8หน่วยสมรรถนะ

มาตรฐานอาชพีสาขาวชิาชพีอุตสาหกรรมปิโตรเลยีมและปิโตรเคม ี หน้า 71

1 หน่วยสรรถนะแกนกลาง (Units of Core Competency)

มหีน่วยสมรรถนะ (Elements of Competency) ทัง้หมด จาํนวน 9 หน่วย แบ่งตามระดบัชัน้คุณวุฒิดงัแผนภาพ

แผนภาพแสดงหน่วยสมรรถนะแกนกลางสาํหรบัคุณวฒุวิชิาชพีชัน้ 4

แผนภาพแสดงหน่วยสมรรถนะแกนกลางสาํหรบัคุณวฒุวิชิาชพีชัน้ 5

มรีายละเอยีดเกณฑก์ารปฏบิตังิาน (Performance Criteria) ในแต่ละหน่วยดงัน้ี

หน่วยสมรรถนะ (Units of Competency)

PPC4/1 – โครงสรา้งธุรกจิและอุตสาหกรรมปิโตรเลยีมและปิโตรเคม ี (Petroleum and Petrochemical Industry and Business)

PPC4/2 – ความปลอดภยัชวีอนามยัและสิง่แวดลอ้มในการปฏบิตังิาน 1 (Safety, Health and Work Environment (SHE) 1)

PPC4/3 – แนวคดิดา้นคุณภาพ 1 (Quality Concepts 1)

PPC4/4 – อุปกรณ์พืน้ฐานในอุตสาหกรรมการผลติ 1 (Basic Equipment in the Process Industry 1)

PPC4/5 – ภาพรวมของกระบวนการผลติและระบบสนบัสนุน 1 (Process and Utility Overview 1)

PPC5/1 – ความปลอดภยัชวีอนามยัและสิง่แวดลอ้มในการปฏบิตังิาน 2 (Safety, Health and Work Environment (SHE) 2)

PPC5/2 – แนวคดิดา้นคุณภาพ 2 (Quality Concepts 2)

PPC5/3 – อุปกรณ์พืน้ฐานในอุตสาหกรรมการผลติ 2 (Basic Equipment in the Process Industry 2)

PPC5/4 – ภาพรวมของกระบวนการผลติและระบบสนบัสนุน 2 (Process and Utility Overview 2)



แบบฟอรม์ของหน่วยสมรรถนะ (Unit of Competence) Petroleum and Petrochemical Core Competency (PPC)

1. รหสัหน่วยสมรรถนะ PPC4/1

2. ช่ือหน่วยสมรรถนะ โครงสร้างธรุกิจและอตุสาหกรรมปิโตรเลียมและปิโตรเคมี (Petroleum and Petrochemical Industry and Business Structure)

3. ทบทวนครัง้ท่ี -

4. สร้างใหม่

5. สาํหรบัช่ืออาชีพและ รหสัอาชีพ (Occupational Classification)

ชา่งเทคนิควศิวกรรมเคม ี(Chemical Engineering Technician)

6. คาํอธิบายหน่วยสมรรถนะ (Description of Unit of Competency)

This unit covers the Fundamental of Petroleum and Petrochemical Industry and Business, the Application of Relevant Mathematics, Chemical, and Physical Concepts, the Technician Roles in the Unit Operation and Basic Technical Term Used in the Unit Operation

7. สาํหรบัชัน้คณุวฒิุ

8. กลุ่มอาชีพ (Sector)

Petroleum and Petrochemical Sector

9. ช่ืออาชีพและรหสัอาชีพอ่ืนท่ีหน่วยสมรรถนะน้ีสามารถใช้ได้ (ถ้ามี)

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11. สมรรถนะย่อยและเกณฑก์ารปฏิบติังาน (Elements and Performance Criteria)

สมรรถนะยอ่ย (Elements)

เกณฑก์ารปฏบิตังิาน (Performance Criteria)

วธิกีารประเมนิ (Assessment)

PPC4/1-1 Understand the Fundamental of Petroleum and Petrochemical Industry and Business Structure

1. Basic concepts of Petroleum and Petrochemical Industry and Business in Thailand are described

2. Product Chain in Petrochemical Business (i.e., feedstock, upstream, intermediate, and downstream) are explained

3. The impacts of industry on community, environment and economy are discussed

หวัขอ้อา้งองิรายละเอยีดของการประเมนิ (ขอ้ 18)

PPC4/1-2 Aware of the Application of Relevant Mathematics, Chemical, and Physical Concepts

1. The applications of mathematic in the process plant are discussed

2. The applications of chemical concepts in the process plant are described

3. The applications of physical concepts in the process plant are described


PPC4/1-3 Understand the Technician Roles in the Unit Operation

1. The roles, responsibilities and expectations of technicians are described

2. Industrial culture and interacting with workplace team are discussed trust, respect and target

3. Operated and basic care of equipment are properly identified

4. Basic documentation specific to the unit operation are properly used and interpreted


PPC4/1-4 Understand Basic Technical Term and ICT Used in the Unit Operation

1. Symbols, signs and terminology in Technical Term are correctly interpreted

2. Directions in Technical Manual or Guidelines in English are interpreted correctly

3. Basic ICT program such as Microsoft Record PLC Excel, Power Point and Basic DCS in the unit operation are used



12. ความรู้และทกัษะก่อนหน้าท่ีจาํเป็น (Pre-requisite Skill & Knowledge)

- Basic Chemistry, Physics, and Mathematics - Basic ICT Program, and English - Complete a Technical Diploma in an Industrial Program or complete a Vocational

Certificate in an industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry

13. ทกัษะและความรู้ท่ีต้องการ (Required Skills and Knowledge)

Relationship of the Petroleum and Petrochemical (PP) Industry and Business, roles of Technician, application of Mathematics, Chemistry and Physics in working as well as the use of ICT and Technical Term

(ก) ความต้องการด้านทกัษะ Application of Math, Chemistry, and Physic, and use ICT and basic Technical Term in

the workplace

(ข) ความต้องการด้านความรู้ The basic Chemistry, Physic, and Mathematics and roles of Technicians in Petroleum

and Petrochemical Industry

14. หลกัฐานท่ีต้องการ (Evidence Guide)

หลกัฐานทีต่อ้งการจะกําหนดขอ้แนะนําเกีย่วกบัการประเมนิ และควรทีจ่ะใชป้ระกอบรว่มกนักบัเกณฑ์การปฏบิตังิาน (Performance Criteria) และทกัษะและความรูท้ี่ต้องการ (Required Skills and Knowledge)

(ก) หลกัฐานการปฏิบติังาน (Performance Evidence)

Portfolio Records of ICT work performance and the use of Technical Term

(ข) หลกัฐานความรู้ (Knowledge Evidence)

Records of learning and work experiences Written and practical test

(ค) คาํแนะนําในการประเมิน (Assessment Guidelines)

Assessment of this unit of competency should be organized through various methods such as learning and experiences records, written test, and hands-on exercises or simulations


(ง) วิธีการประเมิน (Methods of Assessment)

Learning/experience records Written and/or practical test Hands-on exercises or simulations presentation

15. ขอบเขต (Range Statement)

อธบิายถงึขอบเขตการปฏบิตังิาน และสภาพแวดลอ้มอื่นๆ หรอืสถานการณ์อื่นๆ ทีม่ผีลกระทบต่อการทาํงาน รวมถงึเครือ่งมอื อุปกรณ์ เทคโนโลย ีทรพัยากรทีใ่ช ้หรอืขอ้กาํหนดอื่นๆ ทีเ่กีย่วขอ้ง

(ก) คาํแนะนํา Competency Standards for this unit of competency are for those new entrant technicians

who need to work under closely supervision in one of unit operation in Petroleum and Petrochemical Industries

(ข) คาํอธิบายรายละเอียด Overview of PP Industry and Business structure in terms of product chain that have

impacts on economy and society, applied knowledge of mathematics, chemical and physical, English and ICT and functions of technician in the unit operation.

16. หน่วยสมรรถนะร่วม (ถ้ามี)

This competency unit is a unit out of five Core Competency Units required for new entrant technicians

17. อตุสาหกรรมร่วม/กลุ่มอาชีพร่วม (ถ้ามี)

............................-.................................................................................................................................. 18. รายละเอียดกระบวนการ และวิธีการประเมิน (Assessment Description and Procedure)

For this unit of competency, the process of assessment are focused mainly on knowledge and understanding of PPC4/1-1, PPC4/1-2, PPC4/1-3, and PPC4/1-4. The assessment process should focused on performance criteria and comprise of the followings

1) Written test which may include multiple choices and essay questions, analysis and reasonable solutions to a problem

2) Practical test to demonstrate basic skills in ICT and Technical Term needs in the Unit Operation

3) Observation of an individual performance in group interaction, using information, communication, applications of knowledge and skills

4) Hands-on analysis of information to demonstrate ability in problem solving




2. ช่ือหน่วยสมรรถนะ ความปลอดภยัชีวอนามยัและส่ิงแวดล้อมในการปฏิบติังาน 1 (Safety, Health and Work Environment (SHE) 1)






This unit covers the Incident, Hazards, Risks and Unsafe Practice related to the Unit Operation, Basic Safety Equipment and Personal Protective Equipment (PPE), Fire Fighting, First Aid Response and Use of fire Extinguisher, and Related Environment Laws and Regulation.


8. กลุ่มอาชีพ (Sector) Petroleum and Petrochemical Sector

9. ช่ืออาชีพและรหสัอาชีพอ่ืนท่ีหน่วยสมรรถนะน้ีสามารถใช้ได้(ถ้ามี)

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10. ข้อกาํหนดหรือกฎระเบียบท่ีเก่ียวข้อง (Licensing or Regulation Related) (ถ้ามี)

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PPC4/2-1 Understand Incident, Hazards, Risks and Unsafe Practice related to Unit Operation

1. The safety, health, and environmental hazards found in unit operation are discussed

2. Good safety habit are identified 3. Relate safety rules and regulation are

described


PPC4/2-2 Demonstrate the correct use Basic Safety Equipment and Personal Protective Equipment (PPE)

1. The functions and purpose of Personal Protective Equipment (PPE) are discussed - Respiratory protection - Eye protection - Hearing protection - Head protection - Hand protection - Foot protection - Skin protection


PPC4/2-3 Aware of Basic Fire Fighting, Basic First Aid and Emergency Responses

1. Basic Fire fighting are identified - Fire Extinguishers - Fires (differ types) - Fire and rescue retrieval

2. Basic first aid response are understood 3. The functions of fire, rescue, and

emergency response equipment are described - Emergency Response - Spills - Escape - Chemical Exposure - MSDS/GHS


PPC4/2-4 Aware of Related Safety and Environment Laws and Regulation

1. Related Environment Laws and Regulations that impact Petroleum and Petrochemical Industries (EIA, SIA, ISO) are discussed

2. Related Safety Laws and Regulation (PSM, and ISO 18000) are discussed




Complete a Technical Diploma in an Industrial Program or complete a Vocational Certificate in an industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry


1) The Incident, Hazards, Risks and Unsafe Practice related to Unit Operation 3) Basic Fire Fighting, First Aid Response, and Emergency Response 2) Basic Safety Equipment and Personal Protective Equipment (PPE) 4) Related Law and Regulation

(ก) ความต้องการด้านทกัษะ

Be able to identify Incidents, Hazard, Risks and Unsafe Practice, First Aid Response Use of Fire Extinguisher, Safety Equipment and Personal Protective Equipment (PPE)

(ข) ความต้องการด้านความรู้

Safety and Environment Laws and Regulation


หลกัฐานทีต่อ้งการจะกําหนดขอ้แนะนําเกีย่วกบัการประเมนิ และควรทีจ่ะใชป้ระกอบร่วมกนักบัเกณฑ์การปฏบิตังิาน (Performance Criteria) และทกัษะและความรูท้ี่ต้องการ (Required Skills and Knowledge)


Portfolio / Performance records Training and experience records


Learning / experienced records


Assessment of this unit of competency should be focused on the awareness of safety, health, and environment hazards found in Unit Operation, practical experiences with basic safety equipment, and Personal Protective Equipment (PPE), and understanding related Environment Laws and Regulation



Learning / experiences records Written and/or practical test Presentation of problem solving



(ก) คาํแนะนํา

Performance standards of this unit cover SHE, Basic safety equipment and tools used in unit operation and PPE for new entry technicians who will work under close supervisor.

(ข) คาํอธิบายรายละเอียด

Basic emergency responses including safety equipment, related laws and regulations, especially, PSM and ISO18000


This unit of competency is one out of five units of core competency required for new entry technicians


...........................-.................................................................................................................................. 18. รายละเอียดกระบวนการ และวิธีการประเมิน (Assessment Description and Procedure)

For this unit of competency, assessment process should be focused on understanding of PPC4/2-1, awareness of PPC4/2-3 and PPC4/2-4, and the use of PPE in PPC4/2-2. The assessment process should include one or more of the followings

1) Written test 2) Demonstration the use of PPE 3) Analysis information on Incidents, Hazards, Risks, and Unsafe Practice related to unit operation. 4) Observation of group interaction, and discussion on SHE issues and their impacts. 5) Identification of related Environment Law and Regulation.




2. ช่ือหน่วยสมรรถนะ แนวคิดด้านคณุภาพ 1 (Quality Concepts 1)






This unit covers various quality management concepts in the unit operation ie. TQM, ISO9000, ISO50001, and Six Sigma, and application of quality management in Petroleum and Petrochemical Plant





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PPC4/3-1 Understand the Various Quality concepts i.e. TQM, ISO, Six Sigma, TQA

1. Different concepts of quality and application in Unit Operation are discussed

2. Different programs of quality i.e. TQM, ISO9000, ISO50001, Six Sigma, and etc. are listed


PPC4/3-2 Demonstrate the Application of Quality Concepts in Petroleum and Petrochemical Plant

1. Quality concept used in Unit Operation are discussed





Quality concepts i.e. TQM, ISG Six Sigma are understand and be able to apply in unit operation


Ability in identification of various quality management concepts and their application in unit operation


Aware of various quality concepts ie. TQM, ISO9000, ISO50001, Six Sigma, and etc.




Portfolio


Records of Work Performance


Learning/Experienced Records Written/Practical Test Records

(ค) คาํแนะนําในการประเมิน (Assessment Guidelines) Assessment should be based on performance criteria and required skilled and knowledge

(ง) วิธีการประเมิน (Methods of Assessment) Various methods of assessment should be used




Performance criteria of this unit should be carried out by new entry technician who must be under close supervision in unit operation.


Programs of Quality needed to be focused are TQM, ISO9000, and ISO50001


This unit of competency is one out of five units of core competency required for new entry technicians



Assessment of this unit of competency should be focused on understanding and applications of PPC4/3-1 and PPC4/3-2. Various methods of assessment should be used as the followings

1) Written test which may include multiple choices and essay questions, analysis and

reasonable solutions to selected problems.

2) Practical test to demonstrate the application of quality concept in unit operation

3) Observation of an individual performance in group interaction, using information,

communication, and application of knowledge.




2. ช่ือหน่วยสมรรถนะ อปุกรณ์พืน้ฐานในอตุสาหกรรมการผลิต 1 (Basic Equipment in the Process Industry 1)






This unit covers the functions of Piping and Valves, Tanks, Pressure Installation/Vessels, Pumps Compressors, Extruder, Steam Turbines, Boiler, Filters, Dryers, Heat Transfer Equipment, Cooling Towers and Furnace. Concerned safety






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PPC4/4-1 Understand the functions of Piping, and Valves

1. The functions of Piping, and Valves are described

2. The safety concerns are discussed


PPC4/4-2 Understand the functions of the Tanks and Pressure installation/Vessels

1. The functions of the Tanks, and Pressure installation/Vessels are described



PPC4/4-3 Understand the functions of Rotating Equipment such as Pumps, Turbines, Compressors and Extruder

1. The functions of Rotating Equipment such as Pumps and Compressors are described

2 The safety concerns are discussed


PPC4/4-4 Understand the functions of Steam, Filters and Dryers

1. The functions of Steam Turbines, Boiler, Filters, and Dryers are described



PPC4/4-5 Understand the functions of Heat Transfer Equipment, Cooling Towers, Boiler and Furnace

1. The functions of Heat Transfer Equipment Cooling Towers and Furnace are described






Understand the functions of basic equipment in the process industry which include piping and valves, tanks and pressure installation/vessels, rotating equipment (pumps, compressors and extruders) and heat transfer equipment



Ability in identification of safety, roles of technician, and problems associated with those basic equipment and safety concerned


Understand the functions of basic equipment in the process industry.




Learning/experience records Portfolio


Learning/testing records Certificate and/or Diploma


Assessors should be comprised of those experiences staff from industry


Various methods of assessment should be used




Basic equipment in process industry include Piping and Valve, Tank, Pressure Installation/Vessels, Rotating Equipment, Steam Turbines, Boilers, Filter, Dryers and Heat transfer equipment are needed to understand how they work independently and in relation with each others


The functions of each equipment item are related to safety concerns, roles of technicians and associated problems systematic analysis those issues should be discussed.



This unit of competency is one out of five units of core competency needed for every technician entering Petroleum and Petrochemical Industry


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18. รายละเอียดกระบวนการ และวิธีการประเมิน (Assessment Description and Procedure)

Assessment process of this competency unit should be focused on understanding of PPC4/4-1, PPC4/4-2, PPC4/4-3, PPC4/4-4 and PPC4/4-5 which related to the function basic equipment, safety concerned, roles of technician in operation and maintenance. The assessment process may include one or more of the followings

1) Written test 2) Demonstrate the ability in identification of technician roles, safety concerns, and related

problems 3) Analysis of information from exercise or simulation




2. ช่ือหน่วยสมรรถนะ ภาพรวมของกระบวนการผลิตและระบบสนับสนุน 1 (Process and Utility Overview 1)






This unit covers the purpose and functions of Instrument Air Systems and Plant Air Systems,

Potable Water Systems and Fire Water Systems, Process Water Systems Service Water Systems,

and Waste Water Systems, Demineralized Water, Steam and Thermal Oxidation Systems, Flare

Systems and Refrigeration System. Basic Equipment Component and QSHE are included.






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PPC4/5-1 Understand Petroleum Process

1. Understand the Fundamental of Petroleum Process Overview

2. Understand Basic Control of Petroleum Process

3. Understand the Technician Roles in the Petroleum Process Operation


PPC4/5-2 Understand Petrochemical Process

1. Understand the Fundamental of Petrochemical Process Overview

2. Understand Basic Control of Petrochemical Process

3. Understand the Technician Roles in the Petrochemical Process Operation


PPC4/5-3 Understand Instrument Air Systems and Plant Air Systems

1. The purpose and functions of Instrument Air Systems and Plant Air Systems can be described

2. The basic equipment component are identified


PPC4/5-4 Understand - Potable Water

Systems - Fire Water Systems - Process Water System - Service Water

Systems - Waste Water Systems

1. The purpose and functions of - Potable Water Systems - Fire Water Systems - Process Water System - Service Water Systems - Waste Water Systems can be described



PPC4/5-5 Understand - Steam Condensate

System - Demineralized Water

1. The purpose and functions of - Steam Condensate System - Demineralized Water can be described







PPC4/5-6 Understand - Nitrogen System - Natural Gas System - Fuel Oil System - Fuel Gas Systems

1. The purpose and functions of - Nitrogen System - Natural Gas System - Fuel Oil System - Fuel Gas Systems can be described



PPC4/5-7 Understand Thermal Oxidation System

1. The purpose and functions of Thermal Oxidation System can be described



PPC4/5-8 Understand Flare System

1. The purpose and functions of Flare System can be described



PPC4/5-9 Understand Refrigeration System

1. The purpose and functions of Refrigeration System can be described






Understanding and ability to identify the purpose and functions of Petroleum and Petrochemical Process, Utility System and basic equipment component


Ability to identify the functions of Instrument Air Systems and Plant Air System, Potable Water Systems and Fire Water Systems, Process Water Systems, Service Water Systems and Waste Water Systems, Demineralized Water, Natural gas, and Fuel gas Systems, Thermal Oxidation Systems, Flare Systems and Refrigeration System, and related equipment components



Knowledge of related QSHE and basic equipment component of Process and Utility Systems




Learning / experience records Portfolio


Learning/testing records

Certificate and/or Diploma








Skill and Knowledge on Process and Utility Overview should be confined within the unit operation for those who are new entry technicians.


Performance criteria of this unit are focused on purpose and functions of each element, equipment components, and related QSHE. However, analysis of linkages among elements and roles of technician should be included



This unit of competency is one out of five units of core competency needed for every technician entering Petroleum and Petrochemical Industry



Assessment process should be based on performance criteria as stated in PPC4/5-1, PPC4/5-2, PPC4/5-3, PPC4/5-4, PPC4/5-5, PPC4/5-6, PPC4/5-7, PPC4/5-8 and PPC4/5-9 which are focused the purposes and functions of those process and utility systems, basic equipment components, and related QSHE. The assessment methods may include one or more of the followings:

1) Written test 2) Demonstrate the ability in identification of functions equipment components and related

QSHE though discussion, and/or group work 3) Analysis of related information from exercise or simulation 4) Observation the development of through thinking skills presentation or group discussion




2. ช่ือหน่วยสมรรถนะ ความปลอดภยัชีวอนามยัและส่ิงแวดล้อมในการปฏิบติังาน 2 (Safety, Health and Work Environment (SHE) 2)






This unit covers the impacts and implications of Incident, Hazards, Risks and Unsafe Practice related to the Unit Operation, Basic Safety Equipment and Personal Protective Equipment (PPE), Fire Fighting, First Aid Response and Use of fire Extinguisher, and Related Environment Laws and Regulation.






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PPC5/1-1 Monitor Incident, Hazards, Risks and Unsafe Practice related to Unit Operation

1. The consequence impacts of non-compliance with regulations are identified and monitored

2. Hazardous area classification and related explosion proved Equipment are identified in unit operation


PPC5/1-2 Monitor Safety Equipment and Personal Protective Equipment (PPE)

1. Proper PPE are selected 2. Proper use and care of PPE are conducted


PPC5/1-3 Monitor Fire Fighting, Basic First Aid and Emergency Responses

1. Fire Fighting are conducted - Fire Extinguishers - Fires (differ types) - Fire and rescue retrieval

2. Basic first aid response are conducted and monitor

3. The functions of fire, rescue, and emergency response equipment are carried out - Emergency Response - Spills - Escape - Chemical Exposure - MSDS/GHS


PPC5/1-4 Monitor Related Safety and Environment Laws and Regulation

1. Personal attitudes and behaviors that help prevent workplace accidents are developed

2. Roles of technician in achieving successful compliances with Laws and Regulations are conducted

3. The consequences of non-compliances with Laws and Regulations are perceived and monitor



12. ความรู้และทกัษะก่อนหน้าท่ีจาํเป็น (Pre-requisite Skill & Knowledge) Complete a Technical Diploma in an Industrial Program or complete a Vocational Certificate in

an industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry


1) The Incident, Hazards, Risks and Unsafe Practice related to Unit Operation

3) Basic Fire Fighting, First Aid Response, and Emergency Response

2) Basic Safety Equipment and Personal Protective Equipment (PPE)

4) Related Law and Regulation


Be able to identify Incidents, Hazard, Risks and Unsafe Practice, First Aid Response Use of Fire Extinguisher, Safety Equipment and Personal Protective Equipment (PPE)


Safety and Environment Laws and Regulation and consequences of non-compliances




Portfolio / Performance records Training and experience records


Learning / experienced records


Assessment of this unit of competency should be focused on the impacts and implication of safety, health, and environment hazards found in Unit Operation, practical experiences with basic safety equipment, and Personal Protective Equipment (PPE), and understanding the impacts of related Environment Laws and Regulation



Learning / experiences records Written and/or practical test Presentation of problem solving




Performance standards of this unit cover SHE, Basic safety equipment and tools used in unit operation.


Basic emergency responses including safety equipment, related laws and regulations, especially, PSM and ISO18000


This unit of competency is one out of four units of core competency required for experienced technicians



For this unit of competency, assessment process should be focused on understanding of PPC5/1-1, awareness of PPC5/1-3 and PPC5/1-4, and the use of PPE in PPC5/1-2. The assessment process should include one or more of the followings

1) Written test 2) Demonstration the use of PPE 3) Analysis information on Incidents, Hazards, Risks, and Unsafe Practice related to unit operation. 4) Observation of group interaction, and discussion on SHE issues and their impacts. 5) Identification of related Environment Law and Regulation.




2. ช่ือหน่วยสมรรถนะ แนวคิดด้านคณุภาพ 2 (Quality Concepts 2)






This unit covers various quality management concepts in the unit operation, ie. TQM, ISO9000, ISO50001, and Six Sigma, and application of quality management in Petroleum and Petrochemical Plant






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PPC5/2-1 Conduct the Various Quality concepts i.e. TQM, ISO, Six Sigma, TQA

1. Application of Quality Concepts in Unit Operation are Implemented

หวัขอ้อา้งองิรายละเอยีดของ การประเมนิ (ขอ้ 18)

PPC5/2-2 Apply Quality Concepts in Petroleum and Petrochemical Plant

1. Relationship between quality concepts and “Learning to Learn” are described

2. The impact of SHE on quality in PP Plant are identified



- Complete a Technical Diploma in an Industrial Program or complete a Vocational Certificate in an industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry


Quality concepts i.e. TQM, ISG Six Sigma are understand and be able to apply in unit operation


Ability in identification of various quality management concepts and their application in unit operation


Aware of various quality concepts ie. TQM, ISO9000, ISO50001, Six Sigma, and etc. and its applications in Unit Operation




Portfolio


Records of Work Performance


Learning/Experienced Records Written/Practical Test Records


Assessment should be based on performance criteria and required skilled and knowledge






Performance criteria of this unit should be carried out by technicians who may work as supervisors in unit operation.


Programs of Quality needed to be focused are TQM, ISO9000, and ISO50001


This unit of competency is one out of four units of core competency required for experienced technicians



Assessment of this unit of competency should be focused on understanding and applications of PPC5/2-1 and PPC5/2-2. Various methods of assessment should be used as the followings

1) Written test which may include multiple choices and essay questions, analysis and reasonable solutions to selected problems.

2) Practical test to demonstrate the application of quality concept in unit operation

3) Observation of an individual performance in group interaction, using information, communication, and application of knowledge.




2. ช่ือหน่วยสมรรถนะ อปุกรณ์พืน้ฐานในอตุสาหกรรมการผลิต 2 (Basic Equipment in the Process Industry 2)






This unit covers the operation and maintenance Piping and Valves, Tanks, Pressure Installation/Vessels, Pumps Compressors, Extruder, Steam Turbines, Boiler, Filters, Dryers, Heat Transfer Equipment, Cooling Towers and Furnace. Concerned safety, associated Typical Problems, and roles of technician in Operation and Maintenance.






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PPC5/3-1 Monitor the operation and maintenance of Piping, and Valves

1. Roles of technician in working with Piping and Valves are clearly identified

2. Typical problems associated with Piping, Turbine, Hoses, Fittings and Valves Piping, and Valves are identified


PPC5/3-2 Monitor the operation and maintenance of the Tanks, and Pressure Installation/Vessels

1. Roles of technician in working with Tank and Pressure Installation/Vessels are described

2. Typical problems associated with the Tanks, and Vessels are identified


PPC5/3-3 Monitor the operation and maintenance of Rotating Equipment such as Pumps, Turbines, Compressors and Extruder

1. Roles of technician in working with Rotating Equipment are described

2. Typical problems associated with Rotating Equipment ie. Pumps and Compressors are identified


PPC5/3-4 Monitor the operation and maintenance of Steam, Filters and Dryers

1. Roles of technician in working with Steam, Filters and Dryers are described

2. Typical problems associated with Steam Turbines, Boiler, Filters and Dryers are identified


PPC5/3-5 Monitor the operation and maintenance of Heat Transfer Equipment, Cooling Towers, Boiler and Furnace

1. Roles of technician in working with Heat Transfer Equipment, Cooling Towers, Boiler and Furnace are described

2. Typical problems associated with Heat Transfer Equipment Cooling Towers and Furnace are identified




- Complete a Technical Diploma in an Industrial Program or complete a Vocational Certificate in an industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry 13. ทกัษะและความรู้ท่ีต้องการ (Required Skills and Knowledge)

Understand the functions of basic equipment in the process industry which include piping and valves, tanks and pressure installation/vessels, rotating equipment (pumps, compressors and extruders) and heat transfer equipment


Ability in identification of safety, roles of technician, and problems associated with those basic equipment and safety concerned


Understand the functions of basic equipment in the process industry, roles of technician in operation and maintenance, and associated typical problems




Learning/experience records Portfolio











Piping and Valve, Tank, Pressure Installation/Vessels, Rotating Equipment, Steam Turbines, Boilers, Filter, Dryers and Heat Transfer equipment are essential knowledge and understanding of technicians working in operation units


The functions of each equipment item are related to safety concerns, roles of technicians and associated problems systematic analysis those issues should be discussed.


This unit of competency is one out of four units of core competency needed for Petroleum and Petrochemical Industry



Assessment process of this competency unit should be focused on understanding of PPC5/3-1, PPC5/3-2, PPC5/3-3, PPC5/3-4 and PPC5/3-5 which related to the function basic equipment, safety concerned, roles of technician in operation and maintenance, and typical problems associated with those equipment. The assessment process may include one or more of the followings

1) Written test 2) Demonstrate the ability in identification of technician roles, safety concerns, and related

problems 3) Analysis of information from exercise or simulation




2. ช่ือหน่วยสมรรถนะ ภาพรวมของกระบวนการผลิตและระบบสนับสนุน 2 (Process and Utility Overview 2)






This unit covers the purpose and functions which include Understand Petroleum and Petrochemical Process, Instrument Air Systems, Plant Air Systems, Potable Water Systems, Fire Water Systems, Process Water Systems, Service Water Systems, Waste Water Systems, Steam Condensate System, Demineralized Water, Nitrogen system, Natural Gas system, Fuel Oil system, Fuel Gas system, Thermal Oxidation Systems, Flare Systems and Refrigeration System.






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PPC5/4-1 Describe Petroleum Process

1. Explain Petroleum Process, Control System and Roles of Technicians

2. Present the Application of Relevant Mathematics, Chemical, and Physical Concepts


PPC5/4-2 Describe Petrochemical Process

1. Explain Petrochemical Process, Control System and Roles of Technicians

2. Present the Application of Relevant Mathematics, Chemical, and Physical Concepts


PPC5/4-3 Describe Instrument Air Systems and Plant Air Systems

1. The purpose and functions of Instrument Air Systems and Plant Air System with related QSHE are discussed


PPC5/4-4 Describe - Potable Water

Systems - Fire Water Systems - Process Water System - Service Water

Systems - Waste Water Systems

1. The purpose, functions, and equipment components of various Water System in Petroleum and Petrochemical Industries and their related QSHE are discussed


PPC5/4-5 Describe - Steam Condensate

System - Demineralized Water

1. The purpose and functions of Steam Condensate System, Demineralized Water and their related QSHE are discussed


PPC5/4-6 Describe - Nitrogen System - Natural Gas System - Fuel Oil System - Fuel Gas Systems

1. The purpose and functions of Nitrogen System, Natural Gas System, Fuel Oil System, Fuel Gas Systems and their related QSHE are discussed






PPC5/4-7 Describe Thermal Oxidation System

1. The purpose and functions of Thermal Oxidation System and their related QSHE are discussed


PPC5/4-8 Describe Flare System

1. The purpose and functions of Flare System and their related QSHE are discussed


PPC5/4-9 Describe Refrigeration System

1. The purpose and functions of Refrigeration System and their related QSHE are discussed



- Complete a Technical Diploma in an Industrial Program or complete a Vocational Certificate in an industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry


Understanding and ability to identify the purpose and functions of Petroleum and Petrochemical Process, Utility System and basic equipment component, and related QSHE in Process and Utility in Petroleum and Petrochemical Plants


Ability to identify the functions of Instrument Air Systems and Plant Air System, Potable Water Systems and Fire Water Systems, Process Water Systems, Service Water Systems and Waste Water Systems, Demineralized Water, Natural gas, and Fuel gas Systems, Thermal Oxidation Systems, Flare Systems and Refrigeration System, and related equipment components


Knowledge of related QSHE and basic equipment component of Process and Utility Systems





Learning / experience records Portfolio










Skill and Knowledge on Process and Utility Overview should be confined within the unit operation for those who are new entry technicians.


Performance criteria of this unit are focused on purpose and functions of each element, equipment components, and related QSHE. However, analysis of linkages among elements and roles of technician should be included


This unit of competency is one out of four units of core competency needed for Petroleum and Petrochemical Industry


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Assessment process should be based on performance criteria as stated in PPC5/4-1, PPC5/4-2, PPC5/4-3, PPC5/4-4, PPC5/4-5, PPC5/4-6, PPC5/4-7, PPC5/4-8 and PPC5/4-9 which are focused the purposes and functions of those process and utility systems, basic equipment components, and related QSHE. The assessment methods may include one or more of the followings:

1) Written test 2) Demonstrate the ability in identification of functions equipment components and related

QSHE though discussion, and/or group work 3) Analysis of related information from exercise or simulation 4) Observation the development of through thinking skills presentation or group discussion


2. หน่วยสมรรถนะทางเทคนิคด้านปฏิบติัการ (Units of Operation Technical Competency)


แผนภาพแสดงหน่วยสมรรถนะทางเทคนิคดา้นปฏบิตักิารสาํหรบัคุณวุฒวิชิาชพีชัน้ 4 อาชพีชา่งเทคนิคปฏบิตักิาร

แผนภาพแสดงหน่วยสมรรถนะทางเทคนิคดา้นปฏบิตักิารสาํหรบัคุณวุฒวิชิาชพีชัน้ 5 อาชพีชา่งเทคนิคปฏบิตักิาร

มรีายละเอยีดเกณฑก์ารปฎบิตังิาน (Performance Criteria) ในแต่ละหน่วยดงัน้ี


PPO4/1 - ความปลอดภยัในการปฏบิตังิาน (Safety in Operation) PPO4/2 - ปฏบิตังิานระบบการเคลือ่นยา้ยและจดัเกบ็สารเคม ี (Chemical Handling and Storage Systems) PPO4/3 - ภาพรวมระบบควบคุมกระบวนการผลติ (Plant Control Systems Overview) PPO4/4 - ระบบสนบัสนุนการผลติ (Utility Systems) PPO4/5 - ระบบบาํบดัและหรอืกาํจดัของเสยี (Waste Treatment and/or Destruction Systems)


PPO5/1 - ระบบการแยก (Separation Systems) PPO5/2 - ระบบแลกเปลีย่นความรอ้น (Heat Exchange Systems) PPO5/3 - ระบบปฏกิริยิา (Reaction Systems) PPO5/4 - ระบบการผลติเมด็พลาสตกิ (Pelletizing Systems) PPO5/5 - การแกไ้ขปญัหาความผดิปกตขิองอุปกรณ์และกระบวนการผลติ (Troubleshoot Process Abnormalities and Equipment Malfunctions)


แบบฟอรม์ของหน่วยสมรรถนะ (Unit of Competence) Petroleum and Petrochemical Operation Competency (PPO)

1. รหสัหน่วยสมรรถนะ PPO4/1

2. ช่ือหน่วยสมรรถนะ ความปลอดภยัในการปฏิบติังาน (Safety in Operation)




ชา่งเทคนิคปฏบิตักิาร (Operation Technician)


This unit covers Conduct Preventative SHE Inspections, SHE incident and hazards, operator area in SHE policies and procedures, and compliance with local and international policies and procedure.






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PPO4/1-1 Conduct Preventative SHE Inspections in Operation

1. Area inspections are conducted according to established procedures

2. Area inspection documentation is complete per company standards

3. Inspection and audit findings are posted appropriately so that they are accessible to all relevant parties

4. Inspection findings are remedied according to company policies and procedures


PPO4/1-2 Conduct SHE incident and hazards in Operation

1. Identification of incidents and hazards are conducted according to established procedures

2. Incident Report is complete per company standards

3. Incident and investigation reports and findings are disseminated to designated recipients according to company procedures

4. Corrective action is taken as specified by company policies and procedures


PPO4/1-3 Instruct individuals entering operator area in SHE policies and procedures in Operation

1. Area specific safety orientation is provided for employees and contractors entering process unit


PPO4/1-4 Comply with local and international policies and procedure in Operation

1. Local and national policies and procedures are complied

2. Safety data sheet and environmental compliance documentation is complete per local, national standards and the Globally Harmonized System Classification and Labeling of Chemicals (GHS)




- Complete five units of Technical Core Competency (1) - Complete a Technical Diploma in an Industrial Program or complete a Vocational



Have skills and knowledge to conduct preventative SHE inspection, response to SHE incidents, instruct others, and comply with local and international procedure.


Ability in conducting Preventative SHE Inspections, Incidents, and Hazards, instructing individuals entering operator area in SHE policies and procedures, and compliance with local and international policies and procedure


1) Aware of SHE incidents and hazards in the unit operation. 2) Know the related SHE local and international regulations and procedure.




One or more of the following documents - Portfolio and/or Performance Report - Report and/or Records of supervisor


- Record of learning and experiences - Results of written and/or practical test

(ค) คาํแนะนําในการประเมิน

Assessment of this unit of competency should be organized through various methods such as learning and/or experiences records, written test, and hands-on exercise or simulation in unit operation


(ง) วิธีการประเมิน

- Written test - Hands-on exercise or simulations in unit operation - Record of learning and/or experiences




Confine within area of unit operation and relevant SHE policies and procedures


SHE associated with work area such as Working Surface, Means of egress, Heights and Confined Space


This unit should be completed along with Unit PPO4/2 (Chemicals Handling and Storage System Including MSDS) and PPO4/3 (Plant Control Systems Overview) PPO4/4 (Utility Systems), and PPO4/5 (Waste Treatment and/or Destruction Systems)



For this unit of competency, the process of assessment should be confined mainly SHE in unit operation. Skills and knowledge of PPO4/1-1, PPO4/1-2, PPO4/1-3, and PPO4/1-4 are required according to related performance criteria. The assessment procedures may include one or more of the followings

1) Written test which may include multiple choices and essay questions, analysis of related data and information, find reasonable solution to the problems

2) Practical test to demonstrate basic skills in SHE preventative, and responses 3) Observation of an individual performance 4) Hands-on development of safety data sheet




2. ช่ือหน่วยสมรรถนะ ปฏิบติังานระบบการเคล่ือนย้ายและจดัเกบ็สารเคมี (Chemicals Handling and Storage Systems)





6. คาํอธิบายหน่วยสมรรถนะ (Description of Unit of Competency) This unit covers Receiving, Storing and Transferring Chemicals in unit operation.






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PPO4/2-1 Receive/Transfer chemicals

1. Specified quantity/quality of materials are received/transferred to process units, storage, and/or externally per government regulations, company policies, and safe work practices


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2. Chemical are received/transferred to the specified destination according to company distribution schedule

3. Internal and external chemical received/transfers are coordinated according to company policies and procedures

4. Emergency handle of chemicals are described

PPO4/2-2 Store chemicals including MSDS

1. Chemical quantity and quality are maintained according to company parameters

2. Chemical are labeled per governmental regulations and company policies

3. Chemical Safety Data Sheet (MSDS) is provided and up-to-date

4. Emergency handle of chemicals are described






Ability in identification of chemical composition, compliance with company policies and procedures, and understand how to organize the process of chemical handling, storing and transferring


- Identify chemical compositions used in the unit operation properly and comply with company policies, procedures and MSDS



- Know the composition of chemical and safe work practice according to company policies and procedures including MSDS




One or more of the following documents

- Portfolio and/or Performance Report

- Report and/or Records of supervisor


- Record of learning and experiences

- Results of written and/or practical test








Chemical compositions which are responsible by the unit operation and relevant company policies and procedure as well as confined working space/area



The process of chemical handling and storage are involved both quantity and quality as required by company policies and procedure and MSDS


This unit should be completed along with Unit PPO4/1 (Safety in Operation), PPO4/3 (Plant Control Systems Overview) PPO4/4 (Utility Systems), and PPO4/5 (Waste Treatment and/or Destruction Systems)



For this unit of competency, skills and knowledge of elements in PPO4/2-1, and PPO4/2-2 are required according to related performance criteria. The assessment procedures may include one or more of the followings

1) Written test which may comprise of 1.1) Multiple choices and/or essay questions that demonstrate an understanding of

knowledge 1.2) Graphic representations that reveal an understanding of symbology and connection

between process and devices 1.3) Present a reasonable solution to problems

2) Hands-on exercises or simulations to demonstrate acquisition of knowledge and skills which may include

2.1) Application of knowledge and skills

2.2) Demonstration of an ability

2.3) Observation of working process




2. ช่ือหน่วยสมรรถนะ ภาพรวมระบบควบคมุกระบวนการผลิต (Plant Control Systems Overview)






This unit of competency covers the overview of Block Flow Diagram, Process Flow Diagram (PFD), Piping and Instrumentation Diagram (P&ID), Process Control Logic Diagram, Instrumentation, Alarm and Process Interruption.










PPO4/3-1 Understand Block Flow Diagram (BFD)

1. The purposes of BFD are discussed 2. The major processing stages are identified

by BFD 3. Components of BFD are identified


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PPO4/3-2 Understand Process Flow Diagram (PFD)

1. The purpose of PFD are discussed 2. The information and symbology found in

PFD are described 3. Components of PFD are identified


PPO4/3-3 Understand Piping & instrumentation Diagram (P&ID)

1. The purpose of P&ID are discussed 2. P&ID are analyzed and interpreted 3. Components of P&ID are identified 4. Basic control systems are discussed


PPO4/3-4 Understand and Interpret Process Control

1. Distributed Control System (DCS) are discussed

2. Process Control purposed are discussed 3. Process Control which include the

followings are described - Variables - Measuring means - Controller (set point) - Final Control Elements (Valve or

louvers)


PPO4/3-5 Understand Instrumentation

1. The purpose of Instrumentation the process industry are discussed

2. Types of instrumentation used in the process industries to monitor and control the process are described - Indicators - Transmitters/transducers - Controller - Final controller elements - Control loops


PPO4/3-6 Understand Alarm and Process Interruption

1. The following terms associated with Alarm and Process Interruption are discussed - High Alarm - High/High Alarm/Shutdown - Low Alarm - Low/Low Alarm/Shutdown - Deviation Alarm






- Permissive - Vibration Alarm - Interlock - Emergency Shutdown - Gas Detector Alarm - Redundancy - Voting Logic



Certificate in an Industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry.


Understand and be able to interpret Block Flow Diagram (BFD), Process Flow Diagram (PFD), Piping and Instrumentation Diagram (P&ID), Process Control, Instrumentation, Alarm and Process Interruption


Ability in analysis and interpretation of Plant Control System which include BFD, PFD, P&ID, Instrumentation, Alarm and Process Interruption


Understand Plant Control Systems



(ก) หลกัฐานการปฏิบติังาน (Performance Evidence) One or more of the following documents

- Portfolio and/or Performance Report - Report and/or Records of supervisor







- Written test

- Hands-on exercise or simulations in unit operation - Record of learning and/or experiences




Plant Control System Overview of this unit should be focused on unit operation


Chemical process is complex, BFD, PFD, and P&ID are the best way for communication Plant Control Process Systems in each unit operation


This unit should be completed along with Unit PPO4/1 (Safety in Operation) PPO4/2 (Chemicals Handling and Storage System Including MSDS), PPO4/4 (Utility Systems), and PPO4/5 (Waste Treatment and/or Destruction Systems)



Assessment process should be based on element and performance criteria as stated in PPO4/3-1, PPO4/3-2, PPO4/3-3, PPO4/3-4, PPO4/3-5, and PPO4/3-6. The assessment procedure may include one or more of the followings












2. ช่ือหน่วยสมรรถนะ ระบบสนับสนุนการผลิต (Utility Systems)






This unit covers the monitoring and operating of Instrument and Utility Air System, Potable Water System, Boiler Feed Water, Condensate System, Process Water System, Fire Water System, Service Water System, Natural Gas System, Fuel Gas System, Fuel Oil System, Nitrogen System, Steam System, Electrical Power System, and Steam Generation and Supply System






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PPO4/4-1 Monitor and Operate Instrument and Utility Air System

1. Production rates meet desired instrument air pressure per established company/equipment specifications

2. Operation costs which are controlled by operators indicate efficient use of equipment, raw materials, utilities and other resources

3. Product/process meets established process specifications

4. Equipment is monitored and maintained according to manufacturer/ company operational parameters, safety standards and government regulations

5. Equipment maintenance is coordinated according to mechanical requirements, maintenance schedule or equipment malfunction

6. Equipment is prepared for mechanical work including shut down and Lockout/Tag out according to company policy

7. Equipment is returned to service following mechanical work including verifying work, completing Lockout/Tag out, completing paperwork and start-up according to company policy


PPO4/4-2 Monitor and Operate - Potable Water

System - Process Water

System - Service Water

System

1. Production rates meet desired per established company/equipment specifications












PPO4/4-3 Monitor and Operate - Boiler Feed Water - Condensate

System

1. Production rates meet desired per established company/equipment specifications












PPO4/4-4 Monitor and Operate Fire Water System

1. Fire water flow rates meet desired level per company specifications

2. Production costs which are controlled by operators indicate efficient use of equipment, raw materials, utilities, and other resources

3. Fire water meets established process specifications


4. Equipment is monitored and maintained according to manufacturer/company operational parameters, safety standards and government regulations


6. Equipment is prepared for mechanical work including shut down and Lock out/Tag out according to company policy

7. Equipment is returned to service following mechanical work including verifying work, completing Lock out/Tag out, completing paperwork and start-up according to company policy

PPO4/4-5 Monitor and Operate Natural Gas System

1. Production rates meet desired level per process/ equipment specifications

2. Production costs which are controlled by operators indicate efficient use of equipment, raw materials, utilities, and other resources

3. Natural gas meets established product specifications










PPO4/4-6 Monitor and Operate Fuel Oil/Fuel Gas System

1. Process flow meets/does not exceed company/ government specifications

2. Operation meets company established cost criteria







PPO4/4-7 Monitor and Operate Nitrogen System

1. Nitrogen rates meet desired level per process/equipment specifications

2. Nitrogen usage meets company established cost criteria

3. Nitrogen meets established product specifications










PPO4/4-8 Monitor and Operate Electrical Power System

1. Production rate meets/does not exceed company/ government specifications

2. Operation meets company established cost criteria










PPO4/4-9 Monitor and Operate Steam Generation and Supply System

1. Production rates meet desired production level per company specifications

2. Production costs which are controlled by operators indicate efficient use of equipment, raw materials, utilities and other resources











Understand and be able to monitor and operate and utility system under safety standards, company government policy and procedures.



- Ability to monitor and operate utility system which include air systems, water systems, condensate systems, nitrogen and gas systems

- Comply with safety standards, company and government policy and procedure


- Understand utility system, related safety standards, company and government policies and standards.











- Written test






Performances criteria of this unit are based on monitoring and operating utility systems in the unit operation


Monitoring and operating utility systems are mainly focused on production rate, production cost, and use of equipment according to company policy, safety standards and government regulations


This unit should be completed along with Unit PPO4/1 (Safety in Operation) PPO4/2 (Chemicals Handling and Storage System including MSDS), PPO4/3 (Plant Control Systems Overview) and PPO4/5 (Waste Treatment and/or Destruction Systems)



For this unit of competency, skills and knowledge of elements in PPO4/4-1, PPO4/4-2, PPO4/4-3, PPO4/4-4, PPO4/4-5, PPO4/4-6, PPO4/4-7, PPO4/4-8, and PPO4/4-9 are required according to related performance criteria. The assessment procedures may include one or more of the followings











2. ช่ือหน่วยสมรรถนะ ระบบบาํบดัและหรือกาํจดัของเสีย (Waste Treatment and/or Destruction Systems)






This unit covers the monitoring and operating of Waste Treatment and/or Destruction Systems which include Thermal Oxidations Systems, Flare Systems, Storm Water Systems, Waste Water Systems, and TRI-Canting System






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PPO4/5-1 Monitor and Operate Thermal Oxidations Systems

1. Process variables meet/do not exceed company/government specifications








PPO4/5-2 Monitor and Operate Flare Systems

1. Process variables meet/do not exceed company/government specifications

2. Emissions meet/do not exceed company/government specifications











PPO4/5-3 Monitor and Operate Storm Water Systems

1. Storm water treatment meets established company/government specifications











7. Process variables meet product and equipment parameters

PPO4/5-4 Monitor and Operate Waste Water Systems

1. Waste stream meets/does not exceed established company/government specifications


3. Product/process meets establishing parameter






PPO4/5-5 Monitor and Operate TRI-Canting System









4. Equipment is monitored and maintained according to manufacturer /company operational parameters, safety standards and government regulations





- Complete five units of Technical Core Competency (1)

- Complete a Technical Diploma in an Industrial Program or complete a Vocational Certificate in an Industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry


Understand process variables and be able to use equipment for monitoring and operating destruction system


Ability in monitoring and operating Thermal Oxidations Systems, Flare Systems, and Storm Water Systems


Aware of related company/government specifications





One or more of the following documents - Portfolio and/or Performance Report







- Written test





Performance criteria of this unit is focused on specifications of company and government


Specifications of company/government include desired production cost, related equipment, and process.



This unit should be completed along with Unit PPO4/1 (Safety in Operation) PPO4/2 (Chemicals Handling and Storage System including MSDS), PPO4/3 (Plant Control Systems Overview), and PPO4/4 (Utility Systems)



Assessment of this unit should be assessed according to performance criteria required in PPO4/5-1, PPO4/5-2, PPO4/5-3, PPO4/5-4 and PPO4/5-5. It must also be undertake in either an actual workplace or under a simulated work environment. However, various assessment procedures can be carried out as the followings











2. ช่ือหน่วยสมรรถนะ ระบบการแยก (Separation Systems)






This unit covers the monitoring and operating of Distillation System, Stripping System, Filtration Water/Flocculation System, Absorption System, Extraction System, Dehydration System, and TRI-Canting System.






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PPO5/1-1 Monitor and Operate Distillation System









PPO5/1-2 Monitor and Operate Stripping System














PPO5/1-3 Monitor and Operate Filtration Water/Flocculation System










PPO5/1-4 Monitor and Operate Absorption System














PPO5/1-5 Monitor and Operate Extraction System














PPO5/1-6 Monitor and Operate Dehydration System











- Complete four units of Technical Core Competency (2)

- Complete a Technical Diploma in an Industrial Program or complete a Vocational Certificate in an industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry and hold a Professional Qualification Level 4 in related areas.



Understand process variable and be able to use equipment to monitor and operation Separation Systems


Ability in monitoring and operating Distillation System, Stripping System, Filtration Water, Absorption System, Extraction System, Dehydration System, and TRI-Canting System


Aware of related company/government specifications
















Performance criteria of this unit is confined within company specifications and operation parameters


Company specification include desired production level, production costs related equipment, and process


This unit should be completed along with Unit PPO5/2 (Heat Exchange Systems), PPO5/3 (Reaction Systems), PPO5/4 (Pelletizing Systems), PPO5/5 (Troubleshooting Process Abnormalities and Equipment Malfunctions)



Assessment of this unit should be assessed according to performance criteria required in PPO5/1-1, PPO5/1-2, PPO5/1-3, PPO5/1-4, PPO5/1-5, PPO5/1-6. It must also be undertaken in either an actual workplace or under a simulated work environment. However, various assessment procedures can be carried out as the followings











2. ช่ือหน่วยสมรรถนะ ระบบแลกเปล่ียนความรอ้น (Heat Exchange Systems)






This unit covers the monitoring and operating of Fired Heaters/Furnace System, Heat Exchanger System, Cooling Water System, and Refrigeration and Chiller System.






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PPO5/2-1 Monitor and Operate Fired Heaters/Furnace System

1. Production rates meet desired temperature per process/equipment specifications








PPO5/2-2 Monitor and Operate Heat Exchanger System

1. Heat transfer rates meet desired temperature per process/equipment specifications












PPO5/2-3 Monitor and Operate Cooling Water System

1. Cooling rates meet desired temperature per process/equipment specifications












PPO5/2-4 Monitor and Operate Refrigeration and Chiller System










- Complete four units of Technical Core Competency (2) - Complete a Technical Diploma in an Industrial Program or complete a Vocational

Certificate in an industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry and hold a Professional Qualification Level 4 in related areas.


Understand and be able to monitor and operate Heat Exchange Systems


Ability in monitoring and operating Fired Heaters/Furnace System, Heat Exchange System, Cooling Water System, Refrigeration System and Chiller System



Knowledge of the functions of Heat Exchange Systems, related equipment, company operation parameters, safety standards, and government regulation
















Performance criteria of this unit is confined within process specification and company operational specification



Company Operation specifications include desired production level, production costs, related equipment, and process


This unit should be completed along with Unit PPO5/1 (Separation Systems), PPO5/3 (Reaction Systems), PPO5/4 (Pelletizing Systems), PPO5/5 (Troubleshooting Process Abnormalities and Equipment Malfunctions)



Assessment of this unit should be assessed according to performance criteria required in PPO5/2-1, PPO5/2-2, PPO5/2-3 and PPO5/2-4. It must also undertake in either an actual workplace or under a simulated work environment. However, various assessment procedures can be carried out as the following











2. ช่ือหน่วยสมรรถนะ ระบบปฏิกิริยา (Reaction Systems)






This unit covers the monitoring and operating of Continuous Reaction System and Batch Reaction System






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PPO5/3-1 Monitor and Operate Continuous Reaction System

1. Rates meet desired production level per company specifications








PPO5/3-2 Monitor and Operate Batch Reaction System

1. Chemical reaction rates meet desired production level per company specifications














- Complete a Technical Diploma in an Industrial Program or complete a Vocational Certificate in an industrial Program (except construction) with 2 years experience in Petroleum/Petrochemical or related Industry and hold a Professional Qualification Level 4 in related areas.


Understand and be able to monitor and operate the Reaction System under process variables, and company specification


Ability in monitoring and operating of Continuous and Batch Reaction System


Knowledge of company related specification, process variables, and equipment parameters













- Written test - Hands-on exercise or simulations in unit operation

- Record of learning and/or experiences




This unit of competency in confined within company specifications, and operation parameters


Company specifications include desired production level, production costs, equipment, and process in unit operation


This unit should be completed along with Unit PPO5/1 (Separation Systems), PPO5/2 (Heat Exchange Systems), PPO5/4 (Pelletizing Systems), and PPO5/5 (Troubleshooting Process Abnormalities and Equipment Malfunctions)




This unit should be assessed according to performance criteria as required in PPO5/3-1, and PPO5/3-2. It must also be undertaken in either an actual workplace or under a simulated work environment. However, various assessment procedures can be carried out as the following











2. ช่ือหน่วยสมรรถนะ ระบบการผลิตเมด็พลาสติก (Pelletizing Systems)



5. สาํหรบัช่ืออาชีพและรหสัอาชีพ (Occupational Classification)



This unit covers the monitoring and operating of Extruder/Pelletiser System, Auto Feed System, Silo System, and Bagging System






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PPO5/4-1 Monitor and Operate Extruder/Pelletiser System








PPO5/4-2 Monitor and Operate Auto Feed System












PPO5/4-3 Monitor and Operate Silo System












PPO5/4-4 Monitor and Operate Bagging System












Ability in monitoring and operate pelletizing system with knowledge of company specification, process variables and equipment parameters



Be able to monitor and operate Extruder System, Auto Feed System, Silo System, and Bagging System


Understand company specification, process variables and equipment parameters

















This unit of competency in confined within company process, and product specifications


Company process and product specifications include desired production level production costs, process variables and equipment parameters.


This unit should be completed along with Unit PPO5/1 (Separation Systems), PPO5/2 (Heat Exchange Systems), PPO5/3 (Reaction Systems), and PPO5/5 (Troubleshooting Process Abnormalities and Equipment Malfunctions)



This unit should be assessed according to performance criteria as required in PPO5/4-1, PPO5/4-2, PPO5/4-3, and PPO5/4-4. It must also be undertaken in either an actual workplace or under a simulated work environment. However, various assessment procedures can be carried out as the following











2. ช่ือหน่วยสมรรถนะ การแก้ไขปัญหาความผิดปกติของอปุกรณ์และกระบวนการผลิต (Troubleshooting Process Abnormalities and Equipment Malfunctions)






This unit covers the troubleshooting by diagnosis of abnormalities or malfunctions and remedy equipment/process malfunctions.






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PPO5/5-1 Diagnose Abnormality or Malfunction

1. Abnormal condition is recognized 2. Process is stabilized as specified by company

policies and procedures 3. Relevant data is collected according to data

points used to determine the condition of the process or equipment under normal operators

4. Relevant data is analyzed according to data point comparison that determines deviation from normal operating conditions

5. Cause of malfunction or abnormality is identified


PPO5/5-2 Remedy Equipment/ Process Malfunction

1. Plan of action to remedy equipment malfunction or process abnormality is determined according to company procedures

2. Plan of action to remedy equipment malfunction or process abnormality is implemented as per company procedures

3. Equipment or process is verified to be within acceptable operational parameters according to company procedures






Ability in using information for diagnosis of abnormality or malfunction of process and equipment and plan for remedy



Be able to diagnose process abnormality or malfunctions and organize plan of action in remedy equipment or process malfunctions


Understand company procedures, and aware of information needed for diagnosis process/equipment malfunction
















Performance Criteria of this unit are based on company policies and procedure, and data analysis which focused on each unit operation


BFD and P&ID should be used for better communication of process abnormality and malfunctions


This unit should be completed along with Unit PPO5/1 (Separation Systems), PPO5/2 (Heat Exchange Systems), PPO5/3 (Reaction Systems), and PPO5/4 (Pelletizing Systems)



This unit should assess according to performance criteria as required in PPO5/5-1 and PPO5/5-2. It must also be undertaken in either an actual workplace or under a simulated work environment. However, various assessment procedures can be carried out as the following









3. หน่วยสมรรถนะทางเทคนิคด้านช่างซ่อมบาํรงุเครื่องกล (Units of Mechanical Maintenance Technical Competency)


แผนภาพแสดงหน่วยสมรรถนะทางเทคนิคดา้นชา่งซ่อมบาํรงุเครือ่งกลสาํหรบัคณุวุฒวิชิาชพีชัน้ 4 อาชพีชา่งซ่อมบาํรงุเครือ่งกล

แผนภาพแสดงหน่วยสมรรถนะทางเทคนิคดา้นชา่งซ่อมบาํรงุเครือ่งกลสาํหรบัคณุวุฒวิชิาชพีชัน้ 5 อาชพีชา่งซ่อมบาํรงุเครือ่งกล

มรีายละเอยีดเกณฑก์ารปฎบิตังิาน (Performance Criteria) ในแต่ละหน่วยดงัน้ี


PPM4/1 – ความปลอดภยัในการบาํรุงรกัษาเครือ่งกล (Safety in Mecahnical Maintenance) PPM4/2 – การตรวจสอบ ซ่อมบาํรุง หรอืเปลีย่นอุปกรณ์หมนุ และระบบอุปกรณ์ชว่ยทีผ่ดิปกต ิ1 (Checking, Repairing or Replacing of Malfunctions Rotating Equipment and Auxiliary System 1) PPM4/3 – การตรวจสอบ ซ่อมบาํรุง หรอืเปลีย่นอุปกรณ์หมนุ และระบบอุปกรณ์ชว่ยทีผ่ดิปกต ิ2 (Checking, Repairing or Replacing of Malfunctions Rotating Equipment and Auxiliary System 2) PPM4/4 – การตรวจสอบ ซ่อมบาํรุง หรอืเปลีย่นอุปกรณ์อยูก่บัที ่และระบบอุปกรณ์ชว่ยทีผ่ดิปกต ิ (Checking, Repairing or Replacing of Malfunctions Stationary Equipment and Auxiliary System)


PPM5/1 – การวเิคราะหแ์ละแกไ้ขปญัหาการทาํงานทีผ่ดิปกตขิองอุปกรณ์ในกระบวนการผลติ (Troubleshoot and Diagnosing Malfunctions of Industrial Process Equipment) PPM5/2 – การบาํรุงรกัษาเชงิป้องกนัชิน้สว่นของอุปกรณ์ทางกลและระบบอุปกรณ์ชว่ย (Preventive Maintaining, Component of Mechanical Equipment and Auxiliary System) PPM5/3 – ระบบปฏกิริยิาและระบบแยก (Reaction and Separation System) PPM5/4 – ระบบแลกเปลีย่นความรอ้น (Heat Exchange System)


แบบฟอรม์ของหน่วยสมรรถนะ (Unit of Competence) Petroleum and Petrochemical Mechanical Maintenance Competency (PPM)

1. รหสัหน่วยสมรรถนะ PPM4/1

2. ช่ือหน่วยสมรรถนะ ความปลอดภยัในการบาํรงุรกัษาเครื่องกล (Safety in Mechanical Maintenance)




ชา่งเทคนิคซ่อมบาํรงุเครือ่งกล (Mechanical Maintenance Technician)


This unit covers Preventative SHE Inspections, SHE incident and hazards, operator area in SHE policies and procedures, and local and international policies and procedure.





...........................-.................................................................................................................................. 10. ข้อกาํหนดหรือกฎระเบีย บท่ีเก่ียวข้อง (Licensing or Regulation Related) (ถ้ามี)

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11. สมรรถนะย่อยและเกณฑก์ารปฏิบติังาน (Elements and Performance Criteria) สมรรถนะยอ่ย (Elements)



PPM4/1-1 Conduct Preventative SHE Inspections in Mechanical Maintenance

1. Area inspections are conducted according to established procedures





PPM4/1-2 Conduct SHE incident and hazards in Mechanical Maintenance






PPM4/1-3 Instruct individuals entering operator area in SHE policies and procedures in Mechanical Maintenance


2. All employees have current and continuing training on the SHE policies and procedures


PPM4/1-4 Comply with local and international policies and procedure in Mechanical Maintenance






- Complete five units of Technical Core Competency (1) - Complete a Technical Diploma in Mechanic, Auto-mechanic, Welding, Industrial

Maintenance, and any other related Mechanical Program or a Vocational Certificate in an Mechanic, Auto-mechanic, Welding, Industrial Maintenance, and any other related Mechanical Program with 2 years experience in Petroleum/Petrochemical or related Industry


Ability in conduct preventative SHE inspections and SHE incidents and hazards in unit operation area and understand established procedures and policies


Area SHE preventative inspection, and SHE incident report can be conducted, instruct to other entering the area, and comply with established policies and procedures.


Understand SHE established policies and procedures, Globally Harmonized System Classification and Labeling of Chemicals (GHS)
















The performance criteria for this unit will be confined within SHE in area of unit operation and related policies and of mechanical maintenance technicians procedures




This unit of competency should be completed along with unit PPM4/2 (Inspection, Repairing or Replacing Malfunctioning Industrial Process Equipment and Auxiliary System), PPM4/3 (Checking, Repairing or Replacing of Malfunctions Rotating Equipment and Auxiliary System (2) and PPM4/4 (Checking, Repairing or Replacing of Malfunctions Stationary Equipment and Auxiliary System)



For this unit of competency, the process of assessment should be SHE in unit operation. Skills and knowledge of PPM4/1-1, PPM4/1-2, PPM4/1-3 and PPM4/1-4 are required according to related performance criteria. The assessment procedure may include one or more of the followings






2. ช่ือหน่วยสมรรถนะ การตรวจสอบ ซ่อมบาํรงุ หรือเปล่ียนอปุกรณ์หมนุ และระบบอปุกรณ์ช่วยท่ีผิดปกติ 1 (Checking, Repairing or Replacing of Malfunctions Rotating Equipment and Auxiliary System 1)






This unit covers the Inspection, Repairing or Replacing on Rotating Equipment and Auxiliary Systems, which include Oil Analysis, Vibration Analysis, Standard Inspection (ASTM, API, etc.), Material and material selection, Technical root cause analysis (RCA), Alarm Management, Reliability engineering, statistic and analysis tools (Lean, Six Sixma, DOE, LP, etc.) Reliability Centered Maintenance (RCM), Defect Elimination Management (DEM), Asset Integrity Management (AIM), Fan/Blower, compressor, Pump, and Gas turbine & steam turbine.






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PPM4/2-1 Check, Repair or Replace Rotating equipment and auxiliary system (1) - Oil analysis - Vibration analysis - Standard Inspection

(ASTM, API, etc.) - Material and material

selection - Technical root cause

analysis (RCA) - Alarm Management - Reliability engineering,

statistic and analysis tools (Lean, six sixma, DOE, LP, etc)

- Reliability Centered Maintenance (RCM)

- Defect Elimination Management (DEM)

- Asset Integrity Management (AIM)

1. Corrective inspect are performed according to job scope, company /manufacturer/ Health, Safety and Environment work practices, specific application and area classification

2. Physical inspection meets company/manufacturer/industry parameters

3. Confine space is verified according to standard and regulation

4. Configuration is verified according to the application

5. Calibration is verified according to engineering specifications with certified standards when applicable.

6. Functional test meets company/manufacturer/industry standards

7. Known inputs result in expected outputs as specified by the manufacturer

8. Documentation is completed according to company guidelines

9. Equipment is prepared for maintenance work including shut down, drain, purge, clean and Lock out/Tag out according to company policy

10. Disassembly/Assembly for repair or replace with spare parts (and accessory i.e. Mechanical seal, centrifugal and rotary pump or compressor).

11. Installation, coupling alignment, flange alignment, test run or performance test and handover (additional new rotating equipment installation)






PPM4/2-2 Repair or Replace Rotating Equipment and Auxiliary System (2) - Fan/Blower - Compressor - Pump - Gas turbine & steam

turbine

1. Corrective repairs are performed according to job scope, company /manufacturer/ Health, Safety and Environment work practices, specific application and area classification

2. Physical inspection meets company/ manufacturer/industry parameters
















The functions of rotating industrial process equipment and auxiliary system are understood and be able to repair or replace malfunctions


Ability in inspection, repairing, and replacing malfunctions rotating industrial process equipment and auxiliary system


Know the functions of rotating and stationary equipment and their auxiliary system.
















Corrective repair and replace are performed according to SHE work practice and job scope


Job scope include area classification, physical inspection, confine space, configuration, calibration, documents, and preparation of equipment


This unit of competency should be completed along with unit PPM4/1 (Safety in Mechanical Maintenance), PPM4/3 (Checking, Repairing or Replacing of Malfunction Rotating and Auxiliary System (2), and PPM4/4 (Checking, Repairing or Replacing of Malfunction Stationary Equipment and Auxialiary System)



For this unit of competency, skills and knowledge of elements in PPM4/2-1, and PPM4/2-2 are required according to related performance criteria. The assessment procedures may include one or more of the followings












2. ช่ือหน่วยสมรรถนะ การตรวจสอบ ซ่อมบาํรงุ หรือเปล่ียนอปุกรณ์หมนุ และระบบอปุกรณ์ช่วยท่ีผิดปกติ 2 (Checking, Repairing or Replacing of Malfunction Rotating Equipment and Auxiliary System 2)






This unit covers the Inspection, Repairing or Replacing on Rotating Equipment and Auxiliary Systems which include Extruder, Mixer & Agitator, Separator (tri-canting), Heavy Equipment & Engine, Machine shop, Shaft seal (Mechanical and API piping plan), Mechanic component (Bearing, Filter, transmission part, gasket)






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PPM4/3-1 Repair or Replace Rotating Equipment and Auxiliary System (3) - Extruder - Mixer & Agitator - Separator (tri- canting) - Heavy Equipment &

Engine - Machine shop


2. Physical inspection meets company /manufacturer/industry parameters




6. Functional test meets company/ manufacturer/industry standards











PPM4/3-2 Repair or Replace Rotating Equipment and Auxiliary System (4) - Shaft seal (Mechanical

and API piping plan) - Mechanic component

(Bearing, Filter, Transmission Part, Gasket)

1. Corrective repairs are performed according to job scope, company /manufacturer /Health, Safety and Environment work practices, specific application and area classification

















The functions of industrial process rotating equipment and auxiliary system are understood and be able to repair or replace malfunctions


Ability in inspection, repairing, and replacing malfunctions rotating industrial process equipment and auxiliary system


Know the functions of rotating equipment and their auxiliary system.










- Written test



15. ขอบเขต (Ran ge Statement)






16. หน่วยสมรรถนะร่วม (ถ้ามี) This unit of competency should be completed along with unit PPM4/1 (Safety in Mechanical

Maintenance), PPM4/2 (Checking, Repairing or Replacing of Malfunctions Rotating Equipment and Auxiliary System (1), and PPM4/4 (Checking, Repairing or Replacing of Malfunction Stationary Equipment and Auxialiary System)








2.1) Application of knowledge and skills 2.2) Demonstration of an ability 2.3) Observation of working process




2. ช่ือหน่วยสมรรถนะ การตรวจสอบ ซ่อมบาํรงุ หรือเปล่ียนอปุกรณ์อยู่กบัท่ี และระบบอปุกรณ์ช่วยท่ีผิดปกติ (Checking, Repairing or Replacing of Malfunction Stationary Equipment and Auxiliary System)






This unit covers Checking, Repairing or Replacing of Malfunction Stationary Equipment and Auxiliary Systems, and Stationary Equipment and Auxiliary Systems which include Boiler/Fired Heater, Pressure Vessel/Heat Exchanger, Column, Storage Tank, Valve and Piping System/Piping Components, Rigging (Lifting Equipment, Scaffolding), Refractory and Insulation, Pipe Rack & Structure






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PPM4/4-1 Repair or Replace Stationary Equipment and Auxiliary System (1) - Boiler/Fired Heater - Pressure Vessel/Heat

Exchanger - Column - Storage Tank

















PPM4/4-2 Repair or Replace Stationary Equipment and Auxiliary System (2) - Valve and Piping

System /Piping Components

- Rigging (Lifting Equipment, Scaffolding)

- Refractory and Insulation

- Pipe Rack & Structure















- Complete a Technical Diploma in Mechanic, Auto-mechanic, Welding, Industrial Maintenance, and any other related Mechanical Program or a Vocational Certificate in an


Mechanic, Auto-mechanic, Welding, Industrial Maintenance, and any other related Mechanical Program with 2 years experience in Petroleum/Petrochemical or related Industry


The functions of industrial process stationary equipment and auxiliary system are understood and be able to repair or replace malfunctions


Ability in inspection, repairing, and replacing malfunctions stationary industrial process equipment and auxiliary system


Know the functions of stationary equipment and their auxiliary system.















15. ขอบเขต (Ran ge Statement)




(ค) คาํอธิบายรายละเอียด



This unit of competency should be completed along with unit PPM4/1 (Safety in Mechanical Maintenance), PPM4/2 (Checking, Repairing or Replacing of Malfunctions Rotating Equipment and Auxiliary System (1), and PPM4/3 (Checking, Repairing or Replacing of Malfunction Rotating Equipment and Auxialiary System (2)














2. ช่ือหน่วยสมรรถนะ การวิเคราะหแ์ละแก้ไขปัญหาการทาํงานท่ีผิดปกติของอปุกรณ์ในกระบวนการผลิต (Troubleshooting and Diagnosing Malfunctions of Industrial Process Equipment)






This unit covers the troubleshooting of 1) rotating equipment and auxiliary systems wi (Fan/Blower, Compressor, Pump, Gas turbine & steam turbine, Extruder, Mixer & Agitator, Separator (tri-canting), Heavy Equipment & Engineer, Machine shop, Shaft seal (Mechanical and API piping plan), Mechanic component (Bearing, Filter, transmission part, gasket) and 2) stationary equipment and auxiliary systems (Boiler/Fired Heater, Pressure Vessel/Heat Exchanger, Column, Storage Tank, Welding, Valve and Piping system/piping components, Rigging (Lifting Equipment Scaffolding), Refractory and insulation, Pipe rack & structure.).






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PPM5/1-1 Troubleshoot rotating equipment and auxiliary system - Fan/Blower - Compressor - Pump - Gas turbine & steam turbine - Extruder - Mixer & Agitator - Separator (tri-canting) - Heavy Equipment & Engine - Machine shop - Shaft seal (Mechanical and API

piping plan) - Mechanic component (Bearing,

Filter, transmission part, gasket)

1. Work is performed to meet the requirements of company/manufacturer/Health, Safety and Environment work practices, specific application and area classification

2. The point of deviation is identified where the known inputs result in unexpected outputs

3. Source of malfunction is isolated 4. Documentation is completed

according to company guidelines


PPM5/1-2 Troubleshoot stationary equipment and auxiliary system - Boiler /Fired Heater - Pressure Vessel/Heat

Exchanger - Column - Storage Tank - Welding - Valve and Piping System/Piping

Components - Rigging (Lifting Equipment,

Scaffolding) - Refractory and insulation - Pipe rack & structure

1. Work is performed to meet the requirements of company/manufacturer/Health, Safety and Environment work practices, specific application and area classification

2. The point of deviation is identified where the known inputs result in unexpected outputs

3. Source of malfunction is isolated 4. Documentation is completed

according to company guidelines




- Complete four units of Technical Core Competency (2) - Complete a Technical Diploma in Mechanic, Auto-mechanic, Welding, Industrial


13. ทกัษะและความรู้ท่ีต้องการ (Required Skills and Knowledge) The functions of process equipment and auxiliary system are well aware and be able to diagnose and solve related the problems

(ก) ความต้องการด้านทกัษะ Ability in diagnosing and troubleshooting of rotating and stationary equipment and their

auxiliary system

(ข) ความต้องการด้านความรู้ Understand the functions of rotating and stationary equipment and their auxiliary system

14. หลกัฐานท่ีต้องการ (Evidence Guide) หลกัฐานทีต่อ้งการจะกําหนดขอ้แนะนําเกีย่วกบัการประเมนิ และควรทีจ่ะใชป้ระกอบร่วมกนักบัเกณฑ์การปฏบิตังิาน (Performance Criteria) และทกัษะและความรูท้ี่ต้องการ (Required Skills and Knowledge)








- Written test






Work is performed according company procedures and guidelines


Company procedures include SHE work practices, specifications of process equipment and auxiliary and required documents to be completed


This unit of competency should be completed along with unit PPM5/2 (Preventative Maintaining Component of Mechanical Equipment and Auxiliary System) PPM5/3 (Reaction and Separation System) and PPM5/4 (Heat Exchange Systems)












2. ช่ือหน่วยสมรรถนะ การบาํรงุรกัษาเชิงป้องกนัช้ินส่วนของอปุกรณ์ทางกลและระบบอปุกรณ์ช่วย (Preventive Maintaining, Component of Mechanical Equipment and Auxiliary System)






This unit covers the maintaining 1) rotating equipment and auxiliary systems (Fan/Blower, Compressor, Pump, Gas turbine & steam turbine, Extruder, Mixer & Agitator, Separator (tri-canting), Heavy Equipment & Engineer, Machine shop, Shaft seal (Mechanical and API piping plan), Mechanic component (Bearing, Filter, transmission part, gasket) and 2) stationary equipment and auxiliary systems (Boiler/Fired Heater, Pressure Vessel/Heat Exchanger, Column, Storage Tank, Welding, Valve and Piping system/piping components) and Sealing, Bearing, Lubrication, Transmition and Boiling.






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PPM5/2-1 Maintain rotating equipment and auxiliary system (1) - Fan/Blower - Compressor - Pump - Gas turbine & steam

turbine - Extruder - Mixer & Agitator - Separator (tri-canting) - Heavy Equipment &

Engine - Machine shop - Shaft seal (Mechanical

and API piping plan) - Mechanic component

(Bearing, Filter, transmission part, gasket)

















PPM5/2-2 Maintain stationary equipment and auxiliary system (1) - Boiler/Fired Heater - Pressure Vessel/Heat

Exchanger - Column - Storage Tank - Valve and Piping

System/Piping Components

















PPM5/2-3 Maintain Sealing, Bearing, Lubrication, Transmition and Boiling














12. ความรู้และทกัษะก่อนหน้าท่ีจาํเป็น (Pre-requisite Skill & Knowledge) - Complete four units of Technical Core Competency (2) - Complete a Technical Diploma in Mechanic, Auto-mechanic, Welding, Industrial



The functions of process equipment and auxiliary system are well aware and can be applied to perform


Be able maintain, calibrate, lubricate, clean, and tune rotating and stationary equipment and auxiliary system


Understand the functions of rotating and stationary equipment and their auxiliary system
















Requirement of company, SHE work practices, and area classification for unit operation must be clearly understood


Job scope is covered routine maintenance, physical inspection, verification of leakage and vibration, functional test and documentations according to company guidelines


This unit of competency should be completed along with unit PPM5/1 (Troubleshooting and Diagnosing Malfunctions of Industrial Process Equipment and Auxiliary System) PPM5/3 (Reaction and Separation System) and PPM5/4 (Heat Exchange Systems)



For this unit of competency, skills and knowledge of elements in PPM5/2-1, PPM5/2-2, and PPM5/2-3 are required according to related performance criteria. The assessment procedures may include one or more of the followings









2. ช่ือหน่วยสมรรถนะ ระบบปฏิกิริยาและระบบแยก (Reaction and Separation System)






This unit covers the monitoring and operate Reaction System (Continuous Reaction System and Batch Reaction System), Separation System (Filtration Water, Distillation System, Stripping System, Absorption System, Extraction System, Dehydration System, and TRI-Canting System)






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PPM5/3-1 Monitor and Operate Reaction System - Continuous

Reaction System - Batch Reaction

System

1. Chemical reaction rates meet desired production level per company specifications









PPM5/3-2 Monitor and Operate Separation System (1) - Filtration Water











PPM5/3-3 Monitor and Operate Separation System (2) - Distillation System








PPM5/3-4 Monitor and Operate Separation Systems (3) - Stripping System - Absorption System - Extraction System - Dehydration

System - TRI-Canting

System


















Understand and be able to monitor and operate the Reaction, Separation and Heat Exchanger Systems under process variables, and company specification


Ability in monitoring and operating of Reaction, Separation and Heat Exchanger Systems














- Written test









This unit of competency should be completed along with unit PPM5/1 (Troubleshooting and Diagnosing Malfunctions of Industrial Process Equipment), PPM5/2 (Preventative Maintaining Component of Mechanical Equipment and Auxiliary System) and PPM5/4 (Heat Exchange System)


...........................-..................................................................................................................................



This unit should be assessed according to performance criteria as required in PPM5/3-1, PPM5/3-2, PPM5/3-3 and PPM5/3-4. It must also be undertaken in either an actual workplace or under a simulated work environment. However, various assessment procedures can be carried out as the following











2. ช่ือหน่วยสมรรถนะ ระบบแลกเปล่ียนความรอ้น (Heat Exchange System)






This unit covers the monitoring and operate Heat Exchanger System (Fired Heaters/Furnace system, Heat Exchanger system, Cooling Water system, Refrigeration system.






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PPM5/4-1 Monitor and Operate Heat Exchange Systems (1) - Fired

Heaters/Furnace System

- Heat Exchanger System

1. Heat transfer rates meet desired temperature per process/equipment specifications









PPM5/4-2 Monitor and Operate Heat Exchanger System (2) - Cooling Water

System Refrigeration System


















Understand and be able to monitor and operate the Reaction, Separation and Heat Exchanger Systems under process variables, and company specification


Ability in monitoring and operating of Reaction, Separation and Heat Exchanger Systems















- Written test










This unit of competency should be completed along with unit PPM5/1 (Troubleshooting and Diagnosing Malfunctions of Industrial Process Equipment), PPM5/2 (Preventative Maintaining Component of Mechanical Equipment and Auxiliary System, and PPM5/3 (Reaction and Separation System)



This unit should be assessed according to performance criteria as required in PPM5/4-1, and PPM5/4-2. It must also be undertaken in either an actual workplace or under a simulated work environment. However, various assessment procedures can be carried out as the following









4. หน่วยสมรรถนะทางเทคนิคด้านช่างซ่อมบาํรงุไฟฟ้า (Units of Electrical Maintenance Technical Competency)


แผนภาพแสดงหน่วยสมรรถนะทางเทคนิคดา้นชา่งซ่อมบาํรงุไฟฟ้าสาํหรบัคุณวฒุวิชิาชพีชัน้ 4 อาชพีชา่งซ่อมบาํรงุไฟฟ้า

แผนภาพแสดงหน่วยสมรรถนะทางเทคนิคดา้นชา่งซ่อมบาํรงุไฟฟ้าสาํหรบัคุณวฒุวิชิาชพีชัน้ 5 อาชพีชา่งซ่อมบาํรงุไฟฟ้า



PPE4/1 - ความปลอดภยัในการบาํรุงรกัษาระบบไฟฟ้า (Safety in Electrical Maintenance) PPE4/2 - การตรวจสอบ บาํรุงรกัษา สอบเทยีบ หลอ่ลืน่ ทาํความสะอาดและปรบัแต่ง อุปกรณ์ไฟฟ้า (Inspection, Maintaining, Calibrating, Lubricating, Cleaning and Tuning Electrical Equipment) PPE4/3 - การซ่อมแซมหรอืเปลีย่นอุปกรณ์ไฟฟ้าทีผ่ดิปกต ิ (Repairing or Replacing Malfunctions Electrical Equipment)


PPE5/1 - การตดิตัง้และทดสอบการทาํงานอุปกรณ์ไฟฟ้า (Installation and Commission of Electrical Equipment) PPE5/2 - การบาํรุงรกัษาอุปกรณ์ไฟฟ้าเชงิคาดการณ์ (Predictive Maintenance (PDM) of Electrical Equipment) PPE5/3 - การวเิคราะหแ์ละแกไ้ขปญัหาการทาํงานทีผ่ดิปกตขิองอุปกรณ์ไฟฟ้า (Troubleshooting and Diagnosing Malfunctions of Electricl Equipment)


แบบฟอรม์ของหน่วยสมรรถนะ (Unit of Competence) Petroleum and Petrochemical Electrical Maintenance Competency (PPE)

1. รหสัหน่วยสมรรถนะ PPE4/1

2. ช่ือหน่วยสมรรถนะ ความปลอดภยัในการบาํรงุรกัษาระบบไฟฟ้า (Safety in Electrical Maintenance)




ชา่งเทคนิคซ่อมบาํรงุไฟฟ้า (Electrical Maintenance Technician)


This unit covers preventative SHE inspections, SHE incident and hazards, operator area in SHE policies and procedures, and compliance with local and international policies and procedure.






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11. สมรรถนะย่อยและเกณฑก์ารปฏิบติังาน (Elements and Performance Criteria) สมรรถนะยอ่ย (Elements)



PPE4/1-1 Conduct Preventative SHE Inspections in Electrical Maintenance

1. Electrical Equipment inspections are conducted according to established procedures

2. Electrical Equipment inspection report is complete per company standards




PPE4/1-2 Conduct SHE Incident and Hazards in Electrical Maintenance

1. Identify hazard of Electrical Equipment are conducted according to established procedures, indentify incident of Electrical hazard





PPE4/1-3 Instruct Individuals Entering Operator Area in SHE Policies and Procedures in Electrical Maintenance








PPE4/1-4 Comply with Local and International Policies and Procedure in Electrical Maintenance






- Complete a Technician Diploma in Electricity, Electronics or any Other Related Program or complete a Vocational Certificate in those programs with 2 years experiences in Petroleum/Petrochemical or related industry



(ก) ความต้องการด้านทกัษะ Ability in conducting Preventative SHE Inspections, Incidents, and Hazards, instructing

individuals entering operator area in SHE policies and procedures, and compliance with local and international policies and procedure













- Written test









This unit of competency should be completed along with unit PPE4/2 (Inspection, Maintaining, Calibrating, Lubricating, Cleaning and Tuning Electrical Equipment) and PPE4/3 (Repairing or Replacing Malfunctions Electrical Equipment)



For this unit of competency, the process of assessment should be SHE in unit operation. Skills and knowledge of PPE4/1-1, PPE4/1-2, PPE4/1-3 and PPE4/1-4 are required according to related performance criteria. The assessment procedure may include one or more of the followings







2. ช่ือหน่วยสมรรถนะ การตรวจสอบ บาํรงุรกัษา สอบเทียบ หล่อล่ืน ทาํความสะอาดและปรบัแต่งอปุกรณ์ไฟฟ้า (Inspection, Maintaining, Calibrating, Lubricating, Cleaning and Tuning Electrical Equipment)





6. คาํอธิบายหน่วยสมรรถนะ (Description of Unit of Competency) This unit covers routine work to maintain, calibrate, lubricate, clean and tune industrial control system which include 1) Maintain Power System (Substation and distribution system, Single line diagram, HV, MV, LV Switch Gear (SWGR), Electric power system protection, Cable and jointer, MCC System, Power quality (Capacitor compensation unit, Harmonic), Transformer), 2) Maintain Power Electronic and Control (UPS and battery charger, AC drive and control, DC drive and control), 3) Maintain Electrical machine (Motor and Generator), 4) Maintain Plant electrical equipment and system (Grounding and lightning system, Lighting system, Telephone system, Heating Ventilation and Air Condition (HVAC), Chiller (Cooling system), Cathodic Protection system, Bagging system, Heater/Electrode system, Electrostatic Precipitator, PLC and control system, Motor operate valve (MOV) and Fire alarm and fire fighting extinguisher system)




9. ช่ืออาชีพและรหสัอาชีพอ่ืนท่ีหน่วยสมรรถนะน้ีสามารถใช้ได้(ถ้ามี) ...........................-.................................................................................................................................. 10. ข้อกาํหนดหรือกฎระเบียบท่ีเก่ียวข้อง (Licensing or Regulation Related) (ถ้ามี) ...........................-..................................................................................................................................

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PPE4/2-1 Maintain Power System - Substation and

distribution system - Single line diagram - HV, MV, LV Switch Gear

(SWGR) - Electric power system

protection - Cable and jointer - MCC system - Power quality (Capacitor

compensation unit, Harmonic)

- Transformer

1. Work is performed to meet the requirements of company/ manufacturer/ Health, Safety and Environment work practices, specific application and area classification

2. Routine maintenance is performed according to job scope, interval, task, manufacturer recommentdation

3. Physical inspection meets company/ manufacturer/ industry parameters

4. Rectification is verified according to the application

5. Calibration is verified according to engineering specifications and certified standards when applicable





PPE4/2-2 Maintain Power Electronic and Control - UPS and battery charger - AC drive and control - DC drive and control












7. Known inputs result in expected outputs as specified by the manufacturerDocumentation is completed according to company guidelines

PPE4/2-3 Maintain Electrical Machine - Motor - Generator










PPE4/2-4 Maintain Plant Electrical Equipment and System 1 - Grounding and lightning

system - Lighting system - Telephone system - Heating Ventilation and

Air Condition (HVAC) - Chiller (Cooling system)











6. Functional test meets company/ manufacturer/industry standardsKnown inputs result in expected outputs as specified by the manufacturer


PPE4/2-5 Maintain Plant Electrical Equipment and System 2 - Cathodic Protection

System - Bagging System - Heater /Electrode

System - Electrostatic Precipitator - PLC and control system - Motor operate valve

(MOV) - Fire alarm and fire

fighting extinguisher system












- Complete five units of Technical Core Competency (1) - Complete a Technician Diploma in Electricity, Electronics or any Other related program or a

Vocational Certificate in Electricity, Electronics or any Other related Electrical program with 2 years experience in Petroleum/Petrochemical or related Industry

13. ทกัษะและความรู้ท่ีต้องการ (Required Skills and Knowledge) Application of knowledge and understanding of industrial control system equipment to maintain, calibrate, lubricate, clean and tune industrial control equipment


Be able to maintain, calibrate, lubricate, clean, and tune power system, power electronic and control, electrical machine, and plant electrical equipment and system


Understand the functions of industrial control system equipment











- Written test






Routine maintenance and unexpected task must be carried out under supervision of senior staff for new entry workers


Job scope is covers routine maintenance, physical inspection, verified configuration and calibration, functional test, and documentation which rely on company specification, SHE work practices, and area classification


This unit of competency should be completed along with unit PPE4/1 (Conduct Preventative SHE Inspections), and PPE4/3 (Repairing or Replacing Malfunctioning Electrical Equipment)



For this unit of competency, skills and knowledge of elements in PPE4/2-1, PPE4/2-2, PPE4/2-3, PPE4/2-4, and PPE4/2-5 are required according to related performance criteria. The assessment procedures may include one or more of the followings









2. ช่ือหน่วยสมรรถนะ การซ่อมแซมหรือเปล่ียนอปุกรณ์ไฟฟ้าท่ีผิดปกติ (Repairing or Replacing Malfunctions Electrical Equipment)






This unit covers work performance in repairing or replacing of malfunctioning industrial control system equipment which include 1) Repair or Replace Power System (Substation and distribution system, Single line diagram, HV, MV, LV Switch Gear (SWGR), Electric power system protection equipment, Cable and jointer, MCC System, Power quality (Capacitor compensation unit, Harmonic) and Transformer) 2) Repair or Replace Power Electronic and Control (UPS and battery charger, AC drive and control and DC drive and control) 3) Repair or Replace Electrical Machine (Motor and Generator) 4) Repair or Replace Plant electrical Equipment and System (Grounding and lightning system, Lighting system, Telephone system, Heating Ventilation and Air condition (HVAC) and Chiller (Cooling system), Cathodic Protection system, Bagging system, Overhead Crane/Elevator, Heater/Electrode system, Electrostatic Precipitator, PLC and control system, Motor operate valve (MOV), and Fire alarm and fire extinguisher system)





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PPE4/3-1 Repair or Replace Power System - Substation and

distribution system - Single line diagram

- HV, MV, LV Switch Gear (SWGR)

- Electric power system protection equipment

- Cable and jointer - MCC system - Power quality (Capacitor


- Transformer






6. Inputs result in expected outputs as specified by the manufacturer are known

7. Documentation is completed according to company guidelines.


PPE4/3-2 Repair or Replace Power Electronic and Control - UPS and battery charger - AC drive and control

- DC drive and control













PPE4/3-3 Repair or Replace Electrical Machine - Motor - Generator









PPE4/3-4 Repair or Replace Plant Electrical Equipment and System 1 - Grounding and lightning

system








- Lighting system - Telephone system - Heating Ventilation and

Air Condition (HVAC) - Chiller (Cooling system)




PPE4/3-5 Repair or Replace Plant Electrical Equipment and System 2 - Cathodic Protection

System - Bagging System - Overhead Crane/Elevator - Heater /Electrode System - Electrostatic Precipitator - PLC and Control System - Motor Operate Valve

(MOV) - Fire Alarm and Fire

Extinguisher System










- Complete five units of Technical Core Competency (1) - Complete a Technician Diploma in Electricity, Electronics or any Other related program or a



Application of knowledge and understanding of industrial control system equipment for repairing and/or replacing malfunctions



Ability in repairing and replacing malfunctions industrial control system equipment which include power system, power electronic and control, electrical machine, and plant electrical equipment and system


Understand the functions of industrial control system equipment, SHE and company specifications


















Corrective repairs or replace should be under supervision of senior staff for new entry staff


Job scope is covered routine maintenance, physical inspection, verified configuration and calibration, functional test and documents which rely on company specifications, SHE work practices and area classification


This unit should be completed along with Unit PPE4/1 (Conduct Preventative SHE Inspections), and PPE4/2 (Inspection, Maintaining, Calibrating, Lubricating, Cleaning and Tuning Electrical Equipment)














2. ช่ือหน่วยสมรรถนะ การติดตัง้และทดสอบการทาํงานอปุกรณ์ไฟฟ้า (Installation and Commission of Electrical Equipment)






This unit covers the installation and commission of industrial control equipment which include 1) Power system (Substation and distribution system, Single line diagram, HV, MV, LV Switch Gear (SEGR), Electric power system protection equipment, Cable and jointer, MCC system, Power quality (Capacitor compensation unit, Harmonic) and Transformer), 2) Power electronic and control (UPS and battery charger, AC drive and control and DC drive and control), 3) electrical machine (Motor and Generator), and 4) Plant Electrical Equipment and System (Grounding and lightning system, Lighting system, Telephone system, Heating Ventilation and Air Condition (HVAC), Chiller (Cooling system), Cathodic Protection system, Bagging system, Overhead crane/elevator, Heater/Electrode system, Electrostatic Precipitator, PLC and control system, Motor operate valve (MOV), and Fire Alarm and Fire Fighting extinguisher system)





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PPE5/1-1 Install Power System - Substation and

distribution system

- Single line diagram

- HV, MV, LV Switch Gear (SWGR)

- Electric power system protection equipment

- Cable and jointer - MCC System - Power quality

(Capacitor compensation unit, Harmonic)

- Transformer

1. Installation meets the requirements of company/ manufacturer/Health, Safety and Environment work practices, area classifications and specific application

2. Controller is performed according to company electrical standard

3. Electrical equipment individual test according to manufacturer standard

4. Known inputs result in expected outputs as specificed by the manufacturer

5. Pre-start up safety review (PSSR) and Commissioning



PPE5/1-2 Install Power Electronic and Control - UPS and battery

charger - AC drive and

control - DC drive and

control












PPE5/1-3 Install Electrical machine - Motor - Generator








PPE5/1-4 Install Plant electrical equipment and system 1 - Grounding and

lightning System - Lighting system - Telephone

system - Heating

Ventilation and Air Condition (HVAC)

- Chiller (Cooling system)












PPE5/1-5 Install Plant electrical equipment and system 2 - Cathodic

Protection System - Bagging System - Overhead

crane/elevator - Heater /Electrode

System - Electrostatic

Precipitator - PLC and control

system - Motor operate

valve (MOV) - Fire Alarm and

fire fignting extinguisher system









- Complete four units of Technical Core Competency (2) - Complete a Technician Diploma in Electricity, Electronics or any Other related program or a



Application of knowledge and understanding of industrial control system equipment for installation and commission



Ability in installation and commission of industrial control system equipment which include power system, power electronic and control, electrical machine and plant electrical equipment and system


Understand the functions of industrial control system equipment, SHE and company specifications


















...........................-.................................................................................................................................. (ข) คาํอธิบายรายละเอียด

Job scope involves installation, physical inspection, functional test and documentations according to company specifications, guidelines SHE, and area classification. High voltage equipment is energized with 600 volt or more


This unit of competency should be taken along with PPE5/2 (Prediction Maintenance (PDM) of Electrical Equipment), and PPE5/3 (Troubleshooting and Diagnosing Malfunctions of Electrical Equipment)














2. ช่ือหน่วยสมรรถนะ การบาํรงุรกัษาอปุกรณ์ไฟฟ้าเชิงคาดการณ์ (Predictive Maintenance (PDM) of Electrical Equipment)






This unit of competency covers predictive maintenance (PDM) of electrical equipment of industrial control system which include 1) Power system (Substation and distribution system, Single line diagram, HV, MV, LV Switch Gear (SWGR), Electric power system protection equipment, Cable and jointer, MCC system, Power quality (Capacitor compensation unit, Harmonic) and Transformer), 2) Power electronic and control (UPS and battery charger, AC drive and control, DC drive and control), 3) Electrical machine (Motor and Generator)






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PPE5/2-1 Inspect and Troubleshoot Power System - Substation and

distribution system - Single line diagram - HV, MV, LV Switch Gear

(SWGR) - Electric power system

protection equipment - Cable and jointer - MCC System - Power quality (Capacitor


- Transformer

1. Work is performed to meet the requirements of company/ manufacturer/ Health, Safety and Environment work practices, specific application and area classification and knowledge of predictive tools

2. Routine maintenance is performed according to job scope, interval, task, manufacturer recommendation

3. Phenomena inspection meets company/manufacturer/industry parameters

4. Inputs result in expected outputs as specified by the manufacturer are known and predictive lifetime



PPE5/2-2 Inspect and Troubleshoot Power Electronic and Control - UPS and battery charger - AC drive and control - DC drive and control











PPE5/2-3 Inspect and Troubleshoot Electrical machine - Motor - Generator









- Complete a Technician Diploma in Electricity, Electronics or any Other related program or a Vocational Certificate in Electricity, Electronics or any Other related Electrical program with 2 years experience in Petroleum/Petrochemical or related Industry


Application of knowledge of understanding of industrial control system equipment for troubleshooting and diagnosing malfunctions


Ability in troubleshooting and diagnosing malfunctions system equipment which include power system, power electronic and control, electrical machine and plant electrical equipment and system


Understand the functions of industrial control system equipment, company requirements, and SHE work practices













- Written test






Assigned job scope should cover routine maintenance, physical inspection, functional test, and documentations



This unit of competency should be taken along with PPE5/1 (Installation and Commission of Electrical Equipment), and PPE5/3 (Troubleshooting and Diagnosing Malfunctions of Electrical Equipment)



For this unit of competency, skills and knowledge of elements in PPE5/2-1, PPE5/2-2, and PPE5/2-3 are required according to related performance criteria. The assessment procedures may include one or more of the followings











2. ช่ือหน่วยสมรรถนะ การวิเคราะหแ์ละแก้ไขปัญหาการทาํงานท่ีผิดปกติของอปุกรณ์ไฟฟ้า (Troubleshooting and Diagnosing Malfunctions of Electrical Equipment)






This unit of competency covers the electrical generation/distribution system which include 1) Repair or replace Power System (Substation and distribution system, Single line diagram, HV, MV, LV Switch Gear (SWGR), Electric power system protection equipment, Cable and jointer, MCC system, Power quality (Capacitor compensation unit, Harmonic) and Transformer), 2) Repair or replace Power Electronic and Control (UPS and battery charger, AC drive and Control and DC drive and control), 3) Repair or replace electrical machine (Motor and Generator), and 4) Repair or Replace Plant electrical equipment and system (Grounding and lightning system, Lighting system, Telephone system, Heating Ventilation and Air Condition (HVAC), Chiller (Cooling system), Cathodic Protection System, Bagging system, Overhead crane/elevator, Heater/Electrode system, Electrostatic Precipitator, PLC and control system, Motor operate valve (MOV) and Fire alarm and Fire Fighting extinguisher system)





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10. ข้อกาํหนดหรือกฎระเบียบท่ีเก่ียวข้อง (Licensing or Regulation Related) (ถ้ามี)





PPE5/3-1 Repair or replace power system - Substation and

distribution system - Single line diagram - HV, MV, LV Switch

Gear (SWGR) - Electric power

system protection equipment

- Cable and jointer - MCC System - Power quality

(Capacitor compensation unit, Harmonic)

- Transformer

1. Work is performed to meet the requirements of company/manufacturer/Health, Safety and Environment work practices, specific application and area classification and knowledge of predictive tools

2. The point of normal function equipment where the known inputs result in expected outputs

3. The point of deviation is iidentified where the known inputs result in expected outputs

4. Soure of malfunction is retified 5. Documentation is completed according to

company guidelines


PPE5/3-2 Repair or replace Power Electronic and Control - UPS and battery

charger - AC drive and control - DC drive and control





company guidelines






PPE5/3-3 Repair or replace electrical machine

- Motor - Generator






company guidelines

PPE5/3-4 Repair or replace Plant electrical equipment and system 1 - Grounding and

lightning System - Lighting system

- Telephone system - Heating Ventilation

and Air Condition (HVAC)

- Chiller (Cooling system)





company guidelines






PPE5/3-5 Repair or replace Plant electrical equipment and system 2 - Cathodic Protection

System - Bagging System - Overhead

crane/elevator - Heater /Electrode

System - Electrostatic

Precipitator - PLC and control

system - Motor operate valve

(MOV) - Fire Alarm and fire

fighting extinguisher system





company guidelines



- Complete four units of Technical Core Competency (2) - Complete a Technician Diploma in Electricity, Electronics or any Other related program or a



Application of knowledge and understanding steam system and electrical generation/distribution system for effective monitoring and operating


Ability in monitoring and operating steam system and electrical generation/distribution system



Understand company specifications on electrical distribution level, production costs, product/process, and equipment parameters
















...........................-..................................................................................................................................



Troubleshooting and diagnosing malfunctions of electrical equipment are based on company specifications, on production rate, production costs, and equipment parameters


This unit of competency should be taken along with Unit PPE5/1 (Installation and Commission of Electrical Equipment) and PPE5/2 (Predictive Maintenance (PDM) of Electrical Equipment)



For this unit of competency, skills and knowledge of elements in PPE5/3-1, PPE5/3-2, PPE5/3-3, PPE5/3-4 and PPE5/3-5 are required according to related performance criteria. The assessment procedures may include one or more of the followings









5. หน่วยสมรรถนะทางเทคนิคด้านช่างซ่อมบาํรงุเครื่องมือวดั (Units of Instrumentation Maintenance Technical Competency)


แผนภาพแสดงหน่วยสมรรถนะทางเทคนิคดา้นชา่งซ่อมบาํรงุเครือ่งมอืวดัสาํหรบัคุณวุฒวิชิาชพีชัน้ 4 อาชพีชา่งซ่อมบาํรงุเครือ่งมอืวดั

แผนภาพแสดงหน่วยสมรรถนะทางเทคนิคดา้นชา่งซ่อมบาํรงุเครือ่งมอืวดัสาํหรบัคุณวุฒวิชิาชพีชัน้ 5 อาชพีชา่งซ่อมบาํรงุเครือ่งมอืวดั



PPI4/1 - ความปลอดภยัในการบาํรุงรกัษาอุปกรณ์วดัและควบคุม (Safety in Instrumentation Maintenance) PPI4/2 - ภาพรวมอุปกรณ์วดัและควบคุม (Basic Instrumentation Overview) PPI4/3 - การซ่อมแซมหรอืเปลีย่นอุปกรณ์วดัและควบคุมทีผ่ดิปกต ิ(Repairing or Replacing Malfunctions Industrial Instrumentation and Control System Equipment)


PPI5/1 - การบาํรุงรกัษาเครือ่งมอืวดัและควบคุมในอุตสาหกรรม (Maintaining, Calibrating, and Tuning Industrial Instrumentation and Control Systems Equipment) PPI5/2 - การตดิตัง้และการดแูลอุปกรณ์เครือ่งมอืวดัและควบคุมใหมใ่นอุตสาหกรรม (Installation and Commission New Industrial Instrumentation and Control System Equipment) PPI5/3 - การวเิคราะหแ์ละแกไ้ขปญัหาความผดิปกตขิองระบบเครือ่งมอืวดัและควบคุมใน อุตสาหกรรม (Troubleshooting and Diagnosing Malfunctions of Industrial Instrumentation and Control System Equipment)


แบบฟอรม์ของหน่วยสมรรถนะ (Unit of Competence) Petroleum and Petrochemical Instrumentation Maintenance Competency (PPI)

1. รหสัหน่วยสมรรถนะ PPI4/1

2. ช่ือหน่วยสมรรถนะ ความปลอดภยัในการบาํรงุรกัษาอปุกรณ์วดัและควบคมุ (Safety in Instrumentation Maintenance)




ชา่งเทคนิคซ่อมบาํรงุเครือ่งมอืวดั (Instrumentation Maintenance Technician)


This unit covers Preventative SHE Inspections, SHE incident and hazards, operator area in SHE policies and procedures, and local & international policies and procedure.






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PPI4/1-1 Conduct Preventative SHE Inspections in Instrumentation Maintenance

1. Area inspections and repair are conducted according to established procedures





PPI4/1-2 Conduct SHE Incident and Hazards in Instrumentation Maintenance






PPI4/1-3 Instruct Individuals Entering Operator Area in SHE Policies and Procedures in Instrumentation Maintenance




PPI4/1-4 Comply with Local and International Policies and Procedure in Instrumentation Maintenance

1. Employees comply with local and national policies and procedures





- Complete five units of Technical Core Competency (1) - Complete a Technical Diploma in Electricity, Electronics or any other related program or

complete a Vocational Certificate in an Electricity, Electronics or any other related program with 2 years experience in Petroleum/Petrochemical or related Industry




Ability in conducting Preventative SHE Inspections, Incidents, and Hazards, instructing individuals entering operator area in SHE policies and procedures, and compliance with local and international policies and procedure






















This unit of competency should be taken along with unit PPI4/2 (Basic Instrumentation Overview), and PPI4/3 (Repairing or Replacing Malfunctions Industrial Instrumentation and Control System Equipment)



For this unit of competency, the process of assessment should be SHE in unit operation. Skills and knowledge of PPI4/1-1, PPI4/1-2, PPI4/1-3 and PPI4/1-4 are required according to related performance criteria. The assessment procedure may include one or more of the followings






2. ช่ือหน่วยสมรรถนะ ภาพรวมอปุกรณ์วดัและควบคมุ (Basic Instrumentation Overview)






This unit covers Basic Field Instrumentation Overview which include Control valve/On-Off valve, Sensor and Transducer, Level Measurement system, Temperature measurement system, Pressure measurement system, Flow measurement system, Hydraulic & pneumatic system, Electronic Devices, Safety instrumented system (SIL/IPF), Programmable Logic controller, Distributed Control system, Human Machine interface, Machine monitoring system, Custody meter, ESD/FGS, Online analyzer (Liguid/Gas), Fire and Gas detector, Continuous Emission Monitoring System, Sampling Preparation System, VOC analysis, QC/R&D equipment and Gas chromatography (GC), Pressure calibration, Temperature calibration, Flow calibration, Level calibration and Weight calibration






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PPI4/2-1 Basic Field Instrumentation Overview - Control valve/On-Off valve - Sensor and Transducer - Level Measurement system - Temperature measurement

system - Pressure measurement system - Flow measurement system - Hydraulic & pneumatic system

1. Understand principle of field instrumentation

2. Understand symbol and instrument drawing include code and standard

3. Understand hazardous area classification and explosion protection equipment

4. Understand basic of maintenance management system


PPI4/2-2 Basic Field Instrumentation Overview - Electronic Devices - Safety instrumented system

(SIL/IPF) - Programmable Logic Controller - Distributed Control system - Human Machine interface - Machine monitoring system - Custody meter - ESD/FGS

1. Understand principle of control system





PPI4/2-3 Basic Field Instrumentation Overview - Online analyzer (Liquid/Gas) - Fire and Gas detector - Continuous Emission

Monitoring System - Sampling Preparation System - VOC analysis - QC/R&D equipment - Gas chromatography (GC)

1. Understand principle of instrumentation analyzer









PPI4/2-4 Basic Field Instrumentation Overview - Pressure calibration - Temperature calibration - Flow calibration - Level calibration - Weight calibration

1. Understand principle of calibration metrology

2. Understand metrology standard 3. Documentation is completed

according to ISO standard




- Complete a Technical Diploma in Electricity, Electronics or any other related program or complete a Vocational Certificate in an Electricity, Electronics or any other related program with 2 years experience in Petroleum/Petrochemical or related Industry




Ability in repairing and replacing industrial control system equipment which include Field Instrument, Control System and Instrumentation, Instrument Analyzer and Metrology.


Understand the functions of industrial control system equipment, which include Field Instrument, Control System and Instrumentation, Instrument Analyzer and Metrology.












- Written test







Job scope is covered routine maintenance, physical inspection, verified configuration and calibration, function test and documents which rely on company specifications, SHE work practices and area classification


This unit of competency should be taken along with PPI4/1 (Safety in Instrumentation Maintenance), and PPI4/3 (Repairing or Replacing Malfunctions Industrial Instrumentation and Control System Equipment)


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For this unit of competency, skills and knowledge of elements in PPI4/2-1, PPI4/2-2, PPI4/2-3, and PPI4/2-4 are required according to related performance criteria. The assessment procedures may include one or more of the followings









2. ช่ือหน่วยสมรรถนะ การซ่อมแซมหรือเปล่ียนอปุกรณ์วดัและควบคมุท่ีผิดปกติ (Repairing or Replacing Malfunction Industrial Instrumentation and Control System Equipment)






This unit covers work performance in repairing or replacing which include 1) Field Instrument (Control valve/On-Off valve, Sensor and Transducer, Level Measurement system, Temperature measurement system, Pressure measurement system, Flow measurement system and Hydraulic & pneumatic system), 2) Control System and Instrumentation (Electronic Devices, Safety instrumented system (SIL/IPF), Programmable Logic Controller, Distributed Control system, Human Machine interface, Machine monitoring system, Custody meter and ESD/FGS), and 3) Instrument Analyzer, (Online analyzer (Liquid/Gas), Fire and Gas detector, Continuous Emission Monitoring System, Sampling Preparation System, VOC analysis, QC/R&D equipment and Gas chromatography (GC))





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PPI4/3-1 Repair or Replace Field Instrumentation - Control valve/On-Off valve

- Sensor and Transducer - Level Measurement system - Temperature measurement

system - Pressure measurement

system - Flow measurement system

- Hydraulic & pneumatic system

1. Corrective repairs are performed according to job scope, manufacturer/Health, Safety and Environment work practices, specific application and area classification

2. Physical inspection meets manufacturer/industry parameters





7. Documentation is completed according to maintenance guidelines


PPI4/3-2 Repair or Replace Control System and Instrumentation - Electronic Devices - Safety instrumented system

(SIL/IPF) - Programmable Logic

Controller - Distributed Control system









- Human Machine interface - Machine monitoring system - Custody meter - ESD/FGS


5. Functional test meets company/manufacturer/industry standards Known inputs result in expected outputs as specified by the manufacturer


PPI4/3-3 Repair or Replace Instrumentation Analyzer - Online analyzer (Liquid/Gas) - Fire and Gas detector - Continuous Emission

Monitoring System - Sampling Preparation System - VOC analysis - QC/R&D equipment - Gas chromatography (GC)











- Complete a Technical Diploma in Electricity, Electronics or any other related program or complete a Vocational Certificate in an Electricity, Electronics or any other related program with 2 years experience in Petroleum/Petrochemical or related Industry





Ability in repairing and replacing industrial control system equipment which include Field Instrument, Control System and Instrumentation, Instrument Analyzer and Metrology.


Understand the functions of industrial control system equipment, which include Field Instrument, Control System and Instrumentation, Instrument Analyzer and Metrology.



















Job scope is covered routine maintenance, physical inspection, verified configuration and calibration, function test and documents which rely on company specifications, SHE work practices and area classification


This unit of competency should be taken along with PPI4/1 (Safety in Instrumentation Maintenance), and PPI4/2 (Basic Instrumentation Overview)



For this unit of competency, skills and knowledge of elements in PPI4/3-1, PPI4/3-2, and PPI4/3-3 are required according to related performance criteria. The assessment procedures may include one or more of the followings









2. ช่ือหน่วยสมรรถนะ การบาํรงุรกัษาเครื่องมือวดัและควบคมุในอตุสาหกรรม (Maintaining, Calibrating, and Tuning Industrial Instrumentation and Control Systems Equipment)






This unit covers routine work to maintain, calibrate, lubricate, clean and tune Field Instrument (Control valve-On/Off valve, Sensor and Transducer, Level Measurement system, Temperature measurement system, Pressure measurement system, Flow measurement system and Hydraulic & pneumatic system), Control System and Instrumentation (Electronic Devices, Safety instrumented system (SIL/IPF), Programmable Logic Controller, Distributed Control system, Human Machine interface, Machine monitoring system, Custody meter and ESD/FGS), Instrument Analyzer (Online analyzer (Liquid/Gas), Fire and Gas detector, Continuous Emission Monitoring system, Sampling Preparation system, VOC analysis, QC/R&D equipment and Gas chromatography (GC)), and Metrology (Pressure calibration, Temperature calibration, Flow calibration, Level calibration and Weight calibration)





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PPI5/1-1 Maintain Field Instrumentation - Control valve/On-Off

valve - Sensor and

1. Work is performed to meet the requirements of manufacturer/ Health, Safety and Environment work practices, specific application and area classification

2. Routine maintenance is performed according to job scope


Transducer - Level Measurement

system - Temperature

measurement system - Pressure

measurement system - Flow measurement

system - Hydraulic & pneumatic

system

3. Physical inspection meets manufacturer/ industry parameters



6. Functional test meets manufacturer/industry standards



PPI5/1-2 Maintain Control System and Instrumentation - Electronic Devices - Safety instrumented

system (SIL/IPF) - Programmable Logic

Controller - Distributed Control

system - Human Machine

interface - Machine monitoring

system - Custody meter - ESD/FGS














PPI5/1-3 Maintain Instrument Analyzer - Online analyzer

(Liquid/Gas) - Fire and Gas detector - Continuous Emission

Monitoring System - Sampling Preparation

System - VOC analysis - QC/R&D equipment - Gas chromatography

(GC)










PPI5/1-4 Maintain Metrology - Pressure calibration - Temperature

calibration - Flow calibration - Level calibration - Weight calibration












- Complete four units of Technical Core Competency (2) - Complete a Technical Diploma in Electricity, Electronics or any other related program or



Application of knowledge and understanding of industrial control system equipment to maintain, calibrate, lubricate, clean and tune industrial control equipment


Be able to maintain, calibrate, lubricate, clean, and tune Field Instrument, Control System and Instrumentation, Instrument Analyzer and Metrology.


Understand the functions of industrial control system equipment which include Field Instrument, Control System and Instrumentation, Instrument Analyzer and Metrology.

















...........................-.................................................................................................................................. (ข) คาํอธิบายรายละเอียด Job scope is covers routine maintenance, physical inspection, verified configuration and

calibration, functional test, and documentation which rely on company specification, SHE work practices, and area classification


This unit of competency should be taken along with unit PPI5/2 (Installation and Commission New Industrial Instrumentation and Control System Equipment) and PPI5/3 (Troubleshooting and Diagnosing Malfunctions of Industrial Instrumentation and Control System Equipment)



For this unit of competency, skills and knowledge of elements in PPI5/1-1, PPI5/1-2, PPI5/1-3, and PPI5/1-4 are required according to related performance criteria. The assessment procedures may include one or more of the followings









2. ช่ือหน่วยสมรรถนะ การติดตัง้และการดแูลอปุกรณ์เครื่องมือวดัและควบคมุใหม่ในอตุสาหกรรม (Installation and Commission New Industrial Instrumentation and Control System Equipment)






This unit covers the installation and Commission of industrial control equipment which include Field Instrument (Control valve/On-Off valve, Sensor and Transducer, Level Measurement system, Temperature measurement system, Pressure measurement system, Flow measurement system and Hydraulic & pneumatic system), Control System and Instrumentation (Electronic Devices, Safety instrumented system (SIL/IPF), Programmable Logic Controller, Distributed control system, Human Machine interface, Machine monitoring system, Custody meter and ESD/FGS, Instrument Analyzer, and Metrology (Online analyzer (Liquid/Gas), Fire and Gas detector, Continuous Emission Monitoring System, Sampling Preparation system, VOC analysis, QC/R&D equipment and Gas chromatography (GC)).





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PPI5/2-1 Install Field Instrumentation - Control valve/On-Off

valve - Sensor and






system

1. Installation meets the requirements of manufacturer/Health, Safety and Environment work practices, area classifications and specific application

2. Equipment is configured according to the application

3. Equipment is calibrated to engineering specifications using certified standards when applicable

4. Physical inspection meets manufacturer/ industry standards

5. Functional test meets manufacturer/ industry standards


7. Documentation is completed according to specifications


PPI5/2-2 Install Control System and Instrumentation - Electronic Devices - Safety instrumented






1. Installation meets the requirements of manufacturer/ Health, Safety and Environment work practices, area classifications and specific application



4. Physical inspection meets manufacturer/ industry standard









PPI5/2-3 Install Instrument Analyzer - Online analyzer

(Liquid/Gas) - Fire and Gas detector - Continuous Emission


System - VOC analysis - QC/R&D equipment - Gas chromatography

(GC)

1. Installation meets the requirements of manufacturer/ Health, Safety and Environment work practices, area classifications and specific application



4. Physical inspection meets manufacturer/ industry standards

5. Functional test meets manufacturer/ industry standards








Application of knowledge and understanding of industrial control system equipment for installation and commission


Ability in installation and commission of industrial control system equipment which include Field Instrument, Control System and Instrumentation, Instrument Analyzer and Metrology.


Understand the functions of industrial control system equipment.













- Written test





Work performance of new entry workers must be under supervision of senior staff and job scope required by each unit operation


Job scope involves installation, physical inspection, functional test and documentations according to company specifications, guidelines SHE, and area classification. High voltage equipment is energized with 600 volt or more



This unit of competency should be taken along with unit PPI5/1 (Maintaining, Calibrating , and Tuning Industrial Instrumentation and Control System Equipment) and PPI5/3 (Troubleshooting and Diagnosing Malfunctions of Industrial Instrumentation and Control System Equipment)














2. ช่ือหน่วยสมรรถนะ การวิเคราะหแ์ละแก้ไขปัญหาความผิดปกติของระบบเครื่องมือวดัและควบคมุในอตุสาหกรรม (Troubleshooting and Diagnosing Malfunctions of Industrial Instrumentation and Control System Equipment)






This unit of competency covers the troubleshooting and diagnosing malfunctions of industrial control system which include Field Instrument (Control valve/On-Off valve, Sensor and Transducer, Level Measurement system, Temperature measurement system, Pressure measurement system, Flow measurement system and Hydraulic & pneumatic system), Control System and Instrumentation (Electronic Devices, Safety instrumented system (SIL/IPF), Programmable Logic controller, Distributed Control system, Human Machine interface, Machine monitoring system, Custody meter and ESD/FGS), and Instrument Analyzer, and Metrology (Online analyzer (Liquid/Gas), Fire and Gas detector, Continuous Emission Monitoring system, Sampling Preparation system, VOC analysis, QC/R&D equipment and Gas chromatography (GC))





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PPI5/3-1 Troubleshoot Field Instrument - Control valve/On-Off

valve - Sensor and






system


2. Root caused analysis to identified where the known inputs result in unexpected outputs

3. Defect eliminate of malfunction 4. Documentation is completed according

to maintenance guidelines


PPI5/3-2 Troubleshoot Control system and instrumentation - Electronic Devices - Safety instrumented















PPI5/3-3 Troubleshoot Instrument Analyzer

- Online analyzer (Liquid/Gas)

- Fire and Gas detector - Continuous Emission


System - VOC analysis

- QC/R&D equipment - Gas chromatography

(GC)










Application of knowledge of understanding of industrial control system equipment for troubleshooting and diagnosing malfunctions


Ability in troubleshooting and diagnosing malfunctions system equipment which include Field Instrument, Control System and Instrumentation, Instrument Analyzer and Metrology.


Understand the functions of industrial control system equipment, company requirements, and SHE work practices













- Written test






Assigned job scope should cover routine maintenance, SHE work practice, company requirements and documentations



This unit of competency should be taken along with unit PPI5/1 (Maintaining, Calibrating, and Tuning Industrial Instrumentation and Control System Equipment) and PPI5/2 (Installation and Commission New Industrial Instrumentation and Control System Equipment)











8หน่วยสมรรถนะ

Documents

petrochemical industry

basic concepts of petroleum

process industry

unit operation

petrochemical business

basic equipment

unit of competence petroleum

basic technical term