Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan) Final EIA / EMP Report 7.2 RISK ASSESSMENT AND DISASTER MANAGEMENT PLAN 7.2.1 Risk Assessment & Damage Control The risks associated with the chemical industry are commensurate with their rapid growth and development. Apart from their utility, chemicals have their own inherent properties and hazards. Some of them can be flammable, explosive, toxic or corrosive etc. The whole lifecycle of a chemical should be considered when assessing its dangers and benefits. The chemical industries have potential to cause disasters whose consequences are not only limited to the workers and management, but also to the society and environment at large. The various chemical disasters that have taken place world - wide both in developed and developing countries stand a proof to the consequences. The disasters in chemical industries are generally due to fire, explosion and toxic release. Activities requiring assessment of risk due to occurrence of most probable instances of hazard and accident are both onsite and off-site. On site Emission/spillage etc. from storage & handling Exposure to fugitive dust, noise, and other emissions Housekeeping practices requiring contact with solid and liquid wastes Off-site Exposure to pollutants released from on site/ storage/related activities Contamination due to accidental releases or normal release in combination with natural hazard Deposition of toxic pollutants in vegetation / other sinks and possible sudden releases due to accidental occurrences Some of the important points considered to avoid/reduce any kind of hazard in the industry are: Design and Pre-modification review: Proper layout like location of plant in upwind side of tank farm , fire station away from process area, process area far from public road and right material selection can reduce severe damages to the work and outside environment Chemical Risk Assessment: Compatibility, storage, fire protection, toxicity, hazard index rating, fire and explosion hazards Process Safety Management: HAZOP, FTA, F&E Index calculation, reliability assessment of process equipment, incorporating safety trips and interlocks, scrubbing system, etc. before effecting major process changes, proper Management of Change procedure (MoC), etc. Electrical Safety: Hazardous area classification , protection against static electricity , proper maintenance of specialized equipment like switchgears, MCC Rooms Safety Audits: Periodical assessment of safety procedures and practices, performance of safety systems and gadgets along with follow up measures. Emergency Planning: Comprehensive risk analysis indicating the impact of consequences and specific written down and practiced emergency procedures along with suitable facilities. Training: Safety induction and periodical refresher training for the regular employees and contract workmen shall be carried out.
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Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
7.2 RISK ASSESSMENT AND DISASTER MANAGEMENT PLAN
7.2.1 Risk Assessment & Damage Control
The risks associated with the chemical industry are commensurate with their rapid growth and
development. Apart from their utility, chemicals have their own inherent properties and hazards.
Some of them can be flammable, explosive, toxic or corrosive etc. The whole lifecycle of a chemical
should be considered when assessing its dangers and benefits. The chemical industries have
potential to cause disasters whose consequences are not only limited to the workers and
management, but also to the society and environment at large. The various chemical disasters that
have taken place world - wide both in developed and developing countries stand a proof to the
consequences. The disasters in chemical industries are generally due to fire, explosion and toxic
release.
Activities requiring assessment of risk due to occurrence of most probable instances of hazard and
accident are both onsite and off-site.
On site
� Emission/spillage etc. from storage & handling
� Exposure to fugitive dust, noise, and other emissions
� Housekeeping practices requiring contact with solid and liquid wastes
Off-site
� Exposure to pollutants released from on site/ storage/related activities
� Contamination due to accidental releases or normal release in combination with natural
hazard
� Deposition of toxic pollutants in vegetation / other sinks and possible sudden releases due to
accidental occurrences
Some of the important points considered to avoid/reduce any kind of hazard in the industry are:
� Design and Pre-modification review: Proper layout like location of plant in upwind side of
tank farm , fire station away from process area, process area far from public road and right
material selection can reduce severe damages to the work and outside environment
� Chemical Risk Assessment: Compatibility, storage, fire protection, toxicity, hazard index
rating, fire and explosion hazards
� Process Safety Management: HAZOP, FTA, F&E Index calculation, reliability assessment of
process equipment, incorporating safety trips and interlocks, scrubbing system, etc. before
effecting major process changes, proper Management of Change procedure (MoC), etc.
� Electrical Safety: Hazardous area classification , protection against static electricity , proper
maintenance of specialized equipment like switchgears, MCC Rooms
� Safety Audits: Periodical assessment of safety procedures and practices, performance of
safety systems and gadgets along with follow up measures.
� Emergency Planning: Comprehensive risk analysis indicating the impact of consequences and
specific written down and practiced emergency procedures along with suitable facilities.
� Training: Safety induction and periodical refresher training for the regular employees and
contract workmen shall be carried out.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
7.2.2 Risk Analysis Methodologies
Risk assessment often requires the synthesis of risk profiles, which represent the probability
distribution of total annual loss due to a certain set of events or activities. These assessments
usually involve estimation of losses for several sub-classifications of the overall process and
synthesis of the results into an aggregate risk profile.
Some of the Main risk assessment methods adopted in Chemical Industries are:
� Standard Conformance And Performance Evaluation (SCOPE)
� Hazard and operability study (HAZOP), and
� Fault Tree Analysis (FTA)
7.2.2.1 Standard Conformance and Performance Evaluation (SCOPE)
SCOPE would evaluate the existing measures / system based on applicable national / international
standards. A few SCOPE reviews for chemical manufacturing plants are:
� SCOPE-FP (Fire Protection)
Indian Standards
� IS 2189 - Standard for automatic fire detection and alarm system
� IS 2190 - Code of practice for selection, installation and maintenance of first aid fire
extinguishers
� IS 3844 - Code of practice for installation and maintenance of internal fire hydrants and
hose reels
� IS 6382 - Carbon dioxide fire extinguishing system - fixed, design and installation
TAC Standard
Tariff Advisory Committee recommendations on hydrant and sprinkler system for fire
protection.
Oil Industry Safety Directorate
� OISD 117 - Fire Protection Facilities for Petroleum Depots and Terminals
� OISD 142 - Inspection of fire fighting equipment and systems
� OISD 158 - Recommended Practices on Storage and Handling of Bulk Liquefied
Petroleum Gas
� SCOPE - OHS (Occupational Health and Safety)
� IS 14489 Code of Practice for Occupational Safety & Health Audit
� NFPA 101 Life Safety Code
� SCOPE-ER (Electrical Risk)
� Hazardous Area Classification (base standard: IS 5572)
� Selection of Electrical Equipment for Hazardous Areas (base standard: IS 5571)
4. Shall keep Chief Coordinator fully informed about the progress of Emergency Control
activities under his control. Shall seek further instructions and implement them.
5. Must see that the affected plant is shut-down safely, damage is restricted from spreading,
injured persons are safely evacuated and subsequently necessary repairs are carried out at
the earliest, once the situation comes within control.
6. Shall arrange for declaring all clear after getting information from incident controller.
7. To preserve evidence that would facilitate any subsequent inquiry into the cause and
circumstances of the emergency.
Incident Controllers
1. After getting information about any untoward incident, incident controller should
immediately rush to incident site.
2. After assessing the situation contact Technical Coordinator & decide to declare On Site
(Level-3) Emergency.
3. Shall go to incident site with required PPE's and direct the mitigation team for isolation.
4. Shall provide guidance to fire fighting crew & rescue crew for effective mitigation.
5. Arrange for the search of causalities.
6. Ascertain the source, amount and extent of leakage; Assess possible hazards to human
health and the environment, both inside and outside the factory, and inform Technical
Coordinator.
7. Shall keep updating the Technical coordinator about situation at Incident site. Seek further
help required from technical coordinator.
8. After controlling the emergency he should inform Technical coordinator about all clear.
9. Arrange for decontamination of the site.
Safety Co-ordinator:
1. Shall immediately report to Chief Co-ordinator at Emergency Control Center for assistance.
2. Shall assist Chief Co-ordinator for systematic implementation of "Emergency Plan", both
strategic and logistics.
3. Shall provide safety related information to Chief Co-ordinator.
4. Shall advise Chief Coordinator as to change in location of ECC or Assembly point depending
on wind direction and extent of emergency.
5. Shall advise Chief Coordinator as an independent observer, where are the shortfalls, or
the activities which need immediate attention and support.
6. Take note of the sequence of events/ reporting/ action taken against time.
7. Assess the initiative taken by different persons, their understanding of the situation/ actions
and find out shortfalls / deviations.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
Operations Officer (Shift Incharge-Process):
1. After getting information regarding any untoward incident, wear appropriate PPE's & visit
the site to assess the scale of emergency
2. Contact Incident Controller to brief about incident & take instruction/ decision for declaring
On-Site Emergency
3. Ask Panel JE/ Main Gate Security In charge to press the button for Emergency Siren (10
second Press – 5 Second Release – 10 Second Press – 5 Second Release – 10 Second Press and
then Release ) to declare Emergency. Announce Emergency (Exact location & type ) through
PA system. Also announce the wind direction & safe assembly point to be used.
4. On hearing siren all process person should leave the affected plant field area and
assemble at Control Room.
5. Ask one J.E. to wear all cover suit with SCBA.
6. Switch off A.C. of Control Room.
7. Be in touch with the Incident controller & send the J.E. ( wearing all cover suit & SCBA set) to
find out causalities ( if any) in location of accident and evacuate them immediately. Also
send one JE for isolation/ mitigation of the emergecy with all PPE's.
8. Ensure all operating personnel have come to Control room from the affected plant (through
Roll Call).
9. Take safe shut down of the plant with the help of J.E.s, and Engg. People (if required). Note
in log book the timing and sequence of events.
10. Arrange to call ERT members by announcing on PA system.
11. Ask Environment. Officer about wind direction and toxicity level in the atmosphere.
12. Ask safety officer for additional requirement of PPE, if any.
13. When the Emergency is over take clearance from Technical Coordinator to sound the hooter
"All Clear" (Press the hooter for 1 minute then release). Also announce on P.A. system that
Emergency is over now & “ALL Clear”.
Communication/Liaison Officer:
1. Rush to ECC and contact Admn. Coordinator for instructions.
2. Establish contact with all Emergency Officers on Phone for Chief Coordinator.
3. Telephone to external agencies like, Police, District Magistrate, etc. depending on nature of
Emergency and as instructed by Chief Co-ordinator.
4. Call Doctor to come to factory immediately by his own vehicle.
5. Receive reports on movement of transport and situation at Gate and inform Admn.Co-
ord./Chief Co-ordinator.
6. Arrange emergency vehicle as required by Dispensary and instruct the driver for sending the
causalities to outside Hospital.
7. Inform Chief Coord./Admn. Coord. on progress of activities being supervised by you
frequently.
8. Direct the Guard Officer on controlling traffic flow at Gate as instructed by Admn. Coord.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
Fire/Accident Rescue Officer:
1. Send a Security Guard to ensure that Main Fire Water Pump is running.
2. Send a Security Guard to bring all security personnel from barrack to report at Main Gate.
Take a Roll Call.
3. Form a fire-fighting/accident rescue team.
4. Send Ambulance at incident site, if required.
5. Take additional stretcher from First-Aid Center to evacuate the affected persons.
6. Rush to the concerned Incident site along with fire and rescue team with required Safety
appliances and report to Incident controller for further instructions.
7. In case of fire involving Methanol / HSD storage tank, operate foam flooding / pouring
system.
8. Contact Admin. Coordinator, inform the status. Ask for further Instructions.
9. If situation is normal, withdraw the team.
First-Aid Officer:
1. Shall immediately contact ECC/ Admn. Coordinator for instructions. Know the nature of
accident.
2. Be available at First-Aid Center. Keep mediacl appliances/ medicines ready.
3. Give First-Aid to Casualties brought. Take help from avaialble first-aiders at site.
4. Shall take instruction from medical officer on phone till arriving factory.
5. Inform communication officer about requirement of vehicle to send the casualties to
outside hospitals for further treatment, if required.
6. Maintain record - Names of persons injured, nature and location of injury, nature of first-aid
given, etc.
7. Help Communication officer in transportation of casualties. Send casualties with an
information slip having informing regarding nature of accident special antidotes (if any)/
already given/ to be used, any other precautions to be taken to treat the persons in hospital.
Guard Officer/ Main gate management:
1. Rush to ECC and report to Admn. Co-ordinator for instructions.
2. Be available at Main Gate and take the control of all vehicles available at Gate in your hand.
Instruct the drivers to :
a) Remain at the vehicle,
b) Carry out instruction given by respective guard officer.
3. Stop entry of vehicle inside factory.
4. Direct flow of traffic from inside the plant to outside the Gate, as per instructions from
Communication Officer.
5. Restrict unauthorized persons so that they should not go near the emergency area with the
help of additional Security Guards who have arrived at Main Gate from barracks.
6. Ensure all contractors’ labors and casual labors, visitors are out of the plant and gone to safe
Assembly point.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
Mech. Maint., Utility & Inst. JE/Officers:
1. Send one Utility Technician to Fire Water pump house to start and maintain main Fire
Hydrant Pump in running condition. He will also be monitored level of the fire hydrant
reservoir tank.
2. Rush to control room and report to Tech. Co-ordinator for instructions.
3. Ascertain that all Maintenance personnel have evacuated the affected site. Take a Roll Call.
4. Help Tech. Co-ordinator to perform emergency maintenance. if any, in co-ordination with
Operations Officer.
5. Arrange for auxiliary equipment, if required.
6. Assist Fire-Rescue Crew, along with technicians, as directed by TCO, if required.
7. Shift J.E. will decide the person who will stay at Control room and others to assemble at
Assembly Point.
Stores Officer/PPE management
1. On hearing Siren, report to Administration Coordinator for instructions.
2. Be ready to supply any additional requirement of PPE / Safety gears, as informed by
Communication Officer, from stores.
Electrical Officers:
1. Shall rush to control room and report to Technical Co-ordinator for instructions.
2. Take instruction from Technical coordinator for isolation of Electrical supply for certain area
if required.
3. Ascertain that all Elec. personnel of the affected plant have evacuated from the accident site.
4. Assist Fire & Rescue Crew, along with technicians, as directed by TCO, if required.
5. Ask one JE to ensure uninterrupted electrical supply to Fire fighting pumps.
6. Shift J.E. will decide the person who will stay at Control room and others to assemble at
Assembly Point.
Environment Officer:
1. Rush to Control Room and report to Tech. Co-ordinator for instructions.
2. Instruct one chemist to monitor wind direction and speed. Report same to technical co-
ordinator & safety co-ordinator as well.
3. Instruct one chemist to monitor gas concentration in atmosphere (preferably at assembly
points) and other places as suggested by Tech. co-ordinator / Safety Co-ordinator and report
the same to Safety as well as Tech. Coordinator.
4. On hearing Siren, all other chemists should assemble at Assembly point.
5. Shall arrange to take a Roll Call of the QA people.
CPP Officer
1. Remain at Control Room
2. See the wind direction
3. Coordinate with Chief coordinator
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
4. If wind direction is towards CPP, ask only essential person to stay at control Room & rest to
go to suitable assembly point.
5. Get ready for Emergency Shut Down
6. If chances of toxic gas coming towards Control Room Ask operating person to wear SCBA
7. Wait for instruction from CCO & brief him about the situation
8. After All clear, restore the plant
Safety Officer
1. Rush immediately to Control Room and report to Technical Co-ordinator.
2. Help Operation J.E. to wear Safety suit with SCBA.
3. Keep open all safety cup boards.
4. One Safety Officer should go to incident site with required PPE's & assist incident controller.
5. Help the staff in replacement of safety equipment, if required, or get more PPE from Stores
Officer.
6. Watch wind / gas leak profile and advice Tech. Co-ordinator accordingly.
7. Shall note the sequence of events and time in a pad for analysis.
8. Assist TCO in safety related matters.
Contractor/Casual Laborers:
1. Contractor of the affected plant would immediately ask all his laborers to leave the plant
and go to the Assembly Point. Similarly, Guard Officer would ensure all casual workers
are out of the affected plant and have gone to Assembly Point.
2. Take a Roll Call and ensure all contract worker have come out of the plant.
3. Act as per instructions from Admin Co-ordinator.
Visitors
1. All related officers are required to direct/ help concerned visitor to reach safe assembly
point.
2. Visitors are required to remain at Assembly point till further instruction/ all clear Siren.
7.2.5.2.5 Relay Communication for Alert Level-3 (in case of On-Site Emergency)
In case of On Site emergency it is not possible for the incident controller to tackle the emergency &
simultaneously communicate the emergency to higher-ups. To facilitate Incident Controller
following relay communication shall be followed.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and
HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
TABLE 7.4
List of Communication Numbers Bhiwadi Site
NAME TEL
NO.
MOBILE NAME TEL
NO.
MOBILE NAME TEL
NO.
MOBILE NAME TEL
NO.
MOBILE
EMERGENCY HOT LINE AND PA NOS R22/HF INSTRUMENTATION R&D
118 Old MTF 203 Mr.K. Srivastava 272 R&D Plant 352
HOT LINE-P-6 119 R22 Filling 204 8003394711 Filling Station
Mr.S.K.Dixit 273 R&D Center (Pantry)
353
HOT LINE- CL2 120 Jug Filling 205 Mr.Bhagwan Das 274 Synthetic Lab-1 354
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and
HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and
HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
SARD 169 Boiler House 237 Utility-HOG 318 8003390131 CPP Mech
W/Shop
405
Dr.Anil Agarwal 170 9414366
495
Mr. R.C.Sharma 238 RM Store 319 Control Room 406/4
07
98293384
85
Time Office 171 Mr.Sudhir Baranwal
239 9001297163 ETP 320 Boiler Fire 408
Medical Center-OPD
172 Mr.Ayush Bhardwaj
326 8003090233 Conference Room
321 Boiler House 409
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and
HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
NAME TEL NO.
MOBILE NAME TEL NO.
MOBILE NAME TEL NO.
MOBILE NAME TEL NO.
MOBILE
STORE ELECTRICAL Pantry 322 D.M.W House 410 8003094035
Mr.J.K.Biswas 180 9818007044
Mr.A.Nagori 240 9829223494 Filling station 323 Sub-Station 411
243 9799879727 P5 Plant JE 8003993336 Conference Room
414
Mr.C.P.Adlakha 184 9818200912
JE-Electrical -FCB
244 9799879734 Mr .Hirdesh Kumar
370 9784003630 C.H.P.Operator 416
Mr.C.Nair/Mr.Dinesh
185 8003494699
SCB DG House 430 P6 & P9 Pilot Plant
Mr.Tushar 186 SCB MCC ROOM 245 Mr.Satrughan Gupta
421 8003092336 Mr.Nilesh Shah 330 8003090629
Mr.A.Sharma 187 8003494
688
JE-Electrical -
SCB
246 9829829910 P6-JE
Mechanical
422 8003092134 Mr.Ajay
Bhardwaj
331 97993967
99
CIVIL JE-Electrical -
CPP
247 8003094033 Control room 423 9001298949 Spare 331
Mr.Pankaj Sharma
252 9784596384
Mr.R.K.Bisaria 248 9812183826 Control room 424 Spare 332
ACCOUNT Motor Room 249 Spare 425 Sub-Station/Mech
333
Mr.Chander Sain 255 800309095
DG House-FCB 250 9829534466 Spare 426 Spare 334
Mr.Tarun Kumar 256 DG UPS House (R134a)
251 Spare 427 Mr. Dharam Pal Bajaj
335 9001895891
Motor Room (
SCB)
253 P6-JE
Mechanical
428 8003092134 Control Room 336 800309141
7
Mr.Subham-P2 8003092337
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and
HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
NAME TEL NO.
MOBILE NAME TEL NO.
MOBILE NAME TEL NO.
MOBILE NAME TEL NO.
MOBILE
SAFETY Mr.sarad -P3 8003294468
Spare 290 Mr. Jitendra
Silawat
429 9829145588 Mr.Pankaj
Jangra
337 99502073
57
Mr.S.Katiyar 291 9829893935
P-10 0.0Mtr/3Mtr Floor
431 Mr.Shailendra Namdeo
338 9799297056
Mr.Kunwar Pal 292 8003095828
Spare 440 8003092336 6.0Mtr/10.9Mtr Floor
432 Instrument lab 339 8003091416
Spare 293 P-10 Process 441 8003090632 12/15/18Mtr Floor 433
Mr.Neeraj Bhatnagar
294 9799497760
1st floor 442 Mech.W/S 434
QA Lab 443 Emergency Numbers
Ground Floor 444 R134a Control
Room
01493-517145 Facilities Available with
Intercom
Head Office
(Gurgoan)
0124-4354400 P10 Control
Room
445 8003090632 R22 Control
Room
01493-512552 To Lock Phone : Dial *66 PASSWORD
Factory LandLine
01493-517838,517839
2nd floor 446 CMS Control Room
01493-519108 To Un Lock Phone : Dial #66 PASSWORD
01493-512714,512715
Conference Room
447 CPP Control Room
09829338485 Auto Call Back: Flash + star(*)58
Store Fax 01493-511707 Change Room 448 SCB Control Room
01493-519166 Call Transfer: Flash + Extension No.
SCB Fax 01493-511837 MCC Room P10 449
Sales
Coordination
01493-512717 Call Pick UP:Star(*) 59 + Extension
No.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 29 J. M. EnviroNet Pvt. Ltd.
1 LIST OF OUTSIDE EMERGENCY SERVICES PHONE NO. :
A. FIRE STATION 01493-222700 /512101
B. POLICE STATION Bhiwadi/Tapukara) 01493-220600 /243015
C. HOSPITALS AND AMBULANCE SERVICES
C1 Rahat Hospital 01493-222242, 220395
C2 Civil Hospital 01493-221700
C3 ESIC Hospital 01493-221209
D. ELECTRICITY BOARD 01493-220806
E. RAJASTHAN POLLUTION CONTROL BOARD 01493-221435 /230437
F. FACTORY INSPECTORATE 01493-220782
G. FIRE STATION- Khushkhera 01493-298122
Mobile: 9929141136
2 LIST OF NEIGHBOURING INDUSTRIES :
ARAHAM SPINNING MILL 01493-220485, 220586
HONDA SIEL 01493- 511227
SIEGWERK 01493-243081, 84
3 RESIDENTIAL PNONE NO. OF EMERGENCY OFFICERS :
Location Name Phone/Mobile Nos. To be informed in
case of
Bhiwadi Dr. A.Aggarwal 01493 - 220395, 09829951595 Injury & / or L3
Mr.Sanjay Katiyar 09829893935 L1/L2/L3
Mr. Lalit Pratap 08003091667 L1/L2/L3
Mr. Neeraj Bhatnagar 09799497760 L1/L2/L3
Mr. Kunwar Pal 08003095828 L1/L2/L3
Mr. Anil Goyal 09829409576 L1/L2/L3 in SCB area.
Mr. S L Bains 09001598666 L1/L2/L3 in HFC area.
Mr. Sandeep Dalal 08003091649 L1/L2/L3 in SCB area.
Mr. Hari Om Singh 08003091650 L1/L2/L3 in FC area.
Mr. Rahul Gupta 8003090356 L1/L2/L3 in CPP.
Mr. DN Gupta 09001792691 L1/L2/L3 in FC area.
Mr. S S Pundir 08003290532 L1/L2/L3 in RG/HF/TO
Mr. Rajesh Bhatnagar 09829548256 L1/L2/L3 in CMS
Mr. Ankush Nagori 09829223494 L1/L2/L3
Mr. Pankaj Varshney 09950259643 L1/L2/L3
Mr. Asai Thambi 09799492498 L1/L2/L3
Mr. Hirdayesh Kumar 08003090629 L1/L2/L3 in SCB area
Mr. Dinesh Gangawane 8003951118 L1/L2/L3 in SCB area
Mr. Dharam Pal Bajaj 09001895891 L1/L2/L3 in Pilot Plant
Mr. Ajay Sharma (Store) 08003494688 L3
Mr. Prashant Yadav 09810108669 L3 ( FCB)
Mr. Anurag Jain 09818200920 L3 ( SCB)
Gurgaon Mr. Himanshu Shukla 09829349994 L1/L2/L3
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 30 J. M. EnviroNet Pvt. Ltd.
Mr. Rajesh Tripathi 09818200917 L1/L2/L3
Mr. Manoj Mishra 09810742832 L1/L2/L3 in FC area.
Mr. Kapil Kumar 9810127908 L1/L2/L3 in R&D
Mr. Amit Pandey 9971091404 L1/L2/L3
Mr. S.S.Sharma ( Instt) 09910043656 L1/L2/L3
Mr. S.C Joshi 09958080275 L1/L2/L4 ( CMS area)
Mr. Neeraj Chandna 09818200914 L3
Mr. J.K.Biswas 09818007044 L3 & / or Stores
Mr. Rajbir Singh 08826288933 L3
Delhi Mr. Rajdeep Anand 011 - 25740564, 09810096665
L3 ( CTG)
Mr. Rajeev Marwah 09810747954 L2/L3
Other Mr. S Khandelwal 09829349993 L2/L3
Mr. Tapan Barik 08890090522 L2/L3
Head Office 0124-4354400 To inform Emerg. officers
7.2.5.2.6 Equipment having Potential for On-site Emergency
Following aspect could be the criteria for declaring emergency:
� Size of the leak/fire
� Spread of the leak ( Pr./Size/Temp./Nature)
� Man power in the plant
� Duration of the leak
� Support available in the plant
Following vessels could be considered as potential source for emergency:
RG Plant
S.
No.
Tag No. MOC Capacity (MT) Temp. (OC) Pressure
(Kg/Cm2)
1 R-22 Reactor Inconnel 3.6 62 10.5
2 Catalyst hold tank CS 6.9 60-80 5.0 - 7.0
3 Catalyst stripper reboiler CS 1 82 5
4 HF Vaporizer Inconel 0.5 110 13
5 Catalyst stripper Inconel 0.5 65 10.5
6 HF feed tank CS 8 Ambient 2
HF Plant
S. No
Tag No. MOC Capacity (MT) Temp. (OC) Pressure (Kg/Cm2)
1 Crude HF tanks CS 3.5 0-10 -100 to -150 mm WC
2 Reboiler of Ist dist. Column CS 1 70 3.0
3 Reboiler of IInd dist. Column CS 1 65 2.0
4 PSA tank A-20 3 95 -15 to -20 mm WC
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 31 J. M. EnviroNet Pvt. Ltd.
5 HF day tanks CS 8+8+8 Ambient 2.0
6 HF main storage tanks CS 60+60+40+60 Ambient 2.0
CMS Plant
S.
No.
Tag No. MOC Capacity (MT) Temp. (OC) Pressure
(Kg/Cm2)
1 RQ 500 Monnel 15 55 14.5
2 C1 day tanks CS 9+9 Ambient 9.0
3 Chlorine bullets CS 70+70+70 15 to 20 9.0
4 RQ-603 CS(Glass
lined)
10 160 3.2
5 Chlorine tonner CS 0.9*190 Ambient 9.0
6 Methanol tank CS 170+170 Ambient +500 mm
WC
HFC_134a Plant
S. No.
Tag No. MOC Capacity (M3) Temp. (OC) Pressure (Kg/Cm2)
� Reaction stoppage on high pressure of the storage tanks.
� Reaction stoppage on high level of the storage tanks.
� Two sets of Rupture disc & Safety valve, to take care of over pressurization, is available on
each tank.
� Rupture disc vent connected with Faraday Cage for safe discharge.
� Dyke wall available.
Mitigation Measures
S. No. Activity Responsibility
1 Inspect the area, assess the magnitude of fire & inform to Technical controller & Control room.
Operation JE
2 Use portable fire extinguisher to put off the fire immediately. Technical
Coordinator to be informed & declare On Site emergency.
Technical Controller/ JE
Operations
3 Isolate the storage tank from all other processes. Technical Controller/ JE
Operations
4 Start Fire pump. Security staff
5 Start the water spray to extinguish the fire. Security Guard/ Fire staff
6 Evacuate the area. Tech Coordinator
7 Cool the adjacent area by spraying water. Security staff
SCENARIO 9: Fire in Methanol storage tank
Control Measures
� Dyke wall available.
� Medium Velocity water spray system installed around Methanol tanks.
� Breather vent with flame arrestor provided in Methanol tanks.
� Overflow line provided. In Methanol tanks overflow line with water seal provided.
� Foam pouring system provided.
Mitigation Measures
S. No. Activity Responsibility
1 Inform Control Room. Field Operator/ Field JE
2 Technical Coordinator to be informed & declare On Site emergency. Control room JE
3 Start Fire pump. Security staff
4 Ensure that Medium Velocity spray system has been operated
automatically, if not then start manually.
Field JE
5 Open valve of foam pourer & start foam pouring. Field JE
6 Start water spray from water monitors & fire water hose. Security staff
7 Also keep the adjacent tank cool by water spray over these. Security staff
8 If fire is still uncontrolled call the external help & ask them to bring
foam tender/ extra amount of foam.
Technical Coordinator
9 Evacuate the area. Technical coordinator
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 48 J. M. EnviroNet Pvt. Ltd.
SCENARIO 10: Fire in HSD/ LSHS storage tank
Control Measures
� Dyke wall available.
� Overflow line provided. In Methanol tanks overflow line with water seal provided
� Foam pouring system provided in one HSD tank
Mitigation Measures
S. No. Activity Responsibility
1 Inform HOD Utility & Technical Coordinator & Security Field Operator/ Utility JE
2 Technical Coordinator assess the emergency & declare On Site
emergency.
CMS Control room JE
Inform CMS control room to sound the emergency hooter Technical Coordinator
3 Start Fire pump. Security staff
4 Ensure that Medium Velocity spray system has been operated
automatically, if not then start manually.
Utility JE/ Technician
5 Open valve of foam pourer & start foam pouring in HSD tanks Utility JE
6 Start water spray from water monitors & fire water hose. Security staff
7 Also keep the adjacent tank cool by water spray over these. Security staff
8 If fire is still uncontrolled call the external help & ask them to bring
foam tender/ extra amount of foam.
Technical Coordinator
9 Evacuate the area. Technical coordinator
SCENARIO 11: Fire in Methanol tanker during Unloading
Control Measures
� Earthing of tankers as soon as tanker reach the destination to dissipate static charge.
Mitigation Measures
S. No. Activity Responsibility
1 If fire is small immediately put off the fire with the help of Foam/
ABC/DCP/CO2 fire extinguisher. Inform Control Room.
Field Operator
2 Technical Coordinator to be informed & declare On Site emergency. Control room JE
4 Start Fire pump. Security staff
5 Ensure that Medium Velocity spray system has been operated automatically, if not then start manually.
JE
6 If possible isolate the downstream system. JE/ Field operator
7 Spray water from Monitors & fire hoses to keep tanker cool. Security staff
8 Pour foam over the fire. Security staff
9 Evacuate the area. Technical coordinator
10 Spray water on other tank in the vicinity to keep these cool. Security staff/ fire fighting
staff
SCENARIO 12: CMS Storage Tank failure
Control Measures
� Dyke wall provided
� Full Chemicals suit & SCBA provided in the Control Room
� Wind Sock provided to know the wind direction.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 49 J. M. EnviroNet Pvt. Ltd.
Mitigation Measures
S. No. Activity Responsibility
1 Inspect the area, assess the leak & inform to Technical controller & Control room.
Filling operator
2 Technical controller visit the site & assess whether to declare On Site Emergency or not.
Technical Controller/ JE Operations
3 Start Fire pump. Security staff
4 Ensure that Dyke valve is in close position. JE Operations
5 Wear the Full suit & SCBA. JE Operations
6 Remove all non essential persons. Tech. Coordinator
7 Remove all vehicles in the area. Tech Coord./ JE Operations
8 Instruct emergency combating team to Stay in upwind direction. Tech Coord.
9 Spray firewater from hoses over the vapors to knock down the
same.
Security staff/ Operation JE
10 Transfer CMS to the empty tank by transfer pumps to the extent possible. Also, fill CMS tankers, if available, by loading pumps.
JE Operations
11 Absorb the remaining CMS in sand or saw dust & wash the area with water.
JE Operations
SCENARIO 13: Fire in Coal/Husk storage
Control Measures
� Fire hydrant system with monitors provided around Coal storage.
� Area remained manned round the clock
� Trained fire fighting team is available.
Mitigation Measures
S. No. Activity Responsibility
1 Inform Operationofficer/ Technical Coordinator & Security Field Operator/ JE
2 Technical Coordinator assess the emergency & declare On Site
emergency.Simultaneoulsy following mitigation activities shall be started immediately.
Tech Coordinator
3 Inform Main Gate Security Incharge to sound the emergency hooter Technical
Coordinator
4 Start Fire pump. Security staff
5 Ask operation officer to get ready for plant stoppage Technical coordinator
6 Start water spray from water monitors & fire water hose. Emergency Team
7 Flood the water over fire zone Emergency team
8 If fire is still uncontrolled call the external help & ask them to bring fire tender/
extra amount water
Emergency Team
9 If required Evacuate the area. Technical
Coordinator
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 50 J. M. EnviroNet Pvt. Ltd.
SCENARIO 14: Fire in Hydrogen Trolla
Control Measures
� Fire Hydrant System provided.
� CCTV for monitoring.
� Physical monitoring
Mitigation Measures
S. No. Activity Responsibility
1 Inform Operationofficer/ Technical Coordinator & Security Field Operator/ JE
2 Technical Coordinator assess the emergency & declare On Site
emergency.Simultaneoulsy following mitigation activities shall be started immediately.
Tech Coordinator
3 Inform RG-HF Control to sound the emergency hooter Technical Coordinator
4 Start Fire pump. Security staff
5 Arrange for removal of 2nd Trolla (if any), away from the hydrogen shed Technical coordinator
6 Ask operation officer to stop the plant Technical coordinator
7 Start water spray from water monitors & fire water hose. Emergency Team
8 Cordonn off the area to stop the entry Emergency team
9 If fire is still uncontrolled call the external help & ask them to bring fire tender/
extra amount water
Emergency Team
10 If required Evacuate the area. Technical
Coordinator
11 If situation gets under controll askControl Room to blow the All clear Siren. Technical
Coordinator
SCENARIO 15: Fire in Methanol, Toluene or Fluorobenzene storage tank
Control Measures
� Breather vent with flame arrestor provided in al flammable material tanks.
� Fire Extinguishers installed.
� Fire hydrant system installed around the plant.
� Flame sensor provided.
Mitigation Measures
S. No. Activity Responsibility
1 Inform Control Room. Field Operator/ Field JE
2 Technical Coordinator to be informed & declare On Site emergency. Control room JE
3 If fire is small use portable fire extinguishersb to extinguish the fire. Field Operator/ Field JE
4 Start Fire pump. Security staff
5 Start water spray from water monitors & fire water hose. Security staff
6 Also keep the adjacent tank cool by water spray over these. Security staff/JEs
7 If fire is still uncontrolled call the external help & ask them to bring foam
tender/ extra amount of foam.
Technical Coordinator
8 Evacuate the area. Technical coordinator
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 51 J. M. EnviroNet Pvt. Ltd.
SCENARIO 16: Br2 vessel failure
Control Measures
� Operation is under vacuum.
� Br2 sensor installed.
� Cover all chemicals suit & SCBA provided in the Control Room
Mitigation Measures
S. No. Activity Responsibility
1 Inspect the area, assess the leak & inform to Technical controller & Control room.
JE Operations
2 Technical controller visit the site & assess whether to declare On Site Emergency or not.
Technical Controller/ JE Operations
3 Start Fire pump. Security staff
4 Wear all cover suit & SCBA. JE Operations
5 Remove all non essential persons. Tech. Coordinator
6 Instruct emergency combating team to Stay in upwind direction. Tech Coord.
7 Spray firewater from hoses over the fumes to control and contain acid
fumes from spreading. Water should not be sprayed directly over liquid pool.
Security staff/ Operation JE
8 Dump the material into the reactor. JE Operations
9 Neutralize the residual, if any, with Sodium Thio Sulphate solution or lime . Wash the slurry with water to dyke pit and pump to ETP.
JE Operations
10 For situation beyond control, shut down the plant & evacuate the area. Technical Coordinator
SCENARIO 17: TFA Storage Tank failure
Control Measures
� CAS provided
� Fire hydrant around the plant provided.
� Cover all chemicals suit & SCBA provided in the Control Room
Mitigation Measures
S. No. Activity Responsibility
1 Inspect the area, assess the leak & inform to Technical controller &
Control room.
JE Operations
2 Technical controller visit the site & assess whether to declare On
Site Emergency or not.
Technical Controller/ JE
Operations
3 Start Fire pump. Security staff
4 Wear the all cover suit & SCBA. JE Operations
5 Remove all non essential persons. Tech. Coordinator
6 Instruct emergency combating team to Stay in upwind direction. Tech Coord.
7 Spray firewater from hoses over the fumes to control and contain acid fumes from spreading. Water should not be sprayed directly
over liquid pool.
Security staff/ Operation JE
8 Neutralize the residual acid, if any, with lime powder. Wash the slurry with water and pump to ETP.
JE Operations
9 For situation beyond control, shut down the plant & evacuate the area.
Technical Coordinator
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 52 J. M. EnviroNet Pvt. Ltd.
SCENARIO 18: BN/PFBN leakage from fluorination reactor
Control Measures
� Safety valve provided.
� Emergency release valve provided
� Cover all chemicals suit & SCBA provided in the Control Room
� Fire extinguishers provided on the floors.
� Flame sensor provided.
Mitigation Measures
S. No. Activity Responsibility
1 Inspect the area, assess the leak & inform to Technical controller &
Control room.
JE Operations
2 Technical controller visits the site & assess whether to declare On Site
Emergency or not.
Technical Controller/ JE
Operations
3 Ensure that there is no ignition source is available in the plant area. Technical Controller/ JE Operations
4 Start Fire pump. Security staff
5 Wear the Full suit & SCBA. JE Operations
6 Remove all non essential persons. Tech. Coordinator
7 Instruct emergency combating team to Stay in upwind direction. Tech Coord.
8 Spray firewater from hoses over the fumes to control and contain BN/
PFBN fumes from spreading. Water should not be sprayed directly over leaky point.
Security staff/ Operation
JE
9 For situation beyond control, shut down the plant & evacuate the area. Technical Coordinator
SCENARIO 19: Fire in HOG drain/Dump tanks
Control
� Flame arrester available on the drain tanks.
� AFFF Extinguisher and DCP type extinguishers available.
� Hydrant system With Water monitor available
� Dyke wall available.
Mitigation Measures
S. No. Activity Responsibility
1 Inspect the area, assess the magnitude of fire & inform to Technical co-ordinator & Control room.Simultaneoulsy following mitigation activities shall
be started immediately.
Operation JE
2 Use portable fire extinguisher to put off the fire immediately. Technical
Coordinator to be informed & declare On Site emergency.
Technical Controller/
JE Operations
3 Isolate the storage tank from all other processes. Technical Controller/ JE Operations
4 Start Fire hydrant pump. Security staff / RG Utility
5 Start the water spray to extinguish the fire.Use the Water Monitor nearby to cool adjacent tanks.
Security Guard/ Fire staff
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 53 J. M. EnviroNet Pvt. Ltd.
6 Use foam monitor to pour the foam on the fire Operation People/ Fire staff
7 Mechanical foam trolley may also be used to pour the foam on fire Operation People/ Fire staff
8 Evacuate the area. Tech Coordinator
9 Cool the adjacent area by spraying water. Security staff
SCENARIO 20: Ammonia leak in compressor area
Control Measures
� 1nos. SCBA set kept at compressor area.
� Water monitor around compressor area.
� Rupture disc & safety valve provided.
� Temperature indicator & alarm in DCS System.
� Pressure indication & alarm in DCS system.
Mitigation Measures
S. No. Activity Responsibility
1 Inspect the area, assess the leak & inform to Technical controller & Control room.
Utility area operator
2 Technical controller visit the site & assess whether to declare On Site Emergency or not. Simultaneoulsy following mitigation activities shall be
started immediately.
Technical Controller/ JE Utility
3 Start Fire hydrant pump. Security staff / RG Utility
4 Wear SCBA set. Utility area operator
5 Start sprinkler system, water Monitor & Hydrant system Utility area operator
6 Isolate the electrical supply & start the Water spray system JE (Utility)
7 Evacuate the area. Technical Controller/ JE Utility
8 Take the help of other person came from control room. Process JE
9 Arrest the leak with the help of Process personel Utility area operator
10 Restrict the area for non essential persons Tech. Coordinator
11 Ensure Use of Air line / SCBA breathing system for the personnel attending the leak.
Technical Controller/ JE Utility
12 Check the Ammonia concentration in the surrounding area JE/ Environment officer
SCENARIO 21: Fire in P61, Ethanol tanker during Unloading
Control Measures
� Earthing of tankers before unloading
� Earthing and bonding of tanks
� Fixed Foam System are provided at MTF
� Mobile foam trolley is available
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 54 J. M. EnviroNet Pvt. Ltd.
S. No. Activity Responsibility
1 If fire is small immediately put off the fire with the help of Foam/ ABC/DCP/CO2
fire extinguisher. Inform Control Room.
Field Operator
2 Technical Coordinator to be informed & declare On Site emergency. Control room JE
3 Start Fire pump. Security staff
4 If possible isolate the downstream system. JE/ Field operator
5 Spray water from Monitors & fire hoses to keep tanker cool. Security staff
6 Pour foam over the fire. Security staff
7 Evacuate the area. Technical
coordinator
8 Spray water on other tank in the vicinity to keep these cool. Security staff/ fire fighting staff
SCENARIO 22: Fire in Ethanol storage tank
Control Measures
� Earthing of tankers before unloading
� Earthing and bonding of tanks
� Fixed Foam System are provided at MTF
� Mobile foam trolley is available
Mitigation Measures
S. No. Activity Responsibility
1 Inform Control Room. Field Operator/ Field JE
2 Technical Coordinator to be informed & declare On Site emergency. Control room JE
3 If fire is small use portable fire extinguishersb to extinguish the fire. Field Operator/ Field JE
4 Start Fire pump. Security staff
5 Start water spray from water monitors & fire water hose. Security staff
6 Also keep the adjacent tank cool by water spray over these. Security staff/JEs
7 If fire is still uncontrolled call the external help & ask them to bring foam tender/ extra amount of foam.
Technical Coordinator
8 Evacuate the area. Technical coordinator
SCENARIO 23: P8/P9 Storage Tank failure
Control Measures
� Fire Extinguishers installed.
� Fire hydrant system installed around the plant.
� Dyke wall is available
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 55 J. M. EnviroNet Pvt. Ltd.
Mitigation Measures
S. No. Activity Responsibility
1 Inspect the area, assess the leak & inform to Technical controller & Control room.
JE Operations
2 Technical controller visits the site & assesses whether to declare On Site Emergency or not.
Technical Controller/ JE Operations
3 Start Fire pump. Security staff
4 Wear the all cover suit & SCBA. JE Operations
5 Remove all non essential persons. Tech. Coordinator
6 Instruct emergency combating team to Stay in upwind direction. Tech Coord.
7 Spray firewater from hoses over the fumes to control and contain acid fumes
from spreading. Water should not be sprayed directly over liquid pool.
Security staff/
Operation JE
8 Neutralize the residual acid , if any, with lime powder. Wash the slurry with
water and pump to ETP.
JE Operations
9 For situation beyond control, shut down the plant & evacuate the area. Technical Coordinator
SCENARIO 24 : Ammonia leakage From cylinder
Control Measures
� SCBA set kept at Control Room.
� Water curtain is available
� Water monitor and hydrant point are available
� Emergency Kit is Available
Mitigation Measures
S. No. Activity Responsibility
1 Inspect the area, assess the leak & inform to Technical controller & Control room.
JE Operations
2 Technical controller visits the site & assesses whether to declare On
Site Emergency or not.
Technical Controller/ JE
Operations
3 Start Fire pump. Security staff
4 Wear SCBA set. JE Operations
5 Start water Curtain
6 Arrest the leak with the help of emergency kit JE Operation
7 Isolate the electrical supply & start the Water spray system Tech Coord.
8 Evacuate the area. Technical coordinator
9 Restrict the area for non essential persons Tech. Coordinator
10 Ensure Use of SCBA breathing system for the personnel attending the leak.
Technical Controller
11 Check the Ammonia concentration in the surrounding area JE/ Environment officer
SCENARIO 25: Fire in R&D
Control Measures
� Fire Extinguishers installed.
� Fire hydrant system installed near to R&D centre
� Mobile foam trolley in P6 plant
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 56 J. M. EnviroNet Pvt. Ltd.
Mitigation Measures
S. No.
Activity Responsibility
1 If fire is small use portable fire extinguishers to
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 58 J. M. EnviroNet Pvt. Ltd.
Mitigation Measures
S. No. Activity Responsibility
1 If the radiation observed is higher than the specified limit of 2mR/Hr in periphery on 1 meter. The individual source shall be covered in another lead
box.
RSO
2 If the ambient radiation level observed is higher than the 0.25 mSv/h at 100
meter from the facility:
2.1 Declare on site emergency as per procedure defined in SRF genenrnal emergency response plan.
RSO/ Shift in-charge
2.2 SRF site have four assembly points to assemble at safe points during emergency. The same assemble points will be used in case of ambient radiation
from the nucleonic sources used in SRF site, Bhiwadi.
All employees & contract workers
2.2 Inform BARC official for further course of action and guidance. Admn Co-ordinator
(HOW) / RSO
3 In the event that a site emergency situation deteriorates into off site emergency:
3.1 Inform to local as well as district emergency authorities Admn Co-ordinator (HOW) / RSO
3.2 Evacuate the area. Chief / admn Co-ordinator
3.3 Inform BARC official for further course of action and guidance. Admn Co-ordinator
(HOW) / RSO
7.2.5.8 Mock Drill for Emergency
� Head (EHS) fixes-up the date and area of Mock Drill in consultation with Head (TS & EHS) and
Head of Works on the day of the Mock Drill. The time of drill may or may not be fixed before
hand in order to check the emergency preparedness of the plant.
� The Mock Drill for chemical leakage and fire is carried out at least quarterly as per the Onsite
Emergency / Disaster Control plan.
� Head (EHS) deputes observers chosen from Plants & EHS deptt. to observe the activities at
the site of Mock incident, ECC & Incident Control Room and note down the violations
occuring during the exercise.
� After finishing the Mock drill a meeting is being held with Head of Works to share the
findings & area of improvement. The meeting is attended by observers and all other
responsible person involved in the drill.
� Head (EHS) prepares Mock Drill report as per Format 4.4.7_F-02 stating the sequence of
events with timings, the deviations /violations, the reasons, necessary actions for compliance
with /improvement upon the Plan, Process Heads responsible.
� Head (EHS) circulates the Mock Drill Report copy to Head of Works & all Process Heads
responsible for Mock Drill Plan compliance within three working days.
� Head (EHS) monitors and presents the status of improvement actions, based on last Mock
Drill, in the next statutory safety committee meeting. The actions to be taken further are
recorded in statutory safety committee MOM.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 59 J. M. EnviroNet Pvt. Ltd.
� Onsite Emergency Plan is updated, if necessary, based on the findings of Mock Drill.
Updation of On-site Emergency Plan is authorised by CEO with adequate justifications.
� After updation, all the employees, especially the key persons as per On-site Emergency Plan,
are informed and/or trained suitably, if required, before the next Mock Drill.
7.2.5.8.1 Priority list of Scenario for conducting Mock Drill
S. No. Scenario Frequency
1 Chlorine Leak from Tonner valve/ body leak Tonner unloading tube leak Once in a Year
2 HF Leakage Tank Failure Pipeline Failure Once in a Year
3 HCL/Sulphuric/Oleum Leakage Tank Failure Pipeline Failure Once In a Year
4 Fire In Methanol Tank/ Ethanol Tank C1 Storage Tank HSD/LSHS Tank
Hydrogen Trolla Coal Yard /Husk Yard HOG
Once in a year
7.2.5.8.2 Procedure of Mock Drill
Responsibiliity of Conducting Mock Drill EHS
Information to be given Surprise drill, to be only pre-intimated to HOW & AVP ( EHS) &
Concerned Plant Head
Observers Observers are to selected from EHS team & other Plant officers.
Roll Call To be taken by Administration & communicated to EHS
Post critique meeting Post critique meeting to be conducted involving HOW, observers, & all concerned officers involved in Emergency mock drill)
Minutes of Meeting To be drafted & circulated by EHS
Follow up of corrective actions for deviations emerged during Mock Drill
Once in a 15 days by EHS
7.2.5.9 Chlorine Emergency Kit
Chlorine kits are available in Chlorine area, RG plant, Cooling Tower RG/HF, FSP ( P3) Chlorine Feed
Area & CPP cooling Tower area.
A Chlorine kit consists of following items:
TABLE 7.9
Details of Chlorine Kit
S. No. Item Quantity
1 Big Hood with VENT valve 1
2 Rubber Gasket(OD155mm-ID 90 mm ) 3
3 Tie Rod Assembly 1
Tie Rods 2
Tie Rods Washers 8
Tie Rod Pipe Pieces 4
Angle 2
Stud with Welded Handle 1
4 Small Hood 1
5 Yoke 1
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
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6 Studs 1
7 Rubber Gasket(OD115mm-ID 60 mm) 3
8 Blind fiber Gasket (1" O ) 3
9 Fiber Gasket (!.25" OD - 0.75 ID ) 3
10 Cap Nut 1
11 Steel Patch Plate 1
12 Rubber Gasket (80 mm square) 2
13 Round Yoke Plate 1
14 Cap Screw 1
15 Chain (96"long) 2
16 Drift Pins (In Two Sizes) 2
17 Hammer 1
18 Valve Cap 1
19 Yoke Clamp 1
20 Flexible Copper Tubing 1
21 Teflon Tape 1
22 Ammonia Torch 1
23 Ammonia Solution Bottle 1
24 Valve Spindle (10 mm Square) 1
25 Spanner-30 # 32 mm 1
26 Spanner-3/4" # 5/8" 1
27 Blind fiber Gasket (20 mm O ) 3
7.2.5.10 Evacutation Procedure
"The Maximum credible loss scenario in Chemicals Business is rupture of Chlorine Tonner. As per
QRA result in case of catstrophic rupture of Chlorine Tonner 3273 square meter area will get
affected in IDLH range within 87.52 Seconds. The Chlorine will travel in specific direction depending
upon the wind direction. Looking into size of the site i.e. approx 84 acres, still lot of open area
remains unaffected. Follwing action would be required for the evacuation:
After declaring the emergency, Incident controller should arrange for announcement of wind
direction and safer Assembly points. In case of extreme emergency, decision would be taken for
evacuation of plant people, who have assembled at the assembly point, by Chief Co-ordinator. The
assembled person will be required to be evacuated in safer direction within the Plant premises."
"Depending on prevailing wind direction and place of emergency, there is a pedestrian road leading
to outside the factory premises from four gates provided in different directions of the factory,
through which the people would be evacuated to safer locations in nearby villages.
Following procedure will be followed by Security person posted on gate duty for safe evacuation.
As soon as Emergency Hooter is sounded Security person manning the gates should come to the
gate & unlock the same. The gate should be kept in closed condition. This instruction shall be
displayed near the gates.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 61 J. M. EnviroNet Pvt. Ltd.
All Security person manning these gates shall be equipped with Walkie-Talkie. In case of evacuation
is needed and any of these require to be opened, instruction shall be given from ECC/ Security main
gate to security person on gate duty to open the gate for evacuation.
The affected people will be evacuated with the help of Ambulance & Jeep available round the clock
within the premises.
"The outside community people shall be communicated using Public address system. For this
purpose a Company Jeep equipped with Public Announcement system will go to nearby villagers
and inform them about the emergency and safe route of evacuation. Security Incharge will be
responsible for this activity. In addition to this help would be taken from local administration for
information & evacuation of the nearby villagers if required.
Administration Coordinator will be responsible for arrangement of the vehicle to evacuate nearby
villagers falling in the wind direction. For this purpose he will take help of Local Administration.
External environment shall be protected by using copius amount of water spray around emergency
area to subside the spreading of the vapors. "
Above evacuation procedure shall be applicable for all three shifts.
7.2.5.11 Medical facility
A 24 hours manned Medical centre is available in the factory to provide First Aid treatment to the
Employees & Contract workers.
A full time Medical Doctor is available on 10 minutes call.
Trained and experienced Medical Male Nurse round the clock.
Other facility available in Medical Centre:-
S. No. ITEM Availability Remarks
1 Rooms 3 nos. Air Conditioned Room
2 Bed 3 Nos. Each bed equipped with oxygen Set
3 Oxygen Set 3 nos.
4 Spare Oxygen Cylinders 1 no.
5 Medicines/ Antidotes As per
requirement
Medicine / Antidote are available for all chemicals.
6 Nebuliser 2 Nos.
7 Stretcher 2 Nos.
8 Ambulance Van 1 No. Ambulance van is equipped with Stretcher,
Oxygen Set & PPE's kit.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 62 J. M. EnviroNet Pvt. Ltd.
LIST OF FIRST-AID BOXES INSIDE THE FACTORY:
S. No. Location Item
1 RG/HF Control room BANDAGE, COTTON, SAVALON, BETADINE OINTMENT, SEISER,OINTMENT for external use, BAND AID 2 CMS Control room
3 Chlorine area
4 RG Filling Station
5 Electrical Substation
6 JE (Utility) room
7 Store
8 CPP Control Room
9 HFC-134a Control Room
10 SCB P2 Control Room
11 SCB P6 Control Room
12 SCB P10 Control Room
12 SCB P2 Filling area
13 SCB P6 Filling area
7.2.6 Off Site Emergency
In case of Off-Site Emergency, prime responsibility lies with the local administration for
communication to nearby area, evacuation, providing emergency services like transportation,
rescue team, medical help etc. District Collector/ Additional District Collector becomes Chief
Controller for Off-site emergency
SRF's responsibility in case of Off-site Emergency
SRF will initiate all possible measures to control the emergency within the premises without
affecting the outside area. Despite this if situation arises & emergency becomes off site following
action shall be taken to minimize the damage to outside people & environment.
S.
No.
Item Responsibility Action Remarks
1 Communication to
officials about emergency
Administrative
Coordinator
Administrative coordinator will take
consent of Chief Coordinator to inform about emergency to following '-District Magistrate/ Additional DM/SDM
-SP/DYSP -Factory Inspectorate
-Fire Brigade
-Neighbour Industries
-Sarpanch of nearby villagers
Contact Nos. are
available in External telephone list
2 Communication to nearby community
Administrative Coordinator
Administrative coordinator will ask Fire/Rescue officer to send the jeep
equipped with Public address system for making announcement about emergency
& safe evacuation in nearby villages.
Round the clock Presence of One
jeep is to be ensured.
3 Communication to media/ villagers
about situation of
Administrative Coordinator
Administrative coordinator will interact with media/ villagers to update them
about situation.
Proposed expansion of Multi-Purpose Plant/Fluorospeciality Plant (3000 TPA to 6000 TPA); Installation of new generation Refrigerants & Refrigerant
Blends Plant (90,000 TPA) and Change in Product Mix of Chloromethanes and HFC134a At Village & P.O.-Jhiwana, Tehsil-Tijara, District-Alwar (Rajasthan)
Final EIA / EMP Report
M/s. SRF Limited 63 J. M. EnviroNet Pvt. Ltd.
S. No.
Item Responsibility Action Remarks
emergency
4 Traffic Control Security Officer Security officer will instruct the Security
staff and guard officer on duty to mobilise the vehicle to safer area & keep personal gate free from any obstacle for
evacuation/entry of fire tender etc.
Wind direction is
to be considered to decide the safer entry/ exit
gate.
5 Arrangement of
transportation for evacuation
Administrative
Coordinator
Administrative coordinator will arrange
the transportation for evacuation of person inside the premises & also people residing in the near vicinity. This will be in
addition to assistance provided by local authorities.
6 Medical Help Medical Officer/ Liaison Officer
Medical officer will assist liaison officer to contact the Hospitals & shifting of
injured.
7 Emergency Mitigation
Chief Controller Chief Coordinator will remain in touch with Technical coordinator & safety
Coordinator for early mitigation of the emergency, he will also get in touch with
emergency expert team from Local crisis group/District Crisis group.
List of Emergency crisis group will
be made available after its
formation.
8 Declaration of All
clear
DM/SDM/ Chief
Coordinator
After controlling the emergency Chief
coordinator will take consent from DM/SDM to declare All clear for Offsite
emergency.
9 Comm. About All
clear
Administrative
Coordinator
Administrative coordinator will ask
Security officer to announce all clear in the near vicinity.
7.2.7 Conclusion
It has concluded that there will be no major risk involved due to proposed expansion plant. Proper
precaution will be taken so risk can be minimized. Personal Protective Equipments (PPEs) will help
to minimize the health hazards and accidental casualties. So it is safe to say that there will be no
major risk involved due to the proposed expansion plant.