942218F 19HP KAI W/52 SIDE DISCHARGE 26HP B&S W ...12 30 29 12 45 12 30 41 11 33 30 15 55 30 14 13 26 31 16 7 48 2 62 48 7 2 4 WARNING 46 52 44 6 9 37 58 50 46 5 48 42 36 20 37 53

PAR

TS M

AN

UA

L

MA

N 4

1637

16R

ev. A

10/

2008

942218F19HP KAI W/52 SIDE DISCHARGE

942219F26HP B&S W/61 SIDE DISCHARGE

OPERATOR’S MANUAL 4163717

27

DX SeriesPARTS SECTION

PARTS SECTION

28

DX SeriesFIGURE 1

UPPER ENGINE DECK ASSY

3

34

TO STARTER CONNECTION

837

2643

28 35

18 2324

54

21 4327

4719

2522

16

12

3029

12

45

12

30

41

11

33

3015

5530

1413

2631

16

7

48

2

62

48

7

2

48

4

WARNING

46

52

44

6

9

3758

50

46

5

48

42

36

2037

53

TRAYBATTERY

10

40

3217

4360

57

3956

1

4956

59

1

65

61

63

65

GROUND WIRES B & S ENGINE /

64

38

8

POSITIVE BATTERYCABLE

51

67

66

JUMPER HARNESS KAI ENGINE

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY

29

DX SeriesFIGURE 1

UPPER ENGINE DECK ASSY

* NOT ILLUSTRATED

1-1 4163192 ENG-BRIGGS 26HP ELS 1 4163205 AIR FILTER CARTRIDGE 1 4163206 FOAM PRE-CLEANER 1 2722463 OIL FILTER 1 38666 FUEL FILTER 1

(EXHAUST NUTS SUPPLIED WITH ENGINE) 1-2 4121333 PUMP-HYDROGEAR 2 (SEE FIGURE 7 FOR BREAKDOWN)

1-3 4163543 S-ENGINE DECK W/LABS 1 1-4 BATTERY 1 (OBTAIN LOCALLY)

1-5 4138859.7 BRKT-RELAY MTG 11-6 2186211 S HYD RESERVOIR W/LAB 1 1-7 64263-013 BLT-FLG HD M10-1.5 X 30 4 1-8 64197-016 BLT-TR 3/8-16X1 1/2 4 1-9 64268-03 LOCKNUT-FL NYLON 3/8-16 4 1-10 831861 BOLT-BENT BATT HOOK 2 1-11 64141-4 NUT-WLF 3/8-16 8 1-12 64237-03 LOCKNUT-NYLON M10-1.5 81-13 4118430 ARM-PUMP 2 1-14 38369-02 ROD END BALL JOINT 2 1-15 2188140 TURNBUCKLE 2 1-16 64205-003 BLT-MET M8-1.25 X 30 4 1-17 64229-02 LOCKNUT-NYLON 5/16-18 2 1-18 2182405.7 BRKT-REVERSE RETURN 2 1-19 A1104057 BLT-M10-1.50 X 25 4 1-20 64246-03 WIZ NUT-MET M10-1.5 4 1-21 64123-205 BLT-HEX 5/16-24 X 4 2 1-22 2188145 BEARING-SELF ALIGNED 4 1-23 38020N CLEVIS-YOKE PLATE 2 1-24 64188-02 PIN-CLEVIS 5/16 X 1 2 1-25 64168-2 HAIRPIN COTTER 2 1-26 64025-03 NUT-HEX 5/16-24 41-27 2188139 SPRING-COMPRESSION 2 1-28 2722384 DAMPENER 2 1-29 4112105.7 WLDMT-MTN CTRL RH 1 * 4112104.7 WLDMT-MTN CTRL LH 1

1-30 64237-05 LOCKNUT-NYLON M8-1.25 8 1-31 38369-01 ROD END BALL JOINT 2 1-32 2182427.7 HOLD DOWN, BATTERY 1 1-33 64192-06 SETSCR SQHD 5/16-18X3/4 21-34 112386 BOOT, BAT TERM POS 11-35 108208 SWITCH, DBL POLE 21-36 2188156 SWITCH NONO DBL POLE 11-37 64197-015 BLT-TDFM #10-32X1/2 TRX 81-38 48228-2A CABLE CLIP 3/4 W/INSTN 21-39 48024-22A NIPPLE-PIPE 3/8NPTF X 2.5 1 (BRIGGS ENGINES ONLY)

1-40 2308095 COVER-TERMINAL 11-41 4163531.7 PLATE, KICK 11-42 64263-011 BLT-FLG HD M10-1.5 X 20 41-43 64163-55 WASHER .328X.75X14 GA 81-44 2188146 STRIP, WEAR 21-45 64123-15 BLT-HEX 3/8-16X3/4 81-46 64152-23 SCREW 1/4-20X3/8 41-47 38304-02 S BRG FLGD PLASTIC 21-48 810149 BUMPER-RUBBER 8 1-49 118036 HEX CAP 3/8 PIPE 1 (BRIGGS ENGINES ONLY)

1-50 64018-23 BLT-CRG 3/8-16X3/4 41-51 69216.7 CAP-RESERVOIR 11-52 64152-46 SCR-SLT HH #10-24 21-53 64025-15 NUT-HEX #10-24 KEPS 21-54 64229-08 LOCKNUT-NYLON 5/16-24 21-55 64025-33 NUT- 5/16-24 LH 21-56 2722175 FTG-45DEGSTREL3/8 NPTF 2 (BRIGGS ENGINES ONLY)

1-57 64197-019 BLT-TDFM 12-24 X 5/8 1 (BRIGGS ENGINES ONLY)

1-58 2188154 MODULE-DELAY 1 1-59 2722034 ASSY-MUFFLER BRIGGS 1 (BRIGGS ENGINE ONLY)1-60 GASKET-MUFFLER 2 (OBTAIN THROUGH BRIGGS & STRATTON DEALER)

1-61 2722459 SPCR-.375ODX.259IDX.16LG11-62 38665 SOLENOID 11-63 64006-01 LOCKWSHR-HELICAL 1/4 11-64 64123-89 BLT-HEX 1/4-20X3/4 11-65 64163-03 WSHR-.256IDX.62ODX18GA 21-66 4149238 ENGINE KAI 19HP KAW 1 4153902 AIR FILTER CARTRIDGE 1 4153903 FOAM PRE-CLEANER 1 2722214 OIL FILTER 1 38666 FUEL FILTER 11-67 4149239 ASSY-MUFFLER KAW KAI 1

30

DX SeriesFIGURE 2

LOWER ENGINE DECK ASSY/CLUTCH

ENGINE

TORQUE TO 50 FT/LBS +/-10%

12

26

13

29

11

7

9

27

1

8

283

106 / 33

4

5

SUNDSTRANDPUMP

HYDROGEAR

22

20 18

24

27

283

15

21

19

14

1

BELT DETAIL

5

25

1

23

SUNDSTRANDHYDROGEAR

PUMP

1

14

2 2

1732

16

30


31

DX SeriesFIGURE 2

LOWER ENGINE DECK ASSY/CLUTCH

2-1 4158360 PULLEY-PUMP 2 2-2 64044-18 SCREW-SET 5/16-18 x 5/16 4 2-3 64238-03 KEY-MET 5mm SQX28mm 2 2-4 64164-12 KEY-1/4X1/4X1 SQ END 1 2-5 4157860 PULLEY-5.25 ENGINE 1 2-6 2722016 CLUTCH-ELECTRIC 19HP 1 (942218F MODEL ONLY) (INCLUDES ITEMS 29 & 31)

2-7 2721331.7 WLDMT-CLUTCH STOP 12-8 2186147.7 WLDMT-BRKT CLUTCH 1 2-9 38304-03 BEARING-PLASTIC 12-10 64205-001 BLT-MET M8-1.25X20 22-11 64197-005 BLT-TR 3/8-16X1 1/4 4 2-12 64006-06 LCKWSHR-HELICAL 7/16 12-13 64265-04 NUT-FL NYL LOCK M8-1.25 2 2-14 2308000 PULLEY-IDLER 4.00 E.O.D. 1 2-15 4128923 S-ASSY-IDLER ARM PUMP 1 (INCLUDES ITEMS 16, 18 & 24)

2-16 4127999 SEAL-16 X 24 X 7 12-17 64270-01 BLT-MET HEX M10-1.5x30 12-18 4128004 BEARING-BALL 10 X 26 X 8 22-19 33148-01 SPACER-0.379X0.750X0.25 12-20 2188131 SPRING-EXTENSION 12-21 64006-03 WSHR, 3/8 HELICAL LOCK 12-22 64123-21 BLT-HEX 3/8-24X1-1/4 12-23 4163543 S-ENGINE DECK W/LABS 12-24 64144-40 SNAP RING-26MM INTRNL 12-25 4162583 BELT-PTO 12-26 64123-78 BLT-HEX 7/16-20X2-1/2 1 2-27 64205-013 BLT-MET M6-1X12 2 2-28 64209-09 WASHER-CONICAL SPRING 2 2-29 2720949 ASSY-CLUTCH WIRE 12-30 64163-44 WSHR 1.75X1.140X14GA 12-31 * 4121560 KIT-BRAKE POLE RPLCMNT 12-32 4128002 END CAP-26 X 7 12-33 2721337 CLUTCH-ELECTRIC 26HP 1 ( 942219F MODEL ONLY) (INCLUDES ITEMS 29 & 31)

* NOT ILLUSTRATED

32

DX SeriesFIGURE 3

OIL COOLER/BUMPER

CLAMP (13) HOLDS

15

9

9

15

1

FRONT

HOSE (5B)

7

15

6

10

4

12 37

2

9

7

13 14

PUMP CASE

5A

7

8

DRAINS

HOSES TO

5B

15

11

9


33

DX SeriesFIGURE 3

OIL COOLER/BUMPER

3-1 4163543 S ENGINE DECK W/LABS 13-2 2720891.7 SCREEN-OIL COOLER 13-3 2188173 COOLER-OIL 13-4 2186211 S HYD RSRVR W/LABS 1

(69053-05 IS A SERVICEABLE LENGTH OF 55")3-5A 69053-05 3/8 HIGH TEMP HOSE 26" 13-5B 69053-05 3/8 HIGH TEMP HOSE 22" 1

3-6 2722467.7 ANGLE-HEAT SHIELD 1 3-7 88042-04 CLAMP-HOSE 5/8 43-8 58026-01 3 WAY CONNECTOR 3/8 13-9 64265-05 NUT-FL NYL LOCK M10-1.5 123-10 2721934.7 BUMPER-REAR 13-11 64263-002 BLT-FLG HD M6-1.0 X 16 43-12 64237-02 LOCKNUT-NYLON M6-1.00 43-13 48228-2A CABLE-CLIP 3/4 W/INSTN 2 3-14 2722170.7 BRKT-COOLER SUPPORT 23-15 64263-013 BLT-FLG HD M10-1.5 X 30 12

34

DX SeriesFIGURE 4

FUEL TANKS/CONTROL PANEL

9

TO ENGINEFUEL LINE 26

12

25

20 21

8

20

21

421

20 8

2312

18

3

1117

28

13 10

14 16

27

25 12

1222

12

23

29

8

23

12

15

6

2

1

6

31

30

34

5

7

32

3319

1819

24


35

DX Series

4-1 4162990 TANK-FUEL LH 1 (INCLUDES ITEMS 18 & 19) 4-2 4162991 TANK-FUEL RH 1 (INCLUDES ITEMS 18 & 19) 4-3 4163546 S-CONTROL PANEL 1 4-4 4163543 S ENG DECK W/LABS 1 4-5 4160281 S DOC TUBE W/LABEL 1 4-6 4130320 CAP-FUEL GASOLINE 3.5 2 4-7 4110023 PLUG-SWITCH HOLE 14-8 64205-007 BLT MET M10-1.50X20 124-9 38061A VINYL CAP 1 4-10 2188178 SWITCH-RETAINER 14-11 64263-001 BLT-FLG HD M6-1.0 X 12 54-12 88042N HOSE CLAMP 64-13 128010 KEY-SWITCH 14-14 118020-17 CONTROL-THROTTLE 53.0 1 4-15 721505 SWITCH-PTO 14-16 64025-15 NUT-HEX #10-24 KEPS 24-17 64152-46 SCR.-SLT HH #10-24X1/2 24-18 4132325 GROMMET-FUEL TANK 24-19 4162991-001 TUBE-FUEL LINE 24-20 800488 LOCKWASHER M10 8 4-21 64251-004 WASHER-M10 84-22 2188161 VALVE-TANK SELECTOR 14-23 4162977-016 HOSE,.25IDX.50ODX48" 14-24 4136792 METER-HOUR 14-25 4162977-012 HOSE-.25IDX.50ODX41.3" 14-26 38666 FILTER, FUEL B&S 14-27 128010-01 S-KEY SWITCH NYLON NUT 14-28 128010-03 S-COVERED KEY 14-29 4163531.7 PLATE-KICK 14-30 48228-2A CLAMP-3/4 CLIP 14-31 64246-03 NUT-WHIZ M10-1.50 44-32 108009-05 CONTROL-CHOKE 55 1 (USED ON B & S MODEL ONLY) 108009-03 CONTROL-CHOKE 51 (USED ON KAW MODEL ONLY)

4-33 64025-04 NUT-3/8-24 HEX 14-34 64263-002 BLT-FLG HD M6-1.0 X 16 2

FIGURE 4

FUEL TANKS/CONTROL PANEL

36

DX SeriesFIGURE 5

BRAKES/REAR WHEEL

310

17

11

311920 29

26

20

225 FT/LBSTORQUE TO

2423

25

1

22

1610

278

24

17

7

628

14

15

19

12

9

5

18 27

27

30

27

21


37

DX SeriesFIGURE 5

BRAKES/REAR WHEEL

5-1 4163543 S-ENGINE DECK W/LABS 15-2 4158803.7 WLDMT-BRAKE ARM LH 15-3 4158801.7 WLDMT-BRAKE ARM RH 15-4 128102 SPRING,EXTENSION 25-5 4159241.7 WLDMT-BRAKE LEVER 15-6 4159701 ROD-SPD CTRL UPPER 25-7 2182387.7 GUIDE-SPRING 25-8 38020N CLEVIS YOKE, 5/16 PLATE 25-9 4159281 BRAKE-PARKER 25-9A* 4159281-001 BRAKE-BACK PLATE W/ PADS 15-9B* 4159281-002 BRAKE-DRUM 15-9C* 4159281-003 BRAKE-SCREW 45-9D 4159281-004 BRAKE-HUB 15-10 64163-06 WSHR,.768/.756X1.25X14 A/R5-11 4159000 BAR-PARKING BRAKE 15-12 4159280 MOTOR-PARKER 2 (INCLUDES ITEMS 13 & 20)

5-13 64025-31 NUT 1-20 UNSLOTTED TRW 25-14 4158460 ASSY-WHEEL 23 X 8.5-12 2 (USED ON 942218F ONLY)

4158421 ASSY-WHEEL 23X10.5-12 2 (USED ON 942219F ONLY)

5-15 64187-03 WHEEL NUT-1/2-20 85-16 64188-02 PIN, CLEVIS 5/16X1 25-17 64061-25 ROLL PIN-1/4X1-1/4 25-18 2188155 GRIP, 1/4X1X4-1/2 15-19 2183063-01SPACER, 32MM LONG 85-20 64164-08 S-KEY FOR WHEEL MOTOR 25-21 85010N ZERK, 1/4-28 STR SLFTHRD 15-22 64144-34 SNAP RING.50 15-23 2188145 BEARING-.75ID SELF ALIGN 25-24 64123-15 BOLT-3/8-16X3/4 HEX 45-25 64141-4 NUT-WLF 3/8-16 45-26 64207-07 NUT-HEX M12-1.75 85-27 64168-2 COTTER-HAIRPIN.08X1.19 45-28 64025-03 NUT-HEX 5/16-24 25-29 64006-05 LOCKWSHR-HELICAL 1/2 85-30 4159242 LINK-PARKING BRAKE 15-31 450767 CAPSCREW 12-1.75X110 8

* NOT ILLUSTRATED

38

DX SeriesFIGURE 6

HYDRAULICS


39

DX SeriesFIGURE 6

HYDRAULICS

6-1 2186211 S HYD RESERVOIR W/LAB 1 6-2 2720396 FILTER 25 MICRON 1 6-3 69216.7 CAP-RESERVOIR 1 6-4 4160243 PLUG-MAGNETIC 1 6-5 158058-04 FITTING-90 BARB, ADJ 2 6-6 108205-03 ELBOW-MALE 45 37-ORB 4

(69053-05 IS A SERVICEABLE LENGTH OF 55") 6-7A 69053-05 3/8 HIGH TEMP HSE 18" 1 6-7B 69053-05 3/8 HIGH TEMP HSE 15" 1 6-7C 69053-05 3/8 HIGH TEMP HSE 19" 1 6-7D 69053-05 3/8 HIGH TEMP HSE 12" 1 6-7E 69053-05 3/8 HIGH TEMP HSE 22" 1 6-7F 69053-05 3/8 HIGH TEMP HSE 26" 16-7G 69053-05 3/8 HIGH TEMP HSE 5" 1 6-8 2188157-02 HOSE HYD ORB 25-22.00 16-9 2188157-01 HOSE HYD ORB 37-22.38 2 6-10 4159280 MOTOR-PARKER 2 6-11 2690030-01 FTG 9/16-18 ORB X 3/8 2 6-12 58026-01 3 WAY CONNECTOR 3/8 2 6-13 88042-04 CLAMP-HOSE 5/8 146-14 4121333 PUMP-HYDROGEAR 2 6-15 48089-03 FTG-STRAIGHT 16-16 2188173 OIL COOLER 16-17 64123-60 BOLT, 1/4-20X2 HEX 26-18 64229-01 LOCKNUT-NYL 1/4-20 26-19 2720320-01 HOSE-1/2 37/45 37 26.25 1

GNIR'O'TROPEAS

TRAPREBMUN EZISDAERHT #865-SA

01-160851 81-61/9 609-

11-160851 61-4/3 809-

21-160851 41-8/7 019-

31-160851 21-61/1-1 219-

41-160851 21-61/5-1 619-

61-160851 21-8/5-1 029-

30-160851 21-8/7-1 429-

40

DX SeriesFIGURE 7

HYDROGEAR HYDRAULICS

41

DX SeriesFIGURE 7

HYDROGEAR HYDRAULICS

7-1 70516 ----- HOUSING KIT 17-2 70517 ----- END CAP KIT 17-3 50641 ----- STRAIGHT HEADLESS PIN 27-4 50969 2721615-01 FLANGE BOLT M8-1.25 X 60 47-5 51232 2721615-02 HOUSING O-RING 17-6 2513027 38345-06 CHARGE PUMP KIT 17-7 50273 38345-07 STD GEROTOR ASSEMBLY 17-8 9004101-1340 38345-08 O-RING 17-10 50095 38345-10 SOCKET SCREW M6-1.0 x 20 27-15 2513030 ----- BYPASS VALVE KIT (BLANK) 17-18 70521 2721615-07 PUMP SHAFT KIT 17-19 50315 ----- BALL BEARING 17 X 40 X 12 17-20 51161 ----- LIP SEAL 17 x 40 x 12 17-21 50951 ----- SPACER 17-22 50329 ----- RETAINING RING 17-25 70331 38345-12 CYLINDER BLOCK KIT 17-29 2003014 ----- BLOCK SPRING 17-30 2003017 ----- BLOCK THRUST WASHER 17-31 51246 2721615-09 VALVE PLATE 17-32 2003087 188059-11 SWASH PLATE 17-34 50551 2721615-11 BALL THRUST BEARING 17-37 2003005 188059-15 ARM-TRUNION 17-38 2000015 2721615-13 SLOT GUIDE 17-42A 70743 4121354 SHOCK VALVE KIT (.031") 17-42B 70741 4121355 SHOCK VALVE KIT (BLANK) 17-44 70403 2721615-16 CHARGE RELIEF VALVE KIT 17-49 2513043 2721615-17 TRUNNION SEAL/RETAIN KIT 17-56 9005110-4400 ----- STRAIGHT THREAD PLUG 17-66 9005110-3100 ----- 5/16 SAE PLUG 17-100 70525 2721615-18 OVERHAUL SEAL KIT 1

ITEM HYDROGEAR PART NO. CGC, Inc. PART NO. DESCRIPTION QTY

42

DX SeriesFIGURE 8

WIRE HARNESS

SWITCH

RW

BR

BR

Y

14 GA.

GROUND

BB

MODULEDELAY

BB

E

RW A

CD

BG

YF

BR

Y

GY

B

RW

B

BR

Y

BLADES &TRACTION

RELAY

NO 87

86

87A30

B

85

NC B

BB

NO

DELAYRELAY

87A

NO 87

86

3087

NC 85

WW

BO

B

STARTERRELAY

86

87AN

C30

85 BB

Y

14 GA

.

OBPOOPDB

WB

BRY

YBRWGYBR

YELLOW W/ BLACK STRIPERED W/ WHITE STRIPEGREEN W/ YELLOW STRIPE

BROWN W/ YELLOW STRIPE

ORANGE W/ BLACK STRIPEPURPLE W/ ORANGE STRIPEORANGE W/ PURPLE STRIPEDARK BLUE

YELLOW

BROWN

Y

BLACKGREENRED

BGR

WHITE W/ BLACK STRIPE

WIRE COLORS

PURPLEORANGE

WHITE

PO

W

ELECTRIC

DB

ENGINE

CLUTCH

B

P

G WY

B

R

STARTER

14 GA

.

14 GA

.

YB

BR

BR

BRAKE

KEY

O

OG

Y

SWITCHSEAT O

RP

R

AUXILIARYELECTRICAL CONNECTION

P

SWITCH

14 GA

.

NC

OP

BR

WW

NO

NOW

B

WB

B

WB

TRACTIONCONTROL

14 GA

.

14 GA

.

BP

OB

OP

WB

O

NO

GO

HOURMETER

CONTROL

B

PO

OB

TRACTION

NO

NC

B14 G

A.

RY

14 GA

.W

DBP

OB

OB

O

O

OO

B

B

ADAPTER12V

OD

BO

SWITCHCLUTCH

1312

RELAY SCHEMATIC

87A NC30

8587 NO86

9

9

9

10

4

5

8

16

14

6

14

15

11

NC

RE

LAY

10-2

0 V

DC

NO

S2

TYP

ICA

L

SW

ITC

HB

LAD

E

OP

TIO

NA

LBA

CE

DF

PO

SIT

IION

), O

R F

OR

AP

PR

OX

. 1/2

SE

CO

ND

AFT

ER

S1

IS O

PE

NE

D.

(BLA

DE

DIS

EN

GA

GE

D) O

R W

HE

N S

1 IS

CLO

SE

D (O

PE

RAT

OR

IN

RE

LAY

IS E

NE

RG

IZE

D (E

NG

INE

OP

ER

ATE

S) W

HE

N S

2 IS

CLO

SE

D

DE

LAY

MO

DU

LE O

PE

RAT

ION

& S

CH

EM

ATIC

MA

GN

ETO

IGN

ITIO

NS

1 TY

PIC

AL

OP

ER

ATO

RP

RE

SE

NC

ES

WIT

CH

(RED)

TO ENGINE BLOCK

TO SOLENOID (4)

21

21

18

19

(GROUND)

TO SOLENOID (2)

YTO SOLENOID (3)

17

MAGNETO

G

SOLENOID

VOLTAGEREGULATOR

PACKARD#02962793

W P P

CARB

(BLACK)(RED)

23 / 73

(GROUND)ENGINE BLOCK

BATTERY

SOLENOID21

BATTERY

20


43

DX SeriesFIGURE 8

WIRE HARNESS

8-1 4163532 HARNESS-WIRING MAIN 18-2 148082-20 FUSE-20 AMP 28-3 108061-13 CABLE-BATTERY 36 BLACK 18-4 4124009 SWITCH-SEAT, NO 18-5 4143068 JUMPER-SEAT SWITCH 18-6 4136792 METER-HOUR 18-7 2722227-01CABLE-BATT W/CONDUIT 1 (INCLUDES ITEMS 20 & 21)

8-8 128010 KEY-SWITCH 18-9 2722325 RELAY-40AMP SEALED 38-10 2188154 MODULE-DELAY 18-11 2721505 SWITCH-PTO 18-12 2722016 CLUTCH-ELECTRIC 19HP 1 (INCLUDES 2720949 WIRE ASSY) (USED ON 942218F ONLY)

2721337 CLUTCH-ELECTRIC 26HP 1 (INCLUDES 2720949 WIRE ASSY) (USED ON 942219F ONLY)

8-13 2720949 ASSY-CLUTCH WIRE 18-14 108208 SWITCH-DBL POLE 28-15 2188156 SWITCH-NONO DBL POLE 18-16 38665 SOLENOID 18-17 2188224 HARNESS-JUMPER 1 (USED ON 942218F ONLY)

2722013 HARNESS-JUMPER 1 (USED ON 942219F ONLY)

8-18 108061-04 CABLE-BATTERY 20 RED 18-19 2188225 WIRE-GROUND 18-20 112386 BOOT-BAT TERM POS 18-21 2308095 COVER-TERMINAL 38-22 4142266 CONNECTOR-12V 1

44

DX SeriesFIGURE 9

SEAT ASSEMBLY & ROPS

10


45

DX SeriesFIGURE 9

SEAT ASSEMBLY & ROPS

9-1 4144725 SEAT 19-2 4155681 RH ARM REST 19-3 4155680 LH ARM REST 19-4 4124009 SWITCH, SEAT 19-5 64139-16 BLT-WLF 5/16-18 X 3/4 69-6 2720975-09 SPACER-NYLON 1/4" 2 9-7 198063 SLIDE RAIL-ADJ 19-8 198062 SLIDE RAIL-SLAVE 19-9 48228A CABLE CLIP-INSULATED 19-10 2720975-07 SPACER-NYLON 3/8" 39-11 158136 WIRE-SEAT SWITCH 19-12 4121386.7 PLATE-SEAT 19-13 64141-6 NUT-WLF 5/16-18 49-14 2198096 SCREW-CAP WSHR HD 49-15 33138-09 PIN-CLEVIS GRVD 29-16 64144-30 SNAP RING.375 29-17 38371-01 BRG-NYLINER 3/8 2

OPTIONAL ROPS:9-18 970162 ATT-ROPS (INCLUDES ITEM 19) 9-19 * 2208260 S-SEAT BELT 1

* NOT ILLUSTRATED

46

DX SeriesFIGURE 10

FOLDING ROPS KIT(970354)


47

DX SeriesFIGURE 10

FOLDING ROPS KIT (970354)

10-1 4162879 PIN-HITCH 1/2 210-2 64123-31 BOLT-1/2-13 X 3 210-3 64151-7 LOCKNUT- 1/2-13 210-4 4162880 LANYARD-NYLON 210-5 4162882 SEATBELT 110-6 4160347 LABEL-WARNING ROPS 110-7 64163-19 WASHER-FLAT 7/16 210-8 64123-28 BOLT-7/16 X 1-1/4 210-9 64006-06 LOCKWASHER-7/16 210-10 64151-11 LOCKNUT-7/16 210-11 64163-31 WASHER-3/8 1610-12 64006-03 LOCKWASHER-3/8 810-13 64123-16 BOLT-3/8-16 X 1-1/4 810-14 64025-05 NUT-3/8-16 HEX 810-15 64168-1 PIN-COTTER 210-16 4160343 BUMPER RUBBER 210-17 4160344 PLUG 210-18 4160348 WASHER-FORMED 210-19 4162878 WASHER-RUBBER 2

48

DX SeriesFIGURE 11

STEERING/DECK LIFT

5

1

8

15

24

21

20

18 26

33

2129

31

21

22

23

43

43

38

41

34

15

2536

3617

4215

28

432 40

15

30

39

3

15

377

6

16

16

19

13

12 9

10

1411

27 35

15

4

2


49

DX Series

11-1 4163543 S ENGINE DECK W/LABS 1 11-2 4163692 END CAP 2 11-3 2188161 VALVE-TANK SELECTOR 1 11-4 A1104057 BOLT-M10-1.50X25 3 11-5 4163691.7 LEVER-TRACTION CNTRL 2 11-6 4122173.7 BRKT-TRACTION LEVER 2 11-7 2183074 BRKT-HANDLE 2 11-8 4163690 GRIP-HANDLE 2 11-9 2188145 BEARING-.75ID SELF ALIGN 4 11-10 64123-15 BOLT-3/8-16X3/4 HEX 8 11-11 64141-4 NUT-WLF 3/8-16 8 11-12 4112105.7 WLDMT-MTN CONTRL RH 1 * 4112104.7 WLDMT-MTN CONTRL LH 1

11-13 64205-011 BLT-MET M10-1.50X40 2 11-14 A110406 SCREW,M10X1.5X30 HH 1211-15 64237-03 LOCKNUT-NYLON M10-1.5 1811-16 64263-013 BLT-FLG HD M10-1.5 X 30 811-17 64205-008 BOLT-M10-1.50X55 111-18 64163-43 WSHR.443/.454X1X11GA 111-19 2183073 SPACER 211-20 4159920.7 WLDMT-CRADLE 1 11-21 64168-2 COTTER-HAIRPIN.08X1.19 411-22 2720551.7 WLDMT-DECK LIFT LEVER 1 11-23 4162904.7 WLDMT-LVR STOP LATCH 1 11-24 4163391.7 BRKT-INNER DECK LIFT 1 11-25 4163390.7 BRKT-OUTER DECK LIFT 1 11-26 4116590.7 BRACKET-LIFT LINK 2 11-27 2720501.7 HANDLE-LIFT ARM 111-28 4159060 LANYARD& PIN ASSY 1 11-29 64188-53 PIN-CLEVIS 1/2X1.0 1 11-30 64205-052 BLT-MET M10-1.50X50 211-31 85010N ZERK, 1/4-28 STR SELF TH 1 11-32 64221-04 E-RING .875 111-33 64175-05 NUT-PUSH 1/2 1 11-34 64188-36 PIN, CLEVIS 7/16X1-1/4 2 11-35 2188143 GRIP 1 11-36 2183071-03SPACER-15.88X10.32X24 2 11-37 64265-05 NUT-FL NYL LOCK M10-1.5 411-38 2720544 SPRING-COMPRESSION 1 11-39 4159284 ROD-LIFT STOP 111-40 64163-65 WSHR .890X1.375X18GA 211-41 4163666 LBL-ZT200 HT CUT OUTER 111-42 4163667 LBL-ZT200 HT CUT INNER 111-43 64163-29 WASHER-21/64 X 1 X 11GA 1

* NOT ILLUSTRATED

FIGURE 11

STEERING/DECK LIFT

50

DX SeriesFIGURE 12

CRADLE ASSEMBLY


51

DX SeriesFIGURE 12

CRADLE ASSEMBLY

12-1 4118843 LABEL-WARNING 112-2 2182356.7 BRACKET-SHAFT HANGER 412-3 2188127 CHAIN-6.35 (.250) 5 LINKS 412-4 4139065 MAT-FOOT PLATE LOWER 112-5 4129955 MAT-FOOT PLATE MIDDLE 112-6 2721861 MAT-FOOT PLATE UPPER 112-7 4157861 LABEL-PROCAT 112-8 4109780 S-FOOT PLATE (BOBCAT) 1 (INCLUDES 4-7, 9 & 16)

12-9 64163-65 WASHER-.890X1.375X18 812-10 64221-04 E-RING.875 412-11 4159283.7 WLDMT-DECK LIFT, FRONT 112-12 2722559.7 WLDMT-DECK LIFT, REAR 112-13 2722630 CLIP-DECK HEIGHT ADJ 412-14 2722719 SPRING-DECK LIFT 212-15 4159920.7 WLDMT-CRADLE 112-16 64265-05 NUT-FL NYLN LCK M10-1.5 1512-17 4109960 WLDMT-DECK LIFT ROD 212-18 * 4111842.7 BRKT-SPRING ANCHOR LH 112-19 4139785 MAT-FOOT LIFT 112-20 4113682 ROD-SPRING MOUNT 212-21 64141-2 NUT-WLF 1/4-20 412-22 64141-4 NUT-WLF 3/8-16 412-23 64197-020 BLT-TDFM 1/4-20X1-1/2 412-24 64205-007 BLT MET M10-1.50X20 212-25 64205-029 BLT-MET M12X1.75X40 412-26 64205-060 BOLT-MET M12-1.75X50 412-27 64237-03 LOCKNUT-NYLON M10-1.5 612-28 64246-04 NUT-WHIZ M12-1.75 1612-29 85010N ZERK, 1/4-28 STR SLFTHRD 112-30 85051 ZERK-1/8 PIPE 612-31 64263-013 BLT-FLG HD M10-1.5 X 30 15

*NOT ILLUSTRATED

52

DX SeriesFIGURE 13

CRADLE & CASTER ASSEMBLY


53

DX SeriesFIGURE 13

CRADLE & CASTER ASSEMBLY

13-1 48043-03C CUP, OUTER BEARING 4 13-2 2721306.7 WLDMT-CASTER YOKE 2 13-3 DECK/W LABS 13-4 64123-215 BOLT-HEX 3/4-10X7 1/2 2 13-5 2722228 WHEEL-13X5.00-6 ASSY 2 (INCLUDES ITEMS 6-8) (USED ON 942218F ONLY)

2722326 ASSY-WHEEL 13X6.5-6 2 (INCLUDES ITEMS 6-8) (USED ON 942219F ONLY)

13-6 2720475-01 TIRE-13X5.00-6 SMOOTH 1 (USED ON 942218F ONLY) 2722326-01 TIRE-13X6.5-6 SMOOTH (USED ON 942219F ONLY) 13-7 2722228-03 BEARING 213-8 2722228-01 RIM-13"ASSY W/VALVE 1 (USED ON 942218F ONLY)

2722326-02 RIM-ASM-W/VALVE STEM (USED ON 942219F ONLY) 13-9 2722231 SPACER-END 4 13-10 64163-26 WASHER,.766 ID X 1.625 2 13-11 64229-07 LOCKNUT-NYLON 3/4-10 2 13-12 85010N ZERK, 1/4-28 STR SLF THD 2 13-13 2722230-02 SPANNER-13" WHEEL 2 13-14 2188135 DUST COVER 2 13-15 48043-04C CONE, OUTER BEARING 4 13-16 64205-029 BLT-MET M12X1.75X40 4 13-17 64246-04 NUT-WHIZ M12-1.75 8 13-18 48480 SEAL CR 12411 213-19 64140-5 COTTER PIN 213-20 2722399.7 WLDMT-CASTER ARM 52LH 1 13-21 2722398.7 WLDMT-CASTER ARM 52RH113-22 64025-20 NUT-HEX 3/4-16 SLOT U 213-23 4159920.7 WLDMT-CRADLE 113-24 A1105061 BOLT-M12-1.75X30 8 13-25 64237-06 LOCKNUT-NYLON M12-1.75 8

54

DX SeriesFIGURE 14

52" SIDE DISCHARGE


55

DX SeriesFIGURE 14

52" SIDE DISCHARGE

14-1 4163756 S-52INCH DECK W/LABELS 114-2 2722574.2 COVER-BELT RH 114-3 2722575.2 COVER-BELT LH 114-4 38524 KNOB-4 PRONG 3/8-16 2 14-5 4147115 CHUTE-RUBBER ASSY 114-6 4149017.7 HINGE-CHUTE_RUBBER 114-7 64229-03 LOCKNUT NYLON 3/8-16 3514-8 64123-173 BLT-HEX 3/8-16X4-1/2 214-9 2721512 ROLLER 614-10 64123-68 BOLT-HEX 5/17-18X1 214-11 2308140 PULLEY ENGINE 314-12 112111-02 BLADE 18.00 OFFST HLFT 314-13 2720685 SPACER-ROLLER 614-14 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 1814-15 4163028 ASSY-IDLER ARM PTO 114-16 64018-18 BOLT-CARRIAGE 3/8-16X2 114-17 2302125.7 GUIDE-BELT 114-18 48393 PULLEY, V IDLER 114-19 38297 IDLER, 5.0 OD FLNGD 114-20 2228034 PULLEY-5.25 DEEP GRV 1 14-21 64209-03 SPRING WSHR .67 ID 614-22 64164-12 1/4X1/4X1 SQ END KEY 414-23 128169 PULLEY, IDLER 5.50 114-24 4115849 S-ASSYSPNDL ZT200 CNTR 1 (INCLUDES ITEMS 58-62)

14-25 4129075 ASSY-DECK IDLER 48-52 1 (INCLUDES ITEMS 41, 51, 43 & 54)

14-26 4115850 S-ASSYSPNDL ZT200 OUTR 2 (INCLUDES ITEMS 58-61 & 63)

14-27 64270-02 BOLT-HEX M10-1.5x30 ISO CL10.9 214-28 4133155.7 WLDMT-PUSHBAR 214-29 64006-05 LOCKWSHR-HELICAL 1/2 1 14-30 64123-05 BLT-HEX 1/2-20X1-1/2 1 14-31 64163-46 WASHER.383/.393X.88X7 4 14-32 2186125 WLDMT-LOCK, PUSHBAR 214-33 85010N ZERK, 1/4-28 STR SLF THD 514-34 64123-152 BLT-HEX 5/8-11X5 214-35 64123-50 BOLT-HEX 3/8-16X1 1214-36 64229-02 LOCKNUT-NYLON 5/16-18 2 14-37 4118314 SPACER-BLADE 16MM 314-38 64229-06 LOCKNUT, NYLON 5/8-11 214-39 64123-187 BLT-HEX 5/8-18X3.75 3 14-40 64123-208 BLT-HEX 5/8-18X1.5 314-41 4128004 BEARING 314-42 4134343.7 BAFFLE-RT FRT 52-54 1

14-43 4128002 END CAP 214-44 2188131 SPRING-EXTENSION 214-45 64163-73 WSHR-.625IDX1.12ODX.06A/R 14-46 64018-2 BLT-CRG 1/4-20X3/4 414-47 64163-64 WSHR 1.015X1.500X14 114-48 64229-01 LOCKNUT-1/4-20 NYLON 414-49 4134338.7 BAFFLE-FRT CTR 52-54 114-50 4118427.7 BAFFLE-FRONT LH 114-51 4127999 SEAL 114-52 4163155 INNER RING 214-53 4163041 SPACER 114-54 64144-40 SNAP RING 214-55 64018-3 BOLT-3/8-16X1 CARRIAGE 114-56 64268-03 NUT-FL NYLN LOCK 3/8-16 814-57 4115864.7 BAFFLE-DISCHARGE 114-58 38348-01 BEARING-SPINDLE SEALED 614-59 2721096 HOUSING-SPINDLE 6 HOLE 314-60 64144-38 SNAP RING 314-61 38315 NUT-SPINDLE 314-62 2183070-01SHAFT-SPINDLE LONG 1(USED ON 4115849 CENTER SPINDLE ONLY)

14-63 2183070-02SHAFT-SPINDLE 2(USED ON 4115850 OUTER SPINDLE ONLY)

14-64 64018-30 BOLT-CRG 3/8-16 X 4-1/2 314-65 64018-5 BLT-CRG 3/8-16X1-3/4 114-66 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 214-67 4163030.7 WLDMT-IDLER PIN 114-68 * 64123-217 BLT-HEX 3/8-16X4-1/4 CTR 1

* NOT ILLUSTRATED

56

DX Series61" SIDE DISCHARGE

FIGURE 15


57

DX Series

15-1 4163757 S-61INCH DECK W/LABELS 115-2 2182352.2 BELT COVER RH 115-3 2182351.2 BELT COVER LH 115-4 38524 KNOB-4 PRONG 3/8-16 2 15-5 4147399 CHUTE-RUBBER ASSY 115-6 64163-64 WASHER-1.015X1.50X14GA15-7 64229-03 LOCKNUT NYLON 3/8-16 3415-8 64123-173 BLT-HEX 3/8-16X4-1/2 215-9 2721512 ROLLER-5X2.75 CENTERED 715-10 64123-68 BOLT-HEX 5/16-18X1 215-11 2308140 PULLEY ENGINE 415-12 112111-03 BLADE 21.00 OFFST HLFT 315-13 2720685 SPACER-ROLLER 715-14 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 1815-15 4163028 ASSY-IDLER ARM PTO 115-16 64018-18 BOLT-CARRIAGE 3/8-16X2 115-17 2302125.7 GUIDE-BELT 115-18 48393 PULLEY, V IDLER 115-19 38297 IDLER, 5.0 OD FLNGD 115-20 4115864.7 BAFFLE-DISCHARGE 1 15-21 64209-03 SPRING WSHR .67 ID 615-22 64164-12 1/4X1/4X1 SQ END KEY 415-23 128169 PULLEY, IDLER 5.50 115-24 4115849 S-ASSYSPNDL ZT200 CNTR 1 (INCLUDES ITEMS 57-61)

15-25 4129076 ASSY-DECK IDLER 61" 1 (INCLUDES ITEMS 41, 43, 51 & 55)

15-26 4115850 S-ASSYSPNDL ZT200 OUT 2 (INCLUDES ITEMS 57-60 & 62)

15-27 64270-02 BOLT-HEX M10-1.5X30 ISO CL10.9 215-28 4133155.7 WLDMT-PUSHBAR 215-29 64006-05 LOCKWSHR-HELICAL 1/2 1 15-30 64123-05 BLT-HEX 1/2-20X1-1/2 1 15-31 64163-46 WSHR.383/.393X.88X7 4 15-32 2186125 WLDMT-LOCK, PUSHBAR 215-33 85010N ZERK, 1/4-28 STR SLF THD 515-34 64123-152 BLT-HEX 5/8-11X5 215-35 64123-50 BOLT-HEX 3/8-16X1 1215-36 64229-02 LOCKNUT-NYLON 5/16-18 2 15-37 4118314 SPACER-BLADE 16MM 315-38 64229-06 LOCKNUT, NYLON 5/8-11 215-39 64123-187 BLT-HEX 5/8-18X3.75 3 15-40 64123-208 BLT-HEX 5/8-18X1.5 315-41 4128004 BEARING 315-42 4134344.7 BAFFLE-RIGHT FRONT 1

15-43 4128002 END CAP 2 15-44 2188131 SPRING-EXTENSION 215-45 64163-73 WSHR-.625IDX1.12ODX.06A/R 15-46 64018-2 BLT-CRG 1/4-20X3/4 415-47 64018-5 BLT-CRG 3/8-16X1-3/4 115-48 64229-01 LOCKNUT-1/4-20 NYLON 415-49 4134340.7 BAFFLE-FRONT CTR 61 115-50 4117663.7 BAFFLE-FRONT LH 115-51 4127999 SEAL 115-52 4163014 SPACER 115-53 64268-03 NUT-FL NYLN LOCK 3/8-16 1015-54 4163155 INNER RING 215-55 64144-40 SNAP RING 215-56 64018-3 BOLT-3/8-16X1 CARRIAGE 115-57 38348-01 BEARING-SPINDLE SEALED 615-58 2721096 HOUSING-SPINDLE 6 HOLE 315-59 64144-38 SNAP RING 315-60 38315 NUT-SPINDLE 315-61 2183070-01 SHAFT-SPINDLE LONG 1

(USED ON 4115849 CENTER SPINDLE ONLY)

15-62 2183070-02 SHAFT-SPINDLE 2(USED ON 4115850 OUTER SPINDLE ONLY)

15-63 64123-217 BLT-HEX 3/8-16X4-1/4 515-64 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 215-65 4149017.7 HINGE-CHUTE RUBBER 115-66 4163030.7 WLDMT-IDLER PIN 1

61" SIDE DISCHARGE

FIGURE 15

58

DX SeriesFIGURE 16

BELTS-CUTTERDECK


59

DX SeriesFIGURE 16

BELTS-CUTTERDECK

16-1 2188176 BELT-CUTTERDECK 52 116-2 2720815 BELT-PTO 1 (USED ON 52" DECK)

16-3 128003 BELT-CUTTERDECK 61 116-4 2188134 BELT-PTO 1 (USED ON 61" DECK)

60

DX SeriesFIGURE 17

DECALS-POWER UNIT

ENGINE DECK8BACK OF


61

DX Series

17-1 4157861 LABEL-FOOT PROCAT 1 17-2 4158400 LABEL-BOBCAT DIECUT 1 17-3 2000735 LABEL-OPER MAN 1 17-4 2000590 LABEL, WARN BATTERY 1 17-5 2000691 LABEL - HYDR OIL FILL 1 17-6 4126803 LABEL-CONTROL PANEL 117-7 2000693 LABEL - PARK BRAKE 1 17-8 2000698 LABEL(DBL) - FUEL/LEAKS 2 17-9 4114158 LABEL-TIRES 1 17-10 2000700 LABEL - RH TRACTION 1 17-11 2000701 LABEL - LH TRACTION 1 17-12 4163666 LABEL-HT CUT OUTER 117-13 4163667 LABEL-HT CUT INNER 117-14 4118843 LABEL-WARNING 1 17-15 2000706 LABEL-FUEL 117-16 340830 DECAL-CAUTION SPANISH 1 17-17 4116761 LABEL-MADE IN USA 117-18 4163037 LABEL-DURADECK 117-19 4162915 LABEL- DECK SIZE 52" 1 4162916 LABEL- DECK SIZE 61"17-20 4162919 LABEL-19HP 1 4162922 LABEL-26HP17-21 4163434 LABEL-DX SERIES 117-22 4163355 LABEL-BELT ROUTING 1

FIGURE 17

DECALS-POWER UNIT

62

DX SeriesFIGURE 18

DECALS-CUTTERDECKS


63

DX SeriesFIGURE 18

DECALS-CUTTERDECKS

18-1 2000572 LABEL-WARNING BLADES 1 18-2 2000577 LABEL-WARNING 218-3 2000696 LABEL-BLADE INSTALL 118-4 2000677 LABEL-DANGER/WARNING 2

BOB-CAT BUNTON RYAN STEINER

COMMERCIAL GROUNDS CARE, INC.ONE BOB-CAT LANEP.O. BOX 469JOHNSON CREEK, WI 53038920-699-2000www.cgcequip.com

942218F 19HP KAI W/52 SIDE DISCHARGE 26HP B&S W ...12 30 29 12 45 12 30 41 11 33 30 15 55 30 14 13 26 31 16 7 48 2 62 48 7 2 4 WARNING 46 52 44 6 9 37 58 50 46 5 48 42 36 20 37 53

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