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AUTOMATION

UM EN ILC 1XX

Order No.:

User Manual

Installing and operating the ILC 130 ETH,ILC 150 ETH, ILC 155 ETH, andILC 170 ETH 2TX Inline Controllers

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Designation:

Revision:

Order No.:

This user manual is valid for:

AUTOMATION

7805_en_02 PHOENIX CONTACT

11/2008

Installing and operating the ILC 130 ETH, ILC 150 ETH, ILC 155 ETH and,

ILC 170 ETH 2TX Inline Controllers

UM EN ILC 1XX

02

Designation From Revision (HW) From Revision (FW) Order No.

ILC 130 ETH 01 3.01 2988803

ILC 150 ETH 00 2.00 2985330

ILC 155 ETH 01 2.04 2988188

ILC 170 ETH 2TX 01 3.00 2916532

User Manual

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Please observe the following notes

In order to ensure the safe use of the product described, you have to read and understand

this manual. The following notes provide information on how to use this manual.

User group of this manual

The use of products described in this manual is oriented exclusively to qualified electricians

or persons instructed by them, who are familiar with applicable standards and other

regulations regarding electrical engineering and, in particular, the relevant safety concepts.

Phoenix Contact accepts no liability for erroneous handling or damage to products from

Phoenix Contact or third-party products resulting from disregard of information contained in

this manual.

Explanation of symbols used and signal words

The following types of messages provide information about possible property damage and

general information concerning proper operation and ease-of-use.

This is the safety alert symbol. It is used to alert you to potential personal injury

hazards. Obey all safety messages that follow this symbol to avoid possibleinjury or death.

DANGER

This indicates a hazardous situation which, if not avoided, will result in death or serious

injury.

WARNING

This indicates a hazardous situation which, if not avoided, could result in death or serious

injury.

CAUTION

This indicates a hazardous situation which, if not avoided, could result in minor ormoderate injury.

NOTE

This symbol and the accompanying text alerts the reader to a situation which may cause

damage or malfunction to the device, either hardware or software, or surrounding

property.

This symbol and the accompanying text provides additional information to the reader. It is

also used as a reference to other sources of information (manuals, data sheets, literature)

on the subject matter, product, etc.

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General terms and conditions of use for technical documentation

Phoenix Contact reserves the right to alter, correct, and/or improve the technical

documentation and the products described in the technical documentation at its own

discretion and without giving prior notice, insofar as this is reasonable for the user. The

same applies to any technical changes that serve the purpose of technical progress.

The receipt of technical documentation (in particular data sheets, installation instructions,

manuals, etc.) does not constitute any further duty on the part of Phoenix Contact to furnish

information on alterations to products and/or technical documentation. Any other

agreement shall only apply if expressly confirmed in writing by Phoenix Contact. Please

note that the supplied documentation is product-specific documentation only and that you

are responsible for checking the suitability and intended use of the products in your specific

application, in particular with regard to observing the applicable standards and regulations.

Although Phoenix Contact makes every effort to ensure that the information content is

accurate, up-to-date, and state-of-the-art, technical inaccuracies and/or printing errors in

the information cannot be ruled out. Phoenix Contact does not offer any guarantees as to

the reliability, accuracy or completeness of the information. All information made available

in the technical data is supplied without any accompanying guarantee, whether expressly

mentioned, implied or tacitly assumed. This information does not include any guaranteesregarding quality, does not describe any fair marketable quality, and does not make any

claims as to quality guarantees or guarantees regarding the suitability for a special purpose.

Phoenix Contact accepts no liability or responsibility for errors or omissions in the content

of the technical documentation (in particular data sheets, installation instructions, manuals,

etc.).

The aforementioned limitations of liability and exemptions from liability do not apply, in so

far as liability must be assumed, e.g., according to product liability law, in cases of

premeditation, gross negligence, on account of loss of life, physical injury or damage to

health or on account of the violation of important contractual obligations. Claims for

damages for the violation of important contractual obligations are, however, limited to

contract-typical, predictable damages, provided there is no premeditation or gross

negligence, or that liability is assumed on account of loss of life, physical injury or damage

to health. This ruling does not imply a change in the burden of proof to the detriment of theuser.

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Statement of legal authority

This manual, including all illustrations contained herein, is copyright protected. Use of this

manual by any third party is forbidden. Reproduction, translation, and public disclosure, as

well as electronic and photographic archiving or alteration requires the express written

consent of Phoenix Contact. Violators are liable for damages.

Phoenix Contact reserves all rights in the case of patent award or listing of a registered

design. Third-party products are always named without reference to patent rights. The

existence of such rights shall not be excluded.

How to contact us

Internet Up-to-date information on Phoenix Contact products and our Terms and Conditionscan befound on the Internet at:

www.phoenixcontact.com.

Make sure you always use the latest documentation.

It can be downloaded at:

www.phoenixcontact.com.

Subsidiaries If there are any problems that cannot be solved using the documentation, please contact

your Phoenix Contact subsidiary.

Subsidiary contact information is available at www.phoenixcontact.com.

Published by .

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[email protected].

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Phone +49 - (0) 52 35 - 3-00

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Phone +1-717-944-1300
http://www.phoenixcontact.com/http://www.phoenixcontact.com/http://www.phoenixcontact.com/http://www.phoenixcontact.com/http://www.phoenixcontact.com/http://www.phoenixcontact.com/

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7805_en_02 PHOENIX CONTACT i

Table of Contents

1 Preface ....................................................................................................................................1-1

1.1 Purpose of this manual .......................................................................................1-1

1.2 Hardware and software requirements.................................................................1-1

2 Description of the Inline Controller ...........................................................................................2-1

2.1 General description of the Inline Controller.........................................................2-1

2.2 Possible fields of application of the Inline Controller ...........................................2-2

2.2.1 ILC 130 ETH .......................................................................................2-2

2.2.2 ILC 150 ETH, ILC 155 ETH, and ILC 170 ETH 2TX ............................2-3

2.3 Notes on using the Inline Controller (ILC 150 ETH/ILC 155 ETH)

in potentially explosive areas..............................................................................2-4

2.4 Unpacking the Inline Controller...........................................................................2-5

2.5 Connection and operating elements...................................................................2-6

2.6 Diagnostic and status indicators.........................................................................2-8

2.7 Mode selector switch........................................................................................2-10

2.8 Reset button (concealed) .................................................................................2-11

2.9 Parameterization memory.................................................................................2-11

2.10 Internal basic circuit diagram............................................................................2-13

2.11 Mounting and removing the Inline Controller ....................................................2-14

2.12 Communication paths.......................................................................................2-17

2.12.1 Ethernet ............................................................................................2-18

2.12.2 Serial PRG interface (Mini-DIN female connector) ............................2-19

2.13 Serial PRG interface.........................................................................................2-20

2.13.1 Function blocks for devices connected to PRG .................................2-20

2.13.2 RS232_INIT ......................................................................................2-212.13.3 RS232_RECEIVE .............................................................................2-24

2.13.4 RS232_SEND ...................................................................................2-26

2.13.5 Error codes of the STATUS output ....................................................2-27

2.14 INTERBUS ..............................................................................................2-28

2.14.1 Local bus ..........................................................................................2-28

2.14.2 Remote bus ......................................................................................2-28

2.15 Power supply....................................................................................................2-29

2.15.1 Sizing of the power supply ................................................................2-29

2.15.2 Power supply connection ..................................................................2-30

2.15.3 24 V segment supply/24 V main supply ............................................2-32

2.15.4 24 V segment supply ........................................................................2-322.15.5 24 V main voltage .............................................................................2-32

2.15.6 24 V ILC supply .................................................................................2-33

2.15.7 Jumpers ............................................................................................2-33

2.16 Digital inputs and outputs .................................................................................2-34

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3 The Inline Controller under PC WorX.......................................................................................3-1

3.1 Software version.................................................................................................3-1

3.2 Assigning the IP address for the controller/BootP server....................................3-2

3.3 Setting the realtime clock under PC WorX Express............................................3-5

3.4 "Download Changes" .........................................................................................3-5

3.5 Parameterization memory and Internet Explorer.................................................3-6

3.5.1 Internet Explorer FTP function ............................................................3-7

3.5.2 Activating/deactivating the FTP server ................................................3-7

3.5.3 Activating/deactivating the HTTP server .............................................3-8

3.6 Function blocks for handling files in the parameterization memory.....................3-9

3.7 Function blocks for Ethernet communication....................................................3-10

3.8 Function blocks for PCP communication..........................................................3-11

3.9 Alignment .........................................................................................................3-12

4 System variables and status information..................................................................................4-1

4.1 General information ............................................................................................4-1

4.2 Status register for local digital inputs and outputs...............................................4-1

4.3 Diagnostic status register ...................................................................................4-2

4.4 Diagnostic parameter register.............................................................................4-3

4.5 IEC 61131 runtime system..................................................................................4-4

4.6 Control processor...............................................................................................4-5

4.7 Battery, realtime clock........................................................................................4-6

4.8 Power supplies ...................................................................................................4-6

4.9 Mode selector switch..........................................................................................4-6

4.10 System time........................................................................................................4-6

5 Technical data and ordering data ............................................................................................5-1

5.1 Technical data....................................................................................................5-1

5.2 Ordering data .....................................................................................................5-8

5.2.1 Modules ..............................................................................................5-8

5.2.2 Accessories ........................................................................................5-8

5.2.3 Software ..............................................................................................5-8

5.2.4 Documentation ....................................................................................5-8

A Appendix: Service and maintenance ...................................................................................... A-1

A 1 Error causes and remedies................................................................................ A-1

A 2 Updating the Inline Controller firmware.............................................................. A-1

A 3 Connecting unshielded cables .......................................................................... A-2

B Index....................................................................................................................................... B-1

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Preface

7805_en_02 PHOENIX CONTACT 1-1

1 Preface

1.1 Purpose of this manual

This manual helps you to start up and operate an ILC 130 ETH, ILC 150 ETH, ILC 155 ETH

or ILC 170 ETH 2TX Inline Controller.

1.2 Hardware and software requirements

Hardware/software Description

Inline Controller ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX

Parameterization

memory, plug-in

No No No 256 MB, SD card

Ethernet cable Ethernet cable for connecting the Inline Controller to a PC

Connecting cable Connecting cable for connecting the Inline Controller to a PC (V.24 (RS-232)

cable, optional)

Automation software

PC WorX Version 5.20

Service Pack 3 or

later ****

Version 5.10

Service Pack 1 or

later *

Version 5.20 or

later **

Version 5.20

Service Pack 2 or

later ***

PC WorX Express Version 5.20

Service Pack 3 or

later ****

Version 5.20 or

later **

Version 5.20 or

later **

Version 5.20

Service Pack 2 or

later ***

* Part of the AUTOMATIONWORX Software Suite 2007 1.30 Service Pack 1** Part of the AUTOMATIONWORX Software Suite 2008 1.40

*** Part of the AUTOMATIONWORX Software Suite 2008 1.40 Service Pack 2

**** Part of the AUTOMATIONWORX Software Suite 2008 1.40 Service Pack 3

For the ordering data for hardware, software, and additional documentation, please refer

to "Technical data and ordering data" on page 5-1.

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Description of the Inline Controller


2 Description of the Inline Controller

2.1 General description of the Inline Controller

The Inline Controller is a compact controller with integrated Ethernet and INTERBUS

connections.

IEC 61131 control

performance

The Inline Controller is seamlessly configured and programmed according to IEC 61131

using the PC WorX automation software. PC WorX can be operated via the network

(Ethernet). The powerful processor can be programmed in all five IEC 61131 programming

languages and ensures quick control task processing.

Integrated Ethernet

connection

The integrated Ethernet connection (using twisted pair cable) provides for the Ethernet

connectivity. Throughout the Ethernet network, the Inline Controller can be accessed via

Ethernet and TCP/IP or UDP/IP. The ILC 170 ETH 2TX has two fully implemented Ethernet

connections, which are switched inside the device.

Integrated communication functions enable direct and effective data exchange viaEthernet. The Ethernet network provides universal options for communicating with the Inline

Controller. Using the send and receive communication blocks, information, e.g., necessary

coupling variables, can be exchanged between Inline Controllers via Ethernet. This enables

distributed, modular automation solutions to be configured.

The existing IEC 61131-5 blocks have thus been extended to include a transparent TCP/IP

mode and a transparent UDP/IP mode.

When using the AX OPC server provided in the AUTOMATIONWORX Software Suite

Version 1.30 or later, Inline Controller data is available in the Ethernet network in a

standardized format and can be used for the different visualization packages.

Integrated INTERBUS

connection

An Inline local bus as well as an INTERBUS remote bus can be connected via the INTERBUS

connection. In this way you can create a complete INTERBUS system (maximum of 4 remote

bus levels) using the Inline Controller as the distributed control system.

The I/O level is connected to the Inline Controller using INTERBUS.

The ILC 130 ETH, ILC 150 ETH and ILC 155 ETH Inline Controllers have the same

appearance and numerous identical functions.

The main difference lies in the varying memory sizes, which are available to the user.

The ILC 150 ETH and ILC 155 ETH Inline Controllers are approved for use in zone 2

potentially explosive areas. Observe the notes in Section 2.3 on page 2-4.

The ILC 170 ETH 2TX Inline Controller also has a second Ethernet interface and a slot for

an SD memory card (parameterization memory).

In the following, the term Inline Controller is usedin general. For additional informationabout thedifferent memory sizes, please refer to Section 5.1, "Technical data"from

page 5-1onwards.

Please note that the ILC 130 ETH does not support connection of the INTERBUS remote

bus.

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V.24 (RS-232) interface This interface can be used to eitherassign the IP address of the Inline Controller and

access the controller using the Diag+ diagnostic tool orcommunicate with serial I/O devices

via function blocks.

ILC 170 ETH 2TX:

Parameterization memory

(SD card)

The ILC 170 ETH 2TX has a plug-in parameterization memory in the form of an SD card.

This memory can be used to save programs and configurations, which belong to your

project, e.g., the visualization project.

2.2 Possible fields of application of the Inline

Controller

2.2.1 ILC 130 ETH

The ILC 130 ETH Inline Controller can be used as a distributed control system of an Inlinestation, which is connected to an Ethernet system.

A single Inline local bus (Figure 2-2) can be connected to the Inline Controller.

Figure 2-1 Connected Inline local bus

The Inline Controller cannot be programmed via the V.24 (RS-232) interface.

The parameterization memory is not supplied as standard with the ILC 170 ETH 2TX. For

the ordering data, please refer to "Accessories" on page 5-8.

NOTE: Use only a parameterization memory provided by Phoenix Contact:

256 MB parameterization memory:

SD FLASH 256MB Order No. 2988120

NOTE: Parameterization memory (SD card) formatting note

The SD card is preformatted and designed for use with Phoenix Contact devices. Ensure

that the SD card is not reformatted.

Please note that the ILC 130 ETH does not support connection of the INTERBUS remote

bus.

Ethernet7805A020

AUTOMATIONWORX ULUS

UM

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I1

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ILC 130 ETH

Order-No.: 2988803

HW/FW: 01/301

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RESET

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MRESET

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X2

X1

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2.3 Notes on using the Inline Controller

(ILC 150 ETH/ILC 155 ETH) in potentially explosive

areas

Approval according to EC Directive 94/9 (ATEX) II 3G Ex nAC II T4 X

The Inline Controller (ILC 150 ETH/ILC 155 ETH) conforms to the requirements of

protection type "n" and can be installed in a zone 2 potentially explosive area. The Inline

Controller (ILC 150 ETH/ILC 155 ETH) is a category 3G item of electrical equipment.

Figure 2-4 Typical labeling of terminals for use in potentially explosive areas

1. When working on the Inline Controller, always disconnect the supply voltage.

2. The Inline Controller must only be installed, started up, and maintained by qualified

specialist personnel.

3. Mount the Inline bus coupler in a control cabinet or metal housing. The minimum

requirement for both items is IP54 protection according to EN 60529.

4. The Inline Controller must not be subject to mechanical strain and thermal loads, which

exceed the limits specified in the product documentation.

5. The Inline Controller must not be repaired by the user. Repairs may only be carried out

by the manufacturer. The Inline Controller is to be replaced by an approved controller

of the same type.

6. Only category 3G equipment may be connected to Inline Controllers in zone 2.

7. Observe all applicable standards and national safety and accident prevention

regulations for installing and operating equipment.

WARNING: Explosion hazardOnly Inline terminals that are approved for use in potentially explosive areas maybe snapped onto the Inline Controller.

Before using an Inline terminal in a zone 2 potentially explosive area, first check that the

terminal has been approved for installation in this area.

For a list of terminals approved for zone 2 potentially explosive areas, please refer to the

AH EN IL EX ZONE 2 application note.

Check the labeling on the Inline terminal and the packaging (see Figure 2-4).

WARNING: Explosion hazard

Before startup, ensure that the following points and instructions are observed.

5561C001INTERBUS GL

UL

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Restrictions

2.4 Unpacking the Inline Controller

The Inline Controller is supplied in an ESD bag together with a package slip with installation

instructions. Please read the complete package slip carefully before unpacking the Inline

Controller.

WARNING: Explosion hazard

When using the controller in potentially explosive areas, observe the technical data and

limit values specified in the corresponding documentation (user manual, package slip).

WARNING: Explosion hazard; restrictions regarding the Inline system

Please make sure that the maximum permissible current of 8 Aflowing through

the potential jumpers UMand US(total current) is not exceeded when using the Inline

terminals in potentially explosive areas.

When terminal points 1.1 and 2.1 (or 2.2) are jumpered, a maximum

permissible current of 2.5 A (see "24 V segment supply" on page 2-32) flowing

through the potential jumpers UMand US(total current) must not be exceeded when

using the Inline terminals in potentially explosive areas.

NOTE: Electrostatic discharge

The Inline Controller contains components that can be damaged or destroyed by

electrostatic discharge. When handling the Inline Controller, observe the necessary

safety precautions against electrostatic discharge (ESD) according to EN 61340-5-1 and

EN 61340-5-2.

NOTE:

To avoid possible damage to the Inline Controller, unpack and pack the controller inaccordance with the ESD regulations.

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UM EN ILC 1XX


2.5 Connection and operating elements

ILC 130 ETH, ILC 150 ETH,

ILC 155 ETH

Figure 2-5 Structure of the Inline Controller (ILC 130 ETH, ILC 150 ETH, ILC 155 ETH)

The Inline Controller consists of the following components:

1 Electronics base

2 Mode selector switch

3 Reset button4 V.24 (RS-232) interface

5 Ethernet connection

6 Connector 1: Terminal points for voltage supply

7 Connector 2: Output terminal points

8 Connectors 3 and 4: Input terminal points

9 Diagnostic and status indicators

10 End plate

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ILC 170 ETH 2TX

Figure 2-6 Structure of the Inline Controller (ILC 170 ETH 2TX)

The Inline Controller consists of the following components:

1 Electronics base

2 Slot for the parameterization memory/card holder (SD card)

3 Mode selector switch

4 Reset button

5 V.24 (RS-232) interface (X1)

6 Ethernet interfaces (X2.1/X2.2)

7 Connector 1: Terminal points for voltage supply

8 Connector 2: Output terminal points

9 Connectors 3 and 4: Input terminal points

10 Diagnostic and status indicators

11 End plate

The SD card is not supplied as standard with the ILC 170 ETH 2TX. Please refer to the

ordering data in "Accessories" on page 5-8.

E

Q2Q1

Q3Q4UL

US

UM

FF

FR

I6I5

I8I7

1BSAP F

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2.6 Diagnostic and status indicators

The diagnostic and status indicators are used for quick local error diagnostics.

Figure 2-7 Diagnostic and status indicators

Local diagnostic and status indicators

The descriptions for diagnostic and status indicators apply to all the Inline Controllers

listed on the inner cover page of this manual.

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ETH

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7805A007

BSA

Des. Color Meaning

ETH: State of the Ethernet interface (for ILC 170 ETH 2TX, applies to both interfaces (X2.1, X2.2))

LNK Green Connection established successfully (link)

ON: The Inline Controller is able to contact another network device

ACT Yellow Data transmission (activity)

ON: Ethernet interface transmitting or receiving data

PLC: Diagnostics of the Inline Controller

FR Green Inline Controller running

OFF: IEC 61131 runtime system not ready to operate

Flashing: IEC 61131 runtime system successfully initialized.Control function in READY/STOP state, program not processed.

ON: IEC 61131 runtime system successfully initialized and program running.

Control function in RUN state.

FF Yellow Failure

ON: A runtime error has occurred in the IEC 61131 runtime system program

OFF: No runtime error has occurred in the IEC 61131 runtime system program

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FR + FF Flashing

Only applies for ILC 170 ETH 2TX:

There is no SD card in the controller

PWR: Supply voltage(see also "Remote bus" on page 2-28)

UL Green 24 V supply UILCfor generating the voltages ULand UANA

ON: Supply voltage present

(indication if 24 V supply voltage UILCpresent)

US Green 24 V supply for segment circuit


UM Green 24 V supply for main circuit


IL: Diagnostics for INTERBUS

RDY Green INTERBUS master ready to operate/data transmission active

(INTERBUS ready/running)

Flashing: INTERBUS master in READY or ACTIVE state

ON: INTERBUS master in RUN state

FAIL Red Failure

ON: One of the following errors has occurred:

- Bus error in the connected bus (remote bus/local bus)

- Controller error

BSA Yellow Bus segment aborted

ON: One or more bus segments in the connected bus are switched off

PF Yellow Peripheral fault

ON: Peripheral fault of a device in the connected bus (local bus or remote bus)

I/O: Digital inputs and outputs

I1 to I8 Yellow Inputs 1 to 8

ON: Corresponding input is set

E Yellow Error

ON: Short circuit/overload at outputs 1 to 4

Q1 to Q4 Yellow Outputs 1 to 4

ON: Corresponding output is set

Des. Color Meaning

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2.7 Mode selector switch

The mode selector switch is used to define the operating state of the application program.

The RUN/PROG and STOP positions have a toggle button function and the MRESETposition a pushbutton function. After releasing the button in the MRESET position, it returns

to the STOP position.

Figure 2-8 Mode selector switch

Table 2-1 Inline Controller operating modes

Operating

mode

Explanation

RUN/PROG The application program is in the RUN state.

The PC WorX/PC WorX Express software can be used for program

and configuration modifications.

The monitoring and online functions can be used.

STOP The application program is in the STOP state.

MRESET Retain data and the application program are deleted.

For safety reasons, set the mode selector switch in the following

sequence to perform deletion:

Set the switch to the MRESET position for three seconds.

Release the switch for three seconds.

Set the switch to the MRESET position for three seconds.

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x

UL

US

UM

I1

I3

I2

I4

I6

I5I8

I7

RESE

T

E

Q2Q1

Q3Q4

1

PRG

FF

LNK

ACT

MRES

ET

RUN/P

ROG

STOP

FR

PF

RDYFAIL

7406B005

RUN / PROG

MRESET

STOP

BSA

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2.8 Reset button (concealed)

The reset button (see item 3in Figure 2-5 on page 2-6or item 4in Figure 2-6 on page 2-7)

on the Inline Controller can only be operated with a pin and is therefore protected against

accidental activation.

Pressing the reset button causes a complete reset of the Inline Controller.

If you carry out a voltage reset at the same time as you press the reset button, this resets

the Inline Controller to its default settings.

2.9 Parameterization memory

The parameterization memory can be used to save programs and configurations, which

belong to your project. In addition, application-specific data can also be stored on the

parameterization memory. See "Parameterization memory and Internet Explorer" on

page 3-6.

ILC 130 ETH, ILC 150 ETH,

ILC 155 ETH

The ILC 130 ETH, ILC 150 ETH and ILC 155 ETH Inline Controllers have an integrated

parameterization memory.

ILC 170 ETH 2TX The ILC 170 ETH 2TX Inline Controller has a plug-in parameterization memory in the form

of an SD card. This plug-in parameterization memory is essential for operating the Inline

Controller. The parameterization memory is available in the following size.

NOTE: Operation without parameterization memory is not permitted

Only insert and remove the parameterization memory when the Inline Controller supply

voltage is disconnected.

The parameterization memory must not be removed during operation of the Inline

Controller.

NOTE: Use only a parameterization memory provided by Phoenix Contact:

256 MB parameterization memory:

SD FLASH 256MB Order No. 2988120

NOTE: Parameterization memory (SD card) formatting note

The SD card is preformatted and designed for use with Phoenix Contact devices. Ensure

that the SD card is not reformatted.

The parameterization memory is recognized during initialization of the Inline Controller.

Ensure that the parameterization memory has been inserted before switching on the

controller to enable the controller to use it.

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Inserting/removing the parameterization memory

Figure 2-9 Inserting (A) and removing (B) the parameterization memory

Inserting the SD card The ILC 170 ETH 2TX has an SD card holder with push/push technology.

Insert the parameterization memory (SD card) into the slot as shown in Figure 2-9(A).

Applying light pressure, push the parameterization memory into the slot until it engages

with a click in the card holder.

Removing the SD card Applying light pressure, push the parameterization memory into the slot in the direction

shown in Figure 2-9(B) until the snap-on mechanism releases the parameterization

memory and partially ejects it from the slot. Remove the parameterization memory.

E

Q2Q1

Q3Q4UL

US

UM

FF

FR

I6I5

I8I7

1BSAPF

I1

I3

I2

I4

1RDYFAIL

AUTO

MATIO

NWOR

XILC170E

TH2TX

Order-N

o.:2916

532

HW/FW

:00/220

MACAdd

r.:xx.xx

.xx.xx

RESE

T

X1

X2.1

X2.2

PRG

LNK

LNK

ACT

ACT

MRES

ET

RUN/P

ROG

STOP

OrderNo.2988120256MB

SDFLASH256MB

A

7805a002

E

Q2Q1

Q3Q4UL

US

UM

FF

FR

I6I5

I8I7

1BSAP F

I1

I3

I2

I4

1RDYFAIL

AUTO

MATIO

NWOR

XILC170E

TH2TX

Order-N

o.:2916

532

HW/FW

:00/220

MACAdd

r.:xx.xx

.xx.xx

RESE

T

X1

X2.1

X2.2

PRG

LNK

LNK

ACT

ACT

MRES

ET

RUN/P

ROG

STOP

B

>Click 1Signal change 1 -> 0

5 ms5 ms

Permissible cable length to the sensor 30 m (to ensure conformance with EMC directive 89/336/EEC)

Use of AC sensors AC sensors in the voltage range < UINare limited in application (according to

the input design)

Digital outputs

Number 4

Output design Protected outputs according to EN 61131-2

Nominal output voltage 24 V DC

Nominal output current 500 mA

Diagnostic and status indicators

IEC 61131 runtime system (PLC) FR, FF

Ethernet (ETH) LINK, ACT

INTERBUS diagnostics (IL) RDY, BSA, FAIL, PF

Digital inputs and outputs I1 to I8, E, Q1 to Q4

Supply voltages US, UM, UL

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IEC 61131 runtime system ILC 130 ETH ILC 150 ETH ILC 155 ETH,

ILC 170 ETH 2TX

Programming system PC WorX PC WorX PC WorX

Speed 1.7 ms for 1 Kinstructions, typical

1.5 ms for 1 Kinstructions, typical

1.5 ms for 1 Kinstructions, typical

Shortest cycle time (for cyclic task) 1 ms 1 ms 1 ms

Program memory 192 KB, 16 Kinstructions in IL, typical

256 KB, 21 Kinstructions in IL, typical

512 KB, 42 Kinstructions in IL, typical

Data memory 192 KB 256 KB 512 KB

Memory for retentive data 8 KB NVRAM 8 KB NVRAM 48 KB NVRAM

Number of control tasks 8 8 8

Parameterization memory

Integrated (ILC 130 ETH, ILC 150 ETH, ILC 155 ETH)

Plug-in, SD card (ILC 170 ETH 2TX)

4 MB Flash memory(100,000 write accessoperations per sector,typical)



256 MB (1,000,000

write access operationsper sector, typical), see"Accessories" onpage 5-8

Please note that the number of write access oper ations to the parameterization memory is limited.

We recommend that you limit the number of write access operations on the parameterization memory in your application program by firststoring data on the data memory and/or the memory for retentive data (NVRAM). Write access operations on the parameterization memoryfor small volumes of data (bit, byte) should not be possible in your application program. Data should only be transferred from the datamemory/memory for retentive data to the parameterization memory if the data memory/memory for retentive data is full, i.e., data must bedeleted first to enable further write access operations.

Realtime clock

Accuracy 1 minute/week, maximum

Power reserve 3 days

Ambient conditions

Degree of protection IP20 (EN 60529:1991)

Permissible temperature (operation) -25C to +55C

Permissible temperature (storage/transport) -25C to +85C

Permissible humidity (operation/storage/transport) 10% to 95% according to DIN EN 61131-2

Permissible air pressure (operation/storage/transport) 70 kPa to 106 kPa (up to 3000 m above sea level)

Vibration 5g

This temperature range is only guaranteed if the Inline Controller is mounted horizontally.

Mechanical tests

Vibration resistance according to EN 60068-2-6, IEC 60068-2-6 Operation: 5g

Shock test according to EN 60068-2-27, IEC 60068-2-27 25g

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Technical data and ordering data


Conformance with EMC directive 89/336/EEC

Noise immunity test according to EN 61000-6-2

Electrostatic discharge (ESD) EN 61000-4-2/

IEC 61000-4-2

Criterion B

6 kV contact discharge8 kV air discharge

Electromagnetic fields EN 61000-4-3IEC 61000-4-3

Criterion AField strength: 10 V/m

Fast transients (burst) EN 61000-4-4/ IEC 61000-4-4

Criterion BSupply lines: 2 kVSignal/data lines: 2 kV

Surge test EN 61000-4-5IEC 61000-4-5

Criterion BSignal/data lines: 1 kVSupply lines: 0.5 kV

Conducted interference EN 61000-4-6IEC 61000-4-6

Criterion ATest voltage 10 V

Noise emission test according to EN 61000-6-4

Noise emission of housing EN 55011 Class A

Approvals

For the latest approvals, please visit www.phoenixcontact.com.
http://www.phoenixcontact.com/http://www.phoenixcontact.com/

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UM EN ILC 1XX


5.2 Ordering data

5.2.1 Modules

5.2.2 Accessories

5.2.3 Software

5.2.4 Documentation

Description Type Order No. Pcs./Pkt.

Inline Controller;complete with accessories (connectors and labeling fields)

ILC 130 ETH 2988803 1


ILC 150 ETH 2985330 1


ILC 155 ETH 2988188 1


ILC 170 ETH 2TX 2916532 1


Inline connector set for Inline bus coupler with connected I/Os IL BKDIO-PLSET 2878599 1

Connecting cable for connecting the Inline Controller to a PC (V.24 (RS-232)cable)

PRG CAB MINI DIN 2730611 1

256 MB SD memory card SD FLASH 256MB 2988120 1

QUINT POWER power supply units See latest Phoenix Contact INTERFACE catalog


PC WorX Express automation software PC WORX EXPRESS 2988670 1

PC WorX automation software See latest Phoenix Contact AUTOMATIONWORX catalog

Configuration and diagnostic software for Ethernet networks in theautomation environment (Factory Manager)

FL SWT 2831044 1


"Configuring and installing the INTERBUS Inline product range" user manual IB IL SYS PRO UM E 2743048 1

"Automation terminals of the Inline product range" user manual IL SYS INST UM E 2698737 1

Quick Start Guide for PC WorX Express Version 5.20 or later UM QS EN PC WORX EXPRESS - 1

Quick Start Guide for PC WorX Version 5.10 or later UM QS EN PC WORX 2699862 1

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Appendix: Service and maintenance

7805_en_02 PHOENIX CONTACT A-1

A Appendix: Service and maintenance

A 1 Error causes and remedies

A 2 Updating the Inline Controller firmware

The firmware (integrated software on the Inline Controller) can be updated using theEthernet interface. Such firmware updates are exclusively used for adding new functions

that are implemented within the scope of continuous product improvement. No firmware

update is required for normal system operation.

Table A-1 Installation error causes and remedies

Error Cause Remedy

No outputs can be set. The voltage supply USis not

present (see diagnostic LED).

Connect the voltage supply.

The devices connected to the Inline

Controller cannot be read.

The voltage supply USis not

present (see diagnostic LED).

Connect the voltage supply.

The IEC 61131 program is not

running.

Mode selector switch in STP

position.

Set mode selector switch to

RUN/PROG position.

The serial interface is not operating. The connector pin assignment of

the programming cable or of theconnector adapter used is

incorrect.

Use the PRG CAB MINI DIN

programming cable for the InlineController, Order. No. 2730611

The devices on the remote bus cannot

be started up.

The IBS IL 24 RB-T (-PAC) Inline

terminal is not installed directly

after the Inline Controller.

Insert the terminal as the first

Inline terminal directly next to the

Inline Controller.

The diagnostic LED of a device is

flashing quickly.

The device has not been

assembled correctly.

Check the connection to the

previous module (bus contacts).

To update the firmware, please proceed according to the "Firmware update 4.6F/1.13"

application note. This can be downloaded from www.phoenixcontact.com.
http://www.phoenixcontact.com/http://www.phoenixcontact.com/http://www.phoenixcontact.com/

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A-2 PHOENIX CONTACT 7805_en_02

A 3 Connecting unshielded cables

Unshielded cables are used to connect the I/O devices and the supply voltage to the Inline

Controller.

Connect these cables to the relevant Inline connectors using the spring-cage connection

method. You may connect cables with diameters of 0.2 mm2to 1.5 mm2(24 - 16 AWG).

Figure A-1 Connecting unshielded cables

Wire the connectors according to your application.

When wiring, proceed as follows:

Strip 8 mm off the cable.

Push a screwdriver into the slot of the appropriate terminal point (Figure A-1, detail 1),

so that you can insert the wire into the spring opening.

Phoenix Contact recommends using an SFZ 1-0,6x3,5 screwdriver

(Order No. 1204517).

Insert the wire (Figure A-1, detail 2). Remove the screwdriver from the opening.

This clamps the wire.

After installation, the wires and the terminal points should be labeled.

Inline wiring is normally done without ferrules. However, it is possible to use ferrules.

If using ferrules, make sure they are properly crimped.

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7805_en_02 PHOENIX CONTACT B-1

B Index

B

Basic wiring of an output .......................................... 2-35

BootP.................................................................. 3-2, 3-3

BootP server ............................................................ 2-17

CCommunication path ................................................ 2-17

Connecting cables .................................................... A-2

Connecting the supply voltage................................. 2-30

Connecting unshielded cables.................................. A-2

Connection elements ................................................. 2-6

Connectors .............................................................. 2-15

Control box............................................................... 2-14See also terminal box

Control cabinet......................................................... 2-14

DDiagnostic indicators.................................................. 2-8

Digital inputs ............................................................ 2-34

Digital outputs .......................................................... 2-34

DIN rail ..................................................................... 2-14

E

Electronics base....................................................... 2-15End clamps .............................................................. 2-14

End plate.................................................................. 2-14

Error causes.............................................................. A-1

Error diagnostics........................................................ 2-8

Ethernet ................................................................... 2-18

Ethernet interface..................................................... 2-18

FFall-back characteristic curve................................... 2-29

Fields of application ................................................... 2-2

FTP function............................................................... 3-6Function blocks........................................................ 2-20

HHardware requirements ............................................. 1-1

I

ILC 150 ETH, ILC 155 ETH

Connectors........................................................... 2-6

Diagnostic and status indicators........................... 2-6

Electronics base................................................... 2-6

End plate .............................................................. 2-6

Ethernet connection ............................................. 2-6

Mode selector switch............................................ 2-6

Reset button......................................................... 2-6

V.24 (RS-232) interface........................................ 2-6

ILC 170 ETH 2TX

Card holder .......................................................... 2-7

Connectors........................................................... 2-7Diagnostic and status indicators........................... 2-7

Electronics base................................................... 2-7

End plate .............................................................. 2-7

Ethernet connection ............................................. 2-7

Mode selector switch............................................ 2-7

Reset button......................................................... 2-7

Slot for the parameterization memory................... 2-7

V.24 (RS-232) interface........................................ 2-7

Inline local bus .................................................... 2-2, 2-3

INTERBUS............................................................... 2-28

IP address

Set................................................................. 3-2, 3-4

IP20 ......................................................................... 2-14

LLocal bus ................................................................. 2-28

MMAC address........................................................... 2-17

Mode selector switch ............................................... 2-10

Mounting......................................................... 2-14, 2-15

Mounting location..................................................... 2-14

Mounting position..................................................... 2-14

OOperating elements.................................................... 2-6

PPower supply ........................................................... 2-29

Connection......................................................... 2-30

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