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GOVERNMENT OF THE PUNJAB TECHNICAL EDUCATION & VOCATIONAL TRAINING AUTHORITY Developed: March, 2018 MACHINIST (6 Months Customized Course) (2- Months Curriculum Delivery + 4 Months OJT) (with reference to MOU with Popular Engineering Industries) Under World Bank PSDP DLI-4 CURRICULUM SECTION ACADEMICS DEPARTMENT 96-H, GULBERG-II, LAHORE Ph # 042-99263055-9, 99263064 [email protected], [email protected] CURRICULUM FOR
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72-Machinist(2+4).pdf - Punjab Skills Development Authority

Jan 30, 2023

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Page 1: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

GOVERNMENT OF THE PUNJAB

TECHNICAL EDUCATION & VOCATIONAL TRAINING AUTHORITY

Developed: March, 2018

MACHINIST

(6 – Months Customized Course)

(2- Months Curriculum Delivery + 4 Months OJT)

(with reference to MOU with Popular Engineering Industries)

Under World Bank PSDP DLI-4

CURRICULUM SECTION

ACADEMICS DEPARTMENT

96-H, GULBERG-II, LAHORE Ph # 042-99263055-9, 99263064

[email protected], [email protected]

CURRICULUM FOR

Page 2: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6-Month Customized Course) Under MOU with Popular Engineering. Industries 1

Curriculum Sect ion, Academics Department TEVTA. Revised February, 2018

TRAINING OBJECTIVES

Keeping in view the industrial demand and their future requirements, the existing

customized curriculum for machinist has been revised / up graded by more focusing on

practical conducting all machine cutting operations ranging from the conventional to the

automatic process along with necessarily required theoretical knowledge in order to

produce the capable & skillful work force. This course is meant to produce a workforce

that is capable of conducting preliminary machine operations mostly related to the

conventional processes. This curriculum is revised and refined in collaboration with

specific industry, which is zeal of reaching to the modern automatic operations in the

trainees, hence becoming integral part of society. The trainees such produced would be

quite capable of carrying out their tasks under supervision, along with ethical values.

CURRICULUM SALIENTS

Entry-level : Middle, Preferably Matric

Duration of course : 06 – Months (2 Months Curriculum

Delivery+ 4 Months OJT)

Total Training Hours : 600 Contact Hours (200 Curriculum Delivery+ 400 OJT)

4 Hours / day

24 hours/week

Training Methodology : Practical 60%

: Theory 40%

Medium of Instruction : Urdu / English

Note: One Hour per Week for Work Ethics

Examination Body: PBTE/ TTB Lahore.

Page 3: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

2

KNOWLEDGE PROFICIENCY DETAILS

On successful completion of this course, the trainee should be able to:

1. Understand the readings of measuring tools.

2. State the names of measuring and hand tools (Try square, Inside / outside Caliper,

Letter and Number drills, Cutter, divider, Bench vice, Thickness gauge, Hammer,

Steel rule, Scriber, Center punch, Chisels, Screw pitch gauge, v-block, Micrometer,

Inside micrometer, Venire caliper, Bevel protector, Dial indicator, Height Gauge

Digital Venire Caliper, Micrometer with mm/ inch reading etc.

3. Describe the Lathe machine (safety precautions, specification of Lathe machine,

types of Lathe machines, parts of Lathe machine, their functions and accessories

of Lathe).

4. Explain the Milling Machine (safety precautions, specifications of Milling machine,

types of Milling machines, parts of Milling machine & their functions, types of

Milling cutters and their use, dividing head & its parts, methods of indexing, daily

and scheduled maintenance).

5. Interpret the Shaper machine (safety precautions, specifications of shaper, parts of

shaper machine and their functions, nomenclature of cutting tools of shaper,

difference between Shaper and Planner, daily and scheduled maintenance).

6. Describe the Drill machine (safety precautions, kinds of drill machines,

specifications of drilling machine, parts of drilling machine and their functions,

knowledge about number, letter and fractional size drill, daily and scheduled

maintenance).

7. Understand the Bench work (safety precautions, hand tools, concept of filing,

polishing, chipping, lay out, tapping, threading, and reaming).

8. Interpret the Mechanical drawings of different Mechanical parts as well as

machines / mechanism.

9. Know to estimate the product cost

10. Identify the machining (spare parts) of hydral, thermal power generation / power

station.

Page 4: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

3

SKILL COMPETENCY DETAILS

On successful completion of this course, the trainee should be able to:-

1. Use measuring / hand tools accurately/effectively.

2. Execute lathe machine jobs by performing following operations (Turning, taper

turning, step turning, facing, drilling, center drilling, boring, reaming, knurling and

threading).

3. Perform Milling machine jobs by performing of following operations (Cutting of

Spur-gears, Helical gears, Racks and Slots on universal and vertical milling

machines)

4. Execute shaper machine jobs (Squaring, Cutting of v-block, Cutting of key-ways,

and preparing dovetail joints).

5. Demonstrate the jobs with drilling machine (Selection of number, letter and

fractional size drills for drilling purposes on different kinds of drilling machines &

making circular holes on taping block).

6. Accomplish bench jobs (Center gauge, ACME gauge, Inside/Outside caliper and

other fitting jobs) etc.

7. Prepare engineering drawing i.e. drawing of machines and their parts.

8. Make the cost estimation of the product.

9. Apply to the power generation process / concepts.

Page 5: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

4

SCHEME OF STUDIES

Machinist (6 – Months Customized Course)

(2-Months Institutional Training+4-Months OJT)

Sr. No. Main Topics

Theory Hours

Practical Hours

Total Hours

1. Measuring 8 22 30

2. Fitting 8 15 23

3. Tool Grinding 7 10 17

4. Drilling 5 10 15

5. Turning 10 15 25

6. Milling 10 20 30

7. Shaping 5 10 15

8. Drawing 8 10 18

9. Product Cost and Estimation 5 4 9

10. Power Generation 6 4 10

11. Work Ethics 8 - 8

Total 80 120 200

On-Job-Training: 4-Months (400 Hrs.) Grand Total = 600

Page 6: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

5

DETAIL OF COURSE CONTENTS

Machinist (6 – Month Customized Course)

(2-Months Institutional Training + 4-Months OJT)

Sr. No Detail of Topics

Theory Hours

Practical Hours

1. 1. Measuring

1.1. Basic Unit, Measuring System, Testing Instruments,

Measuring Methods, testing

1.2. Vernier Caliper (Kinds) and Use of Vernier Caliper

1.3. Micro Meter (Kinds) and Use of Micrometer

1.4. Use of Inside, Outside Caliper and Bevel Protector

1.5. Gauges (Kinds) and Use of Gauges

1.6. Use of different type of internal & external gauges

08

22

2. 2. Fitting (Bench work)

2.1. Fitting (Bench work)

2.1.1. Basic Mathematics

2.1.2. Basic Units

2.1.3. Basic Drawing

2.1.4. Safety Precautions

2.1.5. Hand Tools

2.1.6. Concept of Filling, Drilling, Polishing,

Chipping, Layout, Tapping, Threading,

Sawing, Reaming

2.2. Filling and Sawing Exercise

2.3. Tri Square

2.4. Fitting

2.5. Drilling, Taping, Reaming

2.6. Inside, Outside Caliper

08

15

Page 7: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

6

3. 3. Tool Grinding

3.1. Introduction of Tool Grinder Machines

3.2. Personal, Machine and Work Safety

3.3. Kinds of Grinding wheels and Uses

3.4. Testing and Mounting of Grinding wheel

3.5. Cutting, Tools and their Angle materials

3.6. Angles of Chisels, scribers, center punch

3.7. Angles for chisels, scribers, and center punch

3.8. Grinding of scriber and center punch

3.9. Grinding of flat chisel and cross cut chisel

3.10. Grinding of right hand roughing tool

3.11. Grinding of left hand roughing tool

3.12. Grinding of right hand turning tool

3.13. Grinding of parting off tool

3.14. Grinding of twist drill

3.15. Balancing / mounting of grinding wheel

3.16. Re-adjustment of tool rest with minimum space

3.17. Dressing of grinding wheel

07

10

4. 4. Drilling

4.1 Definition

4.2 Types of drills

4.3 Parts of drill

4.3.1 Point

4.3.2 dead center,

4.3.3 cutting lip

4.3.4 lip clearance

4.3.5 margin

4.3.6 body clearance

4.3.7 web

4.3.8 land

4.4 Drill sizes

05

10

Page 8: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

7

4.4.1 Letter size

4.4.2 Number size

4.4.3 Fractional size

4.4.4 mm size

4.5 Drill grinding

4.6 Drill machine operations

4.6.1 Drilling

4.6.2 Boring

4.6.3 counter boring

4.6.4 counter sinking

4.6.5 Spot facing

4.6.6 Reaming

4.6.7 Tapping etc.

5. 5. Turning

5.1. Introduction of Lathe Tools and their uses

5.2. Basic material

5.3. Safety precautions

5.4. Specification of lathe

5.5. Type of lathe

5.6. Parts of lathe and their functions

5.7. Accessories of lathe

5.8. Maintenance of lathe machines

5.9. Clamping of turning tool in tool post

5.10. Facing and turning (measuring)

5.11. Step Turning

5.12. Gear Blank (Spur)

5.13. Gear Blank (Halical) (2 Pieces)

5.14. Step Boring

5.15. Reaming

5.16. Knurling

5.17. Threading “V” Shape External

10

15

Page 9: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

8

5.18. Threading “V” Shape Internal

5.19. Threading Acme Shape External

5.20. Threading Acme Shape Internal

5.21. Threading Square Shape External

5.22. Threading Square Shape Internal

6. 6. Milling

6.1. Safety Precautions (milling Machine)

6.2. Specification of Milling Machine

6.3. Types Milling Machine

6.4. Parts of Milling and their functions

6.5. Milling Cutters

6.6. Accessories of milling machines

6.7. Plane milling (Square piece 16x16x160mm)

6.8. Step Milling

6.9. Face Milling

6.10. Spur Gear

6.11. Halical Gear (2 Piece)

6.12. Rack Cutting

10

20

7. 7. Shaping

7.1. Safety Precautions (shaper machine)

7.2. Specifications of shaper

7.3. Parts of shaper and their functions

7.4. Nomenclature of cutting tools

7.5. Difference between Shaper & Planner

7.6. Squaring and Angular / Slotting Work Including

7.7. V – Block

7.8. Tapping Block

05

10

8. 8. Drawing

8.1. Introduction of engineering drawing and use of

Drawing instruments

8.2. Alphabet of lines

08

10

Page 10: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

9

8.3. Lettering

8.4. Geometric constructions

8.5. Multi view projections (orthographic project)

8.6. Dimensioning techniques

8.7. Pictorial drawing and its types

8.8. CAD fundamentals

8.9. AUTO-CAD Mechanical 2010

9. 9. Product Cost and Estimation

9.1 Weight of circular shaft / pipe

9.2 Weight of rectangular plate

9.3 Market rate of different metals

9.4 Machining cost

9.5 Labor charges / cost

9.6 Fabrication cost

9.7 Drilling cost

9.8 Key way / cotter making charges

05

04

10. 10. Power Generation

10.1 Power plant economy

10.2 Load duration curves

10.3 Planning a power plant

10.4 Location of power plants

10.5 Power plant economics

10.6 Construction cast

10.7 Available power plants in Pakistan ( Dams location)

06

04

11.

11. Work Ethics 08

-

Total 80 120

Page 11: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

10

LIST OF PRACTICAL

1. Measuring

1.1 Measuring Practice with measuring instruments on diff. models

2. Fitting (Bench work)

2.1 Filing of flat Surface

2.2 Filing of flat piece at right angle

2.3 Square Fitting

2.4 Drilling, Taping, and Reaming in flat piece

3. Tool Grinding

3.1 Right hand roughing tool

3.2 Left hand roughing tool

3.3 Right hand side turning tool

3.4 Parting off tool

3.5 Round nose finishing tool

3.6 Twist drill

3.7 Mounting of grinding wheel

3.8 Dressing of grinding wheel

4. Drilling

4.1 Drilling of simple & blind holes

4.2 Boring of drilled holes

4.3 Counter boring

4.4 Counter sinking

4.5 Spot facing

4.6 Reaming

4.7 Tapping

5. Turning

5.1 Oiling of lathe machines

5.2 Clamping of turning tool in tool post

5.3 Facing and turning Exercise.

5.4 Step Turning Exercise.

5.5 Spur Gear Blank

Page 12: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

11

5.6 Helical Gear Blank (2 Pieces)

5.7 Bush

5.8 Reaming in Bush

5.9 Center Punch

5.10 T-Bolt

5.11 Nut

5.12 Screw with Acme Thread

5.13 Nut with Acme Thread

5.14 Screw with Square Thread

5.15 Nut with Square Thread

6. Milling

7.1 Milling of Square piece (16x16x160mm)

7.2 Slide Rail

7.3 Straight Edge

7.4 Spur Gear

7.5 Helical Gear (2 Piece)

7.6 Rack Cutting

7. Shaping

7.1 Square Block

7.2 V – Block

7.3 Tapping Block

8. Drawing

8.1 Types of lines

8.2 Use of T-square, Set Square,

8.3 Use of compass

8.4 Construction of angles, triangles, quadrilaterals, circle elements, polygons

8.5 Orthographic projections 1st & 3rd angle of projection

8.6 Methods (wooden block)

8.7 Dimensioning techniques

8.8 Starting AUTOCAD Mechanical 2010

8.9 Exercises of mechanical drawings

Page 13: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

12

9. Product cost and estimation

9.1 Calculate the weight of circular shaft

9.2 Calculate the weight of rectangular plate

9.3 Calculate the weight pipe

9.4 Cost of metallic parts

9.5 Formulae of factory cost and product cost

10. Power Generation

10.1 Cutting of sheet metals

10.2 Fabrication of sheet metals parts

10.3 Machining fabricate and casted parts

10.4 Drilling of fabricated and casted parts

10.5 Fitting of these parts / assembly units

Page 14: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

13

LIST OF LABS.

Machine Shop

Basic Fitting Shop

Page 15: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

14

LIST OF TOOLS, MACHINERY & EQUIPMENT

(For a class of 25 Students)

Name of Trade Machinist

Duration of Course 6 – Month

Sr. No Nomenclature Of Equipment / Tool Quantity

1. Universal Milling Machine 05 Nos.

2. Lathe Machine BL115 - 6’ 06 Nos.

3. Lathe Machine BL165 - 5’ 06Nos.

4. Power Hacksaw 02 Nos.

5. Shaper Machine 18” 04 Nos.

6. Floor Drill ¾” 02 Nos.

7. Bench Drill Machine 02 Nos.

8. Surface Grinding Machine 01 Nos.

9. Pedestal Ginning Machine 02 Nos.

10. Bench Vice With Bench 4” 15 Nos.

11. Steel Rule 300mm 15 Nos.

12. Vernier Caliper 150 mm, 200mm 15 Nos.

13. Vernier Height Gauge 300mm 02 Nos.

14. “V” Block 04 Nos.

15. Centre Punch 5” 15 Nos.

16. Scriber 15 Nos.

17. Divider 150 mm 15 Nos.

18. Screw Driver Set 8” 05 Set

19. Philip Screw Drive Set 6” – 8” 02 Set

Page 16: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

15

20. Tap Handle Set 04 Set

21. Screw Pitch Gauge 60º 04 Set

22. Screw Pitch Gauge 55º 04 Set

23. Radius Gauge 1-7/ 7.5-14mm 04 Nos.

24. Combination Set 04 Nos.

25. Allen Key Set 10mm, 15mm 04 Nos.

each

26. Double Ended Open Spanner Set 10” 04 Set

27. Ring Spanner Set 8” 02 Set

28. Ball Peen Hammer 500 gm 15 Nos.

29. Cross Peen Hammer 500 gm 15 Nos.

30. Straight Peen Hammer 500 gm 06 Nos.

31. Number Punch Set 02 Sets

32. Letter Punch Set 02 Sets

33. Flat File 300 1 15 Nos.

34. Flat File 3002 15 Nos.

35. Flat File 2502 15 Nos.

36. Flat File 2503 15 Nos.

37. Flat File 1501 15 Nos.

38. Flat File 1502 15 Nos.

39. Half Round File 2002 15 Nos.

40. Half Round File 2001 15 Nos.

41. Round File 200 x 1 15 Nos.

42. Round File 200 x 2 15 Nos.

43. Triangular File 15 Nos.

Page 17: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

16

44. Knife Edge File 15 Nos.

45. Key File Set 10 Nos.

46. File Brush 15 Nos.

47. Flat Chisels 10 Nos.

48. Cross Cut Chisels 10 Nos.

49. Grooving Chisels 10 Nos.

50. Hand Reamers 4”,6”,8”,10”, 11.7, 12 mm 06 Set

51. Die M5, M6, M8, M10, M12 06 Set

52. Die Handles 06 Set

53. Drills 3.0, 3.8, 4, 4.2,4. 8,5.0,5.5,6.0,6.5,7. 0,7.5,8.0,8.2,8.5,9. 0,9.5,10.0,10.2,10.5, 11.0,12mm

05 Set

54. Drill Set 1 To 10 mm With Different 0.1 mm 06 Set

55. Centre Drill, 2.5, 3.0 mm 12 Nos.

56. H.S.S Tool Bit 8x8x160 mm 100 Nos.

57. H.S.S Tool Bit 12x12x200 mm 100 Nos.

58. H.S.S Tool Bit 16x16x200 mm 100 Nos.

59. Morse taper Gauge Set Plugs+Rings MT1,MT2,MT3 03 Set

60. Oil Cane 12 Nos.

61. Tool Angle Gauges 55º and 60º 06 Nos.

62. Hand Vice 6” 08 Nos.

63. Adjustable Wrench 12” 06 Nos.

64. Try Angle File 2001 15 Nos.

65. Try Angle File 2002 15 Nos.

66. Counter Sink 1860º /12.560º 08 Set

67. Counter Borer 4,6,10 mm 06 Set

Page 18: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

17

68. Twist Drill Grinding Gauge 06 Nos.

69. Safety Goggle 15 Nos

70. Diamond Dresser With Holder 04 Nos

71. Acme Thread Gauge(Metric) 06 Nos.

72. Drill Drift 06 Nos.

73. Tool Box 15 Nos.

74. Surface Plate 03 Nos.

75. Plain Milling Cutter Ф 63 x 50 x 22 08 Nos.

76. Plain Milling Cuter Ф 63 x 70 x 22 mm 08 Nos.

77. Side And Face Cutter Ф 80 x 8 x 27 mm 08 Nos.

78. Side And Face Cutter Ф 80 x 10 x 27 mm 08 Nos.

79. Side And Face Cutter Ф 80 x 12 x 27 mm 08 Nos.

80. Side And Face cutter Ф 80 x 14 x 27 mm 08 Nos.

81. Side And Face Cutter Ф 801827 mm 08 Nos.

82. End Mill Cutter Ф 4 mm two liped 12 Nos.

83. End Mill Cutter Ф 5 mm two liped 12 Nos.

84. End Mill Cutter Ф 6 mm two liped 12 Nos.

85. End Mill Cutter Ф 8 mm two liped 12 Nos.

86. End Mill Cutter Ф 10 mm 4 liped 12 Nos.

87. End Mill Cutter Ф 12 mm 4 liped 12 Nos.

88. End Mill Cutter Ф 14 mm 4 liped 12 Nos.

89. End Mill Cutter Ф 16 mm 4 liped 12 Nos.

90. End Mill Cutter Ф 18 mm 4 liped 12 Nos.

91. Module Cutter 1.0 involute Gear milling Cutter 03 Set

Page 19: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

18

92. Module Cutter1.5 03 Set.

93. Module Cutter 1.75 03 Set.

94. Module Cutter 2.00 03 Set.

95. Convex / Cutter R680mm 03 Nos.

96. Convex / Cutter R880mm 03 Nos.

97. Convex Cutter R1280mm 03 Nos.

98. Micro Meter 0-25mm 04 Nos.

99. Micro Meter 25-50mm 04 Nos.

100. Micro Meter 50-100mm 04 Nos.

101. Micro Meter 05 To 55 mm 04 Nos.

102. Dial Vernier Caliper 04 Nos.

103. Dial Indicator With Magnetic Stand 04 Nos.

104. Digital Vernier Caliper 160mm 04 Nos.

105. Digital Micro Meter 0-25 mm 04 Nos.

106. Digital Micro Meter 25-50 mm 04 Nos.

107. D-Type Bevel Protector 02 Nos.

108. Universal Bevel Protector 04 Nos.

109. Star Wheel dresser 04 Nos.

110. Balancing Mandrel (Small & Big) 02 Nos.

113. Grinding Wheel flange 05 Nos.

114. Depth gauge150mm 05 Nos.

115. Plug gauge-16 H7 05 Nos.

116. Plug gauge-22 H7 05 Nos.

117. Adjustable (Right/ left)Tool Holder 05 Nos.

Page 20: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

19

118 Drawing board 15 Nos.

119 T-Squares, 15 Nos.

120 Set Squares 15 Nos

121 Compass (Instrument box) 15 Nos

122 Computer 15 Nos.

123 AUTOCAD 2010 software 01 No

124 Pedestal drill machine 02 Nos.

125 Drill set (1-13mm) 01 No

126 Reamer (different sizes) 01 set

127 Taps( different sizes) M8,M10.W1/2 01 set

128 Counter sink drill (different sizes) 01 set

129 Drill sleeve (Morse taper no. 1 , 2 , 3) 3 number of each

130 Spot facing tool 01 no.

131 Drill angle gauge 01 no.

132 Oxy acetylene gas cutting apparatus 01 no.

133 Hand shear 01 no.

134 Welding transformer 05 no.

136 Welding screen 05 no.

137 Oxygen cylinder 01 no.

138 Acetylene cylinder 01 no.

139 Welding Torch 05 no.

140 Work Bench 05 no

141 Anvil 02 no.

142 Sledge Hammer 05 no.

Page 21: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

20

143 Welding Goggles 05 no.

144 Welding Gloves 05 No.

145 Lathe machine 06 No.

146 Shaper machine 04 No.

146 Milling machine 05 No.

147 Drilling machine 02 No.

148 Pedestal grinder 01 No.

149 Hand grinder (portable type) 05 No.

150 Hand drill machine (portable type) 02 No.

151 Drills of different sizes 01 No.

152 Measuring tape 05 No.

153 Weight scale (100 kg capacity) 01 No.

Page 22: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

21

LIST OF CONSUMABLE MATERIALS

Sr.

No. Item Quantity

1. MS Flat. 10x38mm 50mm per trainee

2. MS Flat. 6.4x38mm 100mm per trainee

3. MS Flat. 3.2x25mm 520mm per trainee

4. MS Round Bar 5mm 150mm per trainee

5. MS Round Bar 13mm 100mm per trainee

6. MS Flat. 10 × 25mm 300mm per trainee

7. MS Sq. 16 × 16mm 500mm per trainee

8. MS. Square bar 38 × 38 x 38 mm 38mm per trainee

9. MS Round Bar Dia. 25mm 450mm per trainee

10. MS Round Bar Dia. 50mm 150mm per trainee

11. MS Round Bar Dia. 75mm 25mm per trainee

12. MS Round Bar Dia. 13mm 100mm per trainee

13. MS Flat. 16x50mm 75mm per trainee

14. MS Flat. 13x38mm 110mm per trainee

15. MS Flat. Bar Dia. 22mm 660mm per trainee

16. MS Round Bar Dia. 19mm 100mm per trainee

17. MS Sq. 38x38mm 75mm per trainee

18. MS Flat. 19x38mm 125mm per trainee

19. Drawing Pencils: H, 2H, 3H, 4H, HB 3 sets per trainee

20. Sharpener 2 Nos. per trainee

21. Eraser 2 Nos. per trainee

22. Drawing Sheets (A3) 10 Nos. per trainee

23. Scotch Tape 1 No. per trainee

24. M.S. Sheets of Different sizes (Different

Thickness)

As Per Drawing Requirement

25. M.S. Bars of Different Sizes As Per Drawing Requirement

Page 23: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

22

26. Casted Parts Different Models/Design As Per Drawing Requirement

27. Drill of Diff. Sizes As Per Drawing Requirement

28. Welding Electrode (10 No) As Per Drawing Requirement

29. Welding Electrode (12 No.) As Per Drawing Requirement

30. Iron Different Types (M.S.Cast Iron, Cast

Steel, Alloy Steel)

Circular Shaft, Rectangular Plate, Pipe.

As Per Drawing Requirement

31. Aluminum As Per Drawing Requirement

32. Copper As Per Drawing Requirement

33. Brass As Per Drawing Requirement

34. Kerosene Oil 5 Liters

35. Mobil Oil 10 Liters

36. Cotton Waste 20 kgs

37. Hacksaw Blades (Double Edge) 2 Dozen per trainee

38. File Handles (Wooden) 2 per trainee

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Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

23

EMPLOYABILITY OF PASS OUTS

The pass outs of this course may find job / employment opportunities in the following areas sectors:-

1. Fertilizer Plants

2. Chemical Plants.

3. Pharmaceutical Industry

4. Cement Plants

5. Oil Refineries

6. Automobile Industry

7. Sugar Plants

8. Power Plants

9. Papers and Board Industry.

10. Packaging Industry

11. Private Repairing Workshop

Page 25: 72-Machinist(2+4).pdf - Punjab Skills Development Authority

Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

24

MINIMUM QUALIFICATION OF TEACHERS

D.A.E Mechanical with 4- years relevant experience in govt. / semi govt. /

Multinational and well reputed registered organization

OR

B.Sc. Engineer/ B.TECH (Hons.) Mechanical with 1 year relevant experience in govt. /

semi govt. / Multinational and well reputed registered organization

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Curr iculum Section, Academics Department TEVTA. Developed February, 2018

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REFERENCE BOOKS

Practical Books

Sr. No.

Title of the Book T.T.P Series No. Published By

1. Trade Training – I

T.T.P Series – 24 Development Cell Lahore

2. Trade Training – II

Turner

T.T.P Series – 25 -

3. Trade Training – II

Machinist

T.T.P Series – 25 -

4. Trainee Manual

Machinist G – III

- National Training

Board Islamabad

Theory Books

Sr. No.

Title of the Book T.T.P Series No. Published By

1. All about machine tools

T.T.P Series – 2 Translated by Aftab Ahmed

TTC Mughalpura Lahore

2. Technical Mathematics T.T.P Series – 1 -

3. Metals T.T.P Series – 50a -

4. Basic Metal Work T.T.P Series – 50 Translated by

Aftab Ahmed

A.G Minhas

5. Technical Drawing – I T.T.7

6. Technical Drawing – II T.T.8

7. Workshop Practice – I By Hafeez Mughal

8. Engineeing Drawing &

CAD - 1

By Hafeez Ashrafi

9. Power Plant Technology M M EL Wakil

10. Industrial Planning and

production Methods

Arif Ali Nadeem

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Machinist (6 – Month Customized Course) Under MOU with Popular Engineering. Industries

Curr iculum Section, Academics Department TEVTA. Developed February, 2018

26

Curriculum Development Committee

1. Mr. Amanat Ali Cheema Instructor (Mechanical), GCT, Gujranwala.

Convener

2. Mr. Talha Majeed Engineer, Popular Engineering Industries, Gujranwala.

Member

3. Muhammad Tajammal Co-Owner, Popular Engineering Industries, Gujranwala.

Member

4. Mr. Khalid Mehmood Qazi Jr. Instructor (Mechanical), GCT, Gujranwala.

Member