PRE - FEASIBILITY REPORT For PROPOSED TO ESTABLISH BULK DRUGS AND DRUG INTERMEDIATES MANUFACTURING UNIT at SyNo.299&Parts,DondapaduVillage,ChinthalapalemMandal,SuryapetDistrict,TelanganaState By SGR LABORATORIES PVT LTD Reg Office: Plot No.108, SVCIE, IDA, Jeedimetla, Hyderabad ‐500055, Telangana State March, 2018
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PRE - FEASIBILITY REPORT
For
PROPOSED TO ESTABLISH BULK DRUGS AND DRUG
INTERMEDIATES MANUFACTURING UNIT at
Sy No. 299 & Parts, Dondapadu Village,
Chinthalapalem Mandal , Suryapet District, Telangana State
S. No. Description Page no. 1.0 Executive Summary 1
2.0 Introduction of The Proposed Project 2
2.1 Project Proponent 2 2.2 Brief description of nature of the project. 2
2.3 Need for the project and its importance to the country and or region
2 -3
2.4 Demand-Supply Gap. 3 - 4
2.5 Employment Generation(Direct and Indirect) due to the project
4
3.0 Project description 4 3.1 Product and Production Capacity 7 3.2 Raw materials required and Quantities 8 3.3 Manufacturing Process 8 3.4 Resource – Utilize and Recycling 9
3.4.1 Water 9
3.4.2 Power Requirement 10
3.4.3 Fuel Requirement 10
3.5 Quantity of wastes to be generated 10 3.5.1 Waste Water Generation and utilization 10
3.5.2 Solid waste generation and Disposal 11
3.6 Schematic representations of the feasibility drawing which give information of EIA purpose.
11
4.0 Site Analysis 12 4.1 Connectivity 12 4.2 Land Form, Land use and Land ownership. 12 4.3 Existing Infrastructure 12 4.4 Soil classification 12 4.5 Climatic data from secondary sources. 12 4.6 Social Infrastructure available. 12 5.0 Planning brief 13
6.0 Proposed infrastructure 13
6.1 Industrial Area 13
6.2 Residential Area 13
6.3 Green Belt: 13
6.4 Social Infrastructure 13 6.5 Water management 14 6.6 Sewerage System 14 6.7 Industrial Waste Management 14 7.0 Rehabilitation and Resettlement (R&R) Plan 14
8.0 Project Schedule and Cost estimates 14 9.0 Analysis of project 14
LIST OF TABLES
Table No Description Page no. 2.1 Details of Proposed Employment for Proposed Project. 4 3.1 Proposed Products and Quantities 7 - 8 3.2 Water Requirement Details 9 3.3 Wastewater generation and Treatment Method 10 3.4 Solid and hazardous waste generation and Disposal 11
LIST OF FIGURES
Figure No Description Page no.1.1 Location Map 5 1.2 Google Earth Map Showing SGR Laboratories Private
Limited 6
LIST OF FLOW CHART
Flow Chart No
Description Page no.
3.1 Generalized Flow Chart for Bulk Drug Manufacturing 9
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SGR Laboratories Private Limited Page 1
1.0 EXECUTIVE SUMMARY
SGR Laboratories Private Limited Was incorporated on 01st February 2018 Its
registered office is at Plot No.108, SVCIE, IDA, Jeedimetla, Hyderabad -500055 ,
Telangana State.
S. No Parameter Description
1 Project Location
SGR Laboratories Private Limited Sy No. 299 & Parts, Dondapadu Village Chinthalapalem Mandal, Suryapet District, Telangana State
2 Category of Project as per EIA Notification & Amendments
5(f) “A”
3 Project cost 12 Crores
4 Plot area 9.00 Acres (36414Sq.m)
5 Proposed Products Proposed Products List is mentioned in section 3.1
6 Resources
7 (I)Electricity Requirement
2000 KVA
Source of electricity Telangana State Power Distribution Company
All the raw materials required for manufacturing of above products will be sourced
from local market. The products wise required raw materials and quantities are
enclosed in Additional information.
3.3 Manufacturing Process
The manufacturing process of bulk drugs consists of chemical synthesis extending
to stages of processing involving different type of chemical reactions. The
generalized Flow chart for bulk drug manufacturing is shown in Flow chart 3.1.
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SGR Laboratories Private Limited Page 8
Flow Chart 3.1: Generalized Flow Chart for Bulk Drug Manufacturing
3.4 Resource – Utilize & Recycling
3.4.1 Water
Water requirement of the project for domestic and industrial activity during operation
phase will be 135.8 KLD. The water requirement will be met through bore well. The
detailed water requirement shown in below Table 3.2
Table 3.2: WATER REQUIREMENT DETAILS
S. No Purpose Water Input in KLD
1 Process 26.80 2 Washings 5.00 3 Boiler make up 30.00 4 Cooling towers make up 63.00 5 Scrubbing system 3.00 6 Domestic 5.00 7 Gardening 3.00
Total 135.80
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3.4.2 Power Requirement
Power requirement of proposed project will be made available through Telangana
State Power Distribution Company Limited (TSPDCL). The total power requirement
for the unit is 2000 KVA respectively
D.G. sets of 500 KVA is proposed to install to meet the emergency power
requirement of the plant.
3.4.3 Fuel Requirement
The company proposed to install 2.0 TPH Coal fired Boiler & 3.0 TPH Coal fired
Boiler and total Coal requirement will be around 15.5 TPD and it will be procured
from local sources.
3.5 Quantity of wastes to be generated
3.5.1 Waste Water Generation and utilization
Total effluent generated in the project is 54.50 KLD. The treated water will be reused
for plant operations.
The HTDS waste water from Process after neutralization taken for treatment in
stripper followed by MEE and ATFD. LTDS waste water including domestic sewage,
floor Washes, Utilities waste water taken along with Vapour Condensate from MEE &
ATFD for Biological Effluent Treatment plant. Treated effluent from ETP sent to RO
and RO permeate water is recycled and RO rejects are sent to MEE followed by
ATFD for evaporation. Evaporation salts collected and sent to TSDF. MEE & ATFD
vapour condensate reused along with RO permeate.
Table 3.3: Wastewater generation and Treatment Method
S. No
Unit HTDS KLD
LTDSKLD
Effluent Generation
in KLD Treatment Method
1 Process 18.70 11.30 30.00 HTDS Effluent sent to stripper followed by MEE system. LTDS effluents treated in ETP along with MEE condensate. Treated effluent is sent to RO, RO permeate water is recycled and RO rejects taken for evaporation in
MEE followed by ATFD to collect evaporation salts for disposal to TSDF.
Total 21.70 32.80 54.50
3.5.2 Solid / Hazardous waste generation and Disposal
The types of Solid and Hazardous wastes generated from the project, method of
disposal is shown in below table 3.4.
Table 3.4: Solid / Hazardous waste generation and Disposal
S. No Name of the
Hazardous Waste Quantity
Disposal Method
1 Organic waste (Process Residue) 1398 Kg/Day Sent to Cement Industries 2 Spent Carbon 82 Kg/Day Sent to Cement Industries 3 Solvent Distillation Residue 489 Kg/Day Sent to Cement Industries 4 Inorganic Waste 555 Kg/Day Sent to TSDF 5 ETP Sludge 350 Kg/Day Sent to TSDF 6 MEE Salts 2390 Kg/Day Sent to TSDF
7 Organic Evaporative Liquid ( from MEE Stripper)
434 Kg/Day Sent to Cement Industry
8 Used Oils 500Ltrs/AnnumSPCB Authorized Agencies for Reprocessing /Recycling
9 Detoxified Containers 500 No’s /
Month After Detoxification sent to outside agencies.
10
Used Lead Acid Batteries 2 No’s/ AnnumSend back to suppliers for buyback of New Batteries
11 Fly ash from boiler 5425 Kg/Day Sent to Brick Manufacturers
12
Spent Mixed Solvents 2 KL/Day Sent to authorized recyclers
3.6 Schematic representations of the feasibility drawing which give
information of EIA purpose.
The applicability of the S.O 1533 for the proposed project was explored by
considering different possibilities & provision made in the said notification.
Considering the products & project location of the proposed project it is noticed that
the proposed project falls under Category 5 (f) “A” of the Schedule-I of EIA
Notification SO 1533.
As per the provision of the SO 1533, it is necessary to get Environmental Clearance
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by applying to MoEF&CC along with the Environmental Impacts Assessment Study
Report for the proposed project prior to commissioning of the project activities.
Therefore the EIA is required to conduct to comply with provisions of SO 1533 made
for Category 5(f) “A” of schedule –I of the notification.
4.0. Site Analysis
4.1 Connectivity SGR laboratories Private Limited. located at Sy No. 299 & Parts, Dondapadu
Village Chinthalapalem Mandal, Suryapet District, Telangana State
The nearest habitation from the site is Dondapadu Village at a distance of 1.20
kms (WSW).
The nearest railway station is Motumuri Railway Station at a distance of 33 kms
(ENE) from the site.
The nearest airport is Vijayawada Airport at a distance of 87 kms
The Nearest National Highway is NH 9 – 16 kms
4.2 Land form, Land use and Land ownership.
The land use of the 9.00 Acres (36414 Sq.m) will be permanently changed to
industrial purpose.
4.3 Existing Infrastructure.
The Proposed project is a Greenfield project which is 16 kms away from NH-9 and
Mandal head quarter Chinthalapalem is 10 kms (SW) from the project site.
4.4 Soil classification
The predominant soils in the district are Red soils, Black soils, Alkaline soils and
Alluvium.
4.5 Climatic data from secondary sources.
Temperature Maximum: 46.5 oC Minimum: 12 oC
Normal annual rainfall : 750.7 mm
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(Source: IMD Climatological Normals 1981-2010 )
4.6 Social Infrastructure available.
Well developed social infrastructure facilities are available at nearby Habitations.
5.0 Planning Brief
Proposed plant activities will be started after getting statutory clearance form related
authorities. The project will be completed within two years.
Further proposed project activities will take care of all the rules and regulation of
statutory authority and provide the control measure and devices to achieve the
standard norms
6.0 Proposed Infrastructure
6.1 Industrial Area
The infrastructure and other facilities are already well developed in Chinthalapalem
which is a Mandal head quarter.
6.2 Residential Area
The employees who will work in the industry are from nearby villages and hence no
proposal for residential area for employees.
6.3 Green Belt:
Approximately 37.5 % of Green Belt will develop and it will be maintained. 6.4 Social Infrastructure:
Facilities like road and communication are good; Banks, ATM's and medical facilities are also adequate. Amenities: Education- schools including middle, secondary and higher secondary schools, social welfare hostels. Medical and Health- Community Health Centre & Primary Health center are available in Chinthalapalem which is 10 kms SW of proposed project site. Power and water- All the villages are electrified and drinking water facilities are
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extended to all villages. Rail and Road- The project site is very well connected by road through National
Highway No. 9 and nearest railway station is Motumari.
6.5 Water management
Water requirement will be met through ground water. 6.6 Sewerage System:
There will be no discharge of industrial effluent as company proposing Zero Liquid
Discharge (ZLD) system. The treated effluent will be reused.
6.7 Industrial Waste Management:
Due to proposed Proposal, the effluent from cooling and Plant/Equipment washing
will be generated and treated in the well designed Effluent Treatment Plant. The
treated effluent will be reused.
7.0 Rehabilitation and Resettlement (R & R) Plan
Rehabilitation & Resettlement (R&R) plan is not applicable to this proposed project.
8.0 Project Schedule & Cost Estimates
Proposed project activities will be started after getting statutory clearance form
related authorities. The project will be completed within two years.
Proposed activity will provide benefits to the local people in terms of financial and
social welfare.
The project cost for proposed Project is 12 Crores will be used for constructing
additional building, Equipments & misc.
TABLE 8.1: PROJECT COST
S. No Particulars Rs. Crores 1 Land 0.80 2 Civil Works 3.2 3 Plant & Machinery 7.0 4 Miscellaneous 1.0 Total 12
9.0 Analysis of proposal (Final Recommendations)
Local people will get direct financial benefit by way of employment.
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Local people will get some contracts of supply and services to get indirect
income.
Company will contribute in improving education and health facilities in nearby