A Complete Product Process of a Knitwear Garment

Niteks Inc,Operations .Niteks Inc,Operations .

See How Niteks Helps customers to See How Niteks Helps customers to Get Quality Products.Get Quality Products.

A Complete Product Process of a A Complete Product Process of a Knitwear Garment.Knitwear Garment.

Product Development.Product Development.

The Product The Product Development section is Development section is a window for new buyers a window for new buyers in term of in term of pricing,sampling and pricing,sampling and information collection.information collection.

The department The department provides assistance on a provides assistance on a micro level ,something micro level ,something that is essential to the that is essential to the growth of any account.growth of any account.

Pre Production.Pre Production.

Effective management of Effective management of Pre Production approvals Pre Production approvals process is critical to process is critical to delivering a great quality delivering a great quality product on time.product on time.

Our pre production team Our pre production team works with well articulated works with well articulated and well thought out and well thought out timings and action timings and action calanders ensuring that calanders ensuring that each product is ready for each product is ready for production in the true sense production in the true sense before it gets handed over before it gets handed over to production department to production department for manufacturing.for manufacturing.

Production processProduction process

Knitting Knitting Fabric is produced on Circular knitting Fabric is produced on Circular knitting machines, as per required structure.machines, as per required structure.Our principal yarns are cotton and Our principal yarns are cotton and cotton blends including Lycra. Our cotton blends including Lycra. Our fabric range is single jersey, pique, fabric range is single jersey, pique,

interlock 2/3 thread fleece, thermals, interlock 2/3 thread fleece, thermals, waffles, jaquards and feeder / auto waffles, jaquards and feeder / auto

stripe jersey / interlocks.stripe jersey / interlocks.

Trims are made on flat knit machines.Trims are made on flat knit machines.We maintain a database of all our We maintain a database of all our

fabric development and production to fabric development and production to ensure reproducibility and give a wide ensure reproducibility and give a wide

choice to our buyers.choice to our buyers.

Production processProduction process DyeingDyeing

Fabric is dyed using the latest soft Fabric is dyed using the latest soft flow technology. Reactive dyes flow technology. Reactive dyes are used to meet the international are used to meet the international standards of dyed fabric standards of dyed fabric performance. Polyester dyeing is performance. Polyester dyeing is also available along with reliable also available along with reliable resource base for yarn dyeing. To resource base for yarn dyeing. To ensure a quality finish, each ensure a quality finish, each operation is monitored by the operation is monitored by the Fabric Quality LaboratoryFabric Quality Laboratory using sophisticated machinery. A using sophisticated machinery. A rigorous inspection process is rigorous inspection process is carried throughout the dyeing carried throughout the dyeing process ensuring shade matching, process ensuring shade matching, lot continuity, shrinkage, crocking, lot continuity, shrinkage, crocking, staining and other fabric staining and other fabric performance parameters as performance parameters as required by the buyer are met.required by the buyer are met.

Production processProduction process Fabric Finishing.Fabric Finishing.

Complete finishing Complete finishing range for all types of range for all types of knitted garments is knitted garments is available,which available,which include squeezer include squeezer horizontal dryer, horizontal dryer, compactor for compactor for proper fabric handle proper fabric handle and ensure fabric and ensure fabric stability.stability.

Production processProduction process Pattern & CuttingPattern & Cutting

GGT Accumark system GGT Accumark system is used to make precise is used to make precise patterns and grading as patterns and grading as well as planning a lay well as planning a lay and markers for efficient and markers for efficient and accurate cutting.and accurate cutting.In line inspection of cut In line inspection of cut goods is carried out goods is carried out before it is transferred before it is transferred to the stitching to the stitching department.department.

Production processProduction process Printing.Printing.

Printing is being done Printing is being done manually & All printing manually & All printing options are available options are available which include ,Water which include ,Water based screen based screen printing,Plastisol,High printing,Plastisol,High Dynasty Dynasty print,Flocking,Foil,Discprint,Flocking,Foil,Discharge print & Heat harge print & Heat transfer.transfer.

Production processProduction process Embroidery Embroidery

Appliqués are Appliqués are being attached being attached by hand with by hand with gum and then gum and then embroidery is embroidery is done by using done by using most advanced most advanced Tajima & Tajima & Barrudan Barrudan machines.machines.

ProductionProduction StitchingStitching

We have stitching machines to We have stitching machines to assemble polo shirts, pieced assemble polo shirts, pieced garments, rugby, henleys and other garments, rugby, henleys and other styles. Belt covers, pulley guards styles. Belt covers, pulley guards on sitiching machines and safety on sitiching machines and safety equipment like mouth masks and equipment like mouth masks and eye cover glasseseye cover glassesare used under health and safety are used under health and safety procedure.procedure.

Time-motion studies, using Time-motion studies, using industrial engineering techniques industrial engineering techniques are used to plan production lines are used to plan production lines for every style that goes into for every style that goes into production. Unique trolley system production. Unique trolley system to transport parts from one to transport parts from one stitching station to the other has stitching station to the other has reduced thereduced thethrough-put time from 3 days to 6 through-put time from 3 days to 6 hrs. The Company is the market hrs. The Company is the market leader in stitching productivity.leader in stitching productivity.

ProductionProduction Finishing & Packing.Finishing & Packing.

In finishing all In finishing all stitched garments stitched garments are being checked are being checked for quality and for quality and appearance and appearance and then finaly after then finaly after folding and poly folding and poly packing goes to packing goes to cartons.cartons.