. The scope shall also include supply of cable jointing kits and all accessories and preparation of joints as per manufacturer's recommendations (This is exclusive of cable jointing chamber, for which separate rate quoted shall be applicable. Supply shall be done only on specific instruction from Engineer-in-charge.)
132 B-7-1 31/2 C x 120 Sq.mm AYFY Nos 1
133 B-7-2 31/2 C x 70 Sq.mm AYFY Nos 1
134 B-7-3 31/2 C x 50 Sq.mm AYFY Nos 1
135 B-7-4 31/2C x 35 Sq.mm AYFY Nos 1
136 B-7-5 31/2 C x 25 Sq.mm AYFY Nos 1
137 B-7-6 4C x 25 Sq.mm YFY Nos 1
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
138 B-7-7 4C x 4 Sq.mm YWY Nos 1
139 B-8 Erection of Flame proof, weather proof, Mounting rail type, 1 x 20 W, Emergency Fluorescent lamp fixture (Supply of . lighting fixture shall be arranged by Owner).
Nos 4
C Misc Civil works for cable trenches for burying cables, including supply and laying of necessary materials like sand, brick, etc., and refilling the excavated trenches as per typical drawings enclosed. The excavation and refilling rates shall be applicable for burying pipes, earth conductors etc. The scope shall include shuttering, dewatering, etc if required.
140 C-1 Excavation for cable trenches, Transformer, VCB foundation etc. and refilling; in soil (Clayey silty sand with gravels/soft rock) and existing road crossing; but excludes chipping of concrete or bitumen layers and soling.
Cum 2500
141 C-2 Excavation for cable trenches, Transformer, VCB foundation etc. and refilling ; in medium to hard rock . Cum 800
142 C-3 Supply and laying of sand in cable trenches as per requirement. Cum 800
143 C-4 Supply and laying of bricks of good quality in cable trenches having min compressive strength of 35 kg /cm2.
Cum 800
144 C-5 Chipping of concrete slab, floor, wall, etc. for foundation pocket holes, laying cables, etc. and cement plastering/grouting. (This item however shall not be applicable for minor chipping work involved in erection of other items.)
Cum 2
145 C-6 Cutting and opening of roads including bitumen layers and soling for purpose of cable laying. Cum 4
146 C-7 Supply of all required materials and construction of brick work in CM 1:4 for cable protection chamber, cable joint inspection chamber, etc.
Cum 10
147 C-8 Supply of all required materials and laying of 1:2:4 RCC/ PCC for trenches, VCB/Transformer foundations etc..
Cum 2
SCHEDULE OF RATES FOR ELECTRICAL ITEMS DOC.NO. 8484-SOR- 8010 rev HPCL
Item No SR.NO. DESCRIPTION UNIT QTY.
148 C-9 Supply of all required materials and laying of 1:3:6 PCC Cum 1
149 C-10 Providing & Laying Plastering in CM 1:4 over Brick Surfaces for Cable inspection chambers, trenches etc.
Sqm 200
150 D Preparation of documentation and interacting with concerned authorities like Electricity Board, Electrical Inspectorate and other statutory bodies and obtaining approvals for operation of All DG Sets, New Transformer, HT Station, etc complete including approval for total installation. All statutory payments shall be paid by HPCL against demand notes from statutory bodies. All other incidental charges like site visit of officials from electricity board, electrical inspectorate, etc shall be arranged by the contractor including vehicle for conveyance etc complete
Job 1
E Instrumentation works : Installation, testing and commissioning of the following instruments / accessories inclusive of all hardware, anchor fasteners, etc. as required. Supply of instrument only by HPCL. All accessories and hardware to be provided by Contractor.
151 E-1 Solenoid valves (Supply by Owner) Nos 50
152 E-2 Pressure Switches/Flow Switches/Temp Switches etc. (Supply by Owner) Nos 20
153 E-3 FLP & WP Break Glass Fires Station (Supplied by owner) Nos 30
154 E-4 Supply, Installation, testing and commissioning inclusive of all hardware, anchor fasteners, etc. as required, 1/4” PVC coated x 0.035” Cu tube including all fittings & accessories. All fittings shall be brass & double comp. type of reputed makes like Astec, Excel Hyd or equivalent (for Pneumatic Signal Lines).
Rmt 100
155 F Installation, Testing and commissioning of 500 kVA DG with AMF Panel, accessories etc. complete. Nos 1
156 G Installation, Testing and commissioning of 125 kVA DG set along with Panel, accessories etc. complete.
Nos 1
Note : Unit in “Nos.” in this document is same as “Each” in priced bid document.