90.1307 Tuc-6 Bw o & m Manual

OPERATION & MAINTENANCE MANUAL FOR

BELT WEIGHER

FLSmidthPfisterIndiaLtd.

OPERATION & MAINTENANCE MANUAL FOR

BELT WEIGHER

TIL JOB NO : 90.1307 CUSTOMER : JINDAL STEEL & POWER LIMITED. CONSULTANT : JOCABS ENGG EQPT : BELT WEIGHER (BW)


TABLE OF CONTENTS

SR. NO. DESCRIPTION PAGE NO.

1.0 OPERATION & MAINTENANCE MANUAL FOR TUC-6 CONTROLLER

45

2.0 PRE-REQUISTIES FOR INSTALATIONS FOR A BELT WEIGH SCALE. 01

3.0 MECHANICAL DATA. 3.1 ASSEMBLY & STARTUP INSTRUCTION. 01 3.2 MAINTENANCE INSTRUCTION. 01 3.3 TESTING / ADJUSTING MANUAL. 01 3.4 ERECTION INSTRUCTION MANUAL. 02 3.5 SAFETY & STORAGE MANUAL. 02

4.0 TECHNICAL DATA. 4.1 TACHOMETER TECHNICAL LITERATURE. 04 4.2 LOADCELL SPECIFICATION. 03 4.3 DATA SHEET. 05

5.0 ELCTRICAL DRAWING 60

6.0 MECHANICAL GAD. 05

TUC 6 OPERATION & MAINTENANCE MANUAL


TUC 6 OPERATION & MAINTENANCE

MANUAL

OPERATION & MAINTENANCE MANUAL - INDEX Belt Weigher/ Solid Flow Meter with TUC-6 Electronics Page 1 of 1

Software_version: 2.x (onwards) 2007-06-14

1.0 Technical data............................................……………………………………05 TUC6-020-EE23.0-R0 2.0 Functional Description....................................……………………………… 04 TUC6-020-EE23.1-R0 3.0 Operator's Manual.........................................…………………………………07 TUC6-020-EE23.2-R0 4.0 Commissioning Instructions................................………………………….. 11 TUC6-020-EE23.3-R0 5.0 Menu Operations...........................................…………………………………08 TUC6-020-EE23.4-R0 6.0 Parameter Listing.........................................………………………………….03 TUC6-020-EE23.5-R0 7.0 Appliance Description.....................................……………………………… 06 TUC6-020-EE23.10-R1 8.0 Front Facia Layout........................................…………………………………01 TUC6-020-EE25-R0

TECHNICAL DATA Belt Weigher/ Solid Flow Meter with TUC-6 Electronics TUC6-020-EE23.0-R0 Page 1 of 5

Software_version: 1.0 (onwards) 2007-05-15

1.0 System 1.1 Microprocessor : 8xC51FA 1.2 Memory : 64K EPROM 8K RAM with integral Battery Backup. 2.0 Construction 2.1 Housing : Aluminium enclosure in DIN : format 2.2 Colour : Silver anodized 2.3 Dimensions (W*H*D) : 144 * 72 * 245 mm 2.4 Control Panel cutout : 138 * 68 mm 2.5 Control Panel thickness : Min. 1 mm, max. 15 mm 2.6 Mounting space : Approx. 300 mm deep with connectors 2.7 Wall clearance : Min. 100 mm upwards. Min. 60 mm on each side with natural convection 2.8 Weight : Approx. 1.0 Kg 2.9 Mounting : 2 Grub screws at the sides 2.10 Protection type : IP 54 (Front) 3.0 Display 3.1 Display : 2 lines * 16 Characters Vacuum Fluorescent Display 3.2 Colour : Blue 3.3 Type : VFD, alphanumeric 3.4 Digit height : 5.5 mm legible to approx. 2 m 3.5 Reading angle : Approx. 40 °. 3.6 Dimension sign : kg, t (User selectable) 4.0 Control panel 4.1 Type : Membrane foil with pressure sensitive keyboard.



5.0 Environment 5.1 Operating temperature : 0 ° C to +55 ° C 5.2 Storage temperature : -20 ° C to +85 ° C 5.3 Humidity : Max 85 % relative, without condensation 6.0 Measurement Input - Loadcell 6.1 Terminal : 9 pole, DB connector 6.2 Measurement input range : 0 to 28 mV 6.3 Supply voltage : Internal 12 V ± 5 %, Max. 110mA (e.g. 3 loadcells of 350 ohms in parallel) 6.4 Measuring cable : 6 core, shielded (min. 80% optical cover) Isolation resistance min.120 Mohm/Km

Core cross-section min. 0.34 mm² to 0.5 mm² solderable directly to connector. Cable diameter upto 8mm mountable in connector. Connect greater cross-sections with solderable connectors.

6.5 Cable length : l = 5.1 * R * A / n R = Loadcell resistance in ohm A = Cable cross-section in mm² n = no. of loadcells in parallel l = Cable length , max. 1000 m 7.0 Measurement Input - Tacho 7.1 Terminal : Screw clamped terminals. Conductor size 0.14 to 1.5 mm2. 7.2 Input signal : Max. 15 V 7.3 Measurement input range : 10 - 2500 Hz, 12 V 7.4 Supply voltage : Internal 12 V ± 5 %; max. 10 mA



7.5 Measuring cable : 3 core, shielded (min. 80% optical cover) Isolation resistance min.120 Mohm/Km Core cross-section min. 0.34 mm² to 1.5 mm2. 7.6 Cable length : Max. 1000 m 8.0 Digital Outputs 8.1 Output type : 4 Nos. Relay contacts, 220Vac, 2 Amp contact rating 8.2 Terminal : Screw clamped terminals

Conductor size from 0.5 to 1.5 mm2

8.3 Functions : RLY1 is used for S1 or S2 O/P. RLY2 is used for Limit O/P RLY3 & RLY4 each can be used for a.] Tacho Fault b.] Belt Load Error c.] General Fault d.] Measurement ON. 9.0 Power supply 9.1 Terminal : Screw clamped terminals Conductor size 0.14 to 1.5 mm2. 9.2 Voltage : 18-36 Vdc 9.3 Power consumption : 12 VA max. 10.0 Analog output 10.1 Function : 0 -20 mA / 4-20 mA isolated o/p corresponding to Actual feedrate 10.2 Isolation type : Galvanic 10.3 Load : 500 Ohm 10.4 Terminal : Screw clamped terminals Conductor size 0.14 to 1.5 mm2. 10.5 Cable type : 2 core ,shielded.



Individual core connectable directly to connector. 11.0 Impulse output 11.1 Function : 1 relay output corresponding to either Totaliser1 or Totaliser2.

50 mSec to 500 mSec programmable ON time pulses

11.2 Terminal : Screw clamped terminals Conductor size 0.14 to 1.5 mm2. 12.0 RS-485 Interface 12.1 Terminal : 5 pole DIN socket 12.2 Transmission : Half duplex, serial bit, asynchronous mode 12.3 Baud rate : 4800,9600,19200 baud 12.4 Format 8 bits, 1 stop, Np / Ep / Op. 12.5 Cable type : 2 core ,shielded ,max 0.5 mm2

individual core connectable directly to connector. 12.6 Function : Used to interface SIO modules to TUC-6 unit. 13.0 Profibus-DP Interface 13.1 Terminal : 9 pole, DB connector 13.2 Transmission mode : RS 485 13.3 Baud rate : 9600 bps to 12 Mbps max 13.4 Station Address : 01 to 99



Optional Interface Modules 14.0 Serial I/O Module 16.1 Interface : RS-485 16.2 Protocol : Modbus RTU 16.3 Terminal : 14-pin screwed terminals 16.4 Transmission : Half duplex, serial bit, synchronous, adjustable bit mode. 16.5 Baud rate : 4800, 9600, 19200 baud. 16.6 Format : 3 options, user selectable. 16.7 Cable type : 2 core, shielded, max 0.5 mm² individual core connectable directly to connector.

16.8 Cable length : Max. 1000 m at 19200 baud.

FUNCTIONAL DESCRIPTION Belt Weigher/ Solid Flow Meter with TUC-6 Electronics TUC6-020-EE23.1-R0 Page 1 of 4


TABLE OF CONTENTS 1.0 Principle.................................................………………………………………... 2 1.1 TUC-6 Belt Weigher / SFM system,Overview........………………………... 2

1.2 System Features......................................………………………………... ...2 2.0 Functions.................................................………………………………………. 3

2.1 Zero Setting.........................................……………………………………... 3 2.2 Linearisation of material load.....................…………………………………. 3 2.3 Error Messages.......................................…………………………………... 3

3.0 Interfaces................................................……………………………………….. 3

3.1 Computer Interface...............................…………………………………….. 3 3.2 Pulse outputs........................................…………………………………….. 3 3.3 Analog outputs.......................................……………………………………. 3 3.4 Digital I/O..........................................……………………………………….. 4



1.0 Principle The Conveyor Belt Weigher system consists of a conveyor belt whose load is constantly weighed with a measuring device. The volume flow is calculated from the product of load (Load cell value) and belt speed (Tacho frequency or fixed frequency). Integration of the instantaneous conveyed value results in the amount transported. The Solid Flow Meter system consists of an Impact plate whose load is constantly weighed with a measuring device. The volume flow is calculated from the product of load (Load cell value) and internal speed. Integration of the instantaneous conveyed value results in the amount transported. 1.1 TUC-6 Belt Weigher / Solid Flow Meter System, Overview: The TUC-6 calculates the instantaneous value of the material being conveyed and keeps track of the amount of material conveyed over a period of time. The measuring unit is operated using the TUC-6 keypad, and the 2 line, 16 digit LCD display. The display values are called using fixed keys or displayed through pull-down selection. The configuration of TUC-6 is determined by the parameter fields. To do this, a selection is made from the given values in the configuration menus or a parameter is entered using the front keypad. 1.2 System Features - Fail safe EEPROM memory for configuration parameters - Battery buffered RAM for working data - Date/Time in battery buffered Real Time Clock - Integrated keyboard and display - Data memory even with replacement of interface cards - 1 Impulse output - Isolated analog signal output interface - Curve correction - Zero correction - Alphanumeric Text displays for Fault diagnosis



2.0 Functions 2.1 Zero setting Belt related influences on the belt load can be compensated by means of zero correction. To do this, the correction process is started with the belt running idle. The zero correction value, with which the belt load is set off, is calculated automatically after the zero correction process. The zero correction is initiated from the front keypad. 2.2 Linearisation of material load If the load on the measuring cell is not linear in the whole range, the load can be laniaries by entering up to ten correction points. 2.3 Error Messages Faults/Errors caused by incorrect operations are displayed in clear text in the control display. Faults are also made available at the output in the form of potential free contacts. 3.0 Interfaces 3.1 Computer Interface It is possible to enable remote monitoring and control of the system, by connecting the unit to a master controller through the serial interface. Modbus RTU and Profibus protocol options are supported through use of optional modules. 3.2 Pulse Output One-pulse output (either “S1” or “S2”) is available from the system corresponding to the quantity being conveyed. The resolution & pulse width of the Totalizer pulses are configurable. 3.3 Analog output Isolated Analog output is available for display and/or measurement tasks. Analog current output corresponds to “Actual Feedrate”.



3.4 Digital I/O One digital input corresponding to external START / STOP command is available. This is +12V signal I/p to TUC-6. In case if above input is not used for External Start / Stop command, it can be used for Tacho input to the TUC-6. Four Digital outputs are available in the form of potential free relay terminals corresponding to Pulse Output, Limit Output & Error Outputs.

OPERATOR’S MANUAL Belt Weigher/ Solid Flow Meter with TUC-6 Electronics TUC6-020-EE23.2-R0 Page 1 of 7


TABLE OF CONTENTS 1.0 Keypad and display..........................................……………………………... 2 1.1 Keypad...............................................…………………………………….. 2 1.2 Display..............................................……………………………………... 4 2.0 Functions.................................................…………………………………….. 5 2.1 Start................................................……………………………………….. 5 2.2 Stop.................................................………………………………………. 5 2.3 Zero setting.........................................……………………………………. 5 2.4 Error Acknowledgement................................……………………………. 6 3.0 Parameter input...........................................…………………………………. 6 4.0 Error Messages............................................………………………………… 7 5.0 Abbreviations.............................................………………………………….. 7



1.0 Keypad and display 1.1 Keypad TUC-6 has a multi-function keypad, the definition of keys change as per the menu operations. Some keys have alphabets in the lower left hand corner. These are not used in this module. The numbers 0 to 9 in the upper right hand corner of some keys are used for numeric entries. Characters/Symbols used in the keys have following meaning, Key not defined BB - Display Belt Load in % Key not defined Display Actual Flowrate Display Totalizer 1 Key not defined Display Tacho Frequency



Display Totalizer 2 Start Zeroing in Manual/Local modes Key not defined Cancel (CL) -In Main Program, S1 value displayed in Line 2 is cleared -Used to Clear Fault displays -When used with 'Esc' key, is used to exit from menu. -Used to accept values modified in the SET menu. HOR -Selection of options from list. -'ENTER' key to accept Password value Start/Stop ESC -Used in combination with 'CL' key to exit from menu. -Used to discard values modified in the SET menu. -Display mV value in Calibration menu UP/DOWN - Scroll Menu/parameter list being displayed.



1.2 Display When the TUC-6 is powered on from the mains, the display "Transweigh" is shown for 5 secs. The system then displays either the Online Menu or the Offline menus, depending on the status of key pressed during the 5 secs. delay. -Press 'VER' to bypass 5 sec. delay & jump to Main Program menu. -Press 'CL' to bypass 5 sec. delay & jump to Offline menus. If no key is pressed, the system enters Main Program menu at the end of 5 sec. delay. a) In the Online menu – Main Program, the following parameters can be displayed

by selecting keys from the keypad 'X', 'S1', 'S2', 'BB', 'T': X Actual flowrate value in units selected S1 Totalizer1 value S2 Totalizer2 value BB Belt load value in % T Weigh Feeder Tacho frequency in Hz. Other Values are selectable with the '↑↓' key. These values are shown below with their designated names. BS Belt Speed in m/sec Date In format yy-mm-dd Time In format Hour:Minute b) Error messages

The error messages have the highest priority, i.e. they are not overwritten by any other display and remain in display until they are acknowledged.

The error messages are listed in section 4.0 "Errors Messages" of this manual.



2.0 Functions 2.1 Start / Stop There are two means by which TUC-6 accepts Start/Stop Command. One is by pressing Start button provided on the Keypad. Another is by External Start / Stop i/p connected to TUC-6 on X1 connector terminals 10-11-12. When in OFF line mode, CONFIGURATION MENU, START -> “ INT “ is selected then TUC accepts command from keypad. When in OFF line mode, CONFIGURATION MENU, START -> “ EXT “ is selected then TUC accepts command from external input. When External Start/Stop input is connected to TUC-6, internal FIXED TACHO must be selected for the system. START Condition:- Display - LED above 'START' on. STOP Condition:- Display - LED above 'START' off. 2.2 Zero setting With this key, Zero correction process is initiated. Conditions - System in Local/De-Interlock-Volumetric mode - Belt started Display - LED over '>0<' flashing. Note: Zero setting operation can be canceled by pressing '>0<' key during zeroing process. With canceling, the old zero setting value is not lost.



Operation: The zero setting runs for one belt revolution determined by the belt revolution time set in configuration. After zero setting operation, the mean value over the zero curve is calculated and the belt load is re-calculated with the zero correction value. An error message occurs when the correction limit is exceeded. 2.3 Error Acknowledgment 'CL' key is used to acknowledge errors. Display The Error text message is displayed in line 2. All Error texts are characterized with "!" in the last column Note: If an error is already in the display, further errors will not be displayed until this error has been acknowledged. 3.0 Parameter input Operating the menus via the TUC keys is described in the Operating Instructions section of this manual (see Menu Operations, section 2.0)



4.0 Error Messages Errors are characterized by "!" display in the last position of the display. Error messages occurring during operation are shown below. "Message !" = Meaning > Help "Tacho Fault !" = Tacho freq. input missing > Check tacho, tacho cable "Corr.>set-limit !" = Zero correction error greater than permitted > Check belt load, repeat zero correction "Corr. aborted !" = Zero correction cycle aborted. > Check Tacho input, Drive Interlock input. "EEProm read !" = Data and checksum in EEProm do not

match > Enter parameters anew. "EEProm write !" = Not possible to write to EEProm > Hardware fault. Replace unit. " Overload !" = BB > MAX. LOAD value set in Measuring parameters. > Check material on belt " Underload !" = BB < MIN. LOAD value set in Measuring Parameters. " SIO Communicat. !” = Communication error with SIO module

> Check connection, interface, and setup " Master Commun. !" = Communication error between SIO & Modbus master > Check connection, interface, and setup 5.0 Abbreviations '....' key... =....= Parameter in configuration BB Belt Load S1 Totalizer 1 LED Light emitting diode VFD Vacuum Fluorescent display (16 characters X 2 line)

COMMISSIONING INSTRUCTIONS Belt Weigher/ Solid Flow Meter with TUC-6 Electronics TUC6-020-EE23.3-R0 Page 1 of 11


TABLE OF CONTENTS 1.0 First start...............................................………………………………………. 2 2.0 Parameters................................................…………….…….……………….. 2 3.0 OFFline parameters........................................………………………………. 2 3.1 Password.............................................…………….…………………….. 2 3.2 Measuring Parameters.................................…………………………….. 3 3.3 Configuration Parameters.............................……………………………. 4 3.4 Calibration..........................................……………………………………. 7 3.4.1 Calibration using weights.......................………………………..7 3.4.2 Calibration without weights.....................………………………. 8 3.5 Analog Output......................................…………….…………………….. 8 3.6 Calibration correction...............................……………….……………….. 9 3.7 System data..........................................………………………………….. 10 4.0 ONline parameters.........................................……………………………….. 11 4.1 Main program.........................................…………………………………. 11 4.1.1 Zero Correction................................………………………………. 12



1.0 First start When starting for the first time the following procedure must be followed: Steps 1.1 Check jumpers 1.2 Connect peripheral appliances 1.3 Enter parameters 1.4 Calibrate system 1.5 Zero setting 1.6 Calibration correction 2.0 Parameters See "Menu Operations" (section 2.0) for description about menu parameters and operations. 3.0 OFFline parameters 3.1 Password =Password=

When power is turned ON and 'CL' key is pressed during the 5 sec. delay, the system comes to this option Press '↑/↓' keys to scroll through the different menus.

To select any menu,Press '→' key with that menu being displayed in the 2nd display line. =Enter Password= Enter the 5 digit Password and press '→' key.

The OFFline parameter access is disabled if the wrong password is entered. The same can be accessed only on right password entry. Once enabled, the parameters can be accessed till the ONline menu is accessed or power to the system is turned 'Off'.

Display: "Y" - On right password entry "N" - On wrong password entry



3.2 Measuring parameters =M. RANGE= Measuring Range

The voltage rise is defined as the voltage difference which the measuring cell delivers between a belt loaded with 100% load and an empty belt.The value to be set is the next lowest setting value to this value.

Select : 1.0 / 3.0 / 6.0 / 12 mV =Units,X= Units,Capacity Designation of all capacity displays.

If "t/h" is selected as designation,all other values are automatically defined with "t".

Select : kg/h, t/h =D. Pt,X= Decimal point,capacity Definition of the position of the decimal point within the 4 digit capacity display. Select : 000000 / 00000,0 / 0000,00 / 000,000 =Nom. Cap.= Nominal capacity Flow rate with 100% belt load and nominal tacho frequency = 100% capacity. Input : Numerical value of capacity =D. Pt,S1=Decimal point, Totalizer 1 Definition of the position of the decimal point within the 6 digits display of Totaliser 1 Select : 000000 / 00000,0 / 0000,00 / 000,000 =Units,S1= Units ,Totalizer 1 Definition of designation for resettable Totaliser 1 Select : kg / t =D. Pt,S2= Decimal point, Totalizer 2 Definition of the position of the decimal point within the 6 digits display of Totaliser 2 Select : 000000 / 00000,0 / 0000,00 / 000,000



=Units,S2 = Units ,Totaliser 2 Definition of designation for non-resettable Totaliser 2 Select : kg / t =Fixed Freq. = Frequency input source Select: Yes - Tacho frequency is simulated internally (0500 Hz) No - Tacho frequency is read from tacho input connected to TUC-6. =Tacho Freq= Nominal tacho frequency Input: 0-9999 Hz (Only used for fixed frequency = "YES") =Max. Load= Limit maximum load Maximum limiting value causing error message "Overload!". Input : Numerical value in % =Min. Load= Limit minimum load Minimum limiting value causing error message "Underload!". Input : Numerical value in % 3.3 Configuration Parameters =Rev. Time= Belt revolution time Time for one revolution of the belt with nominal tacho frequency. Input : Numerical value in 0,1 s steps =Zero Limit= Zero correction limit

This parameter determines the number of percentage points by which the zero correction value may differ from the zero value. If the difference is greater, the error message "CORR.>SET-LIMIT!" is displayed and the zero value calculated

is discarded. Input : numerical value in % =Run Time= Tacho supervision time Time for monitoring the tacho input pulses. Input : 0-999.9 s in 0.1s steps (No monitoring with input "0")



=Impulse time= The impulse output can be assigned to Totaliser 1, Totaliser 2 or kept Off. Select : S1 / S2 / Off =On_Time= The impulse ON time can be set using this parameter. Select : 50mS / 100mS / 250mS / 500mS =Error1= Error 1 output Selection of one of the following errors at the output Error No. Error description 1 Tacho Fault 2 Belt load error 3 General fault 4 Measurement ON Select: 1 / 2 / 3 / 4 =Error2= Error 2 output As per =Error1= above. Select: 1 / 2 / 3 / 4 =Limit = Limit value The potential free output for Belt load value above this value. Select : Numerical value in % =L_Delay= Hysteresis time

Time after which the output goes high when Belt load remains above limit values 1 or 2

Input : Numerical value in 0,1 sec steps. =Clear,S2= Clear Totaliser2 value Input : No / YES =Meas_Filt= Meas_Filt provides Loadcell input signal filtering. Select ‘0’ to de-select filtering. Select: 0/ 1 / 2 / 3 / 4 / 5 steps



=Display_Step= Digit step provides damping of display and analog output values. Select : 1 / 2 / 3 / 4 / 5 / 6 steps =AO_mode= Selection of analog output range is carried out with this parameter Select: 0-20 / 4-20 mA =Output= Selection of NO or NC configuration for Relay outputs. Select: NO / NC =SIO_INT= SIO Interface Selection of the peripheral device at SIO module Select: Off / Modbus / Profibus =SIO_BAUD= SIO baud rate

Setting the baud rate at serial interface Select: 4800 / 9600 / 19200 baud =SIO_SETUP= SIO data format Definition of data format at serial interface Select: Data Stop Parity 8 1 None 8 1 Even 8 1 Odd =SIO_ADDR= SIO address Address of controller when connected to a multi-drop bus on the SIO module Input: Numerical value from 00-99. =SIO_MONITOR= SIO monitoring time Monitoring time for communication. Input: Numerical value in 1 sec. steps Note: IF "00" selected, SIO communication monitoring is disabled. In systems, where "Remote Interlock" mode of operation is used, i.e. Setpoint & Start/Stop through SIO, this parameter should not be set to "00".



=Tacho Type= The Tacho used is selected with this parameter. Select: 1 - Tacho with 128 serations. 2 - Tacho with 200 serations. =Start=

Start input source is selected with this parameter. Select "Int" for start through keypad & "Ext” for start through digital input.

Select: Int / Ext 3.4 Calibration Calibration of the scale can be carried out in 2 ways, i) Using Calibration weights ii) Using previous calibration values. In this mode, previous calibration values, viz 'COUNT_DL' and 'COUNT_BL', are used to calibrate the scale. =Re-calibrate? ->= Recalibrate? The 2 modes in calibration menu are initiated by the following procedure, i) Mode 1 - Calibration using Weights Press '→'. Pressing '↑↓' key will exit the menu without recalibration. ii) Mode 2 - Calibration without weights

Press keys '1','2','3' and '→' in sequence. Pressing '↑↓' key will exit the menu without recalibration.

Input : As above 3.4.1 Mode 1 - Calibration using Weights =Dead load=

The actual value is displayed in terms of "d" in the lower display line.With a completely empty belt , delete the dead load with the '→' key.The actual value displayed then shows 0000 d; the dead load is compensated.Press '↑↓' key to switch further.

Input : None TIP : Press 'ESC' key to display the actual value in mV.



=Calibration load= Calibration load The actual value is displayed in terms of "d" in the lower display line. Load a known weight and wait for a steady display. The display then shows the actual value on the left and is ready to accept the new value.

CALIBRATION LOAD 1230 => 0000

Enter the calibration load value on the right hand side. A value of 2000 corresponds to 100% Belt load.Scale the input value according to the calibration load.Conclude the calibration procedure with '↓' key.The value entered is saved

on exit. Input : Numerical value of calibration load in terms of "d". TIP : Press 'ESC' key to display the actual value in mV. 3.4.2 Mode 2 - Calibration without Weights =Count_DL= Dead Load Count

The Dead Load is displayed in terms of internal calibration counts. The numerical keys can be used to change this value. Press '↑↓' key to switch further.

Input : Numerical value =Count_BL= Belt Load Count

The Belt Load corresponding to 100% load is displayed in terms of internal calibration counts. The numerical keys can be used to change this value. Press '↑↓' key to switch further.

Input : Numerical value 3.5 Analog Output =Re-Calibrate?= Analog output re-calibration

The analog output calibration menu is released on selecting '→’ for this parameter. Pressing '↓' key will not affect the existing values stored in memory.

Selection : → / ↓



=Min_Value= I1 Output Min. value This is used to adjust the minimum output value at the Analog output I1. The present analog output count value is displayed in the display 2nd line. Press '→' key to increase/decrease the analog output value. ‘Esc’ key is used to toggle assignment of '→' key as increase or decrease key. Press ‘↓’ to save value and proceed further.

=Max_Value= I1 Output Max. value

This is used to adjust the maximum output value at the Analog output I1. The present analog output count value is displayed in the display 2nd line. Press '→' key to increase/decrease the analog output value. ‘Esc’ key is used to toggle assignment of '→' key as increase or decrease key. Press ‘↓’ to save value and proceed further.

3.6 Calibration correction If measurement of the momentary load shows non-linear characteristics, correction in order to increase the linearity is possible. For this upto 10 measuring points can be taken and stored from 0....100% capacity. Between these measuring points, the curve is then linearized. To start the calibration correction process, calibrate the system. Take a measuring point e.g at 20% capacity and operate the system at 20% of nominal capacity. Switch on the capacity display on the unit and note the average indicated capacity. Bypass a determined quantity (at completed belt revolutions) and reweigh it using a static weigher. Take the measurement time by a stop watch. From the actual conveyed capacity and the time taken, calculate the true conveying capacity. Conveying capacity (t/h) = Reweighed quantity (t) x 3600 Time (sec) Input the displayed value (S1)and the measured value in the unit. Repeat the procedure for other calibration points,if necessary.



N DISP →MEASURED 0 0123,0→0000,0

=Curve_Correction= =Edit ->= Press '→' key to enter the curve correction menu. Press '↑↓' key to exit the menu. Pressing '→' key will display the correction points as shown, "N" - The correction point number,from 0 to 9 "DISP." - Input for quantity of conveyed material as displayed Input : Numerical value in units & resolution of S1. "MEASURED" - Input for measured quantity of material using a static scale. Input : Numerical value in units & resolution of S1. Press '↑↓" key to increment to the next correction point. After 10 correction points are displayed, next '↑↓" press will display the following in the lower line, "Exit ->" Press '→' to exit the menu and '↑↓' to move to correction point number 0 3.7 System data =CPU crystal= CPU crystal frequency is displayed Input : None =S/W Ver.= Software version Display of software version Input : None =Date= The date can be changed through this parameter. Input : Numerical value in format YY:MM:DD =Time= The system time can be changed through this parameter. Input : Numerical value in format HH:MM:SS



4.0 ONline parameters If 'CL' key is not pressed during the 5 sec. power on delay, system goes to the ONline mode when power is switched ON. 4.1 Main Program The display in the ONline mode can be switched directly by using keys 'BB','Ta','X', 'S1' and 'S2'. Other parameters are called by pressing '↑↓' key. The following parameters can be displayed in this mode, X Actual flowrate value in units selected S1 Totaliser1 value S2 Totaliser 2 BB Belt load value in % T Weigh Feeder Tacho frequency in Hz. BS Belt Speed in m/sec Date In format yy-mm-dd Time In format Hour:Minute 4.1.1 Zero correction Since the belt conveyor scale shows system related oscillation around the zero position, the zero point is corrected during one belt revolution in order to improve the measuring precision. The deviation of the zero point is measured and stored with a plus or minus prefix. This value is used to correct the momentary load during each measuring cycle. Zeroing can be started with the system in "Local" or "Manual" mode and in "Start" condition. Press key to initiate the zero correction cycle. When zero correction is in progress, deviation of zero point is displayed continuously. At the end of the zero correction cycle, the average deviation is displayed in percent. If the deviation is greater than the =Zero_limit= parameter, an error message is displayed and the value calculated is discarded. Zero correction has to be repeated. Press key to stop zeroing in progress.

MENU OPERATIONS Belt Weigher/ Solid Flow Meter with TUC-6 Electronics TUC6-020-EE23.4-R0 Page 1 of 8


TABLE OF CONTENTS 1.0 General...............................................………………………………………… 2 1.1 Parameter save...................................………………….……………….. 2 2.0 Parameter menus.......................................………………………………….. 2 2.1 OFFline parameters...............................………………………………….2 2.2 ONline parameters................................…………………………………. 2 2.3 Parameter label..................................…………………………………….2 2.4 Menu structure...................................……………………………………. 3 2.5 Keys inside the menu.............................………………………………… 5 2.6 Calling and operating the menus..................……………………………. 5 2.7 Menu operation example...........................……………………………… 7



1.0 General The Parameters are entered using the keypad and a 16 digit x 2 line display. The arrangement of parameters within the menus, options available for each parameters and writing the parameters are explained in the commissioning instructions. 1.1 Parameter save The parameters of the system are stored in an EEPROM. On each power ON, the data in the EEPORM is checked with the contents of the Battery Buffered RAM. If a mismatch occurs, error message is displayed. Acknowledging the error, reloads the RAM from EEPROM. Instantaneous values during system operation are stored in the Battery buffered RAM. The parameters in a menu are automatically saved when the display is scrolled to display the next parameter. When the Online menu "Main_Program" is called, the parameters set in various menus are checked for logical settings. In case of mismatch, error message is generated. The corresponding parameter should then be correctly set. 2.0 Parameter Menus The menu structure is divided into 2 categories, 2.1 OFFline parameters These parameters can be changed only when the measuring mode is "OFF". 2.2 ONline parameters These parameters can be changed even when the system is in operation. 2.3 Parameter Label A differentiation is made between 2 types of parameters:



Parameter label Display 1. Parameter whose value is entered numerically xxxxxxx 2. Parameter whose value is selected from a list Selection → 2.4 Menu structure The parameters are arranged in different menus. The menus and the parameter listing is as shown below. Power ON

Password • Enter Password

Measuring Parameters • Measuring range • Units, Capacity • Decimal point, Capacity • Nominal capacity • Decimal point, S1 • Units, S1 • Decimal point, S2 • Units, S2 • Frequency Input • Nominal Tacho frequency • Limit max. load • Limit min. load

Configuration • Belt revolution time • Zero correction limit • Tacho supervision time • Impulse time (S1,S2,OFF) • On_Time for Impulse output • Error1 o/p • Error2 o/p • Limit value • Limit delay time • Clear Totaliser2 • Measurement Filter



• Display Filter Step • Analog Output mode • Output type • SIO Interface • SIO Baud • SIO Setup • SIO address • SIO monitor • Tacho Type • Start Input

Analog Output • Re-Calibrate? • Min_Value • Max_Value

Calibration • Recalibrate? • Dead load set ------- Count_DL • Calib. load set ------- Count_BL

Calibration correction • Edit? • N Displayed_value Measured_value

System data • CPU crystal frequency • Software version • Date • Time

Main Program • Display Actual Flowrate,X • Display S1 • Display S2 • Display Belt Load,BB • Display WF Tacho Frequency,T • Display Belt speed in m/sec,BS • Display Date • Display Time

See “Commissioning Instructions" for descriptions of each parameter.



2.5 Keys inside the Menu -Entry into a Menu/Sub-menu or -Selection of various options available for that parameter -Saving an entry and/or -Move further in the menu list . . . . . -Numerical data input from the keypad -Exit from menu + -Call Online parameters from Main_Program SET menu 2.6 Calling and operating the menus 1. Power On a] Possibility 1 The system enters Main_Program menu after 5 Secs., if no key is pressed during this delay period. If 'VER' is pressed during the 5 sec. delay, the delay is bypassed. a.1]

TRANSWEIGH Version_1.0

X = 00,00 t/h S1 = 00000,0 t

Password



M. Range 1,0 mV

Press 'Esc' and 'CL' to exit the online menu and enter the offline menus. Exit to Offline menus is possible in Weigh Feeder 'Stop' condition. a.2] Press key to enter the menu. All Offline menus are Password protected. Entry into the menu is allowed only if the right password is pressed. a.3] ….. 5 Digit PASSWORD entry using 1 TO 9 keys. a.4] If PASSWORD is right, the configuration menus can be accessed a.5] The Offline menus can be accessed by pressing '↓↑' key. Press 'Esc' and '↓↑' key to scroll the menu backwards. a.6]

Password Enter Password


Password Enter Password:Y

Password Measuring Param



Configuration

Password

Password

Press key to enter the menu. The first menu parameter is displayed in the 2nd display line. a.7] Press to change this value. a.8] Press 'Esc' and 'CL' to exit the sub-menu and enter the main menu list. b] Possibility 2 b.1] The system enters the Offline menu directly, if 'CL' key is pressed during the 5 sec. delay. 2.7 Menu operation Example Example : Change the digit step from 1 to 2 in the Measuring parameters menu. STEP 1 Enter Offline menu as per 2.6 above. STEP 2

M. Range 3,0 mV




M. Range 1,0 mV

M. Range 1,0 mV UNITS,X kg/h

M. Range 1,0 mV UNITS,X t/h

UNITS,X t/h D.Pt. X 0000,00

STEP 3 …… 5–digit password, using numerical keys STEP 4 Only on right password entry. STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 Step 9 saves the change made in the Units,X in Step 9.


Password Enter Password:Y

Password Measuring Param

PARAMETER LISTING Belt Weigher/ Solid Flow Meter with TUC-6 Electronics TUC6-020-EE23.5-R0 Page 1 of 3

Software_version: 1.0 2007-05-15

Sr. No. Parameter Value 1 Value 2

1.0 Measuring parameters

1.1 M. Range

1.2 Units, X

1.3 D. Pt, X

1.4 Nom. Cap.

1.5 D. Pt, S1

1.6 Units, S1

1.7 D. Pt, S2

1.8 Units, S2

1.9 Fixed Freq.

1.10 Tacho Freq.

1.11 Max. load

1.12 Min. Load

2.0 Configuration Parameters

2.1 Rev. Time

2.2 Zero Limit

2.3 Run Time

2.4 Impulse Time

2.5 On Time

2.6 Error 1 o/p

2.7 Error 2 o/p

2.8 Limit Value

2.9 L_ Delay

2.10 Clear, S2

2.11 Meas_Filt




2.12 Disp_step

2.13 AO_Mode

2.14 Output

2.15 SIO_Interface

2.16 SIO_Baud

2.17 SIO_Setup

2.18 SIO_Addr

2.19 SIO_Monitor

2.20 Tacho type

2.21 Start Type

3.0 Analog Output

3.1 Min_Value

3.2 Max_Value

4.0 Calibration

4.1 Count_DL

4.2 Count_BL

5.0 Calibration correction

Displayed Value 5.1

Measured Value

Displayed Value 5.2

Measured Value

Displayed Value 5.3

Measured Value

Displayed Value 5.4

Measured Value

Displayed Value 5.5

Measured Value




Displayed Value 5.6

Measured Value

Displayed Value 5.7

Measured Value

Displayed Value 5.8

Measured Value

Displayed Value 5.9

Measured Value

Displayed Value 5.10

Measured Value

6.0 System Data

6.1 CPU Crystal 11 MHz 11 MHz

6.2 S/W Version Ver_2.0 Ver_2.0

APPLIANCE DESCRIPTION Belt Weigher/ Solid Flow Meter with TUC-6 Electronics TUC6-020-EE23.10-R1 Page 1 of 6


TABLE OF CONTENTS 1.0 General...................................................……………………………………… 2 2.0 System Representation....................................……………………………... 2 3.0 Configuration of Jumpers..................................…………………………….3 3.1 Main Board...........................................………………………………... 3 3.2 Measuring Card.......................................……………………………… 3 4.0 Layout of Main Board......................................……………………………… 4 5.0 Main Board External Connectors............................……………………….. 5 6.0 Rear View of TUC6.......................................……………………………….. 6



1.0 General Each member of the TUC-6 family comprises a Basic unit & several I/O modules connected to the Basic unit on the RS-485 serial Interface. The I/O modules are suited for external mounting on an assembly plate. 2.0 System Representation TUC-6 X1

F1 0.5A Mains Connections

24Vdc

+Main Board X6

Measuring card X1

X3

Loadcell connection 12V/0.11A for

max. 3 loadcells 350 Ohm

X1

4 Digital outputs 4-20mA Isolated Output Tacho Pulse Input

X2 X4 X5

Serial interface RS485 Profibus Interface TUC-6 Display & Keypad X1 Interface Card



3.0 Configuration of Jumpers & Dip Switches 3.1 Main Board Jumper J1 : 1-2 → Terminating resistor for X2 Interface (Connects 120E resistor) 3.2 Measuring Card Jumper J1 : 1-2 / 9-10 measurement period 4ms 1-2 / 7-8 8ms 3-4 / 9-10 8ms 3-4 / 7-8 16ms 5-6 / 9-10 16ms 5-6 / 7-8 32ms

��

PRE-REQUISTIES FOR INSTALLATIONS

FOR A BELT WEIGH SCALE


The belt conveyor should wherever possible be provided with a Gravity type take up device.

This is imperative for accuracies of + 1 %.

The belt conveyor inclination, if any, should be steady and invariable.

Belt Weigher should be installed on lowest possible belt tension location.

Belt weigher should be installed on such a portion where belt is resting firmly on idlers & not lifting on the concave portion even under no load conditions The Belt should be centered at the location of Belt weigher

Belt Weigher should be mounted 3-4 idlers after the convex portion of the Belt.

Belt weigher should not be mounted near the self aligning idlers.

The instantaneous loading of the belt weigher should be within 30-100%.

2 preceding and 2 succeeding idlers of the conveyer should be inline with each other in all

planes.

Material feeding on belt conveyer should be through devices which can give even feed.

The material on the measuring section to be settled & calmed, without relative movement.

It must be assured that upon stopping, the belt does not run back .This is in order to avoid double weighing.

Protection of the belt weigher measuring arrangement, against weather influence and lateral

wind protection for the weighing section, to be provided.

The belt shall be even and of uniform thickness so that tare weight does not change & the quality of belting to meet the requirement for weighing purposes i.e. uniform in weight, smooth and light and as flexible as possible.

The measuring section of the belt conveyor should be supported properly. Sagging and

vibrating of structure should be eliminated.

Three idlers adjacent to the measuring section on both side should turn easily and concentrically Eccentricity not to exceed 0.2 mm TIR( Total Indicator Runout)

Belt to be provided with proper working scrappers in order to avoid return material.

The belt should be properly vulcanized to maintain the uniform belt thickness & stiffness.

If mounted on the reversible belt conveyer, the belt weigher should be calibrated Separately

in both the directions.

ASSEMBLY & STARTUP INSTRUCTION


The Conveyor Belt Weigher System Consists Of three major elements; The belt speed sensor and the electronic unit. Each serves a distinct function in the process of accurately weighing Material moving on the belt. The measuring unit is the primary belt load Sensor, mounting it under the carrying side of belt on the stringer, it Supports weighing idler and generates an electrical output proportional To the belt loading with the help of the loadcell. The belt speed sensor Provides stream of pulses each representing unit of belt travel, the electronic unit processes these two signals to evaluate rate and weight. The weight is totalised and displayed. TMA / rd

MAINTENANCE INSTRUCTION MANUAL


The belt weighers require very less maintenance especially if idler alignment is carried out carefully. In new installations, zero and calibration shifts may be expected due to changes in alignment. Idler etc. In the initial stage it is advisable that zero shifts be monitored every other day for a few weeks. 1. Is the scale area clean of rocks dust and material build up check if the material is wedged in

scale position preventing force transfer. If noticeable dust buildup is observed, the scale should be cleaned and measures to avoid the same must be taken.

2. See if the alignment of rollers is disturbed. Ensure that alignment is Proper. Rollers in weigh

zone should rotate freely. 3. See if material buildup is there on the belt. If material build up is Observed the scrapper should

be effectively adjusted. 4. Check if the belt is tracking properly. The belt should run true to the Centre line of idlers in scale area in loaded and empty condition of The belt. 5. Belt tension must be kept constant. Gravity type pickup is recommended. The gravity pickup must act Effectively check if the Gravity pickup is acting properly. If not ensure the same. 6. If the skirt boards are provided in weigh zone, ensure that material is not getting entrapped

under the skirt plates or rubber strips. 7. Ensure that speed sensor is running smoothly and there is no material build up on pickup wheel.

Measure the consistency of speed sensor pulses. 8. If the shift observed is abnormal check wiring and the circuits in Electronic unit. 9. Adjust zero (TARE) if everything is proper. However keep the record. Record the shift in terms of % observed. If the shift is observed quite Often it is advisable to carefully check all above points and take Appropriate measures. If the problem persists inform with observations over 10 days to the supplier. It must be understood that any change in zero results into error in calibration. Calibration of the system is highly stable unless fault in Component is there. So zero should always be checked first and all measures external to the belt scale should be taken care of. It is the Experience of the supplier that most of the times errors in belt scale Are due to zero shift

SAK / rd

TESTING / ADJUSTING MANUAL


A. Zero Load Tests

If a belt conveyor scale system has been idle for a period of two hours or more, the system shall be run for not less than 30 minutes.

The variation between the beginning and ending indication of the master weight totalizer shall not be more than ± 1 scale division when the instrument is operated at no load for a period of time Equivalent to that required to deliver the minimum totalized load of 1000 scale divisions

The zero-load test shall be conducted over a whole number of belt Revolutions, but not less than three revolutions or 10 minutes operation, whichever is greater

B. Material tests

Use bulk material, preferably that material for which the device is normally used. Either pass a quantity of pre-weighed material over the belt-conveyor scale in a manner as similar as feasible to actual Loading conditions, or weigh all material that has passed over the Belt-conveyor scale. Means for weighing the material test load will depend on the capacity of the belt-conveyor scale and availability of a suitable scale for the test

SAK / rd

ERECTION INSTRUCTION MANUAL


ERECTION QUALITY CONTROL PLAN FOR BELT WEIGHER

SR. NO.

DESCRIPTION RESPONSIBILITY

1. Supervisory staff should be well trained in enforcing safety Regulation & be able to distinguish safe unsafe workmanship.

Erection contractor

2. While engaging men for the job the supervisor should check Up & make sure that they skilled in the particular job they have to perform.

3. Package & equipment should be check for damage during Transit.

4. Quantity should be checked as per packing list to ensure Completeness of supply.

5. Special care should be taken so as to avoid the damage to the Load sensing mechanism of supplied equipment.

6. All the points mentioned in the erection instruction manual For weigh feeders & belt weighers should be complied with

7. Wire ropes, clams, lifting tackles should be inspected for Their condition before used.

8. The safe working load of the ropes, tackles needed to lift the Weigh feeder & belt weigher should never be exceeded.

9. When moving the weigh feeder, belt weigher into place the area should be cordoned off to prevent persons from hitting Against

The erection of the scale in a conveyor belt supplied by others is shown in the General arrangement drawing. The complete measuring unite can be mounted on the conveyor frame without any modification of the conveyor structure. Separate foundations are not necessary. Select the scale location as shown in the general arrangement drawings. A Partial 1. Install the scale system on rigid conveyor 2. The scale should not be located closer than 3 meters from feeder hoppers and skirt boards. 3. The scale must be placed in concave or convex curves Belt weigher equipment has four mounting plates. The width of these mounting Plates matches the width of stringers of belt conveyor. Weighing idler centre line should be matched with the existing carrying idler Centre line. The distance of the proceeding and succeeding carrying idlers about weighing idler should remain same on either side. Tacho generator assembly should be mounted on the bracket as indicated in The drawing. Ensure that the aluminum wheel always touches the conveyor belt at all times Install the junction box close to the best scale. Install local federate indicator in the vicinity of the belt scale at a convient Place

ERECTION INSTRUCTION MANUAL


LOADCELL MOUNTING PROCEDURE FOR BELT WEIGHER

Belt weigher enclosure cover is to be opened to have an access for changing the loadcell. Weight of material on the belt is transferred to the loadcell through a mechanical leverage system. The loadcell is placed horizontally on a machined pad plate and it’s held with Two bolts from under side. Towards other end of the loadcell there is a knife edge provided. This knife Edge is connected through a lever to other knife edge provided on the main Fulcrum lever. Load transfer takes place through this arrangement. For the replacement of these loadcell initially loosen the stopper bolt no. 1 and take it down and Remove it’s not from the place. Bolt no. 2 holds the base of knife edge towards end of loadcell. Now loosen Bolt no. 2 and take it down slide the knife edge and take it off. Remove the loadcell and install new loadcell 3 in its place slide black knife Edge in its place and take bolt no. 2 up to hold the base of knife edge. Now raise the stopper bolt no. 1 up and adjust the gap between bolt no. 2 and Stopper bolt no. 1 as 0.2 mm.

SAFETY & STORAGE MANUAL


SAFETY & STORAGE MANUAL FOR BELT WEIGHER

Sefety Note General information

All work related to transport, putting in to storage, setting up/mounting Connection, start up, trained personnel observing should only perform Maintenance and repair

• The corresponding detailed operating instructions and wiring diagrams, • The warning and safety sign • The specific regulations and requirements for the system and • Normal / regional regulations governing safety and prevention of accidents.

Severe injuries and damage to property may result from • Incorrect use • Incorrect installation or operation • Remove of required protective covers or the housing when this is not permitted.

Designated use These equipments are intended for industrial systems. They correspond to the

applicable Standards and regulations.

The technical data and the information about permitted condition are to be found on the nameplate and in the documentation.

It is essential that you observe all specified information! Transportation Inspect the delivery for any damage in transit as soon as you receive The

Delivery. Inform the shipping company immediately. It maybe Necessary To preclude startup.

Use suitable, sufficiently rated handling equipment if necessary. Remove any

transportation fixture prior startup.

SAFETY & STORAGE MANUAL


STORAGE Comply with the storage conditions specified in the following table for Storage:

Climate zone Packing 1 Storage location Storage time

Temperature (Europe,

USA, Canada,

China and Russia,

excluding tropical zones)

Packed in containers, with desiccant and moisture and moisture indicator sealed in the plastic film.

With roof, protected against rain and snow, no shock loads.

Max .3 year with regular checks on the packaging and moisture indictor (rel. atmospheric humidly < 50%)

Open With roof, enclosed, at constant temperature and atmospheric humidity (5c<v>60C, 50% relative atmospheric humidity) No sudden temperature fluctuation with filter (free from dirt and dust.) no aggressive vapors and shock loads.

2 years or more given regular inspections. And mechanical damage as part of the inspection. Check the corrosion protection as intact.

Tropical (Asia, Africa, central and

south America,

Australia , new Zealand

excluding temperate

zone)

Packed in containers, with desiccant and moisture indicator sealed in the plastic film. Protected against insect damage and mildew by chemical treatment.

With roof, protected against, no shock loads.

Max. 3 yeasr with regular checks on the packaging and moisture indicator(rel. atmospheric humidity <50%)

Open

With roof, enclosed, at constant temperature and atmospheric humidity (5c<v>60C, 50% relative atmospheric humidity) No sudden temperature fluctuation and controlled ventilation with filter (free From dirt and dust). No aggressive vapors and no shock loads. Protection against insect damage.

2 year or more gave regular inspections. Check for cleanliness and mechanical damage as part of the inspection. Check the corrosion protection is intact.

1) Packing must be performed by an experienced company using the packing materials, Which have been expressly qualified for the particular application.

TACHOMETER TECHNICAL LITERATURE


ROTARY PULSE TRANSDUCER SRS. RPT

1.0 GENERAL

The Transweigh series RPT Rotary Pulse Transducers are low cost incremental encoders to digitize any rotary motion for display and / or control.

The frequency of their output is proportional to the speed of the input shaft. Depending upon the type, direction discrimination is also achieved. When combined with Transweigh’s other standard and customer-made electronics, these encoders can solve measuring and control problems relating to speed, position, differentials, frequency time etc.

These tailor-made transducers are designed for specific application by combining a wide range of standard elements and features. The variables include:

a) The output type b) Output level and compatibility c) Type of sensors used d) Input voltage e) Casing and packaging

The mechanical drive to the transducers can be affected in a number of ways in accordance with the requirements. The most satisfactory method is to couple the transducer to a drive shaft via a flexible coupling, if the drive is by means of a gear change or cogged belt, appropriate accessories can be provided on request.

All Rotary pulse Transducers are tested and burned in and also Factory Adjusted before dispatch so that transducers having same type numbers are interchangeable at site . This greatly simplifies maintains and reduces down time in the unlikely event of a failure.

1.1 OPERATION:

The unit consists of a shaft running in anti-friction bearings. This shaft carries inductive sensors or optically programmed discs, depending upon the type of sensors used. The sensors are mounted on the stator body.

With the rotation of the shaft, the coded disc moves relative to the sensor, this picks up the coded signal.

These signals are then prossed through an electronic circuitry coupled in the RPT and is available to the user in a from, compatible with any of the standard electrical levels.



2.1 NOTE ON OPTICAL TYPES

In the optical units, the optical units the optically programmed disc is mounted on the central shaft. the disc have LED interrupter straddling them.The aperturing of the interrupter is an Integral assembly to this. When the shaft is rotated the disc rotates with this , producring the Required signals in the interrupter receiver.

The LED chosen is of the new PN Gallium Arsenide type and is hermetically sealed in its optical casing.

Min RPM = 0 Max. Frequency of output = 50 KHz Output Types = Open collector, NPN

3.0 HOUSING

The packaging of the RPT s can be affected a number of standard ways. 3.1 Casing

This is a eugged cast aluminum flange mounted casing which is vermin and splash Proof and can be offered to IP 54, 55 or 65 specifications. The casing carries a coat of Hard backed enamel on the outside. The following standard bearing and seal arrangement are available in this casing type. i. Bearings for 3000 RPM max. With double lip neoprene seals ii. Bearings for 3000 RPM max. With metallic labyrinth seals. iii. Bearings for 6000 RPM max. With double lip neoprene seals iv. Bearings for 6000 RPM max with metallic labyrinth seals

The termination of the electrical lines can be offered in any of the following versions:

1. 1 meter long flexible lead out ending in crimped terminals

2. 1above in hydraulic hose with termination box to I P 65.

3. Plug connectors.



4. Screw terminal.

5. Water – proof plug connectors

For application of linear speed measurements of rubber or metallic belts a swivel arrangement and a friction contact wheel is available . the general arrangement for which is shown in drg . no 000-M- 0743. The casing can house a toothed wheel for inductive sensor or an optically coded disc. The discs size limits the maximum resolution for optical disc can go as high as 500 ppr. Breakaway Torque with neoprene seals 1.0 kg- M

With metal labyrinths seals 0.9 kg.-M

Shaft inertia 3000 grm. Cm – 40V2 + 40Vapprox

Shaft load Axial 50 kg.

Radial 110 kg.

TACHO CARD – UNIDIRECTIONAL (F -760) 1.0 DESCRIPTION:

This card forms part of the Rotary pulse Transducer , Series RPT. This Card provides the necessary interface between an integral light source & detector and the Weighing Electronics.

An optical disc with alternate transparent and opaque sections is mounted in between the light source and detector. The optical disc when rotated , causes light stream to be broken when the opaque section comes in line with the light source and detector . This causes change in the elector output which is available at the out put point “ 2”.

2.0 USE:

Interface between an optical sensor and the Weighing Electronics. 3.0 INPUTS: Rotation of optical disc.



4.0 OUTPUT:

Pulse output (Open Collector) 5.0 OPERATING VOOLTAGES:

+ 15 V 6.0 TESTING INSTRUMENTS:

i) Multimeter ii) Oscillscope

7.0 REPLACEMENT: None

8.0 SETTINGS:

Mount the optical disc between the light source and detector. Adjust potentiometer P1 to get 11 V at point TP1 .Rotated the optical disc and obscure the pulse output at point “2” .The output at point “2” should match the rotation of optical disc as the following formula, Output Freg. (Hz) = Rotation of disc (RPS) * No. of opaque slots on disc

LOADCELL SPECIFICATION






DATA SHEET


DATA SHEET


DATA SHEET


DATA SHEET


DATA SHEET


ELECTRICAL DRAWING


ELECTRICAL DRAWING

CATEGORY OF DRG.

ELECTRICAL DRAWINGS -

DETAIL ELECTRICAL DRAWINGS -

TERMINATION DETAILS -

P.O. NO.

JOB NO

CUSTOMER

PROJECT

124, ABCD, Govt.Indl. Estate, kandivli (West),

Mumbai - 400067, India

Tel.: +91 22 67726000/2868 2311. Fax +91 2267726100

FLSMIDTH PFISTER INDIA Ltd.

:

:

:

:

PP II/JSPL/BRBL/BW-9 DATED. 04-07-2013

REFERENCE

90.1307

JINDAL STEEL & POWER LIMITED

ELECTRICAL DOCUMENTATION FORBELT WEIGHER

R1

R1

APPROVAL

R1

AS BUILT

90A1307

CHANGE

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08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

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NAME

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CUSTOMER:

PROJECT:

CONSULTANT:

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JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

TABLE OF CONTENTS

10 11

DRG.NO.:

= A1_TOC

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+

- ----

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90A1307

TABLE OF CONTENTSPAGE NO. PAGE DESIGNATION DRAWING NO.

APPROVED BY

=A1_FC/1

=A1_TOC/1

=A1_BAS/1

=A1_BAS/2

=A1_BAS/3

=A1_BAS/4

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=A1/1

=A1/2

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=A1/5

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=A1_TER/2

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=A1_TER/5

=A1_TER/6

=A1_BOM/1

FC

TABLE OF CONTENTS

SYSTEM BLOCK DIAGRAM

SINGLE LINE DIAGRAM

CABLE SCHEDULE

ELECTRICS ENCLOSURE GA

JUNCTION BOX GA

TUC-6 GA.

ELECTRICAL WIRING DIAGRAM


VOLTAGE SUPPLY

LOAD CELL

ANALOG INTERFACE

DIGITAL INTERFACE

=A1-X9

=A1-X11

=A1-X13

=A1-JB-X15

=A1-X21

=A1-X22

BILL OF MATERIAL

----

----

021-EE01-R1

021-EE02-R1

021-EE04-R1

021-EE05-R1

021-EE10-R1

021-EE25-R1

021-EE16-R1

021-EE16-R1

021-EE16-R1

021-EE16-R1

021-EE16-R1

021-EE16-R1

021-EE17-R1

021-EE17-R1

021-EE17-R1

021-EE17-R1

021-EE17-R1

021-EE17-R1

021-EE03-R1

1 REVISED 27/8/2013 DN /HS

CHANGE

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BELT WEIGHER

7 8 9

TITLE:

SYSTEM BLOCK

DIAGRAM

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90A1307

OUTPUTS : POTENTIAL FREE

* FLSMIDTHPFISTER SCOPE

INPUTS / OUTPUTS

230 V ñ10%

50 Hz ñ5%

MCC

(CUSTOMER)

WP 01

TOTALISER PULSE O/P

WC 01

JUNCTION BOX FIELD

WCS 04

*WCS 02

PANEL HEALTHY/

FAULTY

*WCS 01-4

*WCS 01-3

ELECTRICS ENCLOSURE WITH

TUC-6 ELECTRONICS

*WCS 01-2

WCS 03

WCS 05

4-20mA ISO O/P

à ACTUAL FEEDRATE

*WCS 01-1

PLC/DCS

(CUSTOMER)

EPT.NO

B55202

B55221

B43058

FILTER CAKE

PRODUCT

SINTER FINES

MATERIAL CAPACITY

1100 TPH

1000 TPH

40 TPH

QTY

1

1

1


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PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

SINGLE LINE

DIAGRAM

10 11

DRG.NO.:

= A1_BAS

12

90.1307

+

- 021-EE02-R1

13 14

SHEET

2

6

90A1307

ELECTRIC ENCLOSURE

FIELD

MCC (CUSTOMER)

Fa

U1

U2

I

~~

TUC-6

--

> >

2

230 V ñ10%

50 Hz ñ5%

60 VA

230 VAC

FOR ISOLATOR


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

CABLE SCHEDULE

10 11

DRG.NO.:

= A1_BAS

12

90.1307

+

- 021-EE04-R1

13 14

SHEET

3

6

90A1307

SR.

NO.

02

04

06

07

01

03

05

++ - INTEGRATED CABLE FOR LOADCELL AND TACHO

*- POTENTIAL FREE

JB - JUNCTION BOX

YY - UNARMOURED COPPER CABLE

YWY - ARMOURED COPPER CABLE

B55202

B55221

B43058

EQUIP.

NO.

WCS 03

WCS 04

WCS 01

WCS 02

WCS 05

WP O1

WC 01

CABLE.

NO.

ELECT. ENCL

ELECT. ENCL

JB

JB

FIELD

FIELD

MCC

FROM

ELECT. ENCL

ELECT. ENCL

ELECT. ENCL

PLC/DCS PANEL

PLC/DCS PANEL

JB

JB

CABLE

TO

FLSMIDTHPFISTER

FLSMIDTHPFISTER

CUSTOMER

CUSTOMER

CUSTOMER

CUSTOMER

CUSTOMER

SCOPE

4-20 mA

230 VAC

12V DC

8.2V DC

12V DC

8.2V DC

*

OPERATING

VOLTAGE

2X0.75

SCREENED

(YY)

3X0.35++

4X0.35++

3X0.75

CABLE TYPE NO. OF LEADS x AREA IN mm

(YWY)

6X0.75

7X0.75

2X1.5

CONTROL

3X1.5

4X1.5

(YWY)

8X1.5

10X1.5

14X1.5

2x2.5

2X4

POWER

2X6

3X2.5

2

(YWY)

3X4

3X6

-----

-----

-----

3

12

3

3

3

3

3

NO.OF RUNS

TACHO

LOADCELL

TACHO

POWER SUPPLY

4-20mA ISO O/P

à ACTUAL FEEDRATE

LOADCELL

DIGITAL O/P

REMARKS


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

ELECTRICS

ENCLOSURE GA

10 11

DRG.NO.:

= A1_BAS

12

90.1307

+

- 021-EE05-R1

13 14

SHEET

4

6

90A1307

DOOR LOCK

í 9.5 HOLE

FOR M8 BOLTS.

ACRYLIC WINDOW

TUC-6

WALL MOUNTING

BRACKET

PANEL LABEL

EARTHING BOLTS 2 NOS.

500

460

300

330

380

C OF CABLE

ENTRAYL

290

300

5) WEIGHT :

3) REMOVABLE GLAND PLATE :- DRILLED GLAND HOLES WITH

QTY.:- 3 NOS.

NOTE :

1) ALL DIMENSIONS ARE IN MM.

2) DOUBLE DOOR ENCLOSURE WITH CONTROLLER

ACRYLIC WINDOW AND DOOR LOCK

ON OUTER DOOR,

4) SHEET THICKNESS :

- APPROX. 11 KGS.

6) SURFACE PROTECTION :

- OUTSIDE & INSIDE

7) PROTECTION/CLASS : IP65

8) PACKED SIZE:

- 540 W x 350 H x 410 D

9) MAINTENANCE SPACE REQUIRED:

- 1.5 m. IN FRONT

- 1.0 m. AT SIDES

MOUNTED ON INNER DOOR,

- 2.0 mm DOOR

- 1.5mm REST

EPOXY POWDER COAT-

(STRUCTURE FINISH)

AS PER SHADE NO. RAL-7035

BLANKING PLUGS.


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

JUNCTION BOX GA

10 11

DRG.NO.:

= A1_BAS

12

90.1307

+

- 021-EE10-R1

13 14

SHEET

5

6

90A1307

CABLE GLAND (2 Nos.)

(2 nos)

í6.5 EARTHING BOLT

í22.5 HOLE FOR

45

30

120

83.14

45

45

200

M5, SCREW (4 nos)

FOR COVER FITTING

247

225

200

M6 SCREW (4 nos)

FOR JB MTG.

120

160

45

45

120

35

83.14

30

45

CONDUIT GLAND (5 Nos.)

í22.5 HOLE FOR

6. ALL UNUSED HOLES WILL BE PLUGGED.

7. ALL DIMENSION ARE IN `MM'

4. SURFACE :

5. PROTECTION CLASS : IP 65

1. OVERALL DIMENSIONS :

3. MATERIAL SPECIFICATION :

2. WEIGHT : 2.05 KGS.

NOTE:

POWDER COAT RAL 7035

200.0 W x 200.0 HT. x 120.0 D

CRCA SHEET 1.5 mm THK.

QTY : 3 NOS.

BACKGROUND / OUTER SURF.

COLOUR - RAL 7035

LABEL DETAIL(ON COVER)


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

TUC-6 GA.

10 11

DRG.NO.:

= A1_BAS

12

90.1307

+

- 021-EE25-R1

13 14

SHEET

6

6

90A1307

R

TRANSWEIGH

VFD DISPLAY

S T

138.0 mm x 68.0 mm

U

ELEVATION

PANEL CUTOUT

MOUNTING

=

SET

TUC-6

ESC

A

I

N

CL

W

X4

1

7

D

L

O

*

T

2

0

5

8

E

M

P -O-

1

2

3

6

9

144

72

5

245

WEIGHT 2.0 Kgs (approx.)

SIDE VIEW

QTY : 3 NOS.

NOTE:

- ALL DIMENSIONS ARE IN MM.

62


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

ELECTRICAL WIRING

DIAGRAM

10 11

DRG.NO.:

= A1

12

90.1307

+

- 021-EE16-R1

13 14

SHEET

1

6

90A1307

CUSTOMER :

TITLE :

DRG. NO :

QTY. :

EQPT. NO. :


BELT WEIGHER

90.1307-021-EE16-R1

3 NOS.

B55202, B55221, B43058


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

ELECTRICAL WIRING

DIAGRAM

10 11

DRG.NO.:

= A1

12

90.1307

+

- 021-EE16-R1

13 14

SHEET

2

6

90A1307

REV

NAME

REVISED

DATE NAME

SHEET KIND OF REVISION

PANEL WIRING COLOR CODE

VOLTAGE

230 VAC

24VDC

EARTHING

POT. FREE.

EPT.NO

B55202

B55221

B43058

FILTER CAKE

PRODUCT

SINTER FINES

MATERIAL

COLOR

RED

GREYBLACK

YELLOW / GREEN

BLUE

(PHASE/NEUTRAL)

(+VE)(-VE)

CAPACITY

1100 TPH

1000 TPH

40 TPH

QTY

1

1

1


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

VOLTAGE SUPPLY

10 11

DRG.NO.:

= A1

12

90.1307

+

- 021-EE16-R1

13 14

SHEET

3

6

90A1307

MCC(CUSTOMER)

WP01

2x2.5

230 V ñ10%

50 Hz ñ5%

L

X13 1

1 Amp

Fa1

2

3

4

N

2

E

E

230VAC

24VDC @2.2 Amps.

U2N

V-

L

V+

WCSX-3

2X0.75

/6.224P.1

/6.224N.1

/4.324P

/4.324N

E1

/5.2230N1.1

/5.2230P1.1

24 V DC


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

LOAD CELL

10 11

DRG.NO.:

= A1

12

90.1307

+

- 021-EE16-R1

13 14

SHEET

4

6

90A1307

JB

WCS01-1

4x0.35

24VDC

X15 1 2

U15.16.2 TUC-6

3

LC1

A

B

C

D

LOADCELL-1

3.12/24N3.12/24P

4

X1:1

5

X1:2

6

X1:3

7

WCSB-1

6x0.75

WCS03

6x0.75

X3:1

X11 5

WCS01-2

4x0.35

8

SUPPLY +

X3:5

2

SENSE +

X3:4

7

LC2

A

B

C

D

9

LOADCELL-2

SIGNAL +

X3:2

3

10

SIGNAL -

X3:6

4

11

SENSE -

X3:8

6

12

SUPPLY -

X3:9

1

WCS01-3

4x0.35

13

LC3

A

B

C

D

LOADCELL-3

14 15 16

WCS01-4

4x0.35

17

LC4

A

B

C

D

18

LOADCELL-4

19 20


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

ANALOG

INTERFACE

10 11

DRG.NO.:

= A1

12

90.1307

+

- 021-EE16-R1

13 14

SHEET

5

6

90A1307

U14.2

PLC /DCS(CUSTOMER)

TUC-6

3.13/230P1.1

3.13/230N1.1

WCS05

2x0.75

U4

P

N

WCSA-1

2x0.35

4-20 mA ISO O/P

à FEEDRATE

X9 1

O/P2+

I/P+

X1:13+

4-20mA

I/I

2

O/P2-

I/P-

X1:14-

O/P1+

O/P1-

3

PE

WCSL1

2x0.35

TO LOCAL DISPLAY

X22 1 2 3 JB4.1

WCS02

3x0.35

WCS04

3x0.75

WCSF-1

3x0.35

GREY

SPEED SENSOR

1:+12 V

X15 21

X11 8

X1:10

+12 V

GREEN

2:INPUT

22

9

X1:11

INPUT

BLACK

3:0V

23

10

X1:12

0V

24

11

PE


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

DIGITAL

INTERFACE

10 11

DRG.NO.:

= A1

12

90.1307

+

- 021-EE16-R1

13 14

SHEET

6

6

90A1307

U14.2

3.12/24P.1

3.12/24N.1

PLC/DCS(CUSTOMER)

TUC-6

U3

WC01

4x1.5

X1:4

COM

RL1:O

X21 1

TOTALISER

PULSE O/P

A016

RL1

RL1

X1:5

1

RL1:P

2

A017

X1:6

A018

RL2

X1:7

2CH 2C/O

24V DC

A019

RL3

X1:8

RL2:O

3

PANEL HEALTHY/

FAULTY

RL2

RL4

X1:9

2

RL2:P

4

MODBUS

COMMUNICATION

X2:2+

X2:3-

PROFIBUS

COMMUNICATION

X4:3+

X4:8-


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A1-X9

10 11

DRG.NO.:

= A1_TER

12

90.1307

+

- 021-EE17-R1

13 14

SHEET

1

6

90A1307

Terminal diagram

Function text

Cable name

Type

Target design. Connection

Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

4-20 mA ISO O/P à FEEDRATE

=

SHIELD=A1-WCS05

1

2

-PLC/DCS

-PLC/DCS

SH

1

2

3

=A1-X9

-U4

-U4

SH

O/P2+

O/P2-

=A1-W1

1

2

=A1/5.2

=A1/5.3

=A1/5.4


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A1-X11

10 11

DRG.NO.:

= A1_TER

12

90.1307

+

- 021-EE17-R1

13 14

SHEET

2

6

90A1307

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

SUPPLY -

SUPPLY +

SIGNAL +

SIGNAL -

SHIELD

SENSE -

SENSE +

SPEED SENSOR

=

=

SHIELD

=A1-WCS04

1

2

3

=A1-WCSB-1

1

2

3

4

5

6

-U1

-U1

-U1

-U1

SH

-U1

-U1

-JB-X15

-JB-X15

-JB-X15

SH

X3:9

X3:5

X3:2

X3:6

X3:8

X3:4

21

22

23

1

2

3

4

5

6

7

8

9

10

11

=A1-X11

-JB-X15

-JB-X15

-JB-X15

-JB-X15

SH

-JB-X15

-JB-X15

-U1

-U1

-U1

SH

6

1

9

13

5

2

X1:10

X1:11

X1:12

=A1-WCS03

1

2

3

4

5

6

=A1-WCSF-1

1

2

3

=A1/4.8

=A1/4.5

=A1/4.6

=A1/4.7

=A1/4.5

=A1/4.8

=A1/4.6

=A1/5.12

=A1/5.12

=A1/5.13

=A1/5.13


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A1-X13

10 11

DRG.NO.:

= A1_TER

12

90.1307

+

- 021-EE17-R1

13 14

SHEET

3

6

90A1307

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

230 V ñ10% 50 Hz ñ5%

=

EARTH=A1-WP01

1

2

-MCC

-MCC

-MCC

L

N

E

1

2

E

=A1-X13

-Fa

-Fa

-E1

1

3

=A1/3.2

=A1/3.3

=A1/3.3


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A1-JB-X15

10 11

DRG.NO.:

= A1_TER

12

90.1307

+

- 021-EE17-R1

13 14

SHEET

4

6

90A1307

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

SUPPLY +

SENSE +

=

=

SENSE -

SUPPLY -

=

SHIELD

SIGNAL +

=

=

=

SIGNAL -

=

=

=

SHIELD

=

=

=

SPEED SENSOR

=

=

SHIELD

=A1-WCS02

1

2

2

=A1-WCS01-4

1

2

3

4

SH

=A1-WCS01-3

1

2

3

4

SH

=A1-WCS01-2

1

2

3

4

SH

=A1-WCS01-1

1

2

3

4

SH

-LC1

-LC2

-LC3

-LC4

-LC1

-LC2

-LC3

-LC4

-LC1

-LC2

-LC3

-LC4

-LC1

-LC2

-LC3

-LC4

-WCS01-1

-WCS01-2

-WCS01-3

-WCS01-4

-1

-2

-3

SH

B

B

B

B

D

D

D

D

A

A

A

A

C

C

C

C

SH

SH

SH

SH

+12V

INPUT

0V

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

=A1-JB-X15

-X11

-X11

-X11

-X11

-X11

-X11

-X11

-X11

-X11

SH

2

7

6

1

3

4

8

9

10

=A1-WCS03

2

6

5

1

3

4

=A1-WCS04

1

2

3

=A1/4.1

=A1/4.2

=A1/4.2

=A1/4.3

=A1/4.3

=A1/4.4

=A1/4.4

=A1/4.5

=A1/4.6

=A1/4.7

=A1/4.7

=A1/4.8

=A1/4.9

=A1/4.10

=A1/4.10

=A1/4.11

=A1/4.12

=A1/4.13

=A1/4.14

=A1/4.14

=A1/5.12

=A1/5.12

=A1/5.13

=A1/5.13


CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A1-X21

10 11

DRG.NO.:

= A1_TER

12

90.1307

+

- 021-EE17-R1

13 14

SHEET

5

6

90A1307

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

TOTALISER PULSE O/P

=

PANEL HEALTHY/FAULTY

==A1-WC01

1

2

3

4

-PLC/DCS

-PLC/DCS

-PLC/DCS

-PLC/DCS

1

2

3

4

=A1-X21

-U3

-U3

-U3

-U3

RL1:O

RL1:P

RL2:O

RL2:P

=A1/6.3

=A1/6.4

=A1/6.5

=A1/6.5


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08.Jul.2013

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DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A1-X22

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DRG.NO.:

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12

90.1307

+

- 021-EE17-R1

13 14

SHEET

6

6

90A1307

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

TO LOCAL DISPLAY

=

SHIELD

1

2

3

=A1-X22

-U4

-U4

SH

O/P1+

O/P1-

=A1-WCSL1

1

2

=A1/5.7

=A1/5.7

=A1/5.8


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2

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08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

BILL OF MATERIAL

10 11

DRG.NO.:

= A1_BOM

12

90.1307

+

- 021-EE03-R1

13 14

SHEET

1

1

90A1307

BILL OF MATERIAL

COMPONENT LEGEND QTY. DEVICE TYPE NUMBER GENERAL SPECIFICATION MAKE PAGE/PATH

TIL-FLS BOM

=A1-Fa

=A1-U1

=A1-U2

=A1-U3

=A1-U4

1

1

1

1

1

MCB

CONTROLLER

POWER PACK

RELAY BOARD

DUAL ISOLATOR

DP

TUC 6

NES-50-24

2 CHANGE OVER

I TO I

1 Amp(2P)

WEIGHING CONTROLLER

[email protected]

2 CHANNEL/24 VDC

230 VAC

MDS/SIEMENS

FPIL

MEANWELL

FPIL

NIPPON

=A1/3. 2

=A1/4. 2

=A1/3. 7

=A1/6. 2

=A1/5. 2

CATEGORY OF DRG.

ELECTRICAL DRAWINGS -

DETAIL ELECTRICAL DRAWINGS -

TERMINATION DETAILS -

P.O. NO.

JOB NO

CUSTOMER

PROJECT

124, ABCD, Govt.Indl. Estate, kandivli (West),

Mumbai - 400067, India

Tel.: +91 22 67726000/2868 2311. Fax +91 2267726100

FLSMIDTH PFISTER INDIA Ltd.

:

:

:

:

PP II/JSPL/BRBL/BW-9 DATED. 04-07-2013

REFERENCE

90.1307


ELECTRICAL DOCUMENTATION FORBELT WEIGHER

R0

R0

APPROVAL

R0

AS BUILT

90A1307A

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CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

TABLE OF CONTENTS

10 11

DRG.NO.:

= A2_TOC

12

90.1307

+

- ----

13 14

SHEET

1

2

90A1307A


APPROVED BY

=A2_FC/1

=A2_TOC/1

=A2_TOC/2

=A2_BAS/1

=A2_BAS/2

=A2_BAS/3

=A2_BAS/4

=A2_BAS/5

=A2_BAS/6

=A2_BAS/7

=A2/1

=A2/2

=A2/3

=A2/4

=A2/5

=A2/6

=A2/7

=A2/8

=A2/9

=A2/10

=A2/11

=A2_TER/1

=A2_TER/2

=A2_TER/3

=A2_TER/4

=A2_TER/5

=A2_TER/6

=A2_TER/7

=A2_TER/8

=A2_TER/9

FC

TABLE OF CONTENTS

TABLE OF CONTENTS

SYSTEM BLOCK DIAGRAM

SINGLE LINE DIAGRAM

CABLE SCHEDULE

ELECTRICS ENCLOSURE GA

LOCAL INDICATION BOX

JUNCTION BOX GA

TUC-6 GA.



VOLTAGE SUPPLY

VOLTAGE SUPPLY

LOAD CELL

ANALOG INTERFACE

DIGITAL INTERFACE

VOLTAGE SUPPLY

LOAD CELL

ANALOG INTERFACE

DIGITAL INTERFACE

=A2-X9.1

=A2-X9.2

=A2-X11.1

=A2-X11.2

=A2-X12.1

=A2-X12.2

=A2-X13

=A2-LIB1-X14.1

=A2-LIB2-X14.2

----

----

----

022-EE01-R0

022-EE02-R0

022-EE04-R0

022-EE05-R0

022-EE09-R0

022-EE10-R0

022-EE25-R0

022-EE16-R0

022-EE16-R0

022-EE16-R0

022-EE16-R0

022-EE16-R0

022-EE16-R0

022-EE16-R0

022-EE16-R0

022-EE16-R0

022-EE16-R0

022-EE16-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

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DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

TABLE OF CONTENTS

10 11

DRG.NO.:

= A2_TOC

12

90.1307

+

- ----

13 14

SHEET

2

2

90A1307A


APPROVED BY

=A2_TER/10

=A2_TER/11

=A2_TER/12

=A2_TER/13

=A2_TER/14

=A2_TER/15

=A2_TER/16

=A2_TER/17

=A2_BOM/1

=A2-JB1.1-X15.1

=A2-JB1.2-X15.2

=A2-X21.1

=A2-X21.2

=A2-X22.1

=A2-X22.2

=A2-LIB1-X41.1

=A2-LIB2-X41.2

BILL OF MATERIAL

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE17-R0

022-EE03-R0

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5

JOCABS ENGG


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7 8 9

TITLE:

SYSTEM BLOCK

DIAGRAM

10 11

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12

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+

- 022-EE01-R0

13 14

SHEET

1

7

90A1307A

230 V ñ10%

50 Hz ñ5%

MCC

(CUSTOMER)

OUTPUTS : POTENTIAL FREE

* FLSMIDTHPFISTER SCOPE

INPUTS / OUTPUTS

WP 01

JUNCTION BOX FIELD (JB1.1)

WCS 04-1

TOTALISER PULSE O/P

*WCS 02-1

WC 01-1

*WCS 01-1-4

*WCS 01-1-3

PANEL HEALTHY/

FAULTY

*WCS 01-1-2

WCS 03-1

*WCS 01-1-1

WCS 05-1

4-20mA ISO O/P

à ACTUAL FEEDRATE

WCS 06-1

LIB-1

WC 03-1

WC 02-1

ELECTRICS ENCLOSURE WITH

TUC-6 ELECTRONICS

TOTALISER PULSE O/P

JUNCTION BOX FIELD (JB1.2)

WCS 04-2

*WCS 02-2

WC 01-2

*WCS 01-2-4

PANEL HEALTHY/

FAULTY

*WCS 01-2-3

*WCS 01-2-2

WCS 03-2

*WCS 01-2-1

EPT.NO

B55016

B55018

WCS 05-2

4-20mA ISO O/P

à ACTUAL FEEDRATE

WCS 06-2

GREEN PELLET

MIXED ORE

LIB-2

PLC/DCS

(CUSTOMER)

MATERIAL

WC 03-2

WC 02-2

CAPACITY

1200 TPH

450 TPH

EE

QTY

1

CHANGE

1

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2

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ENGG

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NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

SINGLE LINE

DIAGRAM

10 11

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= A2_BAS

12

90.1307

+

- 022-EE02-R0

13 14

SHEET

2

7

90A1307A

ELECTRIC ENCLOSURE

FIELD

MCC (CUSTOMER)

Fa.1

U1.1

U2.1

I

~~

TUC-6

Fa

--

> >

2

230 VAC

FOR ISOLATOR

I > >

2

230 V ñ10%

50 Hz ñ5%

150 VA

Fa.2

U2.2

U1.2

I

~~

TUC-6

--

> >

2

230 VAC

FOR ISOLATOR

CHANGE

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2

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NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

CABLE SCHEDULE

10 11

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- 022-EE04-R0

13 14

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3

7

90A1307A

SR.

NO.

02

04

06

08

09

10

11

01

03

05

B55016

B55018

++ - INTEGRATED CABLE FOR LOADCELL AND TACHO

*- POTENTIAL FREE

JB - JUNCTION BOX

YY - UNARMOURED COPPER CABLE

YWY - ARMOURED COPPER CABLE

EQUIP.

NO.

WCS 03

WCS 04

WCS 01

WCS 02

WP O1

WCS 05

WCS 06

WC 01

WC 02

WC 03

CABLE.

NO.

ELECT. ENCL

ELECT. ENCL

ELECT. ENCL

ELECT. ENCL

ELECT. ENCL

JB

JB

FIELD

FIELD

MCC

FROM

ELECT. ENCL

ELECT. ENCL

ELECT. ENCL

PLC/DCS PANEL

LIB

PLC/DCS PANEL

LIB

LIB

JB

JB

CABLE

TO

FLSMIDTHPFISTER

FLSMIDTHPFISTER

CUSTOMER

CUSTOMER

CUSTOMER

CUSTOMER

CUSTOMER

CUSTOMER

CUSTOMER

CUSTOMER

SCOPE

230 VAC

24V DC

12V DC

8.2V DC

12V DC

8.2V DC

-----

24V DC

-----

*

OPERATING

VOLTAGE

2X0.75

SCREENED

(YY)

3X0.35++

4X0.35++

3X0.75

CABLE TYPE NO. OF LEADS x AREA IN mm

(YWY)

6X0.75

7X0.75

2X1.5

CONTROL

3X1.5

4X1.5

(YWY)

8X1.5

10X1.5

14X1.5

2x2.5

2X4

POWER

2X6

3X2.5

2

(YWY)

3X4

3X6

-----

-----

-----

1

8

2

2

2

2

2

2

2

2

NO.OF RUNS

FEEDRATE INDICATOR

DIGITAL OUTPUTS

SUPPLY

TOTALISER PULSE

TACHO

LOADCELL

TACHO

POWER SUPPLY

4-20mA ISO O/P

à ACTUAL FEEDRATE

LOADCELL

REMARKS

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PROJECT:

CONSULTANT:

5

JOCABS ENGG


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BELT WEIGHER

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TITLE:

ELECTRICS

ENCLOSURE GA

10 11

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90A1307A

CABLE ENTRY

MAINTENANCE

SPACE

REQUIRED

DOOR

LOCK

DOOR

LOCK

DOOR

LOCK

C

200

(PNL.HT.)

1000 (PNL.HT.)

1000 (Min)

600 (PNL. W.)

TUC6 TUC6

PANEL LABEL

PLINTH

2 N0S EARTHINGBOLT (M8)

500

1000

QTY.: 1 NO.

8) DIMENSION :-

7) ALL DIMENSIONS ARE IN `MM'.

NOTE:

1) DESIGN FEATURES :

- FRONT SIDE WITH DOOR & LOCK.

- EXTRA TERMINALS PROVIDED.

- PROTECTION SYSTEM IP54 WITH DOORS CLOSED.

- REMOVABLE GLAND PLATE (BOTTOM CABLE ENTERY)

2) SHEET THICKNESS : ALL 2.0 mm THK.

3) WEIGHT :

- APPROX. 150 KGS.

4) SURFACE PROTECTION :

- PANEL (OUTSIDE & INSIDE)

6) PACKED SIZE:

- 680 mm x 540 mm x 1310 mm.

[1000 (H) X 600 (W) X 500 (D) ] ñ 0.3%

POWDER COAT -

(STRUCTURE FINISH)

AS PER SHADE NO. RAL 7035 OF NEROCOAT

DRILLED GLAND HOLES WITH BLANKING PLUGS PROVIDED.

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DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

LOCAL INDICATION

BOX

10 11

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= A2_BAS

12

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+

- 022-EE09-R0

13 14

SHEET

5

7

90A1307A

360 CRS

T1 - TOTALISER DISPLAY - SELECTRON MAKE

D1 - FEEDRATE INDICATOR (DPM) - FPIL MAKE

300

200

50

50

50

ACRYLIC WINDOW

WALL MOUNTING BRACKET

260 CRS

300

200

(SCREW FITTED)

INNER MTG. PLATE

T1

D1

50

EARTHING BOLT

M6 (2 NOS)

CLOF CABLE ENTRY

60

30

210

1) SPECIFICATIONS OF LOCAL INDICATION BOX

2) PROTECTION CLASS : IP65

3) SHEET THICKNESS : 2 mm.

(STRUCTURE FINISH)

4) OVERALL SIZE- 300 x 300 x 210

-OUTSIDE & INSIDE

5) MAINTENANCE SPACE REQUIRED :

- 1.5 m. IN FRONT

- 1.0 m. AT SIDES

8) ALL DIMENSIONS ARE IN MM.

7) DIMENSIONS SHOWN IN THE DRAWING.

-WALL MOUNTING

6) MOUNTING :

QTY : 2 NOS.

SURFACE PROTECTION: RAL 7035

INSIDE . PLATE : 2mm.

CHANGE

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2

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4

NAME

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DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

JUNCTION BOX GA

10 11

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12

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+

- 022-EE10-R0

13 14

SHEET

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7

90A1307A

CABLE GLAND (2 Nos.)

(2 nos)

í6.5 EARTHING BOLT

í22.5 HOLE FOR

45

30

120

83.14

45

45

200

M5, SCREW (4 nos)

FOR COVER FITTING

247

225

200

M6 SCREW (4 nos)

FOR JB MTG.

120

160

45

45

120

35

83.14

30

45

CONDUIT GLAND (5 Nos.)

í22.5 HOLE FOR

6. ALL UNUSED HOLES WILL BE PLUGGED.

7. ALL DIMENSION ARE IN `MM'

4. SURFACE :

5. PROTECTION CLASS : IP 65

1. OVERALL DIMENSIONS :

3. MATERIAL SPECIFICATION :

2. WEIGHT : 2.05 KGS.

NOTE:

POWDER COAT RAL 7035

200.0 W x 200.0 HT. x 120.0 D

CRCA SHEET 1.5 mm THK.

QTY : 2 NOS.

BACKGROUND / OUTER SURF.

COLOUR - RAL 7035

LABEL DETAIL(ON COVER)

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2

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ENGG

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DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

TUC-6 GA.

10 11

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12

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+

- 022-EE25-R0

13 14

SHEET

7

7

90A1307A

R

TRANSWEIGH

VFD DISPLAY

S T

138.0 mm x 68.0 mm

U

ELEVATION

PANEL CUTOUT

MOUNTING

=

SET

TUC-6

ESC

A

I

N

CL

W

X4

1

7

D

L

O

*

T

2

0

5

8

E

M

P -O-

1

2

3

6

9

144

72

5

245

WEIGHT 2.0 Kgs (approx.)

SIDE VIEW

QTY : 2 NOS.

NOTE:

- ALL DIMENSIONS ARE IN MM.

62

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2

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ENGG

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DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

ELECTRICAL WIRING

DIAGRAM

10 11

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= A2

12

90.1307

+

- 022-EE16-R0

13 14

SHEET

1

11

90A1307A

CUSTOMER :

TITLE :

DRG. NO :

EE QTY. :

EQPT. NO. :


BELT WEIGHER

90.1307-022-EE16-R0

1 NO.

B55016, B55018

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2

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4

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DN

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PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

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TITLE:

ELECTRICAL WIRING

DIAGRAM

10 11

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+

- 022-EE16-R0

13 14

SHEET

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11

90A1307A

REV

NAME

REVISED

DATE NAME

SHEET KIND OF REVISION

PANEL WIRING COLOR CODE

VOLTAGE

230 VAC

24VDC

EARTHING

POT. FREE.

EPT.NO

B55016

B55018

GREEN PELLET

MIXED ORE

MATERIAL

COLOR

RED

GREYBLACK

YELLOW / GREEN

BLUE

(PHASE/NEUTRAL)

(+VE)(-VE)

CAPACITY

1200 TPH

450 TPH

EE

QTY

1

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

VOLTAGE SUPPLY

10 11

DRG.NO.:

= A2

12

90.1307

+

- 022-EE16-R0

13 14

SHEET

3

11

90A1307A

MCC(CUSTOMER)

WP01

2x2.5

230 V ñ10%

50 Hz ñ5%

L

X13 1

2 Amp

Fa1

2

3

4

N

2

E

E

/4.12E1

/8.3230N2

/8.2230P2

/4.3230N1

/4.2230P1

CHANGE

1

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2

CHKD

ENGG

CHKD

DRN

3

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08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

VOLTAGE SUPPLY

10 11

DRG.NO.:

= A2

12

90.1307

+

- 022-EE16-R0

13 14

SHEET

4

11

90A1307A

3.13

230P1

1 Amp

Fa.11

2

3

4

230 VAC

3.13

230N1 E

230VAC

24VDC @2.2 Amps.

U2.1N

V-

L

V+

WCSX-1

2X0.75

/6.724P1.2

/6.724N1.2

/7.324P1.1

/7.324N1.1

/5.324P1

/5.324N1

/3.12E1

/6.2230N1.1

/6.2230P1.1

24 V DC

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

LOAD CELL

10 11

DRG.NO.:

= A2

12

90.1307

+

- 022-EE16-R0

13 14

SHEET

5

11

90A1307A

JB1.1

WCS01-1-1

4x0.35

24VDC

X15.1 1 2

U1.16.17.2 TUC-6

3

LC1

A

B

C

D

LOADCELL-1

4.12/24N14.12/24P1

4

X1:1

5

X1:2

6

X1:3

7

WCSB-1

6x0.75

WCS03-1

6x0.75

X3:1

X11.1 5

WCS01-1-2

4x0.35

8

SUPPLY +

X3:5

2

SENSE +

X3:4

7

LC2

A

B

C

D

9

LOADCELL-2

SIGNAL +

X3:2

3

10

SIGNAL -

X3:6

4

11

SENSE -

X3:8

6

12

SUPPLY -

X3:9

1

WCS01-1-3

4x0.35

13

LC3

A

B

C

D

LOADCELL-3

14 15 16

WCS01-1-4

4x0.35

17

LC4

A

B

C

D

18

LOADCELL-4

19 20

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

ANALOG

INTERFACE

10 11

DRG.NO.:

= A2

12

90.1307

+

- 022-EE16-R0

13 14

SHEET

6

11

90A1307A

U1.15.2

PLC /DCS(CUSTOMER)

TUC-6

4.13/230P1.1

4.13/230N1.1

WCS05-1

2x0.75

U4.1

P

N

WCSA-1

2x0.35

4-20 mA ISO O/P

à FEEDRATE

X9.1 1

O/P2+

I/P+

X1:13+

4-20mA

I/I

2

O/P2-

I/P-

X1:14-

O/P1+

O/P1-

3

PE

LIB1

7.6/P1.1

7.6/N1.1

WC 02-1

2x1.5

X14.1 1

X12.1 1

4.12/24P1.2

2

2

4.12/24N1.2

D1.1

+9

-10

WCSD-1

2x0.35

WCS06-1

2x0.75

WCSL1-1

2x0.35

FEEDRATE INDICATOR

+1

X41.1 1

X22.1 1

-2

2

2

3

3

JB1.15.1

WCS02-1

3x0.35

WCS04-1

3x0.75

WCSF-1

3x0.35

GREY

SPEED SENSOR

1:+12 V

X15.1 21

X11.1 8

X1:10

+12 V

GREEN

2:INPUT

22

9

X1:11

INPUT

BLACK

3:0V

23

10

X1:12

0V

24

11

PE

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

DIGITAL

INTERFACE

10 11

DRG.NO.:

= A2

12

90.1307

+

- 022-EE16-R0

13 14

SHEET

7

11

90A1307A

U1.15.2

TUC-6

U3.1

4.12/24P1.1

4.12/24N1.1

PLC/DCSPANEL CUSTOMER

WC01-1

4x1.5

X1:4

COM

RL1:O1

X21.1 1

TOTALISER

PULSE O/P

A016

RL1

RL1

X1:5

1

RL1:P1

2

A017

X1:6

A018

RL2

X1:7

LIB1

A019

RL3

X1:8

T1.1

1CH 2C/O

24V DC

RL4

X1:9

5 4

/6.6

P1.1

12

/6.6

N1.1

10

WCSD1-1

2x0.35

MODBUS

COMMUNICATION

WC03-1

2x1.5

X2:2+

RL1:O2

X22.1 4

X41.1 4

2

TONNES

RL1

X2:3-

RL1:P2

5

5

3

PROFIBUS

COMMUNICATION

X4:3+

X4:8-


U5.1

WC01-1

4x1.5

COM

RL1:O

X21.1 3

PANEL HEALTHY/

FAULTY

RL1

RL1:P

4

1CH 1C/O

24V DC

1

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

VOLTAGE SUPPLY

10 11

DRG.NO.:

= A2

12

90.1307

+

- 022-EE16-R0

13 14

SHEET

8

11

90A1307A

3.13

230P2

1 Amp

Fa.21

2

3

4

230 VAC

3.13

230N2 E1

230VAC

24VDC @2.2 Amps.

U2.2N

V-

L

V+

WCSX-2

2X0.75

/10.724P2.2

/10.724N2.2

/11.324P2.1

/11.324N2.1

/9.324P2

/9.324N2

E2

/10.2230N2.1

/10.2230P2.1

24 V DC

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

LOAD CELL

10 11

DRG.NO.:

= A2

12

90.1307

+

- 022-EE16-R0

13 14

SHEET

9

11

90A1307A

JB1.2

WCS01-2-1

4x0.35

24VDC

X15.2 1 2

U1.210.111.2 TUC-6

3

LC1

A

B

C

D

LOADCELL-1

8.12/24N28.12/24P2

4

X1:1

5

X1:2

6

X1:3

7

WCSB-2

6x0.75

WCS03-2

6x0.75

X3:1

X11.2 5

WCS01-2-2

4x0.35

8SUPPLY +

X3:5

2

SENSE +

X3:4

7

LC2

A

B

C

D

9

LOADCELL-2

SIGNAL +

X3:2

3

10

SIGNAL -

X3:6

4

11

SENSE -

X3:8

6

12

SUPPLY -

X3:9

1

WCS01-2-3

4x0.35

13

LC3

A

B

C

D

LOADCELL-3

14 15 16

WCS01-2-4

4x0.35

17

LC4

A

B

C

D

18

LOADCELL-4

19 20

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

ANALOG

INTERFACE

10 11

DRG.NO.:

= A2

12

90.1307

+

- 022-EE16-R0

13 14

SHEET

10

11

90A1307A

U1.29.2

PLC /DCS(CUSTOMER)

TUC-6

8.13/230P2.1

8.13/230N2.1

WCS05-2

2x0.75

U4.2

P

N

WCSA-1

2x0.35

4-20 mA ISO O/P

à FEEDRATE

X9.2 1

O/P2+

I/P+

X1:13+

4-20mA

I/I

2

O/P2-

I/P-

X1:14-

O/P1+

O/P1-

3

PE

LIB2

11.6/P2.1

11.6/N2.1

WC 02-2

2x1.5

X14.2 1

X12.2 1

8.12/24P2.2

2

2

8.12/24N2.2

D1.2

+9

-10

WCSD-2

2x0.35

WCS06-2

2x0.75

WCSL1-2

2x0.35

FEEDRATE INDICATOR

+1

X41.2 1

X22.2 1

-2

2

2

3

3

JB1.29.1

WCS02-2

3x0.35

WCS04-2

3x0.75

WCSF-2

3x0.35

GREY

SPEED SENSOR

1:+12 V

X15.2 21

X11.2 8

X1:10

+12 V

GREEN

2:INPUT

22

9

X1:11

INPUT

BLACK

3:0V

23

10

X1:12

0V

24

11

PE

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

DIGITAL

INTERFACE

10 11

DRG.NO.:

= A2

12

90.1307

+

- 022-EE16-R0

13 14

SHEET

11

11

90A1307A

U1.29.2

TUC-6

U3.2

8.12/24P2.1

8.12/24N2.1


WC01-2

4x1.5

X1:4

COM

RL1:O1

X21.2 1

TOTALISER

PULSE O/P

A016

RL1

RL1

X1:5

1

RL1:P1

2

A017

X1:6

A018

RL2

X1:7

LIB2

A019

RL3

X1:8

T1.2

1CH 2C/O

24V DC

RL4

X1:9

5 4

/10.6

P2.1

12

/10.6

N2.1

10

WCSD1-2

2x0.35

MODBUS

COMMUNICATION

WC03-2

2x1.5

X2:2+

RL1:O2

X22.2 4

X41.2 4

2

TONNES

RL1

X2:3-

RL1:P2

5

5

3

PROFIBUS

COMMUNICATION

X4:3+

X4:8-


U5.2

WC01-2

4x1.5

COM

RL1:O

X21.2 3

PANEL HEALTHY/

FAULTY

RL1

RL1:P

4

1CH 1C/O

24V DC

1

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X9.1

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

1

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E


=

SHIELD=A2-WCS05-1

1

2

-PLC/DCS

-PLC/DCS

SH

1

2

3

=A2-X9.1

-U4.1

-U4.1

SH

O/P2+

O/P2-

=A2-W1

1

2

=A2/6.2

=A2/6.3

=A2/6.4

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X9.2

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

2

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E


=

SHIELD=A2-WCS05-2

1

2

-PLC/DCS

-PLC/DCS

SH

1

2

3

=A2-X9.2

-U4.2

-U4.2

SH

O/P2+

O/P2-

=A2-W2

1

2

=A2/10.2

=A2/10.3

=A2/10.4

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X11.1

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

3

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

SUPPLY -

SUPPLY +

SIGNAL +

SIGNAL -

SHIELD

SENSE -

SENSE +

SPEED SENSOR

=

=

SHIELD

=A2-WCS04-1

1

2

3

=A2-WCSB-1

1

2

3

4

5

6

-U1.1

-U1.1

-U1.1

-U1.1

SH

-U1.1

-U1.1

-JB1.1-X15.1

-JB1.1-X15.1

-JB1.1-X15.1

SH

X3:9

X3:5

X3:2

X3:6

X3:8

X3:4

21

22

23

1

2

3

4

5

6

7

8

9

10

11

=A2-X11.1

-JB1.1-X15.1

-JB1.1-X15.1

-JB1.1-X15.1

-JB1.1-X15.1

SH

-JB1.1-X15.1

-JB1.1-X15.1

-U1.1

-U1.1

-U1.1

SH

6

1

9

13

5

2

X1:10

X1:11

X1:12

=A2-WCS03-1

1

2

3

4

5

6

=A2-WCSF-1

1

2

3

=A2/5.8

=A2/5.5

=A2/5.6

=A2/5.7

=A2/5.5

=A2/5.8

=A2/5.6

=A2/6.12

=A2/6.12

=A2/6.13

=A2/6.13

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X11.2

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

4

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

SUPPLY -

SUPPLY +

SIGNAL +

SIGNAL -

SHIELD

SENSE -

SENSE +

SPEED SENSOR

=

=

SHIELD

=A2-WCS04-2

1

2

3

=A2-WCSB-2

1

2

3

4

5

6

-U1.2

-U1.2

-U1.2

-U1.2

SH

-U1.2

-U1.2

-JB1.2-X15.2

-JB1.2-X15.2

-JB1.2-X15.2

SH

X3:9

X3:5

X3:2

X3:6

X3:8

X3:4

21

22

23

1

2

3

4

5

6

7

8

9

10

11

=A2-X11.2

-JB1.2-X15.2

-JB1.2-X15.2

-JB1.2-X15.2

-JB1.2-X15.2

SH

-JB1.2-X15.2

-JB1.2-X15.2

-U1.2

-U1.2

-U1.2

SH

6

1

9

13

5

2

X1:10

X1:11

X1:12

=A2-WCS03-2

1

2

3

4

5

6

=A2-WCSF-2

1

2

3

=A2/9.8

=A2/9.5

=A2/9.7

=A2/9.7

=A2/9.5

=A2/9.8

=A2/9.6

=A2/10.12

=A2/10.12

=A2/10.13

=A2/10.13

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X12.1

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

5

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

24P

24N

=A2-WC02-1

1

2

-LIB1-X14.1

-LIB1-X14.1

1

2

1

2

=A2-X12.1

-U1.1

-U3.1

X1:4

COM

=A2/6.7

=A2/6.7

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X12.2

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

6

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

24P

24N

=A2-WC02-2

1

2

-LIB2-X14.2

-LIB2-X14.2

1

2

1

2

=A2-X12.2

-U1.2

-U3.2

X1:4

COM

=A2/10.7

=A2/10.7

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X13

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

7

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

230 V ñ10% 50 Hz ñ5%

=

EARTH=A2-WP01

1

2

-MCC

-MCC

-MCC

L

N

E

1

2

E

=A2-X13

-Fa

-Fa

-E1

1

3

=A2/3.2

=A2/3.3

=A2/3.3

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-LIB1-X14.1

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

8

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

24P

24N

X

X

-LIB1-D1.1

-LIB1-D1.1

+9

-10

1

2

=A2-LIB1-X14.1

-X12.1

-X12.1

1

2

=A2-WC02-1

1

2

=A2/6.7

=A2/6.7

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-LIB2-X14.2

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

9

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

24P

24N

X

X

-LIB2-D1.2

-LIB2-D1.2

+9

-10

1

2

=A2-LIB2-X14.2

-X12.2

-X12.2

1

2

=A2-WC02-2

1

2

=A2/10.7

=A2/10.7

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-JB1.1-X15.1

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

10

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

SUPPLY +

SENSE +

=

=

SENSE -

SUPPLY -

=

SHIELD

SIGNAL +

=

=

=

SIGNAL -

=

=

=

SHIELD

=

=

=

SPEED SENSOR

=

=

SHIELD

=A2-WCS02-1

1

2

2

=A2-WCS01-1-4

1

2

3

4

SH

=A2-WCS01-1-3

1

2

3

4

SH

=A2-WCS01-1-2

1

2

3

4

SH

=A2-WCS01-1-1

1

2

3

4

SH

-LC1

-LC2

-LC3

-LC4

-LC1

-LC2

-LC3

-LC4

-LC1

-LC2

-LC3

-LC4

-LC1

-LC2

-LC3

-LC4

-WCS01-1-1

-WCS01-1-2

-WCS01-1-3

-WCS01-1-4

-1

-2

-3

SH

B

B

B

B

D

D

D

D

A

A

A

A

C

C

C

C

SH

SH

SH

SH

+12V

INPUT

0V

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

=A2-JB1.1-X15.1

-X11.1

-X11.1

-X11.1

-X11.1

-X11.1

-X11.1

-X11.1

-X11.1

-X11.1

SH

2

7

6

1

3

4

8

9

10

=A2-WCS03-1

2

6

5

1

3

4

=A2-WCS04-1

1

2

3

=A2/5.1

=A2/5.2

=A2/5.2

=A2/5.3

=A2/5.3

=A2/5.4

=A2/5.4

=A2/5.5

=A2/5.6

=A2/5.7

=A2/5.7

=A2/5.8

=A2/5.9

=A2/5.10

=A2/5.10

=A2/5.11

=A2/5.12

=A2/5.13

=A2/5.14

=A2/5.14

=A2/6.12

=A2/6.12

=A2/6.13

=A2/6.13

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-JB1.2-X15.2

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

11

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

SUPPLY +

SENSE +

=

=

SENSE -

SUPPLY -

=

SHIELD

SIGNAL +

=

=

=

SIGNAL -

=

=

=

SHIELD

=

=

=

SPEED SENSOR

=

=

SHIELD

=A2-WCS02-2

1

2

2

=A2-WCS01-2-4

1

2

3

4

SH

=A2-WCS01-2-3

1

2

3

4

SH

=A2-WCS01-2-2

1

2

3

4

SH

=A2-WCS01-2-1

1

2

3

4

SH

-LC1

-LC2

-LC3

-LC4

-LC1

-LC2

-LC3

-LC4

-LC1

-LC2

-LC3

-LC4

-LC1

-LC2

-LC3

-LC4

-WCS01-2-1

-WCS01-2-2

-WCS01-2-3

-WCS01-2-4

-1

-2

-3

SH

B

B

B

B

D

D

D

D

A

A

A

A

C

C

C

C

SH

SH

SH

SH

+12V

INPUT

0V

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

=A2-JB1.2-X15.2

-X11.2

-X11.2

-X11.2

-X11.2

-X11.2

-X11.2

-X11.2

-X11.2

-X11.2

SH

2

7

6

1

3

4

8

9

10

=A2-WCS03-2

2

6

5

1

3

4

=A2-WCS04-2

1

2

3

=A2/9.1

=A2/9.2

=A2/9.2

=A2/9.3

=A2/9.4

=A2/9.4

=A2/9.5

=A2/9.5

=A2/9.6

=A2/9.7

=A2/9.7

=A2/9.8

=A2/9.9

=A2/9.10

=A2/9.10

=A2/9.11

=A2/9.13

=A2/9.13

=A2/9.14

=A2/9.14

=A2/10.12

=A2/10.12

=A2/10.13

=A2/10.13

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X21.1

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

12

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

TOTALISER PULSE O/P

=


==A2-WC01-1

1

2

3

4

-PLC/DCS

-PLC/DCS

-PLC/DCS

-PLC/DCS

1

2

3

4

=A2-X21.1

-U3.1

-U3.1

-U5.1

-U5.1

RL1:O1

RL1:P1

RL1:O

RL1:P

=A2/7.3

=A2/7.4

=A2/7.9

=A2/7.10

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X21.2

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

13

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

TOTALISER PULSE O/P

=


==A2-WC01-2

1

2

3

4

-PLC/DCS

-PLC/DCS

-PLC/DCS

-PLC/DCS

1

2

3

4

=A2-X21.2

-U3.2

-U3.2

-U5.2

-U5.2

RL1:O1

RL1:P1

RL1:O

RL1:P

=A2/11.3

=A2/11.4

=A2/11.10

=A2/11.10

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X22.1

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

14

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

FEEDRATE INDICATOR

=

SHIELD

TONNES

=

=A2-WC03-1

1

2

=A2-WCS06-1

1

2

-LIB1-X41.1

-LIB1-X41.1

SH

-LIB1-X41.1

-LIB1-X41.1

1

2

4

5

1

2

3

4

5

=A2-X22.1

-U4.1

-U4.1

SH

-U3.1

-U3.1

O/P1+

O/P1-

RL1:O2

RL1:P2

=A2-WCSL1-1

1

2

=A2/6.9

=A2/6.9

=A2/6.10

=A2/7.6

=A2/7.7

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-X22.2

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

15

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

FEEDRATE INDICATOR

=

SHIELD

TONNES

=

=A2-WC03-2

1

2

=A2-WCS06-2

1

2

-LIB2-X41.2

-LIB2-X41.2

SH

-LIB2-X41.2

-LIB2-X41.2

1

2

4

5

1

2

3

4

5

=A2-X22.2

-U4.2

-U4.2

SH

-U3.2

-U3.2

O/P1+

O/P1-

RL1:O2

RL1:P2

=A2-WCSL1-2

1

2

=A2/10.9

=A2/10.9

=A2/10.10

=A2/11.7

=A2/11.7

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-LIB1-X41.1

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

16

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

FEEDRATE INDICATOR

=

SHIELD

TONNES

=

=A2-WC03-1

1

2

=A2-WCSD-1

1

2

-LIB1-D1.1

-LIB1-D1.1

SH

-X22.1

-X22.1

+1

-2

4

5

1

2

3

4

5

=A2-LIB1-X41.1

-X22.1

-X22.1

SH

-LIB1-T1.1

-LIB1-T1.1

1

2

2

3

=A2-WCS06-1

1

2

=A2-WCSD1-1

1

2

=A2/6.9

=A2/6.9

=A2/6.10

=A2/7.6

=A2/7.7

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

=A2-LIB2-X41.2

10 11

DRG.NO.:

= A2_TER

12

90.1307

+

- 022-EE17-R0

13 14

SHEET

17

17

90A1307A

Terminal diagram

Function text

Cable name

Type


Terminal

number

Jumpers

Strip designation

Connection


Cable name

Type

Page/

path

ESSK034E

FEEDRATE INDICATOR

=

SHIELD

TONNES

=

=A2-WC03-2

1

2

=A2-WCSD-2

1

2

-LIB2-D1.2

-LIB2-D1.2

SH

-X22.2

-X22.2

+1

-2

4

5

1

2

3

4

5

=A2-LIB2-X41.2

-X22.2

-X22.2

SH

-LIB2-T1.2

-LIB2-T1.2

1

2

2

3

=A2-WCS06-2

1

2

=A2-WCSD1-2

1

2

=A2/10.9

=A2/10.9

=A2/10.10

=A2/11.7

=A2/11.7

CHANGE

1

DATE/NAME

2

CHKD

ENGG

CHKD

DRN

3

08.Jul.2013

08.Jul.2013

08.Jul.2013

08.Jul.2013

DATE

4

NAME

DN

DN

DN

DN

CUSTOMER:

PROJECT:

CONSULTANT:

5

JOCABS ENGG


6

BELT WEIGHER

7 8 9

TITLE:

BILL OF MATERIAL

10 11

DRG.NO.:

= A2_BOM

12

90.1307

+

- 022-EE03-R0

13 14

SHEET

1

1

90A1307A

BILL OF MATERIAL

COMPONENT LEGEND QTY. DEVICE TYPE NUMBER GENERAL SPECIFICATION MAKE PAGE/PATH

TIL-FLS BOM

=A2-Fa

=A2-Fa.1

=A2-Fa.2

=A2-LIB1-D1.1

=A2-LIB1-T1.1

=A2-LIB2-D1.2

=A2-LIB2-T1.2

=A2-U1.1

=A2-U1.2

=A2-U2.1

=A2-U2.2

=A2-U3.1

=A2-U3.2

=A2-U4.1

=A2-U4.2

=A2-U5.1

=A2-U5.2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

MCB

MCB

MCB

DISPLAY(TPH)

DISPLAY (TONNES)

DISPLAY(TPH)

DISPLAY (TONNES)

CONTROLLER

CONTROLLER

POWER PACK

POWER PACK

RELAY BOARD

RELAY BOARD

DUAL ISOLATOR

DUAL ISOLATOR

RELAY BOARD

RELAY BOARD

DP

DP

DP

3 1/2 DIGIT

XC410 (6DIGIT)

3 1/2 DIGIT

XC410 (6DIGIT)

TUC 6

TUC 6

NES-50-24

NES-50-24

2 CHANGE OVER

2 CHANGE OVER

I TO I

I TO I

1 CHANGE OVER

1 CHANGE OVER

2 Amp(2P)

1 Amp(2P)

1 Amp(2P)

24VDC

24VDC

24VDC

24VDC

WEIGHING CONTROLLER

WEIGHING CONTROLLER

[email protected]

[email protected]

1 CHANNEL/24 VDC

1 CHANNEL/24 VDC

230 VAC

230 VAC

1 CHANNEL/24 VDC

1 CHANNEL/24 VDC

MDS/SIEMENS

MDS/SIEMENS

MDS/SIEMENS

FPIL

SELECTRON

FPIL

SELECTRON

FPIL

FPIL

MEANWELL

MEANWELL

FPIL

FPIL

NIPPON

NIPPON

FPIL

FPIL

=A2/3. 2

=A2/4. 2

=A2/8. 2

=A2/6. 8

=A2/7. 5

=A2/10. 8

=A2/11. 5

=A2/5. 2

=A2/9. 2

=A2/4. 7

=A2/8. 8

=A2/7. 2

=A2/11. 3

=A2/6. 2

=A2/10. 2

=A2/7. 9

=A2/11. 9

MECHANICAL GAD


MECHANICAL GAD

90.1307 Tuc-6 Bw o & m Manual

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