242 www.emersonct.com 800-334-3040 Fincor Fincor DC Drives Flexible & Powerful Fincor single-phase DC drives provide a complete family solution – from the compact Series 2120 chassis drive to the powerful Series 2230 MKII and it’s feature rich application specific options. Fincor drives have earned a reputation for reliability and extensive features which put them a step ahead of the competition. These options are standard on MKII drives and available as noted on other drive series. Some of these features include: • Isolated Regulator protects internal control circuits from the AC power source, operators and equipment. The control reference input common may be grounded or connected without additional isolation to additional drives or grounded external sources. Isolation eliminates the common condition of line voltage to ground potential being present at the operator station potentiometer. • External DC Signal Follower includes isolation and impedance matching circuitry to interface an externally supplied grounded or ungrounded, isolated or nonisolated 0-5 VDC, 0-10 VDC or 4-20 mA DC signal source, with the motor controller reference input. This provides a linear transfer of the external signal to motor speed. • AC Line Starting (Auto-Restart) simplifies restart control wiring requirements. Also permits run-stop control of unidirectional models by using an external AC line contactor. Smooth starting capabilities are included. • DC Tachometer Feedback provides wider speed range, improved speed regulation with load changes and reduced sensitivity to operating conditions such as line voltage variations, ambient temperature changes, motor field heating and other operating variables. The controller will automatically transfer to counter EMF voltage feedback to prevent run away if the tachometer circuit is disconnected. Tachometers producing 7 to 150 VDC at maximum motor speed may be used. • Analog DC Drive • 1/6 to 5 hp (115-230 VAC) • Non-regen and Regen models • Chassis, Bookshelf, NEMA 1, or NEMA 4/12 • Tachometer or armature feedback • Complete motor solutions 2610 2610 —Conveyor —Rugged —Extruder —Reliable —Mixer —Flexible —Conveyor —Simple TYPICAL APPLICATIONS 2610 Ad t ble Adjustable S d Speed D Drives Ad t ble S d D Contact factory for “Operator Stations” A P P R O V A L I S O 9 0 0 1 : 2 0 0 0
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Fincor
Fincor DC DrivesFlexible & Powerful Fincor single-phase DC drives provide a complete family solution – from the compact Series 2120 chassis drive to the powerful Series 2230 MKII and it’s feature rich application specific options.
Fincor drives have earned a reputation for reliability and extensive features which put them a step ahead of the competition. These options are standard on MKII drives and available as noted on other drive series. Some of these features include:
• Isolated Regulator protects internal control circuits from the AC power source, operators and equipment. The control reference input common may be grounded or connected without additional isolation to additional drives or grounded external sources. Isolation eliminates the common condition of line voltage to ground potential being present at the operator station potentiometer.
• External DC Signal Follower includes isolation and impedance matching circuitry to interface an externally supplied grounded or ungrounded, isolated or nonisolated 0-5 VDC, 0-10 VDC or 4-20 mA DC signal source, with the motor controller reference input. This provides a linear transfer of the external signal to motor speed.
• AC Line Starting (Auto-Restart) simplifi es restart control wiring requirements. Also permits run-stop control of unidirectional models by using an external AC line contactor. Smooth starting capabilities are included.
• DC Tachometer Feedback provides wider speed range, improved speed regulation with load changes and reduced sensitivity to operating conditions such as line voltage variations, ambient temperature changes, motor fi eld heating and other operating variables. The controller will automatically transfer to counter EMF voltage feedback to prevent run away if the tachometer circuit is disconnected. Tachometers producing 7 to 150 VDC at maximum motor speed may be used.
• Analog DC Drive • 1/6 to 5 hp (115-230 VAC)• Non-regen and Regen models• Chassis, Bookshelf, NEMA 1, or NEMA 4/12• Tachometer or armature feedback• Complete motor solutions
Basic Configuration: No Letter = Chassis, P = Enclosed (top cover)
Armature Contactor: No Letter = None, A = Armature Contactor Reversing with DB, B = Unidirectional Armature Contactor with DB
Frame Size (type): 1 = 1/6 - 2 hp, 2 = 1/2 - 5 hp
Drive Series Revision Level: i.e. 2 = 2120, 3 = 2230, 4 = 2240,
1 = Base, 2 = Regen, 3 = Non-Regen, 6 = Non-Regen high end
2 = Single Phase Input Drive Basic Model
2 x x x x x x
CHOOSE NON-REGEN OR REGENERATIVENon-regenerative drives are used when friction or a dynamic brake stopping is adequate. A contactor may be used to achieve reversing operation. Non-regen drives are less expensive than Regen drives when reversing is not required.
Regenerative drives include static reversing and are used when you need four quadrant control or Forward & Reverse operation from a bidirectional control signal (+/- 10 VDC). It will stop the load smoothly and faster than a dynamic brake for fast stop or emergency stop requirements and it will regenerate power to the supply if the load is overhauling (wanting to go faster than the motor set speed).
CHOOSE DRIVE SERIESNow choose the drive series from either Non-regen or Regen product pages. The chart below compares features and horsepower ratings, with the simplest and least expensive drive at the top and highest horsepower range and fl exibility towards the bottom.
Reg
en
era
tive
Series
2120 / 2130
2330 MKII
2610 MKII
2601 / 2602
2230 MKII
2240
Horsepower
No
n-R
eg
en
era
tive Micro Drive / non-isolated
Limited options / speed input
Full Featured / isolated8 options / speed & torque input
Full Featured / isolated16 options / speed & torque in/out
Full Featured / isolated / room for custom optionsspeed & torque input
Full Featured / isolated12 options / speed & torque in/out
Full Featured / isolated / room for custom optionsspeed & torque input
Fincor Single Phase DC Selection Chart
– Option 1 – Option 2 ...
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Fincor 2100
Non-regenerative drives are typically used on applications which primarily motor in one direction and stopping is achieved through friction or infrequent use of a dynamic braking resistor. These drives may provide speed or torque control from a potentiometer or unidirectional (0-10 VDC or 4-20 mA) control signal. Reversing requires a switch or contact closure to initiate the change. Upon the reversing signal, the drive will allow the motor to coast to a stop (or perform a control stop under a decel ramp with control stop option) or utilize a dynamic braking resistor to pull it to a stop before switching the motor leads with a contactor and starting the motor in the opposite direction.
Fincor Series 2100 drives feature compact size and lowest pricing in chassis, NEMA 1 Panel, NEMA 1, or NEMA 12 enclosures. Chassis units are dimensionally interchangeable with many competitive units. They are ideal for the OEM or panel builder who builds a custom system by integrating the drive into an enclosure with special logic or auxiliary control devices. Enclosed units utilize the enclosure as an integral heatsink and are offered as complete self-contained packages ready for wall or machine mounting.
• 1/6 to 3 hp (115 -230V) • Budget Priced • Speed Control • Current Limit • UL Listed (Enclosed) or UL Recognized (chassis, NEMA 1 Panel)
Open Chassis
EnclosedPanel Mount
2123 2121 & 2122
RATINGS: 1/12 TO 3 hp (120-240 VAC)Series 2100 Non-Regenerative DC Drives
(1) Model 2120 units are furnished with a potentiometer rated 5K ohms, 1/2 watt for separate mounting.(2) Requires either option 1761 for 1 hp on 115 VAC and 2 hp on 230 VAC or option 1760 for 3/4 hp on 115 VAC and 1.5 hp on 230 VAC(3) Armature contactor Run-Stop-DB, and contactor reversing and dynamic braking are provided by Options 1001E and 1004E.(4) Panel assembly models do not include an enclosure. They are intended for mounting on a door or other panel surface through an aperture cut into the users NEMA 1 or NEMA 12 enclosure.(5) Units may be easily recalibrated using trimpots for any standard rating within the hp range.
Fincor Series 2120/2130
Fincor Non-Regen Drives
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Finc
or 2
100
Fincor Series 2120/2130 DIMENSIONS
3.00 ” (76.2 mm)
9.00”(228.6 mm)
3.12”(79.25 mm)
Weight (Enclosed)1 lb. .45 kg
ON
OFF
FORWARD
REVERSE
STOP
2130 Enclosed*
*2130 Panel mount has the same dimensions but has no enclosure.
1.87”(48 mm)
Weight (Chassis)1 lb. .45 kg
7”(178 mm)
4.25”(108 mm)
2123 Chassis
1.64”(42 mm)
Weight (Chassis).5 lb. .23 kg
4.25”(108 mm)
3.55”(90 mm)
2121 & 2122Chassis
SPECIFICATIONS: Operating Conditions Horsepower 1/6 thru 3 hp , Trim Pot Selectable
Line Voltage 115-230VAC ±10%, Bi Voltage Input Rated Frequency 50/60Hz ±2%
Enclosure Chassis, NEMA 1 Panel, NEMA 1, NEMA 12
Ambient Temperature 0 – 40°C (32°F - 104°F) (Enclosed)
0 – 55°C (32°F - 131°F) (Chassis)
Altitude 1000m (3,300 ft)
Relative Humidity 95% Non condensing
Overload Capacity 150% for 1 minute (UL Listed Motor Overload Protection) (120% Timing Threshold)
Standard Features Regulator Function Speed Regulated
Power Conversion 2 SCR plus Freewheeling Diode
Field Supply Full Wave
Protection MOV Voltage Transient Suppression High Interrupting Capacity Line Fuse
Speed Regulation Armature or DC Tach Feedback
Control Control Logic Power Common for Maintained Switch
Speed Potentiometer 5K Ohms, ½ Watt
Input Reference 0 – 10Vdc
Speed Regulation 2% with Armature Feedback (95% Load Change) 1% with Tachometer Feedback
Adjustments Maximum Speed 60% – 100% of Motor Base Speed
Minimum Speed 0% – 40% of Motor Base Speed
Current Limit 0 – 150% of Full Load
IR Compensation 0 – 100% Boost
Acceleration/Deceleration 0-4 Seconds
Efficiency Controller (only) 98%
With Motor (typical) 85%
Approvals & Listings UL and cUL
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Fincor 2100
Series 2100 Allowable Option Combinations
Option GroupsUse with Model
Order CodeOption Description
Fact. Install Fld. Install
C) Power Options - Choice of one within this group. 2120 1001E 106409501 Armature Contactor, 2-Pole with Dynamic Braking
2120 1004E 106409601 Armature Contactor, Reversing, with Dynamic Braking
D) Input Signal Option 2120 1749A 106409401 Follower, External Signal
1001E Armature Contactor, 2-Pole with Dynamic Braking — The basic Series 2120 chassis controller is designed for Run-Stop unidirectional operation without an armature contactor. This option provides a two-pole armature contactor which is necessary whenever the application requires a positive disconnection of the rectifi ed armature power source from the motor on a stop command. Action of the contactor is sequenced with the SCR regulator to ensure that the DC power circuit is “phased-off” before the contactor is opened. This results in “Dry switching” for improved contactor longevity. This option also includes dynamic braking which provides exponential rate braking of the DC motor armature. Included is a DB resistor with an anti-plug circuit to prevent restarting the controller until the braking cycle is complete, thereby preventing a potentially damaging electrical surge and mechanical stress. This option permits motor Start/Stop operation by pushbuttons or external logic in 115 or 230 VAC applications. The DB resistor is rated for stopping a typical load, when the external machine inertia does not exceed that of the motor armature, as shown in the table.
1004E Armature Contactor, Reversing, with Dynamic Braking — This option is the same as Option 1001E except two double pole contactors are provided for reversing the DC motor armature rated 1 hp at 90 VDC armature or 3 hp at 180 VDC maximum. Anti-plug protection is provided to prevent armature reversal until a safe minimum speed is attained. The direction of motor rotation is controlled by external RUN/FORWARD-REVERSE pushbuttons, switches or logic. Braking times are same as option 1001E above.
1719 Fuse Block Kit — Kit includes a fuse block, lead wire with spade connectors, and mounting screw. The option provides external line fuse protection for Series 2120 chassis controllers (fuse not included).
1721 Knob and Dial Plate Kit — This option provides a knob and a dial face graduated 0-100% for use with the potentiometer provided with Series 2120 units.
1730A Barrier Terminal Board — 115VAC Kit includes screw terminals for all external wiring, one line fuse holder, and an LED power on indicator in an assembly that plugs piggy-back onto chassis model units. (fuse not included).
1730B Barrier Terminal Board — 230VAC Kit includes screw terminals for all external wiring, one line fuse holder, and an LED power on indicator in an assembly that plugs piggy-back onto chassis model units. (fuse not included).
1731 Dual Connector Terminal Adapter — This option provides a two (male) into one (female) push-on terminal to facilitate connection of Series 2120 units for tachometer feedback and/or inhibit.
1749A Follower, External signal — This option is intended as a low cost alternative which offers greater accuracy and fl exibility. Option 1749A is capable of operating from the following isolated or nonisolated signals: 4-20 DC ma, 0-10 VDC. This option includes a scaling potentiometer for offset adjustment. Dimensions 1.5” (38) X 3.38” (86) X .75” (19).
1760 Heatsink Kit (Flat) — This option consists of an extruded aluminum heatsink and hardware to mount a Model 2122 controller. This heatsink is intended for use only with Model 2122 where its greater heat dissipation permits increasing the units original rated horsepower. Option includes special white silicone grease compound to improve heat transfer. Dimensions: 4.4375” (113) X 6.75” (171) X .875” (22).
1761 Heatsink Kit (Radial) — This option consists of a unique space saving radial design heatsink and hardware to mount to a Model 2122 controller. This heatsink is intended for use only with Model 2122 where it’s greater heat dissipation permits a greater horsepower rating than when using the 1760 Flat Heatsink Kit. Option includes special white silicon grease compound to improve heat transfer. Dimensions: 2” (51) X 1.375” (35) X 4.25” (108).
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Finc
or 2
330
Fincor Series 2330 MKIIFincor Series 2330 MKII drives features a fully isolated regulator using surface mount technology. It includes an isolated customer run contact, low voltage operator control circuitry, and full wave power conversion.
Enclosed
Open Chassis
Book Case
• 1/6 to 5 hp (115-230V)• Fully Isolated Regulator• Speed or Torque Control• 0-10 VDC or 4-20 mA input signal• Fused Input• Line Start (Auto Restart)• Dual Field Supply• Tachometer Input standard
RATINGS: 1/6 TO 5 hp (115-230 VAC)Series 2330 MKII Non-Regenerative DC Drives
ModelMotor
HP
Input OutputRun-Stop,
(Basic)
Run-Stop, Arm. Cont.
DB
Run-Stop, Arm. Cont., Rev. & DB
AC Volts Amps DC Volts Amps
Order Code Order Code Order Code Arm Field Arm Field
Units shipped calibrated for desired hp rating but jumpers can be adjusted for others. Units shipped ready for 230VAC but may be reconnected for 115VAC.
F+ Field Voltage Output +100VDC @ 115VAC or +200VDC @230VAC Input
F/2 Field Voltage (Half-Wave) Output
+50VDC @ 115VAC or +100VDC @230VAC Input
F- Field Voltage Output Field Minus Output
A1 Armature + Output 0 to +90VDC @ 115VAC or 0 to +180VDC @ 230VAC Input
A2 Armature - Output Armature Minus Output
TB1Pin# Type Notes
1 Speed Reference Pot ‘0’ End With On-board Min Speed Pot Active
2 Speed Reference Input 200KΩ Input Resistance
3 +10V Reference Output 5ma max
4 External Current Reference Input FWD
Refer to DIP Switch SW3-
5 Circuit Common Isolated From Line – Can be connected to Earth
6 Current Loop Follower Input Refer to DIP Switch SW3-2 (1-5, 4-20, 5-50ma)
7 Tachometer Input (Speed Feedback)
Polarity Insensitive for Reversing Applications (3-30Vdc, 31-175Vdc)
8 Enable Input (+24VDC) – Run Relay
24VDC @ 6ma Input
9 +24VDC For drive enable use only
10 Run Relay N.O. Contacts Form A Contact Rated 0.5A @ 115VAC or 2A @ 30VDC11 Run Relay N.O. Contacts
TB2
TB1 TB2
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Fincor 2600
2610 MKII Enclosed Fincor Series 2600 / 2610 MKII drives feature a fully isolated regulator and numerous options. Series 2610 MKII has new and improved board design with more standard features to 3 hp while the larger Series 2600 offers ratings to 5 hp and additional space for internally mounted options.
RATINGS: 1/6 TO 5 hp (115-230 VAC)
Series 2600/2610 MKII Non-Regenerative DC DrivesModel Motor
HPInput Output
Run-Stop, (Basic)
Run-Stop, Arm. Cont.
DB
Run-Stop, Arm. Cont., Rev. & DB
AC Volts Amps DC Volts Amps Order Code Order Code Order Code Arm Field Arm Field
Units shipped calibrated for desired hp rating but jumpers can be adjusted for others. Units shipped ready for 230VAC but may be reconnected for 115VAC. * Has additional Jog control.
Fincor Series 2600/2610 MKII
FINCOR 2600/2610 MKII • Speed or Torque Control • 0-10 VDC or 4-20 mA input signal • Line Start (Auto Restart) • Dual Field Supply • Tachometer Input standard
FINCOR 2610 MKII SPECIFIC • 1/12 to 2 hp (3 hp in chassis) • Fully Isolated Regulator • PID / Speed Trim Control • Monitoring Output (0-10 VDC or 4-20 mA)
Control Control Logic Power 24VDC for Maintained Switch or Pushbutton Operation Speed Potentiometer 5K Ohms, ½ Watt
Input Reference 0 – 10Vdc or -10 – +10Vdc Speed Regulation 2% with Armature Feedback (95% Load Change) 0.5% with Tachometer Feedback Adjustments Maximum Speed 50% – 100% of Motor Base Speed
Current Limit FWD 0% – 150% of Full Load Current Limit REV 0% – 150% of Full Load
Control Control Logic Power 24VDC for Maintained Switch or Pushbutton Operation Speed Potentiometer 5K Ohms, ½ Watt
Input Reference 0 – 10Vdc or -10 – +10Vdc Speed Regulation 2% with Armature Feedback (95% Load Change) 0.5% with Tachometer Feedback Adjustments Maximum Speed 50% – 100% of Motor Base Speed
Minimum Speed 50% – 40% of Motor Base Speed Current Torque Limit 0% – 150% of Full Load
IR Compensation 0 – 10% Boost
Acceleration/Deceleration 0.1 – 30 Seconds Voltage (Speed) Stability Speed Gain Fine Tune Current (Torque) Stability Current Gain Fine Tune
F+ Field Voltage Output +100VDC @ 115VAC or +200VDC @230VAC Input
F/2 Field Voltage (Half-Wave) Output
+50VDC @ 115VAC or +100VDC @230VAC Input
F- Field Voltage Output Field Minus Output
A1 Armature + Output 0 to +90VDC @ 115VAC or 0 to +180VDC @ 230VAC Input
A2 Armature - Output Armature Minus Output
TB1 TB2
TB1
Pin# Type Notes
8 Enable Input (+24VDC) – Run Relay
24VDC @ 6ma Input
9 +24VDC For drive enable use only
10 Run Relay N.O. Contacts Form A Contact Rated 0.5A @ 115VAC or 2A @ 30VDC11 Run Relay N.O. Contacts
12 Controlled Stop Input (+24VDC)
Momentary +24VDC Input to Initiate Controlled (Ramp) to Stop
13 Zero Speed Indication Output Open Collector, Active Low, Rated 24VDC @ 50ma
14 Speed Regulator Node Input Speed Trim or External PID Input (Bypasses Accel/Decel Ramps)
15 Current Loop Output 4 to 20ma – Speed (Arm Volts)
16 Current Loop Output 4 to 20ma – Speed (Arm Volts)
17 Voltage Output 0 to 10VDC – Speed (Arm Volts)
18 Voltage Output Common Isolated From Line – Can be connected to Earth
19 Current Loop Output 4 to 20ma – Torque (Arm Amps)20 Current Loop
21 Voltage Output 0 to 10VDC – Load (Arm Amps)
22 Voltage Output Common Isolated From Line – Can be connected to Earth
TB2Pin# Type Notes
1 Speed Reference Pot ‘0’ End With On-board Min Speed Pot Active
2 Speed Reference Input 200KΩ Input Resistance
3 +10V Reference Output 5ma max
4 External Current Reference Input
Refer to DIP Switch SW3-2 (1-5, 4-20, 5-50ma)
5 Circuit Common Isolated From Line – Can be connected to Earth
6 Current Loop Follower Input Refer to DIP Switch SW3-2 (1-5, 4-20, 5-50ma)
7 Tachometer Input (Speed Feedback)
Polarity Insensitive for Reversing Ap-plications (3-30VDC, 31-175VDC)
TB2 Continued
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Fincor 2600
Series 2600 & 2610 MKII Options with Allowable Combinations
Option Groups Use with Model
Order Code Option Code
Option description
Fact. Install Fld. InstallA) Enclosure Options — Choice of any or all within this group. Option 1170A is required whenever Model 2602 is operated at a 5 hp rating as an enclosed unit.
2601, 2602 1170A 106151401 XK Fan Assembly (5 hp only)2601, 2602 1638 105567001 XK Hinge, Enclosure Cover
B) Options Used To Convert Open Chassis Units into Enclosed Package Controllers — Choice of one within this group.
2610 1639 106116204 XK Cover Assembly, Blank Type “P0”2610 1639C 106116201 XK Cover Assembly, Type “P1”2610 1639E 106116202 XK Cover Assembly, Type “P2”2610 1639G 106116203 XK Cover Assembly, Type “P3”
2601, 2602 1639 106108604 XK Cover Assembly, Blank Type “P0”2601, 2602 1639C 106108601 XK Cover Assembly, Type “P1”2601, 2602 1639G 106108603 XK Cover Assembly, Type “P3”
C) Power Options 2611 1001(2 hp) 106242801 XK Armature Contactor, Unidirectional With DB (2 hp)2601, 2612 1001(3 hp) 106242802 XK Armature Contactor, Unidirectional With DB (3 hp)
2602 1001(5 hp) 106242803 XK Armature Contactor, Unidirectional With DB (5 hp)2611 1004(2 hp) 106154301 XK Armature Contactor, Reversing With DB (2 hp)
D) Signal Options 2601, 2602 1049*1 2660165 XK, P Follower, External DC SignalAny 1050*1 2660170 XK, P Follower, External AC SignalAny 1050A*1 1043525 XK, P Follower, AC Current TransducerAny 1055*1 2550163 XK, P Follower, AC or DC Tachometer GeneratorAny 1057A*1 2660270 XK, P Follower, Digital Pulse Generator
2601, 2602 1059*1 104696301 XK, P Reference, Precision2611, 2612 1059A 104438501 XK, P External DC Power Supply (4-20mA Signal Output)
Any 1775*1 106155801 XK Interface, Signal Options (Pre-requisite)E) Feedback Options — Choice of one within this group. Can be combined with options from all groups except Group F. Option 1775 is a prerequi-site for all options in this group.
2601, 2602 1061C*1 104736301 XK, P AC or DC Tach FeedbackAny 1062A*1 2660269 XK, P Feedback, Digital Pulse GeneratorAny 1190 2660164 XK Torque Taper
F) Input and Feedback Options — Choice of one within this group. Can be combined with options from all groups except Groups D and E.
G) External Options — Choice of any or all within this group.
Any 1022 Jog, Toggle Switch Selection2601, 2602 1037A 104309501 XK, P Input/Feedback Adapter 1-Position2601, 2602 1037B 104311201 XK, P Input/Feedback Adapter 2-Position
Any 1058A 104195209 K Follower/Manual Mode Selector Switch (SCS168)Any 1120A 2660168 K Motor Speed Potentiometer, Ten-Turn With Analog
DialAny 1120B 104192505 K Motor Speed Potentiometer, One-TurnAny 1120C 104319401 K Motor Speed Potentiometer, Ten-Turn With Digital DialAny 1166 BOOK-0795 K Extra Equipment Manuals
H) Miscellaneous Options — Choice of any or all within this group.
2600 10152 106456601 XK Magnetic Control Interface 115VAny 1081B3 106343221 XK Current (Torque) Monitor
2601, 2602 1072A4 2660271 XK Aux. Contacts (2 Form C)
Notes:* This option requires Option 1775 interface
XK–Factory or Field Kit, K–Field Kit, P–Plug-In Option
1) Option 1775 is a prerequisite to enable the use of all options market *. Option 1775 mounts within the chassis of Models 2601 or 2602. Option 1775 may also be used with Models 2611 and 2612 but must be mounted external to these units.(2) Bidirectional requires quantity of 2.(3) Not compatible with tachometer feedback(4) This option can only be used with the 2601 and 2602 if it is to be mounted in the controller enclosure. This option requires the controller to have the contactor board as well. Not offered in any other confi guration.
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Finc
or
Fincor Regenerative DC Drives Regenerative adjustable speed drives also known as four-quadrant drives, are capable of controlling not only the speed and direction of motor rotation, but also the direction of motor torque. This is illustrated below.
The term regenerative describes the ability of the drive under braking conditions to convert the mechanical energy of the motor and connected load into electrical energy which is returned (or regenerated) to the AC power source.
When the drive is operating in Quadrants I & III, both motor rotation and torque are in the same direction and it functions as a conventional non-regenerative drive. The unique characteristics of a regenerative drive are apparent in Quadrants II & IV. In these quadrants, the motor torque opposes the direction of motor rotation which provides a controlled braking or retarding force. A high performance regenerative drive, such as the Series 2230, is able to switch rapidly from motoring to braking modes while simultaneously controlling the direction of motor rotation.
MOTOR ROTATION
TORQUE
NOTE:
QUADRANT I
QUADRANT III
QUADRANT II
QUADRANT IV
ARROWSSAME DIRECTION
MOTORING (PULLING)
ARROWSOPPOSITE DIRECTIONBRAKING (HOLDING)
—Material Payoff
—Performance
—Conveyor
—Reliable
TYPICAL APPLICATIONS
RUN
JOGSTOP
Adjustable
AdjustableSpeedSpeedDrivesDrives
AdjustableSpeedDrives
MOTOR SPEED (%)
RUN
JOGSTOP
2610
Adjustable
AdjustableSpeedSpeedDrivesDrives
AdjustableSpeedDrives
MOTOR SPEED (%)
Regenerative drives provide reversing without the use of a contactor. This reduces system cost while eliminating moving parts and greatly improving reversing and braking performance.
Although the regenerative drive eliminates the requirement of a contactor for reversing or normal operational braking, a contactor is used if dynamic braking is still required. Although regenerative braking stops the motor and it’s load faster under normal conditions, a dynamic brake may be required to stop the motor and it’s connected load in emergency stop conditions such as drive failure or if the drive enable is removed before the motor comes to a complete stop.
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Fincor 2200
Fincor Series 2200 regenerative drives are ideal for your more demanding applications. They feature flexibility with ratings up to 5 horsepower. The Series 2230 MKII offers new and improved board design with more standard features to 3 hp while the larger Series 2240 offers ratings to 5 hp and additional space for internally mounted options.
2240 Enclosed
Open Chassis Book Case
2230 MKII Enclosed
Fincor Series 2230 MKII/2240
FINCOR SERIES 2230 MKII / 2240 • Speed or Torque Control • 0-10 VDC or +/- 10 VDC input signal • Current Stability Adjust • PID / Speed Trim Control • Fused Input • Line Start / Auto Restart Enable / Disable • Dual Field Supply • Tachometer Input standard • Monitoring Output (0-10 VDC or 4-20 mA) • Diagnostic LED
FINCOR SERIES 2230 MKII SPECIFIC • 1/6 to 3 hp (115-230V) • Fully Isolated Regulator • Speed or Current Monitoring (0-10 VDC or 4-20 mA) • Surface mount technology circuit board
FINCOR SERIES 2240 SPECIFIC • 1/6 to 5 hp (115-230V) • Motor contactor option mounts inside enclosure
RATINGS: 1/6 TO 5 hp (115-230 VAC)Series 2200 Regenerative DC Drives
Units shipped calibrated for desired hp rating but jumpers can be adjusted for others. Units shipped ready for 230VAC but may be reconnected for 115VAC.
* RUN-STOP, Static, Contactorless Control ** RUN-STOP / DB, Armature Contactor Control & Dynamic Braking
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Finc
or 2
200
Fincor Series 2230 MKII DIMENSIONS
2230 MKII Enclosure
2230 MKII Bookcase
2230 MKII Chassis
RUN
JOGSTOP
5”(127 mm)
9.5”(241 mm)
5.25”(133 mm)
Weight (Enclosed)3 lbs. 1.36 kg
2230
Adjustable
AdjustableSpeedSpeedDrivesDrives
AdjustableSpeedDrives
MOTOR SPEED (%)
5”(127 mm)
9.5”(241 mm)
4.25”(108 mm)
Weight (Chassis)3 lbs. 1.36 kg
2230
1.75”(43 mm)
8.85”(218 mm)
4.25”(108 mm)
Weight (Bookcase)1 lb. .45 kg
SPECIFICATIONS: Operating Conditions Horsepower 1/6 thru 3 hp, Jumper Selectable Line Voltage 115-230VAC ±10%, Jumper Selectable Enclosure Chassis, Bookcase, NEMA 4/12 Rated Frequency 50/60Hz ±2% Selectable Ambient Temperature 0 – 40°C (32°F - 104°F) (Enclosed) 0 – 55°C (32°F - 131°F) (Chassis) Altitude 1000m (3,300 ft) Relative Humidity 95% Non condensing Overload Capacity 150% for 1 minute (UL Listed Motor Overload Protection – File # E184521) (120% Timing Threshold)
Standard Features Isolated Regulator Circuit Grounded I/O signals possible Regulator Function Speed or Torque selectable Power Conversion 8 SCR Full Wave - Four Quadrant Field Supply Full Wave Protection MOV Voltage Transient Suppression High Interrupting Capacity Line Fuse Speed Regulation Armature or DC Tach Feedback Line Start Selectable for Auto-Restart Controlled Stop Provides Ramp to Stop Function Zero Speed Deadband Selectable 2% or Off Zero Speed Indication Open Collector – Active Low Direction Indication Open Collector – Active Low = FWD Speed Regulator Node External PID Input or Speed Trim Speed Outputs -10 – 10Vdc and 4 – 20ma Torque Outputs -10 – 10Vdc and 4 – 20ma Diagnostic LED Green Normal – Red Current Limit
Control Control Logic Power 24VDC for Maintained Switch or Pushbutton Operation Speed Potentiometer 5K Ohms, ½ Watt Input Reference 0 – 10Vdc or -10 – +10Vdc Speed Regulation 2% with Armature Feedback
(95% Load Change) 0.5% with Tachometer Feedback
Adjustments Maximum Speed 50% – 100% of Motor Base Speed Current Limit FWD 0 – 150% of Full Load Current Limit REV 0 – 150% of Full Load IR Comp/Tach Scaling 0 – 10% IR or 0 – 100% Tach Acceleration/Deceleration 0.1 – 30 Seconds Voltage (Speed) Stability Speed Gain Fine Tune Current Stability FWD Current Gain FWD Fine Tune Current Stability REV Current Gain REV Fine Tune
Motor Contactor with Dynamic Braking — The basic series 2230 and 2240 controllers are designed for bidirectional operation without an armature contactor. This option provides a two pole armature contactor which is necessary whenever the application requires a positive discon-nection of the rectifi ed armature source from the motor on a stop command. This option also includes a dynamic braking resistor which provides exponential rate braking of the DC motor armature and an anti-plug circuit to prevent restarting the controller until the braking cycle is complete. The dynamic braking resistor is rated for stopping a typical load, when the external machine inertia does not exceed that of the motor armature.
1004 2600, 2610
Armature Contactor Kit - Reverse Run and Dynamic Braking. This option is included with reversing and DB confi gurations.
1010 2240, 2600
AC Line Circuit Breaker, Two Pole — Provides a two-pole, magnetic only, fast trip circuit breaker as a means of manually disconnecting the Model 2242 controller from the AC line. The high interrupting capacity fuse in the basic unit is retained as primary short circuit protection.
1015 2600 Magnetic Control Interface for 115VAC control. 1022 2610 Jog, Toggle Switch Selection Option includes a RUN-JOG selector switch and a JOG SPEED potentiometer for installation in the operator control
panel. The RUN-JOG toggle switch (maintained) contacts in the operator station open the contactor seal-in circuit. Controller then jogs when the RUN pushbutton is pressed and held at the JOG SPEED potentiometer setting. Jog action is momentary, causing motor rotation only when the RUN pushbutton is depressed. This option is also suitable for reversing units where identical forward and reverse jog speeds are acceptable.
1036 2240 Four-Quadrant Acceleration/Deceleration — This option board has four adjustment potentiometers consisting of a forward acceleration potenti-ometer, a forward deceleration potentiometer, a reverse acceleration potentiometer and a reverse deceleration potentiometer. The potentiometers have an adjustment range of .3 to 30 seconds.
1037 2600 Input / Feedback Adapter Interface Board - Brings the internal regulator circuits of the control board to screw terminal connection points. 1037A 2600 Input / Feedback Adapter, 1-Position - Assembly capable of accepting either a standard input option board or a feedback option board. (external) 1037B 2600 Input / Feedback Adapter, 2-Position - Assembly capable of accepting feedback and input boards. (external) 1048 2230,
2240Limit Switch Reversing — This option board allows interfacing the controller with a variety of external devices, such as limit switches, push buttons and potentiometers. There are two speed potentiometers on this board, one for forward speed and one for reverse speed. These internal potentiometers can be switched out if external potentiometers are required. In addition, this board will allow a controlled stop feature with an adjustable speed dropout.
1049 1 2600 External DC Signal Follower Provides necessary impedance matching, isolation, signal conversion and fi ltering as required to adjust the speed of the drive (or drives) from an external DC signal source.
1050 1 2600, 2610
External AC Signal Follower Provides necessary impedance matching, isolation, signal conversion and fi ltering as required to adjust the speed of the drive (or drives) from an external AC signal source.
1050A 1 2600, 2610
AC Current Transducer Follower, Intended for automatic control systems where it is necessary for the drive to follow an AC signal proportional to the load current of an AC constant speed, induction motor. Typical examples are conveying systems where the material feed rate has a direct infl u-ence over the loading of the AC motor, i.e: the carriage or conveyor feeding logs to a saw powered by an AC motor. In order that a proper current transformer may be supplied it is necessary that nameplate data such as horsepower, voltage, load current, etc. be provided from the AC motor.
1052 2240 Isolated Input and Follower — This option board isolates the motor speed potentiometer from the non-isolated controller for operator and equip-ment safety. Also, it will allow the controller to follow a 4-20mA DC current signal and a wide range of DC voltage signals (±.05 to ±500 VDC). This makes the option ideal for following signal transducers, motor shunts, DC tachometer generators and the armature voltage from DC motors.
1055 1 2600, 2610
AC or DC Tachometer Generator Follower, Intended for automatic control systems where it is necessary for the drive to follow the speed of a pre-ceding drive unit or rotating machine coupled to an AC or DC tachometer generator. The tachometer voltage signal provides the speed reference for the “follower” drive. Option 1055 is not recommended for use where multiple drive controllers are required to operate from a common signal source, unless the controllers are isolated.
1057A 1 2600, 2610
Digital Pulse Generator Follower, This option provides signal conditioning and isolation for accepting a signal from a magnetic pulse pick-up mechanically coupled to a preceding drive motor, rotating machinery or various static pulse generators permitting the drive to follow at an adjust-able ratio.
1058A 2610 Manual/Follower Mode Select (Toggle Switch) This option is intended as a companion to Option 1055, Option 1049 and Option 1052. Options 1055, 1049 and 1052 do not include a selector switch and rely upon a zero speed setting of the MOTOR SPEED potentiometer to transfer to full automatic control by the external signal. Option 1058A, when used with these options, allows manual switch selection of either the MOTOR SPEED potentiometer or automatic control by the external signal. Option 1058A includes a switch with a MANUAL/FOLLOWER legend plate for installation in the operator control panel.
1059 1 2600 Precision Reference - Includes a regulated power supply.
1059A 2610 This option provides a ±24/12VDC power supply source to provide power to operate a remote transmitter requiring an external power source. It has a power output capability of 100mA total for all the power outputs inclusively. This option requires external mounting by the customer and requires a .5amp fused 115/230V power source supplied by the customer.
1061C 1 2600 AC or DC Tachometer Feedback
1062A 2600, 2610
Digital Pulse Generator Feedback, Provides signal conditioning and isolation for accepting a signal from a magnetic pulse pick-up mechanically coupled to the drive motor armature. The magnetic pulse pick-up must provide a minimum of 450 pulses per second at motor speed (60 tooth gear on a 1750 RPM motor). The pulse pick-up signal defeats the IR compensation circuitry in the drive controller, making the unit directly sensi-tive to motor speed. Speed range is limited to 35:1. The option results in improved speed regulation with load changes (equal to DC tachometer feedback) and reduced sensitivity to operating conditions such as line voltage variations, ambient temperature changes, motor fi eld heating and other variables.
1064A 2610 Current Regulator Follower, Provides a means of controlling motor armature current and torque by a manually adjusted potentiometer or an external DC voltage reference signal. The circuit includes internal isolation permitting direct connection to a grounded signal source or the arma-ture circuit shunt of another DC drive controller. Since torque is directly controlled independent of motor speed, provision is included for limiting maximum motor speed.
1072 2600A Auxiliary Contacts - This option can only be used with the 2601A and 2602A if it is to be mounted in the controller enclosure.
1081B 2 2600, 2610
Torque (Current) Monitor Provides an adjustable, static circuit that monitors motor armature current and provides a programmed shutdown of the drive under sustained overload conditions to prevent motor damage. The circuit provides greater versatility than the standard, nonadjustable overload circuit calibrated to trip whenever armature current exceeds 120% for 80 seconds.
1120A 2330, 2240, 2600, 2610
Potentiometer, Ten-Turn Motor Speed (Analog Dial) — Provides a ten-turn, 2W potentiometer, knob and analog counting dial for separate mount-ing by user.
1120B 2330, 2240, 2600, 2610
Potentiometer, Single-Turn Motor Speed Assembly — Provides a single-turn, 2W potentiometer, knob and dial wired to a terminal board for separate mounting by user.
1120C 2330, 2240, 2600, 2610
Potentiometer, Ten-Turn Motor Speed (Digital Dial) — Provides a ten-turn, 2W potentiometer, with digital counting indicator dial assembly for separate mounting by user.
1170A 2240, 2600
Fan Assembly — All 2242 enclosed models (used for 5 hp) require this fan assembly when operated at the fi ve horsepower rating in a 40°C en-vironment. Option includes a special base assembly/air baffl e with a 24 VDC fan powered by a power supply within the Model 2242. This option may also be used for ratings less than fi ve horsepower when open chassis models must operate in environments greater than 55°C, and enclosed models above 40°C.
1072 2600A Auxiliary Contacts - This option can only be used with the 2601A and 2602A if it is to be mounted in the controller enclosure.
1081B 2 2600, 2610
Torque (Current) Monitor Provides an adjustable, static circuit that monitors motor armature current and provides a programmed shutdown of the drive under sustained overload conditions to prevent motor damage. The circuit provides greater versatility than the standard, nonadjustable overload circuit calibrated to trip whenever armature current exceeds 120% for 80 seconds.
1190 1 2230, 2240, 2600, 2610
Torque Taper— This option consists of a plug-in circuit board. This board provides an inverse-linear speed-torque relationship when operating in the braking (regenerative) mode, and provides constant torque in the motoring mode of operation. Motoring torque and braking torque are indi-vidually adjustable as well as forward and reverse torque taper. Applications include the following: 1. Winders where the material being wound travels at a constant speed during winder roll buildup. 2. Unwinders, since this option provides relatively constant holdback tension (±20%) from full roll to empty roll.
1220 1 2600, 2610
Constant Velocity Winder This option provides an economical but accurate method of automatically controlling the tension of process material in strip, web, wire or cable form as wound by a center driven winder.
1611 2240 Option Card Guide Kit — This option is required when mounting the option cards in the 2242 enclosure or if the option cards are mounted external.
1614 2230 Option Mounting Kit — This kit contains standoffs for mounting an optional contactor or option board onto a Series 2235 or 2236 “Bookcase” chassis.
1638 2240, 2600
Hinge Kit, Enclosure Cover — Model 2242 enclosed controllers include a screw fi xed, gasket cover which is removable for increased accessibility during installation, troubleshooting or repair. When desired the cover may also be provided with optional hinges making servicing more conve-nient. This option may be provided factory installed or a kit is offered for simple fi eld installation.
1639 2230, 2240
Cover Kit, Blank Type “P0” — Provides an enclosed blank (no operator devices) cover for fi eld conversion of open chassis models (except 2235, 2235B, 2236 and 2236B models) into an enclosed unit for remote control.
1639C 2230, 2240
Cover Kit, Type “P1” (Run-Stop-Jog) — Provides an enclosed (run-stop-jog switch with motor speed potentiometer) cover for fi eld conversion of open chassis models (except 2235, 2235B, 2236 and 2236B models) into an enclosed unit for local control.
1670 2230, 2240
Pulse Tachometer Feedback/Follower — This option interfaces the controller to a pulse train for speed reference or as a feedback signal. It allows the use of a 60 tooth gear for either speed reference or feedback. It is capable of providing digital pulse tach reference and/or feedback functions. The sensor can be a magnetic pickup (2 wire), proximity sensor (3 wire), AC tachometer generator (18 cycles/revolution), two-phase AC tachometer generator, or digital tachometer generator or encoder (240 pulses/revolution). Note: two phase AC tachometer generator can be used for follower or feedback applications, but not both.
1775 2600, 2610
Signal Options Interface. Required to enable the use of all options marked with Note (1). Option 1775 mounts within the chassis of Models 2601 or 2602 and externally when used with Models 2611 and 2612.
Notes: 1 Requires Option 1775 Signal Options Interface.2 Not compatible with tachometer feedback.
264
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Fincor DC M
otors
Fincor DC MotorsPermanent Magnet DC Motors Series 9300Fincor Series 9300 permanent magnet motors are industrial rated general purpose DC motors designed for use with single-phase DC drives. They provide constant-torque adjustable-speed operation by armature voltage control to base speed. The motors are suitable for a wide range of applications including full power start-stop conditions, continuous high speed operation, precision speed regulation, regenerative braking and reversing, low speed contactor reversing, power off dynamic braking, and crawling duty.
Series 9300 motors feature a permanent magnet field with a conventional wound armature and feature excellent starting torque, speed regulation, dynamic response, and heat dissipation. Series 9300 motors should only be plug reversed when reversing currents are limited to less than locked rotor current.
Removable Mounting Feet are IncludedAll items normally stocked
Permanent Magnet DC Motors - Series 9300
% RATED TORQUE (TYPICAL)
0
40
100%
RA
TE
D S
PE
ED
120
60
80
20
D-CSupply
A
100 500400300200
N S
SPEED TORQUE CURVE
265
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800-334-3040
Finc
or D
C M
otor
s
Description Factory Installed 2
Order CodeField InstalledOrder Code
AC Tachometer Generator, 50 VAC/1000 RPM, Double C-Face Mounted, with load shaft
56C motor frame -5055A (56) 3120036
145 to 184TC motor frames -5055A (184) 3120037
Digital Pulse Generator - C-Face mounted adapter ring with magnetic pickup and motor shaft
56C motor frame -5055B (56) 3110012
145 to 184TC motor frames -5055B (184) 3110011
DC Tachometer Generator Type XPY, 50V/1000 RPM with mounting hardware
1/6 to 3/4 hp -5056 (56-3/4) 106890101
1 hp -5056 (56-1) 106890102
182/145TC motor frames -5056 (145) 106890103
DC Tachometer Generator 50V/1000 RPM, with mounting hardware 1
1/6 to 3/4 hp -5056F (56-3/4) 106890201
1 hp motor -5056F (56-1) 106890202
182/145TC motor frames -5056F (145) 106890203
Mounting Hardware Only for XPY or Fincor DC Tachometer Generator
1/6 to 3/4 hp -5063A (56-3/4) 106890301
1 hp -5063A (56-1) 106890302
182/145TC motor frames -5063A (145) 106890303
Thermostat -5064A
Options for Model TNL, TFL Series 9300 DC Motors
(1) Not suggested for use with regenerative drives.(2) Factory Installed Options Not Returnable
All motors are designed to comply with standard NEMA mounting dimensions, and manufactured to meet or exceed NEMA electrical and mechanical specifi cations and test procedures.
*The optional mounting feet have six mounting holes for mounting either the 143TC or 145TC Frame. 2F: 143TC Frame 4.030/3.970 2F: 145TC Frame 5.030/4.970
AG MAX.BAA
3/4-14 NPT BB.160 MAX.
N-W2.13
BC.12
BA2.75
*2F*2F
B6.0 MAX.
H.390/.340
DIA.
Notes: 1 To convert dimension fi gures shown to metric equivalents (mm) multiply by 25.4.2 To convert weights shown to metric equivalents (kgs) multiply by 0.45.
Fincor DC MotorsShunt Wound DC Motors - Series 9200Fincor Series 9200 motors are industrial rated general purpose DC motors designed for use with single-phase DC drives. Series 9200 motors are shunt-wound, or stabilized shunt-wound and are suitable for constant torque-adjustable speed operation by armature voltage control to base speed. The field winding is typically excited by a separate power supply. With constant armature voltage and field excitation, a shunt-wound motor offers relatively flat speed-torque characteristics.
Options for Model TFB & DPB Series 9200 DC Motors
Shunt Wound DC Motors - Series 9200
DescriptionFactory Installed 2
Order Suffi xField InstalledOrder Code
AC Tachometer Generator, 50 VAC/1000 RPM, Double C-Face Mounted, with load shaft
56C motor frame -5055A (56) 3120036145 to 184TC motor frames -5055A (184) 3120037
Digital Pulse Generator - C-Face mounted adapter ring with magnetic pickup and motor shaft
56C motor frame -5055B (56) 3110012145 to 184TC motor frames -5055B (184) 3110011215C motor frames -5055B (215) 3110014256UC motor frames -5055B (256) 3110013
DC Tachometer Generator Type XPY, 50V/1000 RPM with mounting hardware
1/6 to 3/4 hp -B5056 (-3/4) 1063432221 hp -B5056 (1) 1063432231.5 to 2 hp -B5056 (1.5-2) 1063432243 hp DPG -B5056 (3DP) 1063432253 hp TEFC -B5056 (3FC) 1063432265 hp DPG -B5056 (5DP) 1063432275 hp TEFC -B5056 (5FC) 106343228
DC Tachometer Generator 50V/1000 RPM, with mounting hardware 1
1/6 to 3/4 hp -B5056F (-3/4) 1063432291 hp -B5056F (1) 1063432301.5 to 2 hp -B5056F (1.5-2) 1063432313 hp DPG -B5056F (3DPG) 1063432323 hp TEFC -B5056F (3FC) 1063432335 hp DPG -B5056F (5DPG) 1063432345 hp TEFC -B5056F (5FC) 106343235
Mounting Hardware Only for XPY or Fincor DC Tachometer Generator for
1/6 to 3/4 hp -B5063A (-3/4) 1043558011 hp -B5063A (1) 1043558091.5 to 2 hp -B5063A (1.5-2) 1043558083 hp DPG -B5063A (3DPG) 1043558043 hp TEFC -B5063A (3FC) 1043558055 hp DPG -B5063A (5DPG) 104355806 5 hp TEFC -B5063A (5FC) 104355807
Thermostats -B5064A
(1) Not suggested for use with regenerative drives.(2) Factory Installed Options Not Returnable
Field Installed items are shipped “loose” for customer mounting Consult Factory for Availability