9 April 2015 Jasper Neuteboom, Head of Insurance BW Offshore Pioneering the new Nordic Plan construction-all-risks clauses for MOUs BW CATCHER BW OFFSHORE’S FIRST NEW-BUILT FPSO
Dec 19, 2015
9 April 2015Jasper Neuteboom, Head of Insurance BW Offshore
Pioneering the new Nordic Plan construction-all-risks clauses for MOUs
BW CATCHERBW OFFSHORE’S FIRST NEW-BUILT FPSO
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Disclaimer
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April 2015
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Global footprint
Crew centers
OfficesUnits
Sendje Berge
Yùum K’ak’Náab
Belokamenka
Petroleo NautipaAzuriteAbo
Espoir Ivoirien
Cidade de SãoMateus
Polvo
Umuroa
Berge Helene
BW Cidade de Sáo Vicente
BW Pioneer
BW Athena
BW Joko Tole
* Operation & Maintenance
P-63*
Peregrino*
April 2015
BW Opal (sold with BB option)
Catcher (UC)
Increased complexity FPSO: BWO action
■ Redundancy: (n + 1)
■ Safety Culture: analysis/statistics
■ New-Built vs Conversions: client decides but options (pool & market)
■ E+P+C: keep the risk in-house
■ Lessons learned culture: offshore and onshore convene
■ Core staff: lesser contractor dominated project teams
April 2015 7
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Front-end loading
■ Catcher front end engineering (FEED) phase January 2013 – August 2013
■ Subsequent value engineering and optimization September 2013 – April 2014
■ Quotations obtained for major subcontracts (hull, turret & mooring, topsides module fabrication, topsides engineering support)
■ Much higher level of definition achieved for BW Catcher than any previous BWO FPSO project
■ Reflected in the level of investment in the FEED ~ USD 15 million and more than 50,000 man-hours
April 2015
Preparations and project schedule – 2014 vs 2008
Typical 2008 project
BW Offshore 2014 project
0 10 20 30 40 50 60
Tender FEEDNegotiation Project execution
Award
Catcher Area Development
Water depth ~90m
Location: Block 28/9 UK Continental Shelf 4 reservoirs: Catcher (Aug 2010), Varadero (Jan 2011), Burgman (Mar 2011),
Carnaby (Jun 2012) - Carnaby is not part of the current initial development Ownership: 50% Premier Oil, 30% Cairn Energy, 20% MOL
Catcher Area Schematic
The Catcher Development comprises of 3 subsea manifolds, one located on each of the fields that form part of the initial development (Catcher, Burgman and Varadero), all with multi-phase metering which are tied back to the FPSO. The FPSO will process oil, gas and water in accordance with the Statement of Requirements. Oil will be stored in the FPSO with oil export from there via shuttle tanker and gas export via pipeline, and all produced water will be re-injected. Provisions will also be made to lift, treat and inject seawater. The subsea manifolds, in field flowlines, mid water arches, flexible risers and gas export pipeline (which forms part of the Fixed Facilities) will be designed and installed by the Fixed Facilities Contractor (not part of BWO scope)
BW Catcher Overview Hull: New-Built Hull classed by DNV Water Depth: 299 feet (91 meters) Design Life: 20 years (North Sea environment)
without dry-docking Mooring: Turret mooring required (STP) Production: 95% uptime availability requirement Production: 60,000 bbls Oil per day Production: 60 MMscfd gas compression (gas lift
+ export/import) Offtake: 650,000bbls export parcel,
offloading within 24 hours Topsides: Gas treatment - CO2 removal
membranes + TEG GDU Topsides: Seawater sulfate removal unit Water Injection: 125,000 bbls per day (seawater +
produced water) Power: 3 x 15MW GTG power generation Weight: Approx. 10,000 tonnes
topsides POB: 120
Catcher Project Scope & Life Cycle Topsides Engineering in Singapore Hull EPC by IHI in Japan Topsides E+P+C by BWO with fabrication in Singapore Turret Mooring System EPC by APL Integration, MC and inshore commissioning in Singapore Turret Mooring System pre-installation Transit voyage Hook-up and commissioning Start-up, testing and acceptance Lease and Operate for 7 Years plus options up to 15 years (7
+ 8x1) De-commissioning at the end of field life
Subcontract StrategyObjective: to achieve right level of control where BWO’s experience and expertise can best add value and manage the risk and use the right subcontractors that fit the requirements of the project
Topside Group A Modules; All except M50, M40
Topside Group B Module: M50 (WI), M40 (E-house)
Decommissioning BW Offshore
WBS Element
HullMarine & Utilities
Topsides Group A
Topsides Group B
TMS
Onshore Commissioning
Concept Engineering BWO
Project Management
Topside & TMS shipboard Integration
NOV (APL)
Basic & Detail Engineering
BWO
Procurement (tagged items)
Construction & Mechanical Completion
Integration Yard
Offshore Installation
Voyage & Transport to Offshore Site
Offshore Commissioning
Operations & Maintenance
BW Offshore SIS
BW Offshore Commissioning Team (with Vendor Assistance)
BW Offshore Operations
BW Offshore Marine Crew
BW Offshore Commissioning Team (with Yard and Vendor Assistance)
Construction Yard
IHI
BWO + Eng Contractor
EPC
April 2015
STB Buoy & Mooring System Integration Philosophy
2. INTEGRATION YARD, SINGAPORESwivel Pedestal with integrated manifold decks c/w
outfitting, geo-stationary Process Piping & Integration of piping and utilities, Swivel Stack, Pull-in Winch, Dummy Buoy Top, Chemical & Hydraulic Distribution Panels (TBC), TUTUs, EJBs, OJBs, Subsea HPU, EPU & MCS etc.
1. IHI HULL YARD, JAPANSTP Compartment (incl Turret Monorail & foundation
for the main pull-in winch) with arrangement for temp top structure c/w welding platform for later full welding at Integration Yard, Shipside decks & platforms with structural outfitting, STP ventilation system, stairways, MCM, Mating Cone, Turret Buoy Locking Devices, STP Control System & HPUs in STP Utility Room etc.
3. OFFSHORE ON LOCATIONSTP Buoy and Risers/Umbilicals
Temporary Welding location around the
circumference of the STP Cylinder- to be provided in Hull
yard
Platform to be provided in Hull yard for welding
top structure in the integration yard
April 2015
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BW Catcher: Global Project
P63*
April 2015
Operations Site
Integration YardFabrication YardsVendors
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BW Catcher Insurance: considerations
5 locations of construction: construction-all-risks required
BWO’s first new-built: buy-in from existing hull underwriters desired
BWO’s contracts have average 10-year duration: cradle-to-grave approach desired
Lessons learned: seamless transition from project to operations
Consistency in conditions: what connects to BWO’s operations programme?
Loss exposure is same: construction vs. operations
April 2015
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BW Catcher Insurance: conditions
Thought Process - Options available:
1. Bespoke
2. BWO’s BRI conditions (when hull is owned)
3. Welcar
4. Other options?
5. Bespoke: global market buy-in problem
6. BWO BRI conditions: would require separate CAR in any event/gap risk of transits, lifts, etc./costs considerations
April 2015
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BW Catcher Insurance: Welcar?
Designed for Field Developers: Scope confined to FPSO and mooring
Top-to-bottom insurance: Recoup losses from subcontractors as project integrated for BWO’s
exposure, not redefine subcontracts
Schedule B: Main worry is loss to project, not where damage sits
Schedule B uncertainty: parts or scope?
Warranties + English Law : certainty whilst executing project required
Welcar undesirables: sue & labour limitations, defective parts uncertainty, warranties, sublimits
Welcar: fundamentally different from operations policy
April 2015
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BW Catcher Insurance: other options?
Nordic Plan 2016 revision: Access to Cefor Working Group. BWO could convey concerns/wants
Plan: Contractual certainty for underwriters and owners
Codified conditions
Agreed document
Intent based
Cefor Form: Integral part of Plan (2016)
BWO: Nordic Plan in hull operations - know the clauses
Cefor Form with special conditions reflects BWO’s operations programme to link construction and operationsApril 2015
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BW Catcher Insurance: options score
April 2015
WELCAR
PLAN BESPOKE
BWO BRI
construction-all-risks required ×buy-in from BWO’s existing hull underwriters ? ? ? cradle-to-grave approach desired × ? -seamless transition from project to operations ? -what connects to BWO’s operations programme? ×
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Cefor Form: considerations
FPSO: Not getting any cheaper or simpler
BWO: Increased exposure & high FPSO demand; long contracts
Need: Conditions that reflects FPSO construction/ conversion as rounded project
New-Built: No good ‘sailing steel’
Cefor Form : Reflects BWO’s need and input
Recognisable and intent conveying: how the Plan has worked in operations
Shipowner with broker involvement, creating a product!
April 2015
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Cefor Form: marketability
Conditions: Nordic conditions have traction at Lloyd’s
BWO: London 50% on hull
Cefor-Plan: Norwegian Law - Norwegian claims lead
Lloyd’s community – Joint Rig Committee: time to listen to assureds?
April 2015
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BW Catcher Insurance: placement
Gard to lead off: claims lead with NHC on BWO fleet
Declarations made: FEED & project structure
Finalise Special Conditions: Cradle-to-grave, as operating FPSO
Roadshow: Visited all hull slip underwriters
‘Business as usual’: Existing underwriters have first right of refusal
Consultation round: Q&A - clarifications
Timing: 1 year = concept (brokers), declarations, Claims leader consults, Cefor Form, (special) conditions, pitching, Q&A, placement
Success: 90% of slip underwriters signed up
April 2015