King Crimp Fittings 12 DPL413 877.963.4966 • dixonvalve.com A Dixon Type C Couplers Type E Adapters King Crimp Style Domestic Cam and Groove EZ Boss-Lock Type C Couplers Only use the crimp style shanks with the crimp style sleeves and ferrules. Due to differences in dimensions and tolerances for safety reasons, do not interchange other manufacturer's products with Dixon products. Hose ID 356T6 Aluminum Brass 316 Stainless Steel Unplated Iron Part # Price Part # Price Part # Price Part # Price 1" 100-C-AL $25.00 100-C-BR $57.90 100-C-SS $79.30 --- --- 1½" 150-C-AL 32.20 150-C-BR 80.70 150-C-SS 96.60 --- --- 2" 200-C-AL 36.00 200-C-BR 99.85 200-C-SS 114.25 --- --- 3" 300-C-AL 57.25 300-C-BR 185.00 300-C-SS 198.70 --- --- 4" 400-C-AL 79.60 400-C-BR 230.00 400-C-SS 336.00 400-C-MI $112.20 6" 600-C-AL 184.70 600-C-BR 750.00 600-C-SS 522.00 600-C-MI 210.00 Features: • Finger rings are not supplied on 1" Dixon couplings. • All couplers are supplied with safety clips. • Couplers are supplied standard with a Buna-N gasket. Other gasket types are available on pages 62-64. Hose ID 316 Stainless Steel Part # Price 1" RC100EZCR $110.80 1¼" RC125EZCR 150.00 1½" RC150EZCR 115.00 2" RC200EZCR 125.50 3" RC300EZCR 210.00 4" RC400EZCR 315.00 6" RC600EZCR 599.00 Features: • Couplers are supplied standard with a Buna-N gasket. Other gasket types are available on pages 62-64. Under no circumstances should the EZ Boss-Lock cam arms be used on any fitting not specifically designed for their use. See pages 22 and 60 for further specifications. Hose ID 356T6 Aluminum Brass 316 Stainless Steel Unplated Iron Part # Price Part # Price Part # Price Part # Price 1" 100-E-AL $13.25 100-E-BR $37.40 100-E-SS $51.00 --- --- 1½" 150-E-AL 18.40 150-E-BR 57.75 150-E-SS 68.90 --- --- 2" 200-E-AL 22.40 200-E-BR 79.90 200-E-SS 71.60 --- --- 3" 300-E-AL 37.00 300-E-BR 134.70 300-E-SS 132.90 --- --- 4" 400-E-AL 70.95 400-E-BR 235.00 400-E-SS 278.00 400-E-MI $86.35 6" 600-E-AL 142.70 600-E-BR 556.00 600-E-SS 538.00 600-E-MI 176.00 Pressure rating is based on the seal of the mating part. See ratings on page 23. female coupler x hose shank female coupler x hose shank male adapter x hose shank www.comoso.com
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King Crimp Fittings
12 DPL413877.963.4966 • dixonvalve.com
A
Dixon Type C Couplers
Type E Adapters
King Crimp Style Domestic Cam and Groove
EZ Boss-Lock Type C Couplers
Only use the crimp style shanks with the crimp style sleeves and ferrules.Due to differences in dimensions and tolerances for safety reasons, do not interchange other
manufacturer's products with Dixon products.
HoseID
356T6 Aluminum Brass 316 Stainless Steel Unplated IronPart # Price Part # Price Part # Price Part # Price
Features:• Finger rings are not supplied on 1" Dixon couplings.• All couplers are supplied with safety clips.• Couplers are supplied standard with a Buna-N gasket. Other gasket types are available on
pages 62-64.
HoseID
316 Stainless SteelPart # Price
1" RC100EZCR $110.80
1¼" RC125EZCR 150.00
1½" RC150EZCR 115.00
2" RC200EZCR 125.50
3" RC300EZCR 210.00
4" RC400EZCR 315.00
6" RC600EZCR 599.00
Features:• Couplers are supplied standard with a Buna-N gasket. Other gasket types are available on
pages 62-64.
Under no circumstances should the EZ Boss-Lock cam arms be used on any fitting not specifically designed for their use. See pages 22 and 60 for further specifications.
HoseID
356T6 Aluminum Brass 316 Stainless Steel Unplated IronPart # Price Part # Price Part # Price Part # Price
Pressure rating is based on the seal of the mating part. See ratings on page 23.
female coupler x hose shank
female coupler x hose shank
male adapter x hose shank
www.comoso.com
King Crimp Fittings
13DPL413 877.963.4966 • dixonvalve.com
AKing Crimp Style Global Cam and Groove
Type C Couplers
Type E Adapters
Only use the crimp style shanks with the crimp style sleeves and ferrules.Due to differences in dimensions and tolerances for safety reasons, do not interchange other
Only use the crimp style shanks with the crimp style sleeves and ferrules. Due to differences in dimensions and tolerances for safety reasons, do not interchange other manufacturer's products with Dixon products.
* consult factory for pressure rating1 based on using crimp cam and groove shanks2 based on using King combination nipples
www.comoso.com
King Crimp Fittings
15DPL413 877.963.4966 • dixonvalve.com
AKing Crimp Style Sleeves
HoseID
Hose OD Carbon Steel 304 Stainless Steel Work. PressureSleeve
IDSleeve
WallThickness
SleeveOverallLengthFrom To Part # Price Part # Price cam &
Only use the crimp style shanks with the crimp style sleeves and ferrules. Due to differences in dimensions and tolerances for safety reasons, do not interchange other manufacturer's products with Dixon products.
* consult factory for pressure rating1 based on using crimp cam and groove shanks2 based on using King combination nipples
www.comoso.com
King Crimp Fittings
16 DPL413877.963.4966 • dixonvalve.com
AKing Crimp Style Ferrules
HoseID
Hose OD Carbon Steel 304 Stainless Steel Work. PressureFerrule
IDFerrule
WallThickness
FerruleOverallLengthFrom To Part # Price Part # Price cam &
Only use the crimp style shanks with the crimp style sleeves and ferrules. Due to differences in dimensions and tolerances for safety reasons, do not interchange other manufacturer's products with Dixon products.
* consult factory for pressure rating1 based on using crimp cam and groove shanks2 based on using King combination nipples
www.comoso.com
King Crimp Fittings
17DPL413 877.963.4966 • dixonvalve.com
AKing Crimp Style Ferrules
HoseID
Hose OD Carbon Steel 304 Stainless Steel Work. PressureFerrule
IDFerrule
WallThickness
FerruleOverallLengthFrom To Part # Price Part # Price cam &
Only use the crimp style shanks with the crimp style sleeves and ferrules. Due to differences in dimensions and tolerances for safety reasons, do not interchange other manufacturer's products with Dixon products.
* consult factory for pressure rating1 based on using crimp cam and groove shanks2 based on using King combination nipples
www.comoso.com
King Crimp Fittings
18 DPL413877.963.4966 • dixonvalve.com
AKing Crimp Style Heavy Duty Ferrules
HoseID
Hose OD Carbon Steel Ferrule WallThickness
FerruleID
Ferrule OverallLengthFrom To Heavy Duty (HD) Part # Price
Only use the crimp style shanks with the crimp style sleeves and ferrules. Due to differences in dimensions and tolerances for safety reasons, do not interchange other manufacturer's products with Dixon products.
• 400 PSI working pressure with a minimum 4:1 safety factor (hose burst:hose working pressure) is only achieved with Dixon carbon steel ferrule part numbers CF400-6CSHD through CF400-16CSHD.
King Crimp StyleShort Sleeves and Combination Nipples
Only use the crimp style shanks with the crimp style sleeves and ferrules.Due to differences in dimensions and tolerances for safety reasons, do not interchange other manufacturer's products with Dixon products.
1 400 PSI working pressure with a minimum 4:1 safety factor (hose burst:hose working pressure) is only achieved with Dixon carbon steel ferrule part numbers CF400-6CSHD through CF400-16CSHD on page 18.
2 When assembling hose with abrasion resistant covers, such as UHMW polyethylene, you will need to use Dixon's heavy duty (HD) carbon steel ferrule part numbers CF400-6CSHD through CF400-16CSHD on page 18. Other size HD ferrules are available upon request.
Note: Water and petroleum transfer hoses rated from 100 to 300 PSI WP (4:1 SF) have excellent test results with the standard King Crimp ferrules CF400-xxCS on page 17.
• Additional sizes available soon.
Application:• used in the fast paced transfer of water and sand slurry to a hydraulic fracturing site
Features:• one-piece design eliminates leak path experienced with two-piece threaded systems• interchangeable with current fittings; phase them into your current operation• long lasting and dependable hammer nut is forged to ASTM 105N standards• machined malleable iron stems to ASTM A47 standard• durable and safe with reliable hose retention when crimped as specified• 400 PSI working pressure at 70°F 1, 2
• all stems zinc plated
male
wing nut
male NPT
female
206 Series
www.comoso.com
King Crimp Fittings
21DPL413 877.963.4966 • dixonvalve.com
ADixon Two-Piece Hammer Union Nut
Features:• 4 hammer lug design; enables more surface area to hammer• repair nut that is pinned and bolted for perfect allignment• nut can be installed without re-welding or re-assembly• nut forged to ASTM 105N standards• 4" Fig. 200/206 nut is interchangeable with all major brands• 8" Fig. 100/200/206 nut is interchangeable with all major brands• available in other hammer union series and sizes, consult the factory
Size Description Part # Price
4" split nut figure 200/206, blue HU200400RN $124.258" split nut figure 100, black HU100800RN 277.008" split nut figure 200/206, blue HU200800RN 277.00
100 Series
206 Series
Hammer Unions
200 Series
Features:• used on low pressure manifolds and lines and in applications running air, water, oil or gas up
to 1,000 PSI NSCWP (non-shock cold working pressure)• yellow sub, black nut
Features:• O-ring mounted sub provides excellent sealing properties• runs air, water, oil or gas up to 2,000 PSI NSCWP (non-shock cold working pressure)• grey sub, blue nut
Note: Dixon recommends using Loctite® Threadlocker Red 271™ when bolting together two-piece hammer union nuts to ensure that bolts do not loosen when in service. Option two is to weld the seams of the split nut. Bolt torque recommendation is 60 foot pounds.
www.comoso.com
Cam & Groove Fittings
22 DPL413877.963.4966 • dixonvalve.com
BDixon
Boss-Lock
Features:• precision machined to rigid tolerances• durable stainless steel cam arm pins will not rust or bind, providing greater strength and safety• recess holds gasket firmly in place - ensures proper placement• long shank design allows proper banding, thus eliminating the major cause of hose
damage
Features:• The cast-in lugs allow safety clips to be attached once the lugs are passed through slots
in the special cam lever arms providing a patented safety feature. The clips prevent the coupler from being unlocked until they are removed, providing a positive locking action.
• Boss-Lock investment stainless steel cam arms are guaranteed! Should you break a Boss-Lock investment stainless steel cam arm, return it to the nearest warehouse for a free replacement.
• The pull ring safety clip simplifies the locking action on Boss-Lock couplers. No more inserting clips or dangling lanyards, just a twist and it's locked, giving you a low profile positive locking action.
pull ring safety clip
EZ Boss-LockFeatures:• No more fumbling with clamps, wire, clips or pins, just close the handles and the locking
mechanism is engaged.• Extremely easy to open, the release lever is under your thumb when you want to open the
fitting, ergonomic.• Resistant to accidental disconnection when being dragged. The release lever opens in
the direction opposite to the cam arm, so movements that tend to open the release lever also tend to close the cam arm.
• If the rotating lever is not flush with the handle, it is not properly engaged. • no sliding pins to jam or pop open• rotating action helps keep the locking device free of debris• designed to protect critical parts from impact and to withstand rugged use• The EZ Boss-Lock can be supplied with special shanks custom suited to your needs and
is also available with swaged and PF shank designs for hard to couple chemical hoses.• assemblies are made of investment cast stainless steel with plated carbon steel pull rings• easy to insert into the hose tubes on tank trucks and easy to use in restricted spaces due
to the smaller maximum OD and a more snag free exterior• assemblies can be retrofitted onto undamaged stainless steel Boss-Lock allowing you to
protect your investment in stainless steel Boss-Lock couplings while you upgrade.• Made in the USA.
www.comoso.com
Cam & Groove Fittings
23DPL413 877.963.4966 • dixonvalve.com
B
Specifications on Dixon Cam and Groove
Size represents the coupler or adapter and hose or pipe end. (i.e. 200 = 2") If the coupling is a reducing size, the coupler or adapter is the first size. (i.e. 4030-C is 4" coupler to 3" hose shank).
Ordering System
size
material
style
RB200EZ200 - A - AL
Specifications:• Dixon, Boss-Lock and EZ Boss-Lock cam and groove couplers and adapters are produced to interchange with all product
produced to Commercial Item Description A-A-59326D.• No standard exists for the ½" and 8" fittings, and generally these sizes do not interchange with other manufacturers.• Dust caps and dust plugs are not to be used in pressure applications for safety and environmental reasons.• Designed for use with liquids, consult Dixon for specific recommendations.
Pressure Ratings: Recommendations based on the use of mating Dixon fittings at ambient temperature (70°F) with standard Buna-N Seal installed. For use at elevated temperature or other unusual operating conditions, consult the factory. Dixon, Boss-Lock and EZ Boss-Lock couplers and adapters maximum working pressure are as follows:
King Crimp System Cam & Groove
Dixon Type Cdomestic coupler
EZ Boss-Lock Type Cdomestic coupler
Type Cglobal coupler
Type Edomestic adapter
Type Eglobal adapter
• For a complete listing of the King Crimp System products, including Cam and Groove fittings, please reference pages 12-21.
1. To make connection, simply slide the adapter into the coupler and with normal hand pressure, press the cam levers down.
2. Uncoupling is as quick and simple as coupling. Just lift the cam arms and remove the adapter.