6501i-8001i Manual de Servicio r5

TTSERVICEMANUAL

Published in May 20142N7SM065

Rev. 5

ASKalfa 6501iASKalfa 8001i

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

IL Y A UN RISQUE DDE TYPE INCORRECINSTRUCTIONS DON

Il peut tre illgal de jefonctionnaires municipet une mise au rebut aATTENTION

EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE T. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES NEES.

ter les batteries dans des eaux dgout municipales. Vrifiez avec les aux de votre rgion pour les dtails concernant des dchets solides pproprie.

Revision history

Revision Date Replaced pages Remarks

1 September 27, 2013

Contents,1-2-3,1-2-27,1-2-28,1-2-35,1-2-47,1-2-74,1-2-103,1-3-8,1-3-27,1-3-145,1-3-166,1-3-167,1-3-176,1-3-177,1-3-192,1-3-194,1-4-4,1-4-24,1-4-25,1-4-108,1-4-151,1-4-152,1-5-18,1-5-21,1-5-64,1-5-80,1-5-115,2-1-5,2-1-6,2-1-32,2-1-33,2-2-15,2-2-16,2-3-32 to 2-3-35,2-3-81,2-3-83,2-3-88,2-4-1,2-4-2,2-4-4 to 2-4-9,2-4-11 to 2-4-13,,2-4-41

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2 October 31, 2013 Contents,1-1-3,1-1-4,1-1-12,1-1-13,1-2-5,1-2-12,1-2-94,1-2-95,1-2-113 to 1-2-121,1-3-194,1-4-136,

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3 January 17

4 March 19

5 May 15,21-5-60 to 1-5-62,1-5-72,2-4-4 to 2-4-8,2-4-10,2-4-12,2-4-13,2-4-15 to 2-4-17,2-4-27 to 2-4-36

,2014 Contents,1-1-1,1-2-26,1-2-104,1-3-5,1-3-29,1-3-92 to 1-3-94,1-3-115,1-3-152 to 1-3-160,1-3-164 to 1-3-172,1-4-59,1-4-154 to 1-4-158,1-4-244,1-5-57,1-5-137

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,2014 1-1-13,1-2-1,1-2-31 to 1-2-33,1-3-2,1-3-8,1-3-42,1-3-85,1-3-86,1-3-129,1-3-130,1-3-153,1-3-163,1-3-176,1-3-177,1-3-193,1-4-9,1-4-155 to 1-4-158,1-4-220,1-5-81,1-5-137,1-6-1,1-6-2,2-4-14

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014 1-2-32,1-3-29,1-3-85,1-3-201,1-4-63,1-6-1,1-6-2 -

This page is intentionally left blank.

Saf

This booklet provides satheir customers, their maare advised to read this described here before eety precautions

fety warnings and precautions for our service personnel to ensure the safety of chines as well as themselves during maintenance activities. Service personnel

booklet carefully to familiarize themselves with the warnings and precautions ngaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warni

CAUTION: Bodily injupliance wi

Symbols

The triangle ( ) symbol ishown inside the symbol.

General warnin

Warning of high

indicates a prohibited a

General prohib

indicates that action is

General action

Always ground ng messages using this symbol.

ry or damage to property may result from insufficient attention to or incorrect com-th warning messages using this symbol.

ndicates a warning including danger and caution. The specific point of attention is

g. Warning of risk of electric shock.

temperature.

ction. The specific prohibition is shown inside the symbol.

ited action. Disassembly prohibited.

required. The specific action required is shown inside the symbol.

required. Remove the power plug from the wall outlet.

the copier.

1. Installation Precautions

WARNING

Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. .....................................................................................................

Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light-ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. ....................

CAUTION:

Do not place the copier o

Do not install the copier

Do not install the copier may cause fire. .............

Allow sufficient space aras possible. Insufficient

Always handle the mach

Always use anti-topplingthe copier to move unex

Avoid inhaling toner or dingested, drink a lot of wIf it gets into the eyes, rintion. ...............................

Advice customers that thinstruction handbook. .........................................................................................................................

n an infirm or angled surface: the copier may tip over, causing injury. .........

in a humid or dusty place. This may cause fire or electric shock. .................

near a radiator, heater, other heat source or near flammable material. This ......................................................................................................................

ound the copier to allow the ventilation grills to keep the machine as cool ventilation may cause heat buildup and poor copying performance. ............

ine by the correct locations when moving it. .................................................

and locking devices on copiers so equipped. Failure to do this may cause pectedly or topple, leading to injury. ..............................................................

eveloper excessively. Protect the eyes. If toner or developer is accidentally ater to dilute it in the stomach and obtain medical attention immediately. se immediately with copious amounts of water and obtain medical atten-

......................................................................................................................

ey must always follow the safety warnings and precautions in the copiers ......................................................................................................................

2. Precautions for Maintenance

WARNING

Always remove the power plug from the wall outlet before starting machine disassembly. ................

Always follow the procedures for maintenance described in the service manual and other related brochures. ..........................................................................................................................................

Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. ........................................................................................................................

Always use parts having

Always use the thermostwhen replacing them. Usdent. .............................

When the service manuapart, always use the corr

Always check that the co

Check that the power cais dirty, clean it to remov

Never attempt to disassedamage eyesight. .........

Handle the charger sectshock if handled imprope

CAUTION

Wear safe clothing. If wesecured so they will not

Use utmost caution whe

Handle the fixing section

Check that the fixing uniabnormally high tempera the correct specifications. ............................................................................

at or thermal fuse specified in the service manual or other related brochure ing a piece of wire, for example, could lead to fire or other serious acci-

......................................................................................................................

l or other serious brochure specifies a distance or gap for installation of a ect scale and measure carefully. ..................................................................

pier is correctly connected to an outlet with a ground connection. ...............

ble covering is free of damage. Check that the power plug is dust-free. If it e the risk of fire or electric shock. .................................................................

mble the optical unit in machines using lasers. Leaking laser light may ......................................................................................................................

ions with care. They are charged to high potentials and may cause electric rly. ...............................................................................................................

aring loose clothing or accessories such as ties, make sure they are safely be caught in rotating sections. ......................................................................

n working on a powered machine. Keep away from chains and belts. ..........

with care to avoid burns as it can be extremely hot. ..................................

t thermistor, heat and press rollers are clean. Dirt on them can cause tures. ...........................................................................................................

Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ........................................................................................................

Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ................................................................................................

Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

Remove toner complete

Run wire harnesses care

After maintenance, alwaremoved, have been refitrapped wire and missing

Check that all the cautiohandbook are clean and

Handle greases and solv Use only a small amou Ventilate the room well Allow applied solvents switch on. Always wash hands aft

Never dispose of toner ofire in a furnace, etc. .....

Should smoke be seen cately. .............................

3. Miscellaneous

WARNING

Never attempt to heat thspecified refiner; it may g

Keep the machine awaymight occur. ..................ly from electronic components. .....................................................................

fully so that wires will not be trapped or damaged. ......................................

ys check that all the parts, screws, connectors and wires that were tted correctly. Special attention should be paid to any forgotten connector, screws. .......................................................................................................

n labels that should be present on the machine according to the instruction not peeling. Replace with new ones if necessary. .......................................

ents with care by following the instructions below: ......................................nt of solvent at a time, being careful not to spill. Wipe spills off completely. while using grease or solvents.to evaporate completely before refitting the covers or turning the power

erwards.

r toner bottles in fire. Toner may cause sparks when exposed directly to ......................................................................................................................

oming from the copier, remove the power plug from the wall outlet immedi-......................................................................................................................

e drum or expose it to any organic solvents such as alcohol, other than the enerate toxic gas. ........................................................................................

from flammable liquids, gases, and aerosols. A fire or an electric shock ......................................................................................................................

This page is intentionally left blank.

2N8/2N7-2

CONTENTS

1-1 Specifications1-1-1 Specifications ........................................................................................................................ 1-1-11-1-2 Parts names ........................................................................................................................ 1-1-10

(1) Machine .......................................................................................................................... 1-1-10(2) Option ............................................................................................................................. 1-1-12(3) Operation panel .............................................................................................................. 1-1-14

1-1-3 Machine cross section ......................................................................................................... 1-1-15(1) Machine .......................................................................................................................... 1-1-15(2) Document processor ...................................................................................................... 1-1-16

1-2 Installation1-2-1 Installation e1-2-2 Unpacking a

(1) Installatio(2) Setting in

1-2-3 Installing the1-2-4 Installing the1-2-5 Installing the1-2-6 Installing the1-2-7 Installing the1-2-8 Installing the1-2-9 Installing the

1-2-10 Installing the1-2-11 Installing the1-2-12 Installing the1-2-13 Installing the1-2-14 Optional App

(1) Data Sec(2) Internet F(3) Card Auth(4) ThinPrint (5) Emulation

1-3 Maintenance M1-3-1 Maintenance

(1) Executing(2) Maintena(3) Contents

1-4 Troubleshooting1-4-1 Paper misfee

(1) Paper mis(2) Paper mis

1-4-2 Troubleshoo(1) First chec(2) Items and(3) Paper jam

Electricalat the primnvironment......................................................................................................... 1-2-1nd installation..................................................................................................... 1-2-3n procedure ....................................................................................................... 1-2-3itial copy modes............................................................................................... 1-2-34 key counter (option)........................................................................................ 1-2-35 key card MK-2 (option for Japan only)............................................................ 1-2-47 KMAS (option for Japan only) ........................................................................ 1-2-57 coin vender (option for japan only) ................................................................. 1-2-66 cassette heater (option).................................................................................. 1-2-72 gigabit ethernet board (option) ....................................................................... 1-2-81 Wire-less interface kit (option) ........................................................................ 1-2-83 IC card reader holder (option) ........................................................................ 1-2-85 keyboard holder (option) ................................................................................ 1-2-94 Printed Document Guard Kit (option) ........................................................... 1-2-104 handset (option for Japan only) ....................................................................1-2-107lications.........................................................................................................1-2-113urity Kit...........................................................................................................1-2-114AX Kit ............................................................................................................1-2-115entication Kit.................................................................................................1-2-119Option............................................................................................................1-2-120 Upgrade Kit..................................................................................................1-2-121

ode mode ................................................................................................................ 1-3-1 a maintenance item ......................................................................................... 1-3-1nce modes item list ............................................................................................ 1-3-2of the maintenance mode items ...................................................................... 1-3-10

d detection........................................................................................................ 1-4-1feed indication .................................................................................................. 1-4-1feed detection condition ................................................................................... 1-4-3

ting................................................................................................................... 1-4-26k items............................................................................................................. 1-4-26 corrective actions relating to the device that will cause paper jam ................ 1-4-30 at feeding from cassette 1

parts that could cause paper jam during paper travelling ary feeding (to regist roller)............................................................................ 1-4-39

2N8/2N7-3

(4) Paper jam at feeding from cassette 2 Electrical parts that could cause paper jam during paper travelling at the primary feeding (to regist roller)............................................................................ 1-4-41

(5) Paper jam during manual feeding Electrical parts that could cause paper jam during paper travelling at the primary feeding (to regist roller)............................................................................ 1-4-43

(6) Paper jam at the duplex re-feeding part Electrical parts that could cause paper jam during paper travelling at the primary feeding (to regist roller)............................................................................ 1-4-46

(7) Electrical parts that could cause paper jam at the transfer part ..................................... 1-4-47(8) Electrical parts that could cause paper jam at the fuser and eject part .......................... 1-4-48(9) Electrical parts that could cause paper jam at the duplex part ....................................... 1-4-50

(10) Electrical parts that could cause paper jam at the BR (bridge) part ............................... 1-4-52(11) Electrical

feedshift (12) Electrical(13) Electrical(14) Electrical

1-4-3 Self-diagnos(1) Self-diagn(2) Self diagn(3) System E

1-4-4 Image forma1-4-5 Poor image (

(1) No image(2) No image(3) Image is (4) The back(5) White stre(6) Black stre(7) Streaks a(8) One side (9) Black dot

(10) Image is (11) The leadi(12) Part of im(13) Image is (14) Image ce(15) Moires....(16) Skewed i(17) Abnorma

1-4-6 Poor image ((1) No image(2) No image(3) Image is (4) The back(5) White stre(6) Black stre(7) Black or w(8) Uneven d(9) Uneven d

(10) Black dot(11) Offset occ(12) Image is parts that could cause paper jam at the DF paper entry, and subtray left eject part................................................................................. 1-4-54 parts that could cause paper jam at the DF process part ............................... 1-4-56 parts that could cause paper jam at the DF eject tray part ............................. 1-4-57 parts that could cause paper jam at the CF conveying part............................ 1-4-58tic function ....................................................................................................... 1-4-59ostic function .................................................................................................. 1-4-59ostic codes...................................................................................................... 1-4-60rror (Fxxxx) Outline .......................................................................................1-4-154tion problems.................................................................................................1-4-159due to DP and scanner reading) ...................................................................1-4-161 appears (entirely white)................................................................................1-4-162 appears (entirely black)................................................................................1-4-165too light. .........................................................................................................1-4-167ground is colored. ..........................................................................................1-4-170aks are printed vertically...............................................................................1-4-173aks appear longitudinally. .............................................................................1-4-175re printed horizontally. ...................................................................................1-4-178of the print image is darker or brighter than the other. ..................................1-4-181s appear on the image. ..................................................................................1-4-184blurred............................................................................................................1-4-186ng edge of the image is consistently misaligned with the original. ................1-4-188age is missing. ..............................................................................................1-4-190out of focus. ...................................................................................................1-4-193nter does not align with the original center. ...................................................1-4-195.......................................................................................................................1-4-196mage ..............................................................................................................1-4-198l image ...........................................................................................................1-4-200Image rendering problems: printer engine ....................................................1-4-202 appears (entirely white)................................................................................1-4-204 appears (entirely black)................................................................................1-4-205too light. .........................................................................................................1-4-206ground is colored. ..........................................................................................1-4-209aks are printed vertically...............................................................................1-4-211aks appear longitudinally. .............................................................................1-4-212hite streaks appear horizontally. ..................................................................1-4-213

ensity longitudinally. ......................................................................................1-4-214ensity horizontally..........................................................................................1-4-215s appear on the image. ..................................................................................1-4-216urs. ...............................................................................................................1-4-217

partly missing. ................................................................................................1-4-218

2N8/2N7

(13) Image is out of focus. ...................................................................................................1-4-219(14) Poor grayscale reproducibility. .....................................................................................1-4-219(15) Unevenly repeating horizontal streaks in the printed objects.

Spots in the printed objects. .........................................................................................1-4-220(16) Image is blurred (Shifted transferring). ........................................................................ 1-4-221(17) The leading edge of the image is consistently misaligned with the original. ................1-4-222(18) The leading edge of the image is sporadically misaligned with the original. ................1-4-223(19) Paper is wrinkled. .........................................................................................................1-4-223(20) Fusing is loose..............................................................................................................1-4-224(21) Image center does not align with the original center. ...................................................1-4-225(22) Dirty paper edges with toner......................................................................................... 1-4-225(23) Dirty reverse side of paper. ..........................................................................................1-4-226

1-4-7 Electric problems ...............................................................................................................1-4-2271-4-8 Mechanical p1-4-9 Send error c

(1) Scan to S(2) Scan to F(3) Scan to E

1-4-10 Error codes .(1) Error cod(2) Table of g

(2-1) U00 (2-2) U00 (2-3) U00 (2-4) U00 (2-5) U01 (2-6) U01 (2-7) U01 (2-8) U01

1-5 Assembly and d1-5-1 Precautions

(1) Precautio(2) Drum......(3) Toner .....(4) How to te

1-5-2 Outer covers(1) Detaching(2) Detaching(3) Detaching(4) Detaching(5) Detaching(6) Detaching(7) Detaching(8) Detaching(9) Detaching

(10) Detaching(11) Detaching(12) Detaching(13) Detaching(14) Detaching

1-5-3 Paper feed s(1) Detachingroblems.........................................................................................................1-4-239ode.................................................................................................................1-4-241MB error codes .............................................................................................1-4-241TP error codes ..............................................................................................1-4-242-mail error codes ...........................................................................................1-4-243.......................................................................................................................1-4-245e..................................................................................................................... 1-4-245eneral classification ......................................................................................1-4-2464XX error code table: Interrupted phase B ...................................................1-4-2486XX error code table: Problems with the unit ...............................................1-4-2488XX error code table: Page transmission error.............................................1-4-2489XX error code table: Page reception error ..................................................1-4-2480XX error code table: G3 transmission.........................................................1-4-2491XX error code table: G3 reception ..............................................................1-4-2507XX error code table: V.34 transmission ......................................................1-4-2518XX error code table: V.34 reception............................................................1-4-251

isassemblyfor assembly and disassembly........................................................................... 1-5-1ns....................................................................................................................... 1-5-1........................................................................................................................... 1-5-1........................................................................................................................... 1-5-1ll a genuine Kyocera toner container................................................................. 1-5-2.......................................................................................................................... 1-5-3 and refitting the rear upper cover and the rear lower cover ............................ 1-5-3 and refitting the paper conveying cover and PF paper conveying cover......... 1-5-4 and refitting the right lower rear cover............................................................. 1-5-5 and refitting the right lower front cover ............................................................ 1-5-6 and refitting the right cover and DU cover assembly....................................... 1-5-7 and refitting the right front cover...................................................................... 1-5-8 and refitting the conveying rear middle cover.................................................. 1-5-8 and refitting the ISU right cover and right upper cover.................................... 1-5-9 and refitting the fuser IH PWB cover and IH electric wire cover.................... 1-5-10 and refitting the left upper cover.................................................................... 1-5-10 and refitting the ISU front cover, ISU right cover and ISU rear cover............ 1-5-11 and refitting the PF rear cover....................................................................... 1-5-12 and refitting the DP front cover and DP front left cover................................. 1-5-13 and refitting the DP front cover and DP front left cover................................. 1-5-14ection............................................................................................................... 1-5-15 and refitting the primary paper feed unit and PF primary paper feed unit ..... 1-5-15

2N8/2N7

(2) Detaching and refitting the forwarding pulley, paper feed pulley, separation pulley....... 1-5-21

(3) Detaching and refitting the PF forwarding pulley (right), PF paper feed pulley (right) and PF separation pulley (right)......................................... 1-5-24

(4) Detaching and refitting the PF forwarding pulley (left), PF paper feed pulley (left) and PF separation pulley (left). ............................................ 1-5-26

(5) Detaching and refitting the MP tray paper feed unit ....................................................... 1-5-29(6) Detaching and refitting the MP forwarding pulley,

MP paper feed pulley and MP separation pulley ............................................................ 1-5-321-5-4 Optical section ..................................................................................................................... 1-5-37

(1) Detaching and refitting the exposure lamp ..................................................................... 1-5-37(2) Detaching and refitting the scanner wires ...................................................................... 1-5-40(3) Detaching and refitting the ISU....................................................................................... 1-5-44(4) Detaching

1-5-5 Image forma(1) Detaching(2) Detaching(3) Detaching(4) Detaching(5) Detaching

1-5-6 Transfer sec(1) Detaching(2) Detaching

1-5-7 Fuser section(1) Detaching(2) Detaching

1-5-8 Feedshift/ sw(1) Detachin(2) Detaching

1-5-9 PWBs..........(1) Detaching(2) Remarks (3) Detaching(4) Remarks (5) Error sym(6) Detaching(7) Detaching(8) Detaching(9) Detaching

(10) Detaching1-5-10 Drive section

(1) Detaching(2) Detaching(3) Detaching(4) Detaching(5) Detaching(6) Detaching

1-5-11 DP...............(1) Detaching(2) Detaching(3) Detaching(4) Adjusting(5) Adjusting(6) Adjusting and refitting the LSU...................................................................................... 1-5-49tion section ...................................................................................................... 1-5-53 and refitting the inner unit.............................................................................. 1-5-53 and refitting the developer unit ...................................................................... 1-5-56 and refitting the drum unit.............................................................................. 1-5-57 and refitting the charger roller unit................................................................. 1-5-59 and refitting the drum cover........................................................................... 1-5-60

tion................................................................................................................... 1-5-63 and refitting the paper conveying unit ........................................................... 1-5-63 and refitting the transfer belt unit................................................................... 1-5-65....................................................................................................................... 1-5-67 and refitting the fuser unit.............................................................................. 1-5-67 and refitting fuser IH unit ............................................................................... 1-5-69itchback sections ............................................................................................1-5-71g and refitting job separator............................................................................. 1-5-71 and refitting eject unit .................................................................................... 1-5-72

......................................................................................................................... 1-5-74 and refitting the main PWB............................................................................ 1-5-74on main PWB replacement ............................................................................. 1-5-80 and refitting the engine PWB......................................................................... 1-5-83on engine PWB replacement .......................................................................... 1-5-85ptom at an erroneous insertion of the engine PWB FFC ................................ 1-5-86 and refitting the power source PWB.............................................................. 1-5-87 and refitting the high voltage PWB ................................................................ 1-5-90 and refitting the operation PWB .................................................................... 1-5-91 and refitting the fuser IH PWB....................................................................... 1-5-95 and refitting the PF main PWB ....................................................................1-5-100......................................................................................................................1-5-102 and refitting the drum drive unit...................................................................1-5-102 and refitting the developer drive unit ........................................................... 1-5-104 and refitting the fuser drive unit and feed drive unit ....................................1-5-105 and refitting the PF drive unit ......................................................................1-5-111 and refitting the lift motor 1 and 2................................................................1-5-113 and refitting the PF lift motor 1 and 2 ..........................................................1-5-114

.......................................................................................................................1-5-115 and refitting the DP original feed belt and DP forwarding pulley ................. 1-5-115 and refitting the DP separation pulley .........................................................1-5-119 and refitting the CIS.....................................................................................1-5-120

the angle of leading edge .............................................................................1-5-123 the angle of trailing edge ..............................................................................1-5-125 the hinge .......................................................................................................1-5-128

2N8/2N7-1

1-5-12 Others................................................................................................................................1-5-129(1) Detaching the eject filters .............................................................................................1-5-129(2) Detaching and refitting the left filters ............................................................................1-5-130(3) Detaching and refitting the drum filter and developer filter ...........................................1-5-131(4) Detaching and refitting the belt filter .............................................................................1-5-132(5) Detaching and refitting the LSU filter............................................................................1-5-133(6) Detaching and refitting the toner disposal box .............................................................1-5-134(7) Detaching and refitting the hard disk unit .....................................................................1-5-136(8) Direction of installing the principal fan motors ..............................................................1-5-138(9) Skewed paper feeding check/adjustment.....................................................................1-5-140

1-6 Upgrading the firmware1-6-1 Upgrading th

2-1 Mechanical Con2-1-1 Paper feed/c

(1) Cassette (2) Large cap(3) MP tray p(4) Paper con

2-1-2 Drum section2-1-3 Developer se2-1-4 Optical sectio

(1) Image sc(2) Laser sca

2-1-5 Transfer/Sep(1) Transfer b

2-1-6 Fuser section2-1-7 Feedshift/sw2-1-8 Bridge sectio2-1-9 Job separato

2-1-10 Duplex conv2-1-11 Document pr

(1) Original fe(2) Original c

2-2 Electrical Parts2-2-1 Electrical par

(1) PWBs.....(2) Switches (3) Motors....(4) Fan moto(5) Others....(6) PWBs (do(7) Switches (8) Motors (d

2-3 Operation of th2-3-1 Main PWB...2-3-2 Engine PWB2-3-3 Power sourc2-3-4 IH PWB.......e firmware ......................................................................................................... 1-6-1

structiononveying sections.............................................................................................. 2-1-1paper feed section............................................................................................. 2-1-1acity feeder .......................................................................................................2-1-3aper feed section............................................................................................... 2-1-7veying section .................................................................................................. 2-1-9....................................................................................................................... 2-1-11

ction................................................................................................................ 2-1-13n ..................................................................................................................... 2-1-15

anner section ................................................................................................... 2-1-15nner section .................................................................................................... 2-1-17aration sections............................................................................................... 2-1-20elt unit section ................................................................................................ 2-1-20....................................................................................................................... 2-1-22

itchback sections .............................................................................................2-1-24n...................................................................................................................... 2-1-26r section .......................................................................................................... 2-1-28

eying section.................................................................................................... 2-1-30ocessor ........................................................................................................... 2-1-32ed section.......................................................................................................2-1-32

onveying section.............................................................................................. 2-1-34

Layoutts layout ............................................................................................................ 2-2-1........................................................................................................................... 2-2-1and sensors....................................................................................................... 2-2-5........................................................................................................................... 2-2-8rs ..................................................................................................................... 2-2-10......................................................................................................................... 2-2-12cument processor).......................................................................................... 2-2-14and sensors (document processor)................................................................. 2-2-15ocument processor)......................................................................................... 2-2-16

e PWBs........................................................................................................................... 2-3-1........................................................................................................................ 2-3-10

e PWB ............................................................................................................. 2-3-28......................................................................................................................... 2-3-32

2N8/2N7-3

(1) 120V model .................................................................................................................... 2-3-32(2) 220-240V model ............................................................................................................. 2-3-34

2-3-5 ISC PWB ............................................................................................................................. 2-3-362-3-6 Operation PWB 1................................................................................................................. 2-3-412-3-7 Front PWB ........................................................................................................................... 2-3-472-3-8 Feed PWB 1 ........................................................................................................................ 2-3-532-3-9 Feed PWB 2 ........................................................................................................................ 2-3-63

2-3-10 Relay PWB .......................................................................................................................... 2-3-692-3-11 LSU relay PWB.................................................................................................................... 2-3-752-3-12 PF main PWB ...................................................................................................................... 2-3-792-3-13 DP main PWB...................................................................................................................... 2-3-842-3-14 BR PWB .............................................................................................................................. 2-3-89

2-4 Appendixes2-4-1 Appendixes.

(1) List of ma(2) Maintena(3) Periodic m(4) Image ad(5) Inner Cle(6) Repetitive(7) Firmware(8) Timing ch(9) Chart of i

(10) Wiring dia

INSTALLATION GUSIDE DECSIDE MU4000-SHECENTERMAILBOXPUNCH UFAX SYSBANNER........................................................................................................................... 2-4-1intenance parts ................................................................................................. 2-4-1nce kits............................................................................................................... 2-4-3

aintenance procedures .................................................................................... 2-4-4justment after replacing the maintenance kit ..................................................... 2-4-9aning ................................................................................................................ 2-4-10 defects gauge ................................................................................................ 2-4-14

environment commands ................................................................................. 2-4-15art.................................................................................................................... 2-4-22mage adjustment procedures .......................................................................... 2-4-32gram ............................................................................................................... 2-4-34

IDEK

LTI TRAYETS FINISHER

-FOLDING UNIT

NITTEM GUIDE

2N8/2N7-3

1-1 Specifications

1-1-1 Specifications

Machine

ItemSpecifications

65 ppm 80 ppm

Type Console

Printing method Electrophotography by semiconductor laser

Paper weight

Cassette 1,2 60 to 256 g/m2

Cassette 3,4 60 to 256 g/m2

Multi Ppose tr

Paper type

Cassette

Cassette

Multi Ppose tr

Paper size

Cassette

Cassette

Multi Ppose tr

Warm-up time

(22 C/71.6 F, 60% RH)

Power

Low Po

Sleep

Paper capacity

Cassette

Cassette

MP tra1-1-1

ur-ay

60 to 300 g/m2

1, 2Plain, Rough, Vellum, Recycled, Preprinted, Bond, Color (Colour),Prepunched, Letterhead, Thick, High Quality, Custom 1 to 8(Duplex: Same as simplex)

3, 4 Same as cassette 1,2

ur-ay

Plain, Transparency (OHP film), Rough, Vellum, Labels, Recycled,Preprinted, Bond, Cardstock, Color (Colour), Prepunched, Letterhead,Thick, Coated, Envelope, High Quality, Index Tab Dividers, Custom 1 to 8

1, 2

A3, B4, A4, A4R, B5, B5R, A5R, Ledger, Legal, Oficio II, 12 18", Letter, LetterR, Statement-R, Folio, 8K, 16K, 16K-R, 216 340mm,Size Entry (Metric: X; 182 to 457 mm (in 1 mm increments),Y; 140 to 304 mm (in 1 mm increments), Inch: X; 7.17 to 18.00"(in 0.01" increments), Y; 5.51 to 12.00" (in 0.01" increments))

3, 4 A4, B5, Letter

ur-ay

A3, B4, A4, A4R, B5, B5 (ISO), B5R, A5R, B6R, A6R, Return postcard, Postcards, Envelope DL, Envelope C5, Envelope C4, Envelope #10 (Commercial #10), Envelope #9 (Commercial #9), Envelope #6 (Commercial #6 3/4), Envelope Monarch, Youkei 2, Youkei 4, Ledger, Legal, Oficio II, 12 18", Letter, LetterR, Statement-R, Executive, Folio, 216 340mm, 8K, 16K, 16KR, Custom (98 148 mm to 304.8 1,220 mm)

on 30 s or less

wer 20 s or less

30 s or less

1, 2 550 sheets (64 g/m2)

500 sheets (80 g/m2)

3, 4 1750 sheets (64 g/m2)

1500 sheets (80 g/m2)

y

A4/Letter or less165 sheets (64 g/m2) 150 sheets (80 g/m2)More than A4/Letter55 sheets (64 g/m2) 50 sheets (80 g/m2)

2N8/2N7

Output tray capacity

Lower left tray

275 sheets (64 g/m2)250 sheets (80 g/m2)

Upper left tray

110 sheets (64 g/m2)100 sheets (80 g/m2)

Right tray 70 sheets (64 g/m2)

70 sheets (80 g/m2)

Light source LED

Scanning system Flat bed scanning by CCD image sensor

Photoconductor

Image write system

Charging system

Developing system

Transfer system

Separation system

Cleaning system

Charge erasing syste

Fusing system

CPU

Memory

Hard Disk

Interface

Standa

Optio

Operating environment

Tempera

Humid

Altitud

Brightn

Dimensions(W D H)

Machionly

Space required (W

ItemSpecifications

65 ppm 80 ppm1-1-2

a-Si (drum diameter 40 mm)

Semiconductor laser

Charger roller

Touch down developing systemDeveloper: 2-componentToner replenishing: Automatic from the toner container and toner hopper

Belt + roller

Small diameter separation, Separation electrode

Drum: Counter blade, Cleaning rollerTransfer belt: Fur brush

m Exposure by cleaning lamp (LED)

Single-axle belt support fusing systemHeat source: IH (belt), Halogen heater (press roller)Abnormally high temperature protection devices: thermostat

Freescale QorIQ P1022 (Dual Core) 1067MHz

3GB

160 GB or more

rdUSB Interface Connector: 1 (USB Hi-Speed)Network interface: 1 (10 BASE-T/100 BASE-TX/1000 BASE-T)USB Port: 4 (Hi-Speed USB)

n

Fax (e-KUIO): 2Network interface: 1 (10 BASE-T/100 BASE-TX/1000 BASE-T)A maximum of two interface options can be installed.Only one network interface can be installed.When a network interface is installed, only one fax line can be installed.

ture 10 to 32.5 C/ 50 to 90.5 F

ity 15 to 80% RH

e 2,500 m/ 8,202 ft or less

ess 1,500 lux or less

ne 1039 801 1347 mm40 57/64 31 17/32 53 1/64

D) 1039 801 mm (using MP tray)40 57/64 31 17/32 (using MP tray)

2N8/2N7-2

Copy functions

Weight 155 kg / 341.7 lb (with toner container)

Rated input

120 V Specification Model:120 V AC 60 Hz 16.0 A (IH)230 V Specification Model:220 to 240 V AC 50/60 Hz 9.5 A

Options

Side deck, Side multi tray, Side paper feeder, Side large capacity feeder, 4000-sheet finisher, Center-folding unit, Mailbox, Punch unit, Key counter, Fax kit, Expansion memory for Fax, Internet fax kit, Data security kit, Printed document guard kit, Emulation option kit, Gigabit ethernet board,

Item

Copying speed

First copy time(A4, feed from casset

Zoom level

Continuous copying

Resolution

Originals

Original feed system

ItemSpecifications

65 ppm 80 ppm1-1-3

Wire-less interface kit, IC card reader holder, Keyboard holder, Copy tray and Banner Tray

Specifications

65 ppm 80 ppm

A4 : 65 ppmLetter : 65 ppmA4R : 45 ppmLetterR : 45 ppmA3 : 32 ppmLedger : 32 ppmB4 : 39 ppmLegal : 39 ppmB5 : 65 ppmB5R : 45 ppmA5R : 32 ppm

A4 : 80 ppmLetter : 80 ppmA4R : 56 ppmLetterR : 56 ppmA3 : 40 ppmLedger : 40 ppmB4 : 48 ppmLegal : 48 ppmB5 : 80 ppmB5R : 56 ppmA5R : 40 ppm

te)5.2 s or less 4.7 s or less

Manual mode : 25 to 400%, 1% incrementsAuto mode : Preset zoom

1 to 9999 sheets

600 600 dpi

Sheet, Book, 3-dimensional objects (maximum original size: Leger/ A3)

Fixed

2N8/2N7-2

Printer functions

* : Excluding time for s

Scanner functions

*1 When using the docum*2 Available operating sys

*3 Available operating sys

ItemSpecifications

65 ppm 80 ppm

Printing speed

A4 : 65 ppmLetter : 65 ppmA3 : 32 ppmLedger : 32 ppm

A4 : 80 ppmLetter : 80 ppmA3 : 40 ppmLedger : 40 ppm

First print time*(A4, feed from cassette)

5.8 s or less 5.4 s or less

Resolution 600 x 600 dpi

Operating system

Interface

Page description langu

Emulation

Item

Resolution

File format

Scanning speed(A4 landscape,

300 dpi, Image quality:

Text/Photo orig-inal)*1

Simp

Dup

Interface

Network protocol

Transmission system1-1-4

ystem stabilization immediately after turning on the main power.

ent processor (except TWAIN and WIA scanning)tem: Windows XP, Windows Server 2003, Windows Vista, Windows Server 2008,

Windows Server 2008 R2, Windows 7, Windows Server 2012tem: Windows Vista, Windows Server 2003, Windows Server 2008, Windows

Server 2008 R2, Windows 7, Windows Server 2012

Windows XP, Windows Server 2003, Windows Vista, Windows 7, Windows 8, Windows Server 2008, Windows Server 2012, Macintosh OS 10.x

USB interface connector: 1 (USB Hi-speed)Network interface: 1 (10BASE-T/100BASE-TX/1000BASE-T)Option interface (option): 1

* : Gigabit ethernet board, Wireless interface board

age PRESCRIBE

PCL6 (PCL5c, PCL-XL), KPDL3 (PostScript3 compatible), XPS

Specifications

600 dpi, 400 dpi, 300 dpi, 200 dpi, 200 100 dpi, 200 400 dpi(Resolution in FAX mode included)

PDF (high compression, encrypted, PDF/A), JPEG, TIFF, XPS

lexB/W: 100 images/minColor: 70 images/min

lexB/W : 180 images/minColor: 100 images/min

Ethernet (10 BASE-T/100 BASE-TX/1000 BASE-T)

TCP/IP

SMB, SMTP, FTP, FTP over SSL, USB, TWAIN scan*2, WIA scan*3, WSD

2N8/2N7

Document processor

Side Feeder (500-she

*: Only Cassette 5 can be

ItemSpecifications

Document Processor (Dual scan DP)

Original Feed Method Automatic feed

Supported Original Types Sheet originals

Paper SizeMaximum Ledger/ A3

Minimum Statement-R /A6-R

Paper Weight1-sided 35 to 220 g/m2 35 to 220 g/m2

(B6R or less)2-sided 50 to 220 g/m2

Loading Capacity

Item

Paper Supply Metho

Paper Size

Supported Paper

Papweig

Medtyp

Dimensions(W D H)

Weight 1-1-5

et x 3) (Option)

used.

270 sheets (50 to 80 g/m2) maximumWhen originals have different widths, Mixed original sizes (auto selection):30 sheets (50 to 80 g/m2) maximum

Specifications

dFeed & reverse roller method(No. Sheets: 500, 80 g/m2, 3 cassettes/No. Sheets: 550, 64 g/m2, 3 cas-settes)

A3, B4, A4, A4-R, B5, B5-R, A5-R, Folio, Ledger, Legal, Oficio II, 12 18", Letter, Letter-R, Statement-R, 8K, 16K, 16K-R, 216 340 mm

er ht

60 to 256 g/m2

ia es

Plain, Recycled, Thick, Coated*

23 35/64 28 11/32 21 7/64598 720 536 mm

Approx. 114.6 lbs. / Approx. 52 kg

2N8/2N7

Large Capacity Side Feeder (500, 1,500-sheet x 2) (Option)

*: Only the cassette 5 is av

Side Feeder (3,000-s

Item Specifications

Paper Supply MethodFeed & reverse roller method (No. Sheets: 500 sheets (80 g/m2) 1 cas-sette, 1,500 sheets (80 g/m2) 2 cassettes/No. Sheets: 550 sheets (64 g/m2) 1 cassette, 1,750 sheets (64 g/m2) 2 cassettes)

Paper Size

Cassette5

A3, B4, A4, A4-R, B5, B5-R, A5-R, Folio, Ledger, Legal, Oficio II, 12 18", Letter, Letter-R, Statement-R, 8K, 16K, 16K-R, 216 340 mm

Cassette 6, 7

A4, B5, Letter

Supported Paper

Paper wei

60 to 256 g/m2

Medtyp

Dimensions(W D H)

Weight

Item

Paper Supply Metho

Paper Size

Supported Paper

Papweig

Medtyp

Dimensions(W D H)

Weight 1-1-6

ailable.

heet) (Option)

ght

ia es

Plain, Recycled, Thick, Coated*

23 35/64 28 11/32 21 7/64598 720 536 mm

Approx. 112.4 lbs / Approx. 51 kg

Specifications

d Feed & reverse roller method(No. Sheets: 3,000, 80 g/m2/No. Sheets: 3,500 64 g/m2)

A4, B5, Letter

er ht

60 to 300 g/m2

ia es

Plain, Recycled, Thick

12 41/64 24 13/32 19 27/32321 620 504 mm

Approx. 55.1 lbs. / Approx. 25 kg

2N8/2N7

4,000-sheet Finisher (Option)

* : When center-foldi

Item Specifications

Type Floor model

Number of trays Three tray

Paper weight 45 to 300 g/m2

Tray capacity

Main Try(Try A)

When not stapling

A3, B4, B5R,Ledger, Legal, 12 18", 8K, 13 19", A3 Wide (310 433mm), Ledger Wide (310 440mm), Foolscape, Oficio II, 216 340 mm, Custom (Cassette feeding: 140 182 mm to 305 458 mm): 1500 sheetsA4, A4R, B5, Letter, Letter-R,16K,16KR,Folio, Executive-R, Index

Sub(

Sub(

Stapling Maxim

Med

Power sourc

Dimensions (W

Weight1-1-7

ng unit installed,3000 sheets.

Tab Dividers: 4000 sheets *A5R, B6R,Statement R: 500 sheets

Try leftTry B)

A3, B4, A4, A4R, B5, B5(ISO), B5R, A5R, A6R, B6R, Folio, Ledger, Legal, 1218", 8K, Letter, 1319", Letter-R, Statement-R, 16K, 16K-R, Executive-R, Oficio II, 216 340 mm, Cardstock, Oufuku hagaki, A3 Wide (310 433mm), Ledger Wide (310 440mm), Foolscape, Index Tab Dividers, Envelope C4, Custom (Cassette feeding: 140 182 mm to 305 458 mm, Multipurpose tray feeding: 98 148 mm to 297 432 mm): 200 sheets

Try rightTry C)

A4, B5, B5 (ISO), B5R, B6R,A5R, A6R, Letter, Statement-R, 16K:100 sheetsCardstock, Oufuku hagaki, Envelope DL, Envelope C5, Envelope #10 (Commercial #10), Envelope #9 (Commercial #9), Envelope #6 (Commercial #6 3/4), Envelope Monarch, Youkei 2, Youkei 4, Index Tab Dividers, Bnner: (98 470.1 mm to 297 1220 mm), Custom (98 148 mm to 304.8 1,220 mm)

um Number

A3, B4, B5R, Ledger, Legal, Oficio II, 12 18", 216 340 mm, Folio, 8K,16K-R

30 sheets (52 to 90 g/m2)30 sheets (91 to 105 g/m2)2 cover sheet only (106 g/m2 to 256 g/m2)

A4, A4R, B5, Letter, Letter-R, 16K 70 sheets (52 to 74 g/m2)65 sheets (75 to 90 g/m2)55 sheets (91 to 105 g/m2)2 cover sheet only (106 g/m2 to 256 g/m2)

ia types Plain, Recycled, Prepunched, Preprinted, Bond, Letterhead, Color (Colour), Coated, Thick, High Quality, Custom 1 to 8

e Electrically connected to the machine

D H) 607.2 668.5 1061.3 mm 23 29/32 26 5/16 41 25/32

Approx. 40 kg / Approx. 88.2 lb or less

2N8/2N7

Punch unit (option)

Mail box (option)

Center-folding unit (

Item Specifications

Paper size2 Hole A3, A4, A4R, A5R, B4, B5, B5R, Letter, Letter-R,Ledger, Legal, 12 18", Statement-R, Folio, 8K, 16K,16K-R

3 Hole, 4 Hole A3, A4, Letter, Ledger, Legal, 12 18", 8K, 16K

Paper weight 45 to 300 g/m2

Media types Plain, Preprinted, Bond, Recycled, Rough, Letterhead, Color (Colour), Thick, Coated, High Quality, Custom 1 to 8

Item

Number of tra

Paper size (80

Dimensions (W

Weight

Item

Sizes

B

Sad

T

Number of sheets

B

Sad

T

Maximum number for

storage(80 g/m2)

B

Sad

T1-1-8

option)

Specifications

ys 7 trays

g/m2)

A3, B4, Ledger, Legal: 50 sheetsA4, A4R, B5, B5R, A5R, Foolscap, Letter, Letter-R, 216 340 mm, Executive, Executive-R, Folio, 8K,16K, 16K-R, Statement-R, Oficio II: 100 sheets

D H) 510 x 400 x 470 mm20 1/16 x 15 3/4 x 18 1/2

Approx. 10 kg/ 22 lbs

Specifications

i-Fold A3, B4, A4R, Ledger, Legal, Letter-R, Oficio II, 8K

dle Stitch A3, B4, A4R, Ledger, Legal, Letter-R, Oficio II, 8K

ri-Fold A4R, Letter-R

i-Fold5 sheets (60 to 90 g/m2)3 sheets (91 to 120 g/m2)1 sheet (121 to 256 g/m2)

dle Stitch16 sheets (60 to 90 g/m2)13 sheets (91 to 105 g/m2)1 cover sheet only (106 to 256 g/m2 )

ri-Fold 5 sheets (60 to 90 g/m2)

3 sheets (91 to 120 g/m2)

i-Fold5 sheets or less per set: 30 sets or more6 to 10 sheets per set: 20 sets or more11 to 16 sheets per set: 10 sets or more.

dle Stitch5 sheets or less per set: 30 sets or more6 to 10 sheets per set: 20 sets or more11 to 16 sheets per set: 10 sets or more.

ri-Fold 1 sheet per set: 30 sets or more2 to 5 sheets per set: 5 sets or more.

2N8/2N7

Banner Tray (Option

NOTE: These specification

Media types

Bi-Fold Plain, Recycled, Thick, Coated, Bond, Prepunched, Preprinted, Color (Colour), High Quality, Letterhead, Custom 1 to 8

Saddle Stitch Plain, Recycled, Thick, Coated, Bond, Prepunched, Preprinted, Color (Colour), High Quality, Letterhead, Custom 1 to 8

Tri-Fold Plain, Recycled, Coated, Bond, Prepunched, Preprinted, Color (Colour), High Quality, Letterhead, Custom 1 to 8

Item

Max. number of

Paper lengt

Paper weigh

Paper TypePap

Me

Dimension(W D H

Weight

Item Specifications1-1-9

)

s are subject to change without notice.

Specifications

sheets 10 sheets (Multi Purpose tray)

h 210 (8.26") to 304.8 (12") mm

t Max. 1220 (48 1/64") mm

er weight 136 to 163 g/m2

dia types Heavy 2

s)

9 27/32 14 23/32 5 63/64250 374 152 mm

Approx. 0.78 lbs. / Approx. 0.352 kg

2N8/2N7

1-1-2 Parts names

(1) Machine

3

14

15

4

2

119

17 1816

1. Do2. Op3. Ori4. Pla5. Slit6. Clip7. Cle8. Ton9. Ton

10. Fro1-1-10

Figure 1-1-1

567

8

10

9121113

cument processoreration panelginal size indicator plateten (Contact glass) glass holderaning Brusher containerer container release levernt upper cover

11. Waste toner box12. Release button13. Handles14. Left lower tray15. Left upper tray16. Network interface connector17. USB port18. USB interface connector19. Option interface

2N8/2N7

26

28 29

30 3127 28

3233

20. Ca21. Ca22. Ca23. Ca24. Pa25. Gu26. Pa27. Pa28. US29. Rig30. Pa31. Pa1-1-11

Figure 1-1-2

3941232425

22

44 424043

37

3435

38

36

ssette 1ssette 2ssette 3ssette 4per length guideide lock leverper width guidesper width adjusting tabB portht tray

per conveying unitper conveying unit lever

32. Duplex cover33. Duplex cover lever34. MP paper width guides35. MP support Tray36. MP (Multi-Purpose) tray37. Paper conveying cover38. Paper conveying cover lever39. PF paper conveying cover40. PF paper conveying cover lever41. Handle42. Main power switch

2N8/2N7-2

(2) Option

7

1

8

9

10

1. Machi2. Side m

Casse3. Side p

a: Casb: Cas

4. Side laa: Casb: Cas1-1-12

Figure 1-1-3

5

4-b 4-a

6 2

3-a3-b

neulti tray

tte 5aper feedersette 6sette 7rge capacity feedersette 6sette 7

5. Side deckCassette 5

6. 4000-sheet finisher7. Center-folding unit8. Mailbox9. Punch unit

10. Banner Tray

2N8/2N7-4

13

14

11

12

11. Printed document g12. Keyboard holder13. IC card reader hold14. Expansion memory15. Fax kit16. Gigabit ethernet bo17. Wire-less interface 1-1-13

Figure 1-1-4

15

16

18

17

uard kit

er for Fax

ardkit

18. Key counter Software option1. Data Security Kit2. Internet FAX Kit3. Card Authentication Kit4. ThinPrint Option5. Emulation Upgrade Kit

2N8/2N7

(3) Operation panel

1

11 12 13

22 23 24

2 3 4

1. Status/Job cancel ke2. System menu key3. Counter key4. Copy key5. Home key6. Quick no. search key7. Clear key8. Reset key9. Power key 1-1-14

Figure 1-1-5

14 15 16 17 18 19 20 21

5 6 7 8 9 10

y 10. Main power indicator11. Help key12. Accessibility display key13. Send key14. FAX key15. Numeric keys16. Enter key17. Start key18. Stop key

19. Interrupt key20. Authentication/Logout key21. Energy saver key22. Processing indicator23. Memory indicator24. Attention indicator

2N8/2N7

1-1-3 Machine cross section

(1) Machine

1. Paper feed section (cassette 1, 2)

2. Paper feed section (cassette 3, 4)

3. MP tray paper feed s4. Paper conveying sec1-1-15

Figure 1-1-6

ectiontion

5. Optical section6. Laser scanner unit7. Drum unit8. Developer unit9. Toner container section

10. Transfer/Separation sections

11. Fuser section12. Feed shift/Switchback

sections13. Duplex section14. Bridge section15. Job separator section

2N8/2N7

(2) Document processor

121-1-16

Figure 1-1-7

3

Original path

1. Original feed section2. Original conveying section3. Original eject section

2N8/2N7-4

1-2 Installation

1-2-1 Installation environment

1. Temperature: 10 to 32.5C/50 to 90.5F(But humidity should be 70% or less when temperature is 90.5 F (32.5 C).)

2. Humidity: 15 to 80% RH(But temperature should be 86 F (30 C) or less when humidity is 80%.)

*: Use coated paper at a temperature of 80.6 F (27C) or less and a humidity of 60% or less.*: Adverse environmental conditions may affect the image quality. It is recommended to use the machine at

a temperature: around 60.8 to 80.6 F or less (16 to 27 C), humidity: around 36 to 65%. In addition, Avoid the following locations when selecting a site for the machine.The machine automatically detects and displays the following message when the environmental temper-ature is too high or too low.Message: Warning fture. Adjust the roomTo use the machine uthe message is displa

3. Power supply: 120 V A4. Power source frequen5. Installation location

Avoid direct sunlight olight or other strong ligAvoid locations subjecabrupt change in the eAvoid places subject toChoose a surface capPlace the machine on Avoid air-borne substaas mercury, acidic of avents.Select a well-ventilated

*: If the floor is delicatemay be damaged.

*: During copying, somehowever, the machinextremely large numbTo maintain the approlated.1-2-1

or high temperature. Adjust the room temperature. or Warning for low tempera- temperature.nder optimum conditions, adjust the temperature and the humidity of your room if yed.C, 16.0 A 220 - 240 V AC, 9.5 A

cy: 50 Hz 2%/60 Hz 2%

r bright lighting. Ensure that the photoconductor will not be exposed to direct sun-ht when removing paper jams.t to high temperature and high humidity or low temperature and low humidity; an nvironmental temperature; and cool or hot, direct air. dust and vibrations.

able of supporting the weight of the machine.a level surface (maximum allowance inclination: 1).nces that may adversely affect the machine or degrade the photoconductor, such lkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic sol-

location. against casters, when this machine is moved after installation, the floor material

ozone is released, but the amount does not cause any ill effect to one's health. If, e is used over a long period of time in a poorly ventilated room or when making an er of copies, the smell may become unpleasant.priate environment for copy work, it is suggested that the room be properly venti-

2N8/2N7

6. Allow sufficient access for proper operation and maintenance of the machine.Machine front : 100 cm/39 3/8"Machine rear : 10 cm/ 3 15/16"Machine right : 35 cm/13 3/4" Machine left : 30 cm/11 13/16" Machine top : 40 cm/15 3/4"

30cm/11

10cm/3 15/16"

Top 40cm/15 3/4"1-2-2

Figure 1-2-1

35cm/13 3/4"

100cm/39 3/8"

13/16"

2N8/2N7-1

1-2-2 Unpacking and installation

(1) Installation procedure

Unpacking

Removing the ta

Taking out the machine

Installing the

Release the lock of th

Start

Release of lift plate sto

Loading paper (

Release of lift plate sto

Loading paper (

Installing the

Unlocking the de

Installing the t

Installing other optional devices

Replacing operation panel sheet 1-2-3

pes and spacers

operation arm

e scanner mirror frame

pper (cassette 1 and 2)

cassette 1 and 2)

pper (cassette 3 and 4)

cassette 3 and 4)

toner container

veloper waste exit

oner disposal box

Connect the power cord

Installing the stoppers

Installing the cassette heater (option)

Completion of the machine installation.

Exit maintenance mode

Setting the maintenance item U952

Adjusting the image

Setting the delivery date (maintenance item U278)

Output an own-status report (maintenance item U000)

Clearing the all copy counts and machine life counts (one time only)

Setup for adjusting images

2N8/2N7

Moving the machineWhen moving the machine, pull out the carrying handle, and move with the carrying handle and three hand-holds.

*: Use the handhold at for lifting the machineUse the handhold onfor carrying the mach(Do not incline the ma30 degrees.)

*: Do not use the handhto pull the machine aDo not use the right-smove the machine hofloor. (To prevent defozontal stress)1-2-4

Figure 1-2-2

the right front only . the right side only ine by lifting it up. chine for more than

old at the right front round.ide handhold to rizontally on the rmation due to hori-

Figure 1-2-3

Handhold

Handhold

Handhold

Carrying handle(Handhold at the right front)

The handhold at the right front side must be lifted only upward at an angle of 30 degrees back and forth.

Do not use the handhold to incline or move the machine sideways.

Allowable range (30degree front and backwards)

Position of the handhold seen from the right side of the machine

2N8/2N7-2

Place the machine on a

Unpacking

7 6

28

28

2

1 28

28

23 17,18,19 20,21

22

24

26 27 29

26

1. Machine2. Outer case3. Inner case4. Skid5. Slopes6. Bottom left pad7. Bottom right pad8. Top left pad9. Top right pad

10. Left stays1-2-5

Figure 1-2-4

level surface.

3

13

4

28

28

28

28

9

15

12

14

16

1

10

8

10

5

1 1

25

11. Right stays12. Machine cover13. Bottom spacer14. Operation arm15. Top spacer16. Document tray17. Plastic bag18. Paper size plates19. Paper media plates20. Operation panel sheets

21. Operation guide etc.22. Toner disposal box case23. Air-padded bag24. Toner disposal box25. Plastic bag26. M3 x 8 S tight screws27. M3 x 8 P tight screw28. Hinge joints29. M3 x 8 screws

(120V model only)

2N8/2N7

Operation arm

7

4

9

5

6

8

11

12

7

13

16

19

1417

16

18

17

1. Arm outer case2. Arm bottom spacer3. Arm main pad4. Plastic sheet5. Operation arm asse6. Arm top spacer7. Plastic bags1-2-6

Figure 1-2-5

1

7

7

3

2021

10

2

15

mbly

8. Operation mount cover A9. Operation mount cover B

10. Arm hinge cover A11. Arm hinge cover B12. Plastic bag13. M4 x 8 screws14. M4 x 8 screws (black)

15. Stopper case16. Plastic bags17. Stoppers18. Plastic bag19. M4 x 20 screws (black)20. Power cord21. Power cord (120 V only)

2N8/2N7

*: When taking out the machine, a space for machine rear requires approximately 2 m.

1. Remove the hinge joints, and then remove the outer case, the inner case, the top left/right pads, the left/right stays, the front pad, the upper spacer, the operation arm and the bottom spacer.

2. Cut four tapes of the 3. Cut each tape which

and the bottom left/rig

4. Rotate slopes as shoand make them for m

Taking out the machine1-2-7

skid each corner.locks the slopes ht pads.

Figure 1-2-6

wn in the figure achine sliding.

Figure 1-2-7

TapeTape

Slope

Slope

2N8/2N7

5. Check that there is no level difference in slopes (circle section of figure 1-2-7).

6. Open the machine cover.7. Lift the machine each left and right one

side, and then remove the bottom left and right pads and machine cover.

8. Move the machine alslide to the floor.

Bottom right pad1-2-8

Figure 1-2-8

ongside slopes to

Figure 1-2-9

Bottom left pad

Slope

Slope

Slope

Slope

2N8/2N7

1. Remove five tapes and then remove the sheet.

2. Remove five tapes.

Removing the tapes and spacers

Tape

TapeTop sheet1-2-9

Figure 1-2-10

Figure 1-2-11

Tape

Tape

Tape

Tape

Tape

Tape

Tape

Tape

2N8/2N7

3. Open the original width guides and then remove the spacer.

4. Remove fourteen tapsheet.

Original width guide

Original width guide

Spacer1-2-10

Figure 1-2-12

es, silica gel and

Figure 1-2-13

Tape

Tape

Tape

Tape

Tape

Tape

Tape

Tape

Tape

TapeTape

Tape

Tape

Sheet

TapeSilica gel

2N8/2N7

5. Remove six tapes and then remove three protect sheets.

6. Open the DP.7. Remove four tapes a

the sheet.8. Remove the tape and

papers.9. Close the DP.

Protect sheet

Tapes1-2-11

Figure 1-2-14

nd then remove

then remove A2

Figure 1-2-15

Protect sheet

Tapes

Tape

Tape

Tape

Tape

Tape

Sheet

A2 paper

2N8/2N7-2

10. Open the front upper cover.11. Remove two tapes and then remove

two spacers12. Close the front upper cover.

120V model only13. Pull cassette 1 out.14. Remove the tape and

plate lock leaflet.15. Remove the tape and

plate lock screws.

1. Open the DP, and remmount cover C.

TapeTape

Spacer

Spacer

Installing the operation1-2-12

Figure 1-2-16

then remove the

then remove the

Figure 1-2-17

ove the operation

Figure 1-2-18

TapesFront uppercover

2013.2

302N456810-02

1

1

NOTICEM3x8 screws (A) are included in a plastic bag. Use the screws (A) to prevent

guide plate setting errors. Use the M3x8 screws (A) to fix the guide plates (1)

after the customer approves the paper size.

* Use four M3x8 screws (A) per each drawer.

English

Procedure1.Adjust the positions of guide plates (1) according to the paper size and

lock them.

2.Fix the guide plates (1) and the base by using the four M3X8 screws (A).

Fix the screws into the holes indicated by the arrows in the figure above.

REMARQUE

Les vis M3x8 (A) sont incluses dans un sachet en plastique. Utilisez les vis (A)

pour viter les erreurs de placement de la plaque de guidage. Utilisez les vis

M3x8 (A) pour fixer les plaques de guidage (1) une fois que le client a approuv le

format de papier.

*Utilisez quatre vis M3x8 (A) pour chaque tiroir.

Franais

Procdure1.Ajustez les positions des plaques de guidage (1) en fonction du format de

papier, puis verrouillez-les.

2.Fixez les plaques de guidage (1) et la base l'aide des quatre vis M3X8 (A).

Fixez la vis dans les trous indiqus par les flches sur la figure ci-dessus.

AVISOLos tornillos M3x8 (A) se incluyen en una bolsa de plstico.Use los tornillos (A)

para impedir que se produzcan errores de colocacin de la placa de la gua.Use

los tornillos M3x8 (A) para fijar las placas de las guas (1) despus de que el cli-

ente apruebe el tamao del papel.

*Use 4 tornillos M3x8 (A) por cada bandeja.

Espaol

Procedimiento

1.Ajuste las posiciones de las placas de las guas (1) segn el tamao del papel

y bloquelas.

2.Fije las placas de las guas (1) y la base con los 4 tornillos M3x8 (A). Fije el

tornillo en los orificios que se indican con las flechas de la imagen de arriba.

A(M3x8)

Fixing the paper guide plates in cassettes

Fixation des plaques de guidage du papier dans les magasins

Fijacin de las placas de las guas de papel en los depsitos

Tape

TapePlate lock leaflet

Plate lock screws

arm

Operation mountcover C

2N8/2N7

2. Insert two hooks and the install the operation arm to the machine.

*: Install the unit observing the caution not to damage the wires.

3. Align the two positionother, fix the operatioM4x8 screws a top ascrews from the right

Hooks1-2-13

Figure 1-2-19

ing keys with each n arm using four nd two M4x8 side.

Figure 1-2-20

Operation arm

Positioning

Screws

Screw

Screw

Positioning

Upper side

Operation arm

Screw

Screw

Right side

2N8/2N7

4. Connect four connectors of the opera-tion arm to connectors of the machine.

5. Pass the wire through the wire saddle and then fasten the wire.

6. Fit the operation mouusing two M4 x 8 scre

Connector

Connector

Connector

Connector1-2-14

Figure 1-2-21

nt cover A and B ws (black).

Figure 1-2-22

Wire saddle

Operation mountcover A

Operation mountcover B

Screw

Screw

2N8/2N7

7. Fit the arm hinge cover A and B using the M4 x 8 screws (black).

8. Fit the operation mouthe M4 x 8 screws (b

Arm hingecover B

Arm hingecover A1-2-15

Figure 1-2-23

nt cover C using lack).

Figure 1-2-24

Screw

Operation mountcover C

Screw

2N8/2N7

1. Open the DP.1. Remove the tape and then remove the

ISU lock leaflet.2. Remove the scanner lock cover.3. Mount the scanner lock cover in the

reverse manner to restore in the original location.

4. Close the DP.

*: Unless unlocking is pcaused.

Release the lock of the scanner mirror frame1-2-16

erformed, C3100 is

Figure 1-2-25

Scanner lock cover

[Released][Locked]

DP

Tape

ISU lock leaflet

2N8/2N7

1. Pull cassette 1 and 2 out.2. Remove the lift plate stopper from each

cassette and attach it to the storage location.

*: When moving the machine, attach the lift plate in original position.

1. Squeeze the ends ofpaper length guide anto fit the length of the

Release of lift plate stopper (cassette 1 and 2)

Lift platestopper

Loading paper (casset1-2-17

Figure 1-2-26

the bottom of the d move the guide

paper.

Figure 1-2-27

Cassette

te 1 and 2)

Paper length guide

2N8/2N7

2. Press the guide lock lever to release the lock.

3. Grasp the paper width adjusting tab and move the paper width guides to fit the paper.

4. Align the paper flush side of the cassette.

*: Before loading the panot curled or folded.

*: Ensure that the loadeexceed the level indic

*: Make sure that the paand the paper width gabut with the paper. Bspaces between the paper.

Guide lock lever1-2-18

Figure 1-2-28

against the right

per, be sure that it is

d paper does not ated.per length guide uides are correctly e sure to remove

guides and the

Figure 1-2-29

Paper widthadjusting tab

Paper width guides

Paper

2N8/2N7

5. Press the guide lock lever to lock.

6. Insert the paper size paper media plate.

7. Gently push the cass

Guide lock lever1-2-19

Figure 1-2-30

plate and the

ette back in.

Figure 1-2-31

Paper media plate

Paper size plate

2N8/2N7

1. Pull cassette 3 and 4 out.2. Remove the lift plate stopper from each

cassette and attach it to the storage location.

*: When moving the machine, attach the lift plate in original position.

1. Rotate the lock lever guide A and remove paper size guide A up

Release of lift plate stopper (cassette 3 and 4)

Lift plate

stopper

Loading paper (casset1-2-20

Figure 1-2-32

of the paper size the lever. Pull the and out.

Figure 1-2-33

Cassette

te 3 and 4)

Lock lever

Paper size guide A Cassette

2N8/2N7

2. Insert the paper size guide A into the slot (bottom of cassette) for the paper size to be used.

3. Make sure that the top of the paper size guide A matches the paper size to be used, attach the lock lever, and rotate the lever to lock it.

*: Gently try moving the paper size guide A to verify that it is fixed.

4. With the bottom of theall the way down, preside of the paper sizerelease it and pull ouguide B.

Lock lever1-2-21

Figure 1-2-34

cassette pressed ss the hook on the guide B to t the paper size

Figure 1-2-35

Paper size guide A

Paper size guide B

Hook

Hook

2N8/2N7

5. Adjust the paper size guide B to the paper size.

A4Insert the paper size guide B into the slot marked A4 (on the bottom of the cassette), and lock the hook.Gently try moving the paper size guide B to verify that it is fixed.

B5Open the paper size guiinsert into the slot marketom of the cassette), andthe upper part.Gently try moving the paverify that it is fixed.

LetterThe paper size guide B i

[A4]1-2-22

de B as shown, d B5 (on the bot- lock the hook to

per size guide B to

s not attached.

Figure 1-2-36

Paper size guide B

[B5]

Paper size guide B

Paper size guide B

[Letter]

2N8/2N7

6. Align the paper flush against the right side of the cassette.

*: Before loading the paper, be sure that it is not curled or folded.

*: Ensure that the loaded paper does not exceed the level indicated.

7. Insert the paper size paper media plate.

8. Gently push the cass

Paper1-2-23

Figure 1-2-37

plate and the

ette back in.

Figure 1-2-38

Paper media plate

Paper size plate

2N8/2N7

1. Open the front upper cover.2. Hold the toner container vertically and

hit the upper part about 5 times. Invert the toner container so that the other end is up, and hit in the same way.

3. Shake the toner container in a wide ver-tical curve like motion about 5 times.

4. Install the toner conta5. Turn down the toner

lever to lock the tone6. Close the front upper

Installing the toner containers1-2-24

Figure 1-2-39

iner.container release r container. cover.

Figure 1-2-40

Toner container

Toner container

release leverToner container

Toner container

2N8/2N7

CautionTo ease setup, the device was shipped with the developer unit already replenished with developer. Therefore, to prevent developer from spilling during shipping, a developer shutter is equipped with the developer unit.To disengage the shutter, use the following procedure: Note that if the shutter is not completely disengaged aplace, the developer in tmay clog at the outlet cathe developer unit.

1. Remove two tapes anset up leaflet.

*: The setup leaflet mustion before dispatchin

2. Open the waste tone

3. Pull the paper convey4. Remove the two scre

the front middle cove

Unlocking the developer waste exit

Tape

Tape

Wate tonerbox cover1-2-25

nd retained in he developer unit using a damage to

d then remove the

t be affixed in posi-g the machine.r box cover.

Figure 1-2-41

ing unit out.ws and then open r.

Figure 1-2-42

Set up leaflet

Front middle cover

Screw

Screw

2N8/2N7-3

5. Press the fixing pin and rotate.*: Fully insert the fixing pin with keeping the

protrusions vertical and rotate it by 90 degrees clockwise. Make sure that the protrusions are then horizontal.

6. Remove a screw andright wards.

7. Fix the lever using thremoved at the right unlock the developer

*: When the device is sremoved, use the revlock in the developerto observe this cautiodeteriorated print qua(C7460).

8. Close the front middlcover using the two s

9. Close the paper conv1-2-26

Figure 1-2-43

slide the lever

e screw previously screw hole and waste exit.hipped again or erse procedure to waste exit. Failure n could result in lity and/or C call

e cover and fix the crews.eying unit.

Figure 1-2-44

1

2

90q

[Locked] [Released]

Fixing pinFixing pin

ProtrusionsProtrusions

1

2

3

[Locked] [Released]

LeverLever

Screw Screw

2N8/2N7-1

1. Remove the tape.2. Remove the cable cover.

3. Fit the toner disposalM3 x 8 S tight screws

Installing the toner disposal box

TapeCable cover1-2-27

Figure 1-2-45

box using three .

Figure 1-2-46

Toner disposal box

Toner disposal box

Toner disposal box

Screw

Screw

ScrewScrew

Screws

2N8/2N7-1

4. Connect the connector.5. Fit the cable cover using M3 x 8 P tight

screw.

*: If power is turned on without the toner waste box installed, the C Call is caused.FAN unconnected: C7470

1. Insert a flat-head screthe operation panel cremove them.

Connectors

Replacing operation p1-2-28

Figure 1-2-47

wdriver and slide overs A and B to

Figure 1-2-48

Cable cover

Screw

Toner disposal box

anel sheet

Operation panelcover B

Operation panelcover A

2N8/2N7

2. Remove the clear panel.

3. Remove the operatio4. Replace the operatio

the corresponding lan5. Refit the clear panel.6. Refit the operation pa

B.

1. Install the optional definisher, side feeder aas necessary.

Installing other optiona1-2-29

Figure 1-2-49

n panel sheet.n panel sheet of guage.

nel covers A and

Figure 1-2-50

vices (document nd/ or fax kit etc.)

Clear panel

Operation panel sheet

l devices

2N8/2N7

The above is not required when an optional document finisher or the side feeder has been installed.

1. Fix the stoppers with two screws at the bottom right of the device.

*: Use the upper screw holes.

Caution*: Turn the adjusters on

they reach the floor amachine.

1. Install the optional canecessary (see page

Installing the stoppers

StopperScrews

Installing the cassette 1-2-30

Figure 1-2-51

each corner until nd then secure the

Figure 1-2-52

ssette heater as 1-2-72).

StopperScrew

ScrewScrew

Screw

Stopper

Adjusters

heater (option)

2N8/2N7-4

1. Connect the power cord to the power cord connector on rear lower of the machine.

2. Connect the power plug to the wall out-let.

1. Turn the main power 2. The drive chain is dis

Run maintenance mo(see page 1-3-80).

1. Check the messagesAfter completion of wperature. on the opeIn case to display Winstall the machine inInstalling the machine

Connect the power cord

Installing toner

Setup for adjusting ima1-2-31

Figure 1-2-53

switch on. Toner installation is started.engaged when toner installation is completed.de U132 if [Add Toner] remains displayed even after the drive chain is disengaged

on the operation panelarming up, in case to display Warning for high temperature. Adjust the room tem-ration panel, fol