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Asphalt Innovations Dominic Barilla & Pete Truncale PAPA Regional Seminars 2018
35

7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

Jul 13, 2018

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Page 1: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

Asphalt InnovationsDominic Barilla & Pete Truncale

PAPA Regional Seminars 2018

Page 2: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

Today’s Agenda

1. Innovation & Asphalt2. Advantages & Benefits of Chemical Warm Mix 3. WMA & Porous Pavement4. Asphalt Recycling Agent Uses5. Q & A Discussion

Page 3: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

.

“If you have an opportunity to make things better and you don’t, then you are wasting your time on earth.”

~ Roberto Clemente

Page 4: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Chemical Warm Mix

Surfactant chemistry that improves coating and reduces the viscosity of asphaltic mixtures, allowing placement & compaction at significantly lower production temperatures.

Page 5: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Recycling Agents

Asphalt recycling agent used to reactivate oxidized RAP/RAS binder and improve blending with virgin binder.

Page 6: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Combination Products

Precisely proportioned blend of Evotherm & Evoflex designed to 1. Reactivate RAP/RAS binder 2. Improve blending between recycled and virgin asphalt3. Provide better coating & workability 4. Enhance compaction efforts

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Page 7: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

Chemical WMA Value

Page 8: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Chemical WMA Advantages1. Improved Compaction2. Eliminate AC Absorption/Waste3. Liquid Anti-Strip Replacement4. Reduced Thermal Segregation5. LONGER… Hauls, Paving Days, Paving Season6. Reduced Fuel Consumption and Emissions7. Longer Binder Life8. Porous Pavement Applications9. Increased Usage of RAP/RAS with Recycling Agents10. Proven Technology – 130MM+ tons placed

Page 9: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Improved Compaction

Page 10: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Reduce Asphalt Absorption

Page 11: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Reduce Asphalt Absorption

Hot Mix Control

TxDOT Cores After 1 Year

Page 12: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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ReplaceLiquidAnti-Strip

Page 13: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Reduce Thermal Segregation

Page 14: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Thermal SegregationAssociated with poor pavement performance…

1. Mix resists adequate compaction even after aggressive rolling

2. Higher permeability's due to lower density

3. Increased binder oxidation

4. Reduced life of the road

Page 15: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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62 Deg Difference

Page 16: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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24 Deg Difference

Page 17: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Longer Hauls

Longer Season

Page 18: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Longer… Hauls, Paving Days, Paving Season•Early Start– Getting a jump on the competition

•Late Season– Finishing jobs– Squeezing in extra jobs– Emergency paving

•Longer Day– Starting earlier in the day– Minimizing crew wait times– Increasing production

•Longer Haul– Expanding market reach– Additional bid opportunities– Handles unexpected wait times

Page 19: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Reduced Fuel Consumption

Page 20: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Reduced Emissions

Page 21: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Lower Emissions

Hot Mix

Page 22: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Increased Binder Life

Page 23: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Longer Binder Life with WMA

Hot Mix

Page 24: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

WMA & Porous Pavement

Page 25: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Porous HMA Pavement Properties

Temperature Temperature

Viscosity Viscosity

Problem:High Temps & Low Vis = Drain Down

Coating Workability

Page 26: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Draindown Solutions

Possible Solutions:1. Add Fiber, Increase AC Content

a. EXPENSIVE

2. Add Evotherm & Reduce Production Tempsa. Eliminate Fibers & Reduce AC Contentb. Rely on chemistry to provide coating and

workability at lower temperatures.

Page 27: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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More RAP, More RAS…

Page 28: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Hot Mix with RAP & RAS

Page 29: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Evotherm with RAP & RAS

Page 30: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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HMA WMA

Page 31: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

Asphalt Recycling Agents

Page 32: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

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Research & Development

Page 33: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

How can Chemical Additives Help?

1. Soften oxidized binder in RAP/RAS to allow thorough blending

2. Facilitate blending of virgin asphalt with oxidized asphalt

3. Promote addition of more RAP and RAS

4. Offset stiffness related to oxidized RAP/RAS binder

5. Eliminate the need to lower binder grade

Page 34: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

Evotherm - Evoflex Continuum

0% 15% 30% 50% +

+

Page 35: 7 E - What is Evotherm + Advantages & Benefits -mmf Evotherm.pdf · Add Evotherm & Reduce Production Temps a. Eliminate Fibers & Reduce AC Content b. Rely on chemistry to provide

EvothermEvoflexEvotherm-Flex

Dominic BarillaTechnical Marketing Manager(843) [email protected]