TRADITIONAL CRANE PARTS MANUAL This manual has been prepared for and is considered part of Model Serial Number GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks, transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure, horn) GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist, swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators, upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir, lubrication pump and piping, blowers) GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring, auxiliary light plant and lighting, TV monitoring, compressor and air tank) GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary power plant, take off converters and piping, controls, VICON power lowering, torque limiter, hydraulic pumps and piping, fuel piping, battery box) GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control, steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal, lowerworks hydraulic piping, RINGER components, barge mounting and machinery, spud drums) GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer, gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook block, weight ball, upper and lower boom point, wind speed indicator, crowd and retract dipper sticks, dippers, ) O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings referenced in sections A through F) This manual is arranged in sections as listed above. Sections A through F are arranged by group numerical order with an index after each section tab. An alphabetical index for groups A Through F combined is located after the O-number Section. The O-number section is arranged in numerical order by O-number. Following this cover page are the Basic Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights, and Dealer Listing. MANITOWOC CRANES, INC. 2401 South 30th Street • PO Box 70 Manitowoc, WI 54221-0070 Phone: 920-684-6621 • Fax: 920-683-6278
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TRADITIONAL CRANE PARTS MANUAL
This manual has been prepared for and is considered part of
Model
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure, horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators, upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir, lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank) GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering, torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook block, weight ball, upper and lower boom point, wind speed indicator, crowd and retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by group numerical order with an index after each section tab. An alphabetical index for groups A Through F combined is located after the O-number Section. The O-number section is arranged in numerical order by O-number. Following this cover page are the Basic Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights, and Dealer Listing.
MANITOWOC CRANES, INC.
2401 South 30th Street • PO Box 70 Manitowoc, WI 54221-0070
Phone: 920-684-6621 • Fax: 920-683-6278
MANITOWOC CRANES, INC.MANITOWOC, WISCONSIN
NEW PARTSWARRANTY
Manitowoc Cranes, Inc. (“Manitowoc”) warrants parts manufactured by Manitowoc, to befree from defects in materials and workmanship under normal use and service for theapplicable warranty period. The applicable general warranty period for each new part issix (6) months from date of installation or 1,200 hours of operation, whichever occursfirst. The applicable extended warranty period for weldments identified by Manitowoc onits drawings as “boom and jib sections, strut, mast, backhitch, gantry, rotating bed, car-body and crawler side frames” is three (3) years from date of shipment by Manitowoc;provided, however, that the machine is used solely for liftcrane applications. No claimsunder this warranty shall be valid unless Customer notifies Manitowoc or its authorizeddealer in writing of the defect within sixty (60) days following its discovery, but in noevent later than the expiration of the applicable warranty period and Customer processesits claim using proper warranty claim procedures.
Manitowoc’s sole obligation to Customer under this warranty is to repair or replace withre-manufactured or new part or parts, at Manitowoc’s option, F.O.B. original point of ship-ment, any part or parts which Manitowoc, in its sole discretion, determines to be defectivein materials or workmanship. Manitowoc may require the return of parts, freight chargesprepaid, to Manitowoc’s designated facility for inspection and analysis. Reasonablefreight charges and reasonable labor expenses incurred for approved warranty repairs dur-ing the applicable general warranty period for each new machine will be reimbursed byManitowoc.
This warranty shall not apply to ordinary wear and tear; vandalism; abuse; misuse;neglect; accident; overloading; altered, modified or changed equipment; equipment orparts which have not been properly installed, operated or maintained or which have beenimproperly adjusted; or damages caused by failure to follow the maintenance proceduresoutlined in the applicable owner’s manual or in technical bulletins issued by Manitowoc’stechnical publications department.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHERWARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING ANYWARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. The liability ofManitowoc arising out of the sale, use or operation of Manitowoc machines or parts,whether in warranty, contract or tort, including claims for special, indirect or consequen-tial damages shall not in any event exceed the cost of furnishing a replacement for a defec-tive part or equipment as hereinabove provided. Upon the expiration of the warrantyperiod, as hereinabove provided, any such liability shall terminate. The foregoing war-ranty shall constitute the sole and exclusive liability of Manitowoc.
To locate the Manitowoc Approved Distributor nearest you:
1. Go to www.manitowoccranes.com.
2. Click on Manitowoc logo.
3. Click on Dealers.
4. Follow on-screen instructions to locate distributor.
When calling a distributor with parts or service questions, you need to know themodel and serial number of your crane. This information is located on the CraneIdentification Decal on the crane cab.
a. Ordering boom or jib lacings from LACING DRAWINGS contained in Section F of the parts manual furnished with the crane.
b. Ordering boom or jib lacings when LACING DRAWINGS ARE NOT AVAILABLE.
BOOM OR JIB IDENTIFICATIONAll parts orders for lacings must contain the boom or jib identification number and the component part number:
• Past Production (View A):
Boom or jib number, component part number, and manufacturing code stamped into two connectors (diagonally opposite) on both ends of each insert and on end of top and butt.
• Current Production (View B):
Boom or jib number, component part number, and manufacturing code stamped into a plate mounted on all four chords of each section.
Purpose ............................................................................ 1Boom or Jib Identification.................................................. 1
A. Ordering Lacings from Lacing Drawings................ 2
B. Ordering Lacings without Lacing Drawings............3Assistance ........................................................................ 3Welding Instructions.......................................................... 3
Manufacturing Code
Boom or JibNumber Component
Part Number
FIGURE 1
X-X-XX
ZZZZZZ-Z#YY
A524
View APAST PRODUCTION
Chord
View BCURRENT PRODUCTION
Component Part Number
Manufacturing Code
Boom or Jib Number #YY Z-ZZ-ZZ
XXXXXX
A524
ORDERING BOOM AND JIB LACINGS
Folio 823-2
A. Ordering Lacings from Lacing DrawingsThe parts order must contain the following information to ensure that Manitowoc provides you with the correct lacings:
1. Crane serial number (can be found on builders plate in operator's cab.)
2. Boom or jib identification number.
3. Quantity of lacings.
4. Component part number and lacing identification number (from lacing drawing in Section F of Parts Manual).
5. Component name
.
EXAMPLE: Assume you have a number 22 boom and the lacings with circled letters in Figure 2 are damaged. Your parts order should be similar to the following example:
Crane Serial Number: 00000 (from builders plate).
Boom Identification Number: #22 Boom
Required:
1 each 48153-9 (N) for 30 ft Butt
1 each 33426-3 (B) for 20 ft Insert
1 each 33426-3 (D) for 20 ft Insert
1 each 50453-2 (C) for 40 ft Top
Quantity Component Name
Component Part Number
Lacing Identification
Number
FIGURE 2
D(Diagonal)
(Diagonal)
BE
D
BB
BA
EEBE
EE
A
B
E EA
B
CAC
A
Y (DIAGONAL)
40 ft Top
R (DIAGONAL)
Q
V(Diagonal)
P
NN(Diagonal)
30 ft Butt
QP
XM
LK
WV
SR
ON
UT
FDC
BA
JIHG
AA
FF
JJHH
BBDD
KKIIGG
EECC
MM
U
TS
XWY Z
J
ON
ML
IHG
FD
CBA
B
E
LL
K
E
SAMPLE ONLYDO NOT USE LETTERS ON THIS SAMPLE WHEN ORDERING LACINGS. USE
LETTERS ON LACING DRAWINGS IN PARTS MANUAL FOR YOUR CRANE.
A924
20 ft Insert
Folio 823-3
ORDERING BOOM AND JIB LACINGS
B. Ordering Lacings without Lacing DrawingsThe parts order must contain the following information to ensure that Manitowoc provides you with the correct lacings:
1. Crane serial number (can be found on builders plate in operator's cab.)
2. Boom or jib identification number.
3. Quantity, lacing location, and lacing number.
4. Boom or jib component name (butt, insert, or top) and part number.
NOTE To obtain the lacing location and number, view the boom or the jib from the butt end looking forward. Identify the side on which the damaged lacing is located: left side, top side, right side, or bottom side. Count each lacing up to and including the damaged lacing, starting with first lacing nearest butt end of the component as shown in Figure 3.
Do not count a diagonal lacing as the first lacing. Identify diagonal lacing separately; lower end diagonal lacing or upper end diagonal lacing.
ASSISTANCEIf you are in doubt as to which lacings to order, DO NOT GUESS. Contact your nearest Manitowoc distributor for assistance; doing so may prevent the wrong parts from being shipped.
WELDING INSTRUCTIONSRefer to folio 1316 for welding instructions.
EXAMPLE: Assume you have a number 22 boom and the lacings with circled numbers in Figure 3 are damaged. Your parts order should be similar to the following example:
Crane Serial Number: 00000 (from builders plate).
Boom Identification Number: #22 Boom
Required:
1 each Top Side Lacing (1) for 30 ft Butt 48153-9
1 each Right Side Lacing (5) for 30 ft Butt 48153-9
1 each Bottom Side Lacing (3) for 20 ft Insert 33426-3
1 each Bottom Side Lacing (6) for 20 ft Insert 33426-3
CASE, Gear W/capscrews, hex nuts and lockwashers GASKET DIPSTICK, Vented CAP, Breather BUSHING, Reducing COVER W/capscrews and lockwashers (see notes 1 and 3) GASKET (see notes 1 and 3) CLIP PAD, Mounting SHIM (1/8" set) GASKET (see note 2) GASKET (i/8" vellumold) GASKET (I/32" vellumoid) GASKET (i/16" vellumoid) COVER W/capscrews, hex nuts and lockwashers (see note 2) GASKET (see note 2) GASKET COVER W/capscrews, hex nuts and lockwashers MACH. W/SWIVEL UNION ON LEFT END OF SECOND DRUM SHAFT
(Delete Ref. #6) FLANGE W/capscrews, lockwashers and pipe plug GASKET COVER W/capscrews and lockwashers NOTE i: Omit Ref. Nos. 6 and 7 if swinger or wlnchhead used
from this position.
NOTE 2:
NOTE 3 :
I I I i I I I 2 2
2 sets I
As Req. As Req. As Req.
i i i i
NOTE 4:
NOTE 5:
i
Omit Ref. Nos. II, 13 and 14 if Third Drum and Case used ahead ofthls case.
VENDORS PART NO.
Mach. W/out chain case and W/out swivel union on Rear Drum use additional cover #78252 and gasket #78250 to cover opening in case #48159 at rear drum.
Mach. W/out chain case and W/swivel union on Rear Drum, use Ref. Nos. 6a, 6b, 6c, 7 to cover opening in case #48159 at rear drum.
Mach. W/out second drum, add the following:
PLATE, Cover W/capscrews, hex nuts and lockwashers
PLEASE GIVE MACHINE S/N W/ORDER
RFV.
E 48242 - i
I GASKET 1 COVER
&-. O0 bo
bJ
r~ ~=~
r ~
nJ
oo bo
bo
o
rt
M A N I T O W O C E N G I N E E R I N G C O .
A Division of lhQ A4~nik~,t~, Compolny, Inc. A4~ik)woc, Wb*ca~in
L.I.J I--"
I , ,a(
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i
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\ 8
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13
7 f 6
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f
ee Platform
/ 7
J
f J
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/
10
MATERIAL UST ON BACK
48467 - i IRe/ A
-A2,2- II MOOEL 290--390--460
OPERATOR' S CAB
I
REF. NO.
1
6
7
8
9
I0
3
3
5
4
ii
12
13
PART QUANTITY NUMBER REQUIRED
50667-2 i
50667-9
24321 2
71954 2
605302 2
338347 21
71952 2
605161 2
71953 2
712900 2
475062 2
678133 2
180534 i
181094
70705 i
605301 i
605301 i
136343 i
510165 i
475000 i
475001 1
137001 1
D E S C R I P T I O N O F P A R T VENDORS PART NO.
CAB W/eyebolts, capscrews, hex nuts and lockwashers (W/Left Hanc Opening Door) (Shown)
CAB W/eyebolts, capscrews, hex nuts and lockwashers (W/Right Hand Opening Door)
WINDOW ASSEMBLY, Sliding
LOCK W/rivet
CHANNEL, Rubber (Specify ,12'0" - 3.658 m)
CHANNEL, Felt (Specify 12'0" '- 3.658 m) ~
GLASS, Sliding
SPACER, Rubber (Specify 6'3" - 1.905 m)
GLASS, Stationary
STRIP, Weather (Specify 2'11" - .889 m)
HANDLE, Lifter
TAPE, Glass (2½" x 8" - .203 m)
DOOR W/capscrews and shakeproof washers (Left Hand Opening)
DOOR W/capscrew s and shakeproof washers (Right Hand Opening)
GLASS, Window
CHANNEL, Rubber (Specify 9'5" - 2.870 m)
CHANNEL, Rubber (Specify 12'9" - 3.88# m)
GLASS, Window
LOCK
HANDLE, Outside
HANDLE, Inside
AWNING, Window W/stove bolts, hex nuts and lockwashers (Optiona~
i i 4 6 6 4 2 i i 2 16 6 8 2 2 2 2 2 4 2 2 2 2 2 2 3 1 i i 3 i 1 2 i 2 i i i 1 5 5 5 i 2 2 2 2
4
REAR DRUM BRAKE (DOUBLES BRAKES)
(AIR APPLY - SPRING APPLY W/AIR RELEASE)
DESCRIPTION OF PART
\ . . . . . . . . . . i ':' ! iii! i
I i
l VENDORS PART NO.
GUARD, Left Brake W/capscrews, hex nuts and lockwashers GUARD, Left Brake W/capscrews, hex nuts and lockwashers CUP, Spring SPRING WASHER CUP, Pipe SUPPORT, Spring Guide W/capscrews, hex nuts and lockwashers SUPPORT, Left W/capscrews, hex nuts and lockwashers SUPPORT, Right W/capscrews, hex nuts and lockwashers BAND, Brake (See Note i)
NUT, Elastic Stop WASHER, Conical SPRING PLATE, Lock W/capscrew PIN, Dead End PIN, Live End W/cotter pins LINK, Live End PIN W/cotter pins LEVER W/capscrew, hex nut and lockwasher BUSHING SHAFT W/woodruff keys COLLAR, Set LEVER W/capscrew, hex nut and lockwasher PIN W/cotter pin END, Rod CYLINDER, Air SUPPORT, Cylinder (weld to frame) END, Rod PAD, Mounting CYLINDER, Air PIN W/cotter pin PANEL, Grease Fitting(8-31-72 to 2-5-73 Design) NAMEPLATE (After 4-25-74 Design change) FITTING, Grease (Quantity of 3 when used with Ref. No. 38) FITTING, Bulkhead (None used with Ref. No. 38) TUBE, Copper (specify length) (Qty. of 3 W/Ref. No. 38) CONNECTOR (Quantity of 4 when used with Ref. No. 38) ELBOW (Quantity of 2 when used with Ref. No. 38) FITTING, Connector (None used with Ref. No. 38) SUPPORT, Grease Line (After 4-25-74 Design change) HOSE, Flex (After 4-25-74 Design change)
BOLT, Eye ~/hex nuts
NOTE i: Us& washer #144434 as required to center band on
brake band. I R~" I 0-147, 18i195~ " G 48252 - i
O0
Oo
t,.zl
I - ' ~.j
0
m
M A N I T O W O C E N G I N E E R I N G C O .
A [Mvi~lon ol Ike Mmlllwl~c CompcmF, k~, M, onllm,,oc, Wi~:o~ln,
SECOND DRUM BRAKE (AIR APPLIED W/SPRING APPLIED, AIR RELEASED PARKING BRAKE)
PART QUANTITY NUMBER REQUIRED I 48503 1 48504 1 18998 4. 1720 6 3891 6 304231 4 17993 2 31581 2 22662 16 140193 8 14856 6 14863 2 14862 2 71729 2 538372 4 17979 2 70410 2 70655 2 70654 2 140196 2 70658 2 140198 2 78119 2 289576 3 358128 1 79541 1 10270 i 79624 i 140197 3 138684 1 385002 i 79382 2 17138 i 385001 1 140739 i 140646 1 95073 i 429010 5 429867 5 696210 5 429364 i 429374 2 429363 2 70656 2 3412 2 18023 4
. VENDORS DESCRIPTION OF PART PART NO.
GUARD, Left Brake W/capscrews, hex nuts and lockwashers (See Notl GUARD, Bight Brake W/caps crews, hex nuts and lockwashers CUP, Spring SPRING WASHER CAP, Pipe SUPPORT, Spring Guide W/capscrews, hex nuts and lockwashers BAND, Brake (See Note i)
BLOCK, Lining PIN W/cotter pin ANCHOR, Pin W/capscrews and lockwashers BOLT, Eye W/hex nuts (See note) GUIDE, Spring BOLT, Adjusting
NUT, Elastic Stop (1¼") WASHER, Conical SPRING PLATE, Lock W/capscrew PIN, Dead End PIN, Live End W/cotter pins LINK, Live End PIN W/cotter pins LEVER W/capscrew, hex nut and lock~asher BUSHING COLLAR, Set SHAFT W/woodruff keys SPACER LEVER W/capscrew, hex nut and lockwasher PIN W/cotter pin END, Rod CYLINDER, Air SUPPORT, Cylinder (weld to frame) END, Rod CYLINDER, Air PIN W/cotter pin PANEL, Lub. (8-31-72 to 2-5-73 Design) NAMEPLATE (After Design change 4-25-74) FITTING, Grease (Quantity of 3 when used with Ref. No. 36) FITTING, Bulkhead (None used W/Ref. No. 36) TUBE, Copper (Specify Length) (Qty. of 3 W/Ref. No, 36) CONNECTOR (Quantity of 4 when used with Ref. No. 36) ELBOW (Quantity of 2 when used with Ref. No. 36) FITTING, Connector (None used with Ref. No. 36) SUPPORT, Grease Line (After Design change 4-25-74) HOSE, Flex (After Design change 4-25-74) BOLT, Eye w/hex nuts
NOTE I: Use washer #144434 to center band on brake flange.
' PLEASE GIVE MACHINE S/N W/ORDER Is~v. G . I 48253-1. Cont,
2)
O0
tn
o~ kn
ra
M 0
-B6.3-
I 48253-1 Cont. 390
SECOND DRUM BRAKE AIR APPLIED W/SPRING APPLIED, AIR RELEASED PARKING BRAKE)
REF. NO.
1
12
PART QUANTI~ NUMBER REQUIRED
I
49644 140763 14915
VENDORS DESCRIPTION OF PART PART NO.
NOTE 2: MACHINES W/OVERWIND THIRD DRUM AHEAD OF THIS DRUM (Delete Ref. #i and lower of Ref. #12)
GUARD, Left Brake w/capscrews, hex nuts and lockwashers BRACKET, Mounting (not shown - to guard) BOLT, Eye w/hex nuts
0-71, 0-147, 181195 PLEASE GIVE MACHINE ~NW/ORDER
REV. G 48253 - 1
M A N I T O W O C E N G I N E E R I N G C O .
A D/vlsion of The/~4~nitowac Company, I n Manifow~, Wisconsin
18
6 ,5
,4
I SlU,.n SUSl,:~c Itxc~ ovz eo,u,.~ i lu, r,~ c~:,~ eoL t, aA rr ~us,~l~c I I ~ T ~ f~O^KO l~xK~ co.~t ~OL
~4 ~ r r mUS~l~
IIC~T
44
LUBE. SYSTEM
P
39
L.'.
15
J
44
9\
23 18
37
142
13
3 19
26
15
32
28
6 F
9 ~,..~ 44
1 0 3 4 5 ~
28
28
MATERIAL LIST O N BACK
u.j
¢Q
c~
I---
'!
t' I ~'
r 48255 - i REV. •
E
i ~ i ̧ :ii ~
-B'6.3-,
IMODEL 390
THIRD DRUM BRAKE (UNDERWIND) (AIR APPLIED, SPRING APPLIED, AIR RELEASED)
GUARD, Left Band W/capscrews, hex nuts and lockwashers GUARD, Right Band W/capscrews, hex nuts and lockwashers CUP, Spring SPRING WASHER CAP, Pipe BOLT, Eye W/hex nuts PIN W/cotter pin , ANCHOR, Pin W/capscrews SUPPORT W/capscrews, hex nuts and lockwashers BAND, Brake (See Note i)
BLOCK,~in~g BOLT, Adjusting
NUT, Elastic Stop (i~") WASHER, Conical SPRING PIN, Dead End PLATE, Lock W/capscrew PIN, Live end W/cotter pins LINK, Live End PIN W/cotter pins LEVER W/capscrew, hex nut and lockwasher BUSHING COLLAR, Set (2") SHAFTW/woodruff keys SPACER LEVER W/capscrew, hex nut and lockwasher PIN W/cotter pin END, Rod CYLINDER, Air SUPPORT, Cylinder END, Rod CYLINDER, Air PIN W/cotter.pin FITTING, Grease FITTING, Bulkhead TUBE, Copper (Specify Length) FITTING, Con=ector FITTING, Elbow " FITTING, Connector SUPPORT, Grease Line HOSE, Flex NAMEPLATE
BOLT, Eye w/hex nuts
NOTE i: Use washers #144434 as required to center band on brake flange.
#0-71, 0-147, 18119'5
PLEASE GIVE MACHINE SIN W/ORDER '
RFV.
E 48255 - i
DO ~O L~
Ln
ra
I
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..... ~i~ ~
M A N I T O W O C E N G I N E E R I N G C O .
• Oi~)ion ol lhe ~ n ; t o . 0 ( Compony, J~. Monltowo(, Wi~on),"
e~
n~
MATERIAL LIST O N BACK
z
~c
REF. NO.
181195-1
PART NUMBER
72168 145976 12477 12480 24280 97517 5"39579
QTY. RED.
B4.7 - B8.1 - B8.4 - B13.3 - B18.2-
2900-4600 INCL - 290, 390, 390E
AIR CYL INDER (4" x 4") (See Notes)
DESCRIPTION OF PART VENDORS PART NO.
Common Parts COVER, Cylinder w/capscrews, hex nuts and Iockwashers COVER (use w/cylinders below marked *) PISTON CUP, Packing BODY, Cylinder BODY, Cylinder (use w/cylinders below marked *) NAMEPLATE ("Caution - Spring Loaded")
SECOND DRUM AND PAWL CONTROL VALVE, Second Drum Clutch Control NAMEPLATE ("Power") NAMEPLATE ("Clutch") NAMEPLATE ("Second Drum") NAMEPLATE ("Second Drum Pawl") VALVE, Drum Pawl Control NAMEPLATE ("Pawl Out") NAMEPLATE ("Pawl In")
SECOND LEFT DRUM AND PAWL CONTROL (Identical to Second Drum except as follows)
NAMEPLATE ("Second Left Drum") NAMEPLATE ("Second Left Drum Pawl")
RIGHT REAR DRUM AND PAWL CONTROL (Identical to Second Drum except as follows)
NAMEPLATE ("Clutch") NAMEPLATE ("Rear Drum") NAMEPLATE ("Rear Drum Pawl") VALVE, Rear Drum Pawl Control NAMEPLATE ("Pawl In") NAMEPLATE ("Pawl Out")
REAR LEFT DRUM AND PAWL CONTROL (Identical to rear drum except as follows)
NAMEPLATE ("Rear Left Drum") NAMEPLATE ("Rear Left Drum Pawl")
SECOND DRUM AND PAWL CONTROL VALVE, Second Drum Clutch Control NAMEPLATE ("Power") NAMEPLATE ("Clutch") NAMEPLATE ("Second Drum") NAMEPLATE ("Second Drum Pawl") VALVE, Second Drum Pawl Control NAMEPLATE ("Pawl Out") NAMEPLATE ("Pawl In")
REAR RIGHT DRUM AND PAWL CONTROL (Identical to second drum except as follows)
NAMEPLATE ("Rear Right Drum") NAMEPLATE ("Rear Right Drum Pawl")
THIRD DRUM AND PAWL CONTROL VALVE, Third Drum Clutch Control NAMEPLATE ("Power") NAMEPLATE ("Clutch") NAMEPLATE ("Third Drum") NAMEPLATE ("Third Drum Pawl") NAMEPLATE ("Pawl In") NAMEPLATE ("Pawl Out") VALVE, Third Drum Pawl Control
SECOND LEFT DRUM AND PAWL CONTROL (Identical to third drum except as follows)
NAMEPLATE ("Second Left Drum") NAMEPLATE ("Second Left Drum Pawl")
THIRD LEFT DRUM AND PAWL CONTROL (Identical to' t'hird "drum' ex'c'ept as follows)
NAMEPLATE ("Third Left Drum") NAMEPLATE ("Third Left Drum Pawl")
FOURTH DRUM AND PAWL CONTROL VALVE, -F-ourth Drum Clu'tch Control NAMEPLATE ("Power") NAMEPLATE ("Clutch") NAMEPLATE ("Fourth Drum") NAMEPLATE ("Fourth Drum Pawl") VALVE, Fourth Drum Pawl Control
SECOND RIGHT DRUM AND PAWL CONTROL (Identical to fourth drum except as follows)
NAMEPLATE ("Second Right Drum") NAMEPLATE ("Second Right Drum Pawl") IREV. B
l PLEASE GIVE MACHINE S/N W/ORDER
VENDORS PART NO.
65739-2 Cont.
- C 2 . 1 -
65739-2 ' 290-390-390E-460
REF. NO.
VALVE BOARD (FOUR FULL DRUMS, TWO FULL AND ONE SPLIT DRUM OR TWO SPLIT DRUMS)
PART QUANTITY NUMBER REQUIRED DESCRIPTION OF PART
67 539304 68 539307
67 539380 68 539382
70 714493 71 539214 72 539215 73 539339
74 702595 75 539310
76 702595 77 539141
78 702539 79 539247
84 702477 85 136321 86 702755
THIRD DRUM AND PAWL CONTROL (Identical to Fourth Drum except as follows)
REAR DRUM AND PAWL CONTROL VALVE, Rear Drum Control NAMEPLATE ("Rear Drum") VALVE, Rear Drum Pawl Control NAMEPLATE ("Pawl Out") NAMEPLATE ("Pawl In") NAMEPLATE ("Rear Drum Pawl")
REAR LEFT DRUM AND PAWL CONTROL (same as rear drum except' as follows)
NAMEPLATE ("Rear Left Drum") NAMEPLATE ("Rear Left Drum Pawl")
SECONDDRUM AND PAWL CONTROL IVALVE, Second Drum Control NAMEPLATE ("Second Drum") VALVE, Drum Pawl Control I NAMEPLATE ("Pawl In") NAMEPLATE ("Pawl Out") NAMEPLATE ("Second Drum Pawl")
REAR RIGHT DRUM AND PAWL CONTROL (Same as second drum except as follows)
NAMEPLATE ("Rear Right Drum") NAMEPLATE ("Rear Right Drum Pawl")
SECOND LEFT DRUM AND PAWL CONTROL (Same as second drum control except as follows)
NAMEPLATE ("Second Left Drum") NAMEPLATE ("Second Left Drum Pawl")
ENGINE THROTTLE CONTROL (Delete Cover Ref'. #7)
VALVE, Engine Throttle Control NAMEPLATE ("Engine Throttle")
THIRD DRUM AND PAWL CONTROL (Delete Covers Ref. #8 and I0)
VALVE, Third Drum Control NAMEPLATE ("Third Drum") VALVE, Third Drum Pawl Control NAMEPLATE ("Third Drum Pawl")
SECOND RIGHT DRUM AND PAWL CONTROL (Same as third drum except as follows)
NAMEPLATE ("Second Right Drum") NAMEPLATE ("Second Right Drum Pawl")
SECOND DRUM AND PAWL CONTROL (Same as third drum except as follows)
PART OUANTI~ NUMBER REOUfRED i 92586 1 180202 I 48244 78328 as req, 77984 as req 79493 i 79493 I 79714 I 74349 I 73279 2 543172 4 406873 2 542985 i 679331 i 571701 i 472025 I 485756 i 17410 I 70817 2 355006 i 543174 I 511111 i 543185 i 542998 I 427130 ! 406977 I 16738 i 73366 i 73368 i 136504 i 96896 I 539292 I 460252 1
714490 1 539128 1 539231 i 539127 I 539325 1 77985 I 714493 i 539215 1 539214 I 539124 I
714491 1 539137 I 715547 I
I MODEL 290-390-390E-460
VALVE BOARD (NON-CONTROLLED CONVERTER)
(FOUR FULL, TICO FULL AND ONESPLIT OR TWO SPLIT DRUMS)
DESCRIPTION OF PART VENDORS PART NO.
GUARD (W/spring or air applied brakes) GUARD PANEL, Valve PLATE, Cover (Math. W/out swing shaft) PLATE, Cover (Mach. W/out swing shaft) PLATE, Cover PLATE, Cover (Mach. W/out engine throttle) PLATE, Cover (W/out air applied brakes) MANIFOLD, Supply CLAMP (Item #2 only) NIPPLE, Galv. Close (3/4") ELBOW, 90 ° Reducing (3/4" x ½") NIPPLE, Galv. (½" x 4")(was ½" x 6" galv. before 11.-10-83 rev.) TEE (½" x ¼" x ½") PLUG, Pipe (k") (W/Manual Brakes) GROMET, Rubber HOSE, Flex (½" I.D. x 6'2" long) (M290) HOSE, Flex (½" I.D. x 7'8" long) (M390-390E) GROMET, Rubber STEAMCOCK (3/4") NIPPLE, Close Galv. (½") INJECTOR, Alcohol (Optional) NIPPLE, Galv. (3/4"Lx 2") (W/alcohol injector) NIPPLE, Galv. (3/4" x 5½") (W/out alcohol injector) FILTER, Air ELBOW, 90 ° Galv. (3/4") HOSE, Flex (3/4" I.D. x ii" long) BRACKET CLAMP BRACKET, Header W/capscrews and lockwashers BRACKET, Valve W/eapscrews and lockwashers NAMEPLATE ('~anifold Pressure") GAUGE, Air Pressure
SWING CLUTCH CONTROL (OPTIONAL) (Delete Covers Ref. (14 and 5)
LEFT REAR DRUM AND PAWL CONTROL (Same as rear drum except" as follows)
NAMEPLATE ("Rear Left Drum") NAMEPLATE ("Rear Left Drum Pawl")
ENGINE CLUTCH CONTROL VALVE, Engine Clutch Control NAMEPLATE ("Engine Clutch") NAMEPLATE ("Engaged") NAMEPLATE ("Disengaged")
SECOND DRUM CLUTCH AND PAWL CONTROL VALVE, Second Drum Control NAMEPLATE ("Second Drum") VALVE, Pawl Control NAMEPLATE ("Pawl In") NAMEPLATE ("Pawl Out") NAMEPLATE ("Second Drum Pawl")
REAR RIGHT DRUM AND PAWL CONTROL (Same as second drum except as follows)
NAMEPLATE ("Rear Right Drum") NAMEPLATE ("Rear Right Drum Pawl")
THIRD DRUM AND PAWL CONTROL VALVE, Third Drum Control NAMEPLATE ("Third Drum") VALVE, Third Drum Pawl Control NAMEPLATE ("Pawl Out") NAMEPLATE ("Pawl In") NAMEPLATE ("Third Drum Pawl")
SECOND DRUM AND PAWL CONTROL (Identical to third drum except as follows)
KNOB HANDLE (Straight) W/jam nut HANDLE (Bent to rear) W/jam nut HANDLE (Offset to side) W/jam nut LEVER PIN W/cotter pin BRACKET, Mounting
SCREW, Set NUT, Jam SPRING BALL, Steel
NUT, Hand SPRING WASHER, Flat BRACKET W/capscrews and lockwashers BRACKET W/gr. fitting, dowel pin, capscrews and Jam nuts
SCREW, Set NUT, Jam SPRING BALL, Steel
BEARING, Needle END, Rod PIN W/cotter pin ROD, Reach W/hex nuts SUPPORT W/capscrew LEVER BRACKET W/capscrews and lockwashers PIN W/cotter pins BEARING LEVER VALVE, Control BRACKET W/capscrews and lockwashers
I REV C [ 180093 - I Use Sheet #0-247
PLEASE GIVE MACHINE S/N W/ORDER T'
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M A N I T O W O C E N G I N E E R I N G C O .
A Division of The Manitowo~ Company, Inc. Idonito~wo~, Wisconsin
ENGINE (G.M. 8V- 71N~ RADIATOR (Ref. 0-451 CI for ind. parts) EXCHANGER, Heat (Young F-603-EY-IP) PUMP, Water (Ref. 0-286 for individual parts) SHEAVE, Pump (3.8" O,D.) BELT, "V" (Gates 2460) TANK, Air BATTERY (12V 220 Amp 8D) CABLE, Battery (terminal and eye) (specify length) CABLE, Battery (terminal and eye) (specify length) CABLE, Battery (terminal both ends) (specify iength) ANGLE (3" x 3½" x ½", x' 17~ ~. Ig.) HOSE, Rad. (5½" x 5") CLAMP, Hose HOSE, Rad. (2½" x 4") CLAMP, Hose (2½" to 3") HOSE, Rad. (2-3/4" x 4") CLAMP, Hose (3" to 3-5/8") BUSHING, Red. (3" x 2½") PIPE, Std. (2½" x 4" ig.) (thd. one end) BUSHING, Red. (2½" x 2") CONNECTOR, Tube BUSHING, Red. (2½" x 1½") NIPPLE, Close (2") ELBOW (2" x 90 ° ) ELBOW (2" x 1½" x 90 ° ) HOSE, Flex (1½" x 3'0" or .914 m) BUSHING, Red. (3" x 1½") NIPPLE, Close (1½") ELBOW (1½" x 90 °) HOSE, Flex (1½" x 5'3" or 1.600 m) BUSHING, Red. (2" x I") HOSE, Flex (i" x 2'9" or .839 m) ELBOW (1¼" x 90 ° ) NIPPLE, Close (1¼") NIPPLE, Close (i") ELBOW (i" x 90 ° ) HOSE, Flex (i" x 1'6" or .457 m) TEE (1¼" x i" x i") HOSE, Flex (1½" x 4'2" or 1.270 m) ELBOW (2" x 1¼" x 90 ° ) DAMPENER, Vibration (MI 509) HOURMETER (24 volts) (M1253)
TANK TO CHARGING PUMP TO CONVERTER (See Note 2) SCREEN ADAPTER ADAPTER (¼") STEAMCOCK (¼") NIPPLE, Close (¼") El,BOW (¼" x 90 °) i REv' I .
PLEASE GIVE MACHINE S/N W/ORDER I M 48845-1 Cont.
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J 48845-1 Cont. IREv. M JMOD L 390
POWER PLANT (GENERAL MOTORS #8V-71)
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REF. NO.
5O 51 52
52 53 54 55 56 57 58 59 48 60 61 62 73
48 49 63 64 46 47 48
65 66 67 68 46 49 48 47 46 58 69 70 71 72
74 75 76 80 80 81 82 83
PART QUANTITY VENDORS NUMBER REQUIRED DESCRIPT ION O F PART PART NO.
HOSE, Flex (5/16" x 4'0" or 1.219 m) ELBOW, Red. (i/4" x 3/8") NIPPLE, Close (3/8")
CHARGING PUMP (Supplied on engine) NIPPLE, Close (3/8") TEE (3/8" x 3/8" x 1/2") BUSHING, Red. (3/8" x 1/4") HOSE, Flex (2'3" or 6.86 m) BUSHING, Red. (3/4" x 1/4") FILTER NIPPLE, Close (3/4") ELBOW, Red. (3/4" x 1/4" x 90 ° ) NIPPLE, Close (1/4") VALVE, Check (165 P.S.I.) (See Note 3) BUSHING, Red. (1/2" x 1/4") HOSE, Flex (2'0" or .610 m) HOSE, Flex (Pump By-Pass) (1'6" or .457 m)
CONVERTER TO TANK - RETURN (See Note 2) NIPPLE, Close (1/4") ELBOW (1/4" x 90 ° ) HOSE, Flex (3'6" or 1.066 m) ORIFICE ADAPTER (1/4") STEAMCOCK (1/4") NIPPLE, Close (1/4")
BEARING DRAIN TO TANK (See Note 2) NIPPLE (1/2" x 8") ELBOW, Red. (1/2" x 1/4" x 90 ° ) HOSE, Flex (1'9" or .534 m) TEE (i/4") ADAPTER (1/4") ELBOW (1/4" x 90 ° ) NIPPLE, Close (1/4") STEAMCOCK (1/4") ADAPTER (1/4") NIPPLE, Close (3/4") STEAMCOCK (3/4") PIPE, Std. (3/4" x 3" - thd. one end) HOSE, Flex (4'9" or .1448 m) NIPPLE (i-i/2" x 13-1/8")
FUEL SUPPLY AND RETURN (See Note 3) COUPLING, Pipe (1/4") HOSE, Flex (Return) (3'8" or 1.117 m) HOSE, Flex (Supply) (6'2" or 1.880 m) SHROUD SHROUD (Mach. w/power lowering) GUARD, Fan BRACKET, Water Pump BRACKET, Water Pump
LINE, Shunt NIPPLE, Close (3/4") (Located at water inlet tube) ELBOW, (3/4") PIPE (3/4" x 2" - Thread one end) CLAMP, Hose (#20 13/16" - 1-3/4") HOSE, Radiator (i" I.D. - Specify Length) LINE, Vent BUSHING (¼" x 1/8") (Located at Engine) INSERT (1/8" NPT 3/8" I.D. Hose) CLAMP, Hose (#8 ½" - 29/32") HOSE, (3/8" I.D. - Specify Length) BUSHING (3/8" x 1/8") (Located at Radiator) EJECTOR, Moisture ELBOW, 90 ° Street (1/4") PETCOCK ( 1 / 4 " ) ELBOW, 90 ° Reducing (3/8" x 1/8") NIPPLE (1/4" x 7/8") TEE (1/4")
SENDING UNIT, Water Temperature SENDING UNIT, Oil Pressure
Aee4 .... h I ~ T l ~ 1 : "D,o,-.,- ~'1-.,~ . . . . 4: "L~.X~',.-, 1 0 l n ' / o 1 JZ,",t ! ~'1
replaced by the following:
TANK (7.8 Gal.) COVER w/capscrews and lockwashers GASKET
DIPSTICK, Vented
NOTE 2:
NOTE 3:
Charging piping and drain deleted from this drwg. per design change of Oct. 31, 1980. See Page D7.1 for charging piping.
Fuel supply and return hoses and compressor check valve deleted from this drwg. per design change of Nov. 3, 1982. See Page CI.I and DI.I for Compressor Piping and Eng. Fuel Piping.
NOTE: Part numbers are '~arine Products." Ple@se so state when ordering. Also give model and serial number from nameplate Parts marked * are available in repair kit - Manitowoc #499551, Marine Products#25106. ~
PLEASE GIVE MACHINE SIN W/ORDER A 0- 286
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_ M A N I T O W O C C R A N E S , INC.
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ILLUST, O-2gO D1
ASSEMBLY
0-290 REVISION
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MODEL ALL
I !ITEM PART #
ALCOHOL INJECTOR MCC 511111-0, 511124-0
QTY. I DESCRIPTION OF PART ,
6
7
8
9 9A
9B
io 11
12
13 14
15
16
17
18
19
20
21
,22
23
24
25
26
27
28
29
30
31
32
33 34
I BODY
TUBE, Siphon (Trim to 7-3/8" long)
FI'ITING, Siphon Tube
BALL, Check
VALVE, Check
SIGHT FEED DOME ASSEMBLY (PYREX) PLUG, Fill
O-RING
. SEAL
O-RING (Past Model LI7)
. O-RING (Past Model LI7)
, RESERVOIR, 1 Quart Metal w/Manual Drain & Sight Glass I i O-RING
PETCOCK, Drain
NUT
INSERT & GASKET ASSEMBLY
GASKET
SCREW
BRACKET
O-RING
SEAL
GLASS, Sight
GUARD, Sight Glass
RESERVOIR, 1 Quart Metal w/Manual Drain (use Ref # 10)