A New Family of Deep Hole Drilling Tools · 2018. 5. 10. · Chip breaker: Standard positive Guide Pads*: CD-SA - Solid carbide pad High wear resistance CD-SB - Solid carbide pad

NEW-213-7 (03/2018)PAGE 1 OF 16

Drilling Range:Ø .551 - 1.102 (14mm - 28mm)

Thread Types:STS Outer four start threadSTS Inner single start threadDTS Outer four start thread

Insert Grades*:IN2005

Chip breaker:Standard positive

Guide Pads*:CD-SA - Solid carbide pad High wear resistanceCD-SB - Solid carbide pad High toughness

A New Family of Deep Hole Drilling Tools - Conventional style drill for lathes or mills, Conventional cross-hole style drill for lathes or mills Standard Lengths 10xD, 15xD and 25xD

- Gundrill style Gundrill cross-hole style Both styles offer lengths up to 94.488" OAL (2400mm)

- BTA drilling head available for STS & DTS systems

One insert for all three drill styles.The TPHT series of inserts offers 3 full cutting edges,chip splitter and positive geometry.

BTA

MC

GD

Features & Benefits:• Expanded Diameter Range: .551" (14mm) - 1.102" (28mm) • Excellent Hole Accuracy (IT10) • Excellent Surface Finish • Very High Feed • Wide range of applications • Extremely long life (3 corner insert) • No Diameter setting necessary • No Regrinding • Cross-holes up to 1.575" (40mm) diameter *Guide Pads and inserts must be purchased separately.

845 S Lyford Road, Rockford, IL 61108Tel: 815.387.6600, Fax: 815.387.6968

NEW-213-7 (03/2018)PAGE 2 OF 16

GT14270146N5R01 0.562 0.08 10 7.63 5.91 2.20 1.000 1.26

GT14270225N5R01 0.562 0.08 15 10.43 8.86 2.20 1.000 1.26

GT14270375N5R01 0.562 0.08 25 16.06 14.76 2.20 1.000 1.26

GT14680146N5R01 0.578 0.08 10 7.78 5.91 2.20 1.000 1.26

GT14680225N5R01 0.578 0.08 15 10.67 8.86 2.20 1.000 1.26

GT14680375N5R01 0.578 0.08 25 16.45 14.76 2.20 1.000 1.26

GT15060146N5R01 0.593 0.08 10 7.93 6.30 2.20 1.000 1.26

GT15060320N5R01 0.593 0.08 15 10.90 9.45 2.20 1.000 1.26

GT15060400N5R01 0.593 0.08 25 16.83 15.75 2.20 1.000 1.26

GT15880160N5R01 0.625 0.08 10 8.25 6.30 2.20 1.000 1.26

GT15880320N5R01 0.625 0.08 15 11.38 9.45 2.20 1.000 1.26

GT15880400N5R01 0.625 0.08 25 17.63 15.75 2.20 1.000 1.26

GT17450175N5R01 0.687 0.09 10 9.25 7.09 2.20 1.000 1.26

GT17450262N5R01 0.687 0.09 15 12.80 10.63 2.20 1.000 1.26

GT17450436N5R01 0.687 0.09 25 19.88 17.72 2.20 1.000 1.26

GT18240182N5R01 0.718 0.12 10 9.65 7.48 2.20 1.000 1.26

GT18240274N5R01 0.718 0.12 15 13.39 11.22 2.20 1.000 1.26

GT18240456N5R01 0.718 0.12 25 20.87 18.70 2.20 1.000 1.26

GT18640186N5R01 0.734 0.12 10 9.65 7.48 2.20 1.000 1.26

GT18640280N5R01 0.734 0.12 15 13.39 11.22 2.20 1.000 1.26

GT18640466N5R01 0.734 0.12 25 20.87 18.70 2.20 1.000 1.26

GT19050191N5R01 0.750 0.12 10 10.04 7.87 2.20 1.000 1.26

GT19050286N5R01 0.750 0.12 15 13.98 11.81 2.20 1.000 1.26

GT19050476N5R01 0.750 0.12 25 21.85 19.69 2.20 1.000 1.26

GT20620206N6R01 0.812 0.13 10 10.43 8.27 2.36 1.250 1.57

GT20620309N6R01 0.812 0.13 15 14.57 12.40 2.36 1.250 1.57

GT20620516N6R01 0.812 0.13 25 22.84 20.67 2.36 1.250 1.57

GT22230222N6R01 0.875 0.13 10 10.83 9.06 2.36 1.250 1.57

GT22230333N6R01 0.875 0.13 15 16.54 13.58 2.36 1.250 1.57

GT22230556N6R01 0.875 0.13 25 25.59 22.64 2.36 1.250 1.57

GT23800238N6R01 0.937 0.13 10 12.80 9.84 2.36 1.250 1.57

GT23800357N6R01 0.937 0.13 15 17.72 14.76 2.36 1.250 1.57

GT23800595N6R01 0.937 0.13 25 27.56 24.61 2.36 1.250 1.57

GT25400254N6R01 1.000 0.15 10 11.35 10.24 2.36 1.250 1.57

GT25400381N6R01 1.000 0.15 15 18.31 15.35 2.36 1.250 1.57

GT25400635N6R01 1.000 0.15 25 28.54 25.59 2.36 1.250 1.57

Part NumberDC

Cutting Dia.

PLPoint

Length

ULDRUsable Length

Dia. Ratio

LFFunctional

Length

LUXUsable

Length Max.

LSShankLength

DCONConnection

Dia.

DFFlange

Dia.

LUXWEP

DCON

LS

DF

LF

DC

PL

.78" (20mm) Max. Cross-Hole Length

CONVENTIONAL DRILLS (INCH)


NEW-213-7 (03/2018)PAGE 3 OF 16

GT14000225JFR01 14.00 2.0 15 261 225 56 25.00 32

GT14000300JFR01 14.00 2.0 20 336 300 56 25.00 32

GT14000375JFR01 14.00 2.0 25 411 375 56 25.00 32

GT14500225JFR01 14.50 2.0 15 262 225 56 25.00 32

GT14500300JFR01 14.50 2.0 20 337 300 56 25.00 32

GT14500375JFR01 14.50 2.0 25 412 375 56 25.00 32

GT15000240JFR01 15.00 2.0 15 278 240 56 25.00 32

GT15000320JFR01 15.00 2.0 20 358 320 56 25.00 32

GT15000400JFR01 15.00 2.0 25 438 400 56 25.00 32

GT16000160JFR02 16.00 2.3 10 209 170 56 25.00 32

GT16000240JFR02 16.00 2.3 15 294 255 56 25.00 32

GT16000400JFR02 16.00 2.3 25 464 425 56 25.00 32

GT16500160JFR02 16.50 2.3 10 209 170 56 25.00 32

GT16500248JFR02 16.50 2.3 15 294 255 56 25.00 32

GT16500413JFR02 16.50 2.3 25 464 425 56 25.00 32

GT17000170JFR02 17.00 2.3 10 220 180 56 25.00 32

GT17000255JFR02 17.00 2.3 15 310 270 56 25.00 32

GT17000425JFR02 17.00 2.3 25 490 450 56 25.00 32

GT17500263JFR02 17.50 2.3 15 310 270 56 25.00 32

GT17500445JFR02 17.50 2.3 25 490 450 56 25.00 32

GT18000180JFR02 18.00 2.3 10 232 190 56 25.00 32

GT18000270JFR02 18.00 2.3 15 327 285 56 25.00 32

GT18000450JFR02 18.00 2.3 25 517 475 56 25.00 32

GT18500463JFR01 18.50 3.0 15 327 285 56 25.00 32

GT18500463JFR01 18.50 3.0 25 517 475 56 25.00 32

GT19000190JFR01 19.00 3.0 10 243 200 56 25.00 32

GT19000285JFR01 19.00 3.0 15 343 300 56 25.00 32

GT19000475JFR01 19.00 3.0 25 543 500 56 25.00 32

GT19500293JFR01 19.50 3.0 15 343 300 56 25.00 32

GT19500488JFR01 19.50 3.0 25 543 500 56 25.00 32

GT20000200JGR01 20.00 3.0 10 255 210 60 32.00 40

GT20000300JGR01 20.00 3.0 15 360 315 60 32.00 40

GT20000500JGR01 20.00 3.0 25 570 525 60 32.00 40

GT21000315JGR01 21.00 3.3 15 376 330 60 32.00 40

GT21000525JGR01 21.00 3.3 25 596 550 60 32.00 40

LUXWEP

DCON

LS

DF

LF

DC

PL


CONVENTIONAL DRILLS (METRIC)

Part NumberDC

Cutting Dia.

PLPoint

Length

ULDRUsable Length

Dia. Ratio

LFFunctional

Length

LUXUsable

Length Max.

LSShankLength

DCONConnection

Dia.

DFFlange

Dia.


NEW-213-7 (03/2018)PAGE 4 OF 16

LUXWEP

DCON

LS

DF

LF

DC

PL


CONVENTIONAL DRILLS (METRIC)

GT22000330JGR01 22.00 3.3 15 393 345 60 32.00 40

GT22000550JGR01 22.00 3.3 25 623 575 60 32.00 40

GT23000345JGR01 23.00 3.3 15 409 360 60 32.00 40

GT23000575JGR01 23.00 3.3 25 649 600 60 32.00 40

GT24000360JGR01 24.00 3.3 15 426 375 60 32.00 40

GT24000600JGR01 24.00 3.3 25 676 625 60 32.00 40

GT25000375JGR01 25.00 3.3 15 442 390 60 32.00 40

GT25000625JGR01 25.00 3.3 25 702 650 60 32.00 40

GT26000390JGR01 26.00 3.8 15 449 405 70 40.00 50

GT26000650JGR01 26.00 3.8 25 719 675 70 40.00 50

GT27000405JGR01 27.00 3.8 15 465 420 70 40.00 50

GT27000405JGR01 27.00 3.8 25 745 700 70 40.00 50

GT28000420JGR01 28.00 3.8 15 467 420 70 40.00 50

GT28000700JGR01 28.00 3.8 25 747 700 70 40.00 50

Part NumberDC

Cutting Dia.

PLPoint

Length

ULDRUsable Length

Dia. Ratio

LFFunctional

Length

LUXUsable

Length Max.

LSShankLength

DCONConnection

Dia.

DFFlange

Dia.


NEW-213-7 (03/2018)PAGE 5 OF 16

LUXLF LS

DCONDC DF

PL WEP

1.57" (40mm) Max. Cross-Hole Length

CONVENTIONAL CROSS-HOLE DRILLS (INCH)

GTADP14680146N5R01 0.578 0.08 10 7.78 5.74 2.20 1.00 1.26

GTADP14680220N5R01 0.578 0.08 15 10.67 8.66 2.20 1.00 1.26

GTADP15060150N5R01 0.593 0.08 10 7.938 5.93 2.20 1.00 1.26

GTADP15060225N5R01 0.593 0.08 15 10.90 8.89 2.20 1.00 1.26

GTADP18240182N5R01 0.718 0.12 10 9.18 7.18 2.20 1.00 1.26

GTADP18240274N5R01 0.718 0.12 15 12.77 10.77 2.20 1.00 1.26

GTADP18240456N5R01 0.718 0.12 25 19.95 17.95 2.20 1.00 1.26

GTADP18640186N5R01 0.734 0.12 10 9.34 7.34 2.20 1.00 1.26

GTADP18640280N5R01 0.734 0.12 15 13.01 11.01 2.20 1.00 1.26

GTADP18640466N5R01 0.734 0.12 25 20.35 18.35 2.20 1.00 1.26

GTADP23800238N6R01 0.937 0.13 10 11.37 9.37 2.76 1.25 1.57

GTADP23800357N6R01 0.937 0.13 15 16.06 14.05 2.76 1.25 1.57

GTADP23800595N6R01 0.937 0.13 25 25.43 23.42 2.76 1.25 1.57

Part NumberDC

Cutting Dia.

PLPoint

Length

ULDRUsable Length

Dia. Ratio

LFFunctional

Length

LUXUsable

Length Max.

LSShankLength

DCONConnection

Dia.

DFFlange

Dia.

For Cross-Hole Applications:Deep-Trio BTA, MC and GD with single row of guide pads can cross up to a .78” (20 mm) hole.Deep-Trio MC and GD with a double row of guide pads can cross up to a 1.57” (40 mm) hole.

Extra long guide padsallow drilling through cross-holes up to 1.57” (40mm) dia.

An additional guide pad stabilizes the drill when the insert passes the cross-hole


NEW-213-7 (03/2018)PAGE 6 OF 16

GT XXXX YYYY ZZ RXX Series Drill Dia. (mm) Drill Length (OAL) (mm) Driver Variation

Example: .75" diameter drill with 72" OAL and 1.00" driver = GT-1905-1828-58-RXX

Deep-Trio Gundrills are made to order per application.Use the following guideline to determine the Description:

Reference pages 11 and 12 for Insert and Guide Pad information.Reference page 8 for Driver information.

DC DCON

PL LSLUX


LFWEP

GT-1745-1500-58-R01 0.6870 0.09 59.05 55.40 2.76 1.000

GT-1824-1500-58-R01 0.7180 0.12 59.05 55.35 2.76 1.000

GT-1864-1500-58-R01 0.7340 0.12 59.05 55.35 2.76 1.000

GT-1905-1500-59-R01 0.7500 0.12 59.05 55.31 2.76 1.000

GT-2062-1500-59-R01 0.8120 0.13 59.05 55.24 2.76 1.250

GT-2223-1500-59-R01 0.8750 0.13 59.05 55.13 2.76 1.250

GT-2380-1500-59-R01 0.9370 0.13 59.05 55.09 2.76 1.250

GT-2540-1500-59-R01 1.0000 0.15 59.05 54.99 2.76 1.250

GUNDRILLS (INCH)

Part NumberDC

Cutting Dia.

PLPoint

Length

LFFunctional

Length

LUXUsable

Length Max.

LSShankLength

DCONShank

Dia.

SEMI-STANDARD ITEMS


NEW-213-7 (03/2018)PAGE 7 OF 16

DC

PLLF

LS

DCON

PL LUXWEP

1.57" (40mm) Max. Cross-Hole Length

CROSS-HOLE GUNDRILLS (INCH)

GT XXXX YYYY ZZ RXX Series Drill Dia. (mm) Drill Length (OAL) (mm) Driver Variation

Example: .75" diameter drill with 72" OAL and 1.00" driver = GT-1905-1828-58-RXX

Deep-Trio Gundrills are made to order per application.Use the following guideline to determine the Description:

Reference pages 11 and 12 for Insert and Guide Pad information.Reference page 8 for Driver information.

Part NumberDC

Cutting Dia.

PLPoint

Length

LFFunctional

Length

LUXUsable

Length Max.

LSShankLength

DCONShank

Dia.

GTADP-1468-1828-S9-R01 0.578 0.08 72.00 68.37 2.76 1.250

GTADP-1468-2286-S9-R01 0.578 0.08 90.00 86.02 2.76 1.250

GTADP-1506-1500-S9-R01 0.593 0.08 59.00 55.34 2.76 1.250

GTADP-1506-1828-S9-R01 0.593 0.08 72.00 68.34 2.76 1.250

GTADP-1824-1828-S9-R01 0.718 0.12 72.00 68.18 2.76 1.250

GTADP-1824-2286-S9-R01 0.718 0.12 90.00 86.18 2.76 1.250

GTADP-1864-1500-S9-R01 0.734 0.12 59.00 55.18 2.76 1.250

GTADP-1864-1828-S9-R01 0.734 0.12 72.00 68.18 2.76 1.250

GTADP-2380-1500-S9-R01 0.934 0.13 59.00 54.82 2.76 1.250

GTADP-2380-1828-S9-R01 0.937 0.13 72.00 67.82 2.76 1.250

GTADP-2380-2286-S9-R01 0.937 0.13 90.00 85.82 2.76 1.250

STANDARD ITEMS

For Cross-Hole Applications:Deep-Trio BTA, MC and GD with single row of guide pads can cross up to a .78” (20 mm) hole.Deep-Trio MC and GD with a double row of guide pads can cross up to a 1.57” (40 mm) hole.

Extra long guide padsallow drilling through cross-holes up to 1.57” (40mm) dia.

An additional guide pad stabilizes the drill when the insert passes the cross-hole


NEW-213-7 (03/2018)PAGE 8 OF 16

• Recommended design

STANDARD GUNDRILL DRIVERS

Driver Type Drawing D x L Driver Code Carbide TippedGun DrillsSolid Carbide

Gun Drills

CylindricalDIN1835ADIN6535HA

10 x 40 05 • •12 x 45 06 • •16 x 48 08 • •20 x 50 10 • 25 x 56 11 •

WeldonDIN1835B

DIN6535HB

10 x 40 18 • •12 x 45 19 • •16 x 48 20 • •20 x 50 22 • •25 x 56 23 •

Whistle NotchDIN1835E

10 x 40 30 • •12 x 45 31 • •16 x 48 32 • •20 x 50 34 • •25 x 56 35 •

Whistle NotchDIN6535HE

10 x 40 40 • •12 x 45 41 • •16 x 48 42 • •18 x 50 44 • •

Central clampingsurface 15°

10 x 40 54 • •16 x 45 55 •25 x 70 57 •

Central clampingsurface 15°

.750 x 2.748 56 •

1.00 x 2.748 58 •

Central clamping tapered .750 x 2.748 76 •

Frontal clampingsurface 2°

.750 x 2.748 79 •

1.00 x 2.748 80 •

CylindricalDIN1835ADIN6535HA

.500 x 1.781 94 •

.750 x 2.031 95 •1.000 x 2.281 96 •1.250 x 2.281 97 •1.250 x 2.755 S9 •

WeldonDIN1835BDIN6535HB

.500 x 1.781 98 •

.750 x 2.031 99 •1.000 x 2.281 100 •1.250 x 2.281 101 •

LS

DCON

L

D

LS

DCON

LS

DCON

LS

DCON

LS

DCON

LS

DCON

LS

DCON

LS

DCON

L

D

LS

DCON

INCH

LS

DCON

MET

RIC


NEW-213-7 (03/2018)PAGE 9 OF 16

TBTA-DT DRILL HEADS OUTER FOUR START THREAD

LFPL

DCON1

DCON2CCMS

DC

WEP

Chip Splitter

Wiper

Positive Chipbreaker

TPHT INSERT FEATURES

TBTA-DT.687SE4-15 0.687 0.08 2.165 0.465 0.535 STS EXT.-15mm BTSI015







TBTA-DT1.000SE4-22 1.000 0.15 2.657 0.689 0.768 STS EXT.-22mm BTSI022

TBTA-DT1.062SE4-24 1.062 0.15 2.657 0.748 0.827 STS EXT.-24mm BTSI024

Part NumberDC

CuttingDia.

PLPoint

Length

LFFunctional

Length

DCON1Shank

Dia.

DCON2Shank

Dia.

CCMSConnection

Code

TUBEPart

Number

SEMI-STANDARD ITEMS


NEW-213-7 (03/2018)PAGE 10 OF 16

TBTA-DT.XXXSI1-13A 0.629 0.09 2.106 0.488 0.425 STS INT.-13mm BTSE013A

TBTA-DT.XXXSI1-13B .630 - .649 0.09 2.106 0.500 0.437 STS INT.-13mm BTSE013B

TBTA-DT.XXXSI14-14A .650 - .679 0.09 2.106 0.528 0.465 STS INT.-14mm BTSE014A

TBTA-DT.XXXSI14-14B .680 - .708 0.09 2.106 0.539 0.476 STS INT.-14mm BTSE014B

TBTA-DT.XXXSI1-15 .709 - .748 0.12 2.106 0.567 0.504 STS INT.-15mm BTSE015

TBTA-DT.XXXSI1-16.5 .749 - .787 0.12 2.106 0.606 0.543 STS INT.-16.5mm BTSE016.5

TBTA-DT.XXXSI1-18 .788 - .866 0.13 2.283 0.650 0.571 STS INT.-18mm BTSE018

TBTA-DTX.XXXSI1-20 .867 - .984 0.13 2.362 0.748 0.630 STS INT.-20mm BTSE020

TBTA-DTX.XXXSI1-22 0.985 0.15 2.362 0.787 0.669 STS INT.-22mm BTSE022

TBTA-DTX.XXXSI1-22 .986 - 1.062 0.15 2.559 0.787 0.669 STS INT.-22mm BTSE022

TBTA-DTX.XXXSI1 1.062 - 1.102 0.15 2.559 0.866 0.748 STS INT.-24mm BTSE024

TBTA-DT DRILL HEADS INNER SINGLE START THREAD

LF

DCON1DC

DCON2CCMS

PL

WEP

TBTA-DT.XXXDE4-18 .725 - .787 0.12 2.402 0.551 0.630 DTS EXT.-18mm BTDO018 BTDI012

TBTA-DT.XXXDE4-19.5 .788 - .858 0.13 2.500 0.630 0.709 DTS EXT.-19.5mm BTDO019.5 BTDI014




TBTA-DT.XXXDE4-23.5 .984 - 1.039 0.15 2.657 0.748 0.827 DTS EXT.-23.5mm BTDO023.5 BTDI016

TBTA-DT.XXXDE4-26 1.040 - 1.102 0.15 2.776 0.827 0.925 DTS EXT.-26mm BTDO026 BTDI018

TBTA-DT DRILL HEADS OUTER FOUR START THREAD

LF

DCON1DC

DCON2CCMS

PL

WEP

Part NumberDC

CuttingDia.

PLPoint

Length

LFFunctional

Length

DCON1Shank

Dia.

DCON2Shank

Dia.

CCMSConnection

Code

TUBEPart

Number

Part NumberDC

CuttingDia.

PLPoint

Length

LFFunctional

Length

DCON1Shank

Dia.

DCON2Shank

Dia.

CCMSConnection

Code

OUTERTUBE

INNERTUBE


NEW-213-7 (03/2018)PAGE 11 OF 16

.551 - .629" (14.00mm - 15.99mm) TPHT070304R 0.302 0.090 •

.630 - .708" (16.00mm - 18.00mm) TPHT080305R 0.336 0.110 •

.709 - .787" (18.01mm - 20.00mm) TPHT090305R 0.328 0.118 •

.788 - .865" (20.01mm - 21.99mm) TPHT100305R 0.363 0.130 •

.866 - 984" (22.00mm - 25.00mm) TPHT110405R 0.409 0.150 •

.985 - 1.102" (25.01mm - 28.00mm) TPHT120405R 0.456 0.169 •

TPHT INSERTS

Drill Diameter - inch (mm) Insert NumberDims (inch) Grade

IC S IN2005

GUIDE PADS

TPHT07 - TPHT08 TPHT09 - TPHT12

S

IC32°

S

13° IC

INSLS

R

W1

.551 - .629" (14.00mm - 15.99mm) PAD-GO05-060… 0.196 0.098 0.708 .236" •

.630 - .708" (16.00mm - 18.00mm) PAD-GO05-075… 0.196 0.098 0.708 .295" •

.709 - .826" (18.01mm - 21.00mm) PAD-GO06-085… 0.236 0.118 0.787 .346" • •

.827 - .984" (21.01mm - 25.00mm) PAD-GO06-100… 0.236 0.118 0.787 .394" • •

.985 - 1.102" (25.01mm - 28.00mm) PAD-GO06… 0.236 0.118 0.787 .472" • •

Drill Diameter - inch (mm) Guide Pad SizeDims (inch) Grades

W1 S INSL R CD-SA CD-SB

• = Stocked Items

• = Stocked Items

CD-SA

CD-SB

Toughness

Wear Resistance

GRADE APPLICATION


NEW-213-7 (03/2018)PAGE 12 OF 16

Insert

Part Number TPHT070304R TPHT080305R TPHT090305R TPHT100305R TPHT100305R TPHT110405R TPHT120405R

Screw SR14-560/S SR14-560/S SR14-560/S SR34-506 SR34-506 SR14-571/S SR14-506

Wrench T-8F T-8F T-8F T-9F T-9F T-15F T-15F

GuidePads

Part Number PAD-GO05-060CD PAD-GO05-075CD PAD-GO06-085CD PAD-GO06-085CD PAD-GO06-100CD PAD-GO06-100CD PAD-GO06CD

Screw SR34-508 SR34-508 SR34-508 SR34-508 SR34-508 SR34-508 SR34-508

Wrench T-7F T-7F T-7F T-7F T-7F T-7F T-7F

PARTS LIST

ComponentsDrill Diameter (inch)

.551 - .629 .630 - .708 .709 - .787 .788 - .826 .827 - .865 .866 - .984 .985 - 1.102


NEW-213-7 (03/2018)PAGE 13 OF 16

DRILLING PROCESS (STARTING)

DRILLING PROCESS (CROSS-HOLES)

1. 1 - 2 mm before cross-hole

Reduce feed by 30 – 50%Maintain same RPM

2. Cross through hole

Maintain same RPM

3. 1 - 2 mm after cross-hole.

Resume original feed rate and RPM

0.591“

0.394“

0.197“

1. Pilot HoleDrill Diameter +0.0039" ~ +0.0012"Depth = 0.591"

2. Approach - Rapid, Coolant OnVc = 16 ~ 32 SFMf = 0.02" ~ 0.039"/revDepth = 0.394"

3. Enter Pilot Hole, Begin Drilling 0.394" ~ 0.984"

Vc: 100 %f: 80 %

4. Drill Feed After 1.00"Vc: 100 %f: 100 %

5. Retract

*NOTE:Possible risks: To prevent injuries, do NOT operate any deep hole drill, which uses pre-drilled pilot hole, at full speed before entering the pilot hole. The deep hole drill may fracture due to vibration and cause injuries.Counter measures: Do NOT operate the deep hole drill at full speed before engaging the pilot hole. Enter the pilot hole slowly at a speed of 50 - 100 RPM.


NEW-213-7 (03/2018)PAGE 14 OF 16

ISO Material Condition Hardness (HB) Speed (SFM) Feed (in/rev)

P

Carbon steel High carbon Tool steel

0.1-0.25% C Non hardened 125 295 - 426 .007 - .0079

0.25-0.25 % C Non hardened 190 295 - 426 .007 - .0079

0.25-0.25 % C Hardened/Tempered 250 295 - 426 .007 - .0079

0.55-0.80 % C Non hardened 220 230 - 426 .004 - .010


Low alloyed(alloying element < 5%)

Non hardened 200 230 - 393 .004 - .010

Hardened and tempered

275 197 - 393 .004 - .010

300 197 - 393 .004 - .010

350 197 - 393 .004 - .010

High alloyed Cast ironTool steel

Non hardened 200 230 - 426 .004 - .010

Hardened and tempered 325 230 - 426 .004 - .010

M Stainless steel

Ferritic 200 262 - 426 .002 - .004

Martensite 240 262 - 426 .002 - .004

Austenite 180 262 - 426 .002 - .004

K

Ductile cast ironFerritic/Pearlitic 180 164 - 360 .004 - .008

Pearlitic 260 164 - 360 .004 - .008

Gray cast ironLow tensile strength 160 197 - 360 .004 - .008

High tensile strength 250 197 - 360 .004 - .008

Malleable cast ironFerritic 130 230 - 360 .004 - .008

Pearlitic 230 230 - 360 .004 - .008

N

Aluminum alloy forgingNon-aged 60 213 - 426 .004 - .008

Soluted, Aged 100 213 - 426 .003 - .007

Aluminum alloy casting

Non-aged 75 213 - 426 .003 - .007

Soluted, Aged 90 213 - 426 .003 - .007

High silicon 130 213 - 426 .003 - .007

Copper alloy

Free cutting copper 110 213 - 426 .003 - .007

Brass, Red brass 90 213 - 426 .003 - .007

Electrolytic copper 100 213 - 426 .003 - .007

S

Hear resistant super alloy

Non-aged 200 66 - 164 .003 - .007

Soluted, Aged 280 66 - 164 .003 - .007

Non-aged 250 66 - 164 .003 - .007

Soluted, Aged 350 66 - 164 .003 - .007

Casted 320 66 - 164 .003 - .007

Titanium alloy- Rm400 98 - 164 .003 - .007

- Rm1050 98 - 164 .003 - .007

DRILL HEAD OPERATING PARAMETERS


NEW-213-7 (03/2018)PAGE 15 OF 16


P


0.1-0.25% C Non hardened 125 263 - 459 .004 - .008

0.25-0.25 % C Non hardened 190 263 - 459 .004 - .008


0.55-0.80 % C Non hardened 220 263 - 459 .004 - .008



Non hardened 200 263 - 394 .004 - .008


275 263 - 394 .004 - .008

300 263 - 394 .004 - .008

350 263 - 394 .004 - .008


Non hardened 200 263 - 394 .004 - .008


M Stainless steel

Ferritic 200 263 - 459 .003 - .004

Martensite 240 263 - 459 .003 - .004

Austenite 180 263 - 459 .003 - .004

K


Pearlitic 260 263 - 459 .004 - .008




Pearlitic 230 263 - 459 .004 - .008

N


Soluted, Aged 100 213 - 426 .003 - .007


Non-aged 75 213 - 426 .003 - .007

Soluted, Aged 90 213 - 426 .003 - .007

High silicon 130 213 - 426 .003 - .007

Copper alloy


Brass, Red brass 90 213 - 426 .003 - .007


S


Non-aged 200 66 - 164 .003 - .007

Soluted, Aged 280 66 - 164 .003 - .007

Non-aged 250 66 - 164 .003 - .007

Soluted, Aged 350 66 - 164 .003 - .007

Casted 320 66 - 164 .003 - .007


- Rm1050 98 - 196 .003 - .007

DRILL OPERATING PARAMETERS


NEW-213-7 (03/2018)PAGE 16 OF 16


P


0.1-0.25% C Non hardened 125 263 - 459 .004 - .008

0.25-0.25 % C Non hardened 190 263 - 459 .004 - .008


0.55-0.80 % C Non hardened 220 263 - 459 .004 - .008



Non hardened 200 263 - 394 .004 - .008


275 263 - 394 .004 - .008

300 263 - 394 .004 - .008

350 263 - 394 .004 - .008


Non hardened 200 263 - 394 .004 - .008


M Stainless steel

Ferritic 200 263 - 459 .003 - .004

Martensite 240 263 - 459 .003 - .004

Austenite 180 263 - 459 .003 - .004

K


Pearlitic 260 263 - 459 .004 - .008




Pearlitic 230 263 - 459 .004 - .008

N


Soluted, Aged 100 213 - 426 .003 - .007


Non-aged 75 213 - 426 .003 - .007

Soluted, Aged 90 213 - 426 .003 - .007

High silicon 130 213 - 426 .003 - .007

Copper alloy


Brass, Red brass 90 213 - 426 .003 - .007


S


Non-aged 200 66 - 164 .003 - .007

Soluted, Aged 280 66 - 164 .003 - .007

Non-aged 250 66 - 164 .003 - .007

Soluted, Aged 350 66 - 164 .003 - .007

Casted 320 66 - 164 .003 - .007


- Rm1050 98 - 196 .003 - .007

DRILL OPERATING PARAMETERS

A New Family of Deep Hole Drilling Tools · 2018. 5. 10. · Chip breaker: Standard positive Guide Pads*: CD-SA - Solid carbide pad High wear resistance CD-SB - Solid carbide pad

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