WELDWELL PRODUCT CATALOGUE
We are both pleased and proud to present you with the 2010 version of the Weldwell New Zealand Product
and Equipment Catalogue.
Weldwell New Zealand has a long history (established in 1947) as an industry leader. We are proud to
support our “Quality Welding Products” with our “Quality Welding People”.
Through our people and product offer our goal is to provide our customers with insightful and up to date advice
and support.
We manufacture in New Zealand a world class range of electrodes. Our New Zealand manufacturing facility in
Napier is one we are immensely proud of as it is the only factory of its type in Australasia.
Our company is able to draw on years of experience within the team and we can tap into a global network of quality
suppliers and manufacturers that allows us access to the world’s best equipment and people, often exclusively.
Our quality range of brands include –
Miller – Hobart – WIA – Bernard – Tregaskiss – Steadymig- Austarc-CK-Koike Sanso
We have long standing and exclusive partnership agreements with these worldwide industry leaders
We hope that you fi nd our 2010 Catalogue to be informative and easy to use. It has been designed to act as a
reference tool for our customers as we strive towards enhancing our support and expertise.
Bernard Walsh
General Manager
Weldwell New Zealand
Contact Us
National Support Centre
64 Thames Street, Private Bag 6025
Napier, New Zealand
Ph: 06 834 1600
Fax: 06 835 4568
National Distribution Centre
62 Thames Street, Private Bag 6025
Napier, New Zealand
Ph: 06 834 1600
Fax: 06 834 1604www.weldwell.co.nz
Weldwell is best known and internationally recognised for the range of arc welding electrodes that the company
manufactures at its iconic Napier factory. Australasia’s only electrode manufacturing facility, it occupies an
area of some 1.6 hectares in Napier’s Pandora Industrial area.
The factory was the fi rst in Australasia to be registered to the ISO 9002 quality standard, with full Telarc
accreditation, a testament to the ongoing quality assurance programme that guarantees all Weldwell products.
It is now registered to the updated ISO 9001 quality standard.
MAIN INDEX
Electrodes 5
MIG Wire 15
TIG Wire 23
Machinery 29
MIG Guns, Accessories, Parts and Consumables 63
TIG Torches, Accessories, Parts and Consumables 73
Safety 82
Gas Welding & Cutting Equipment 90
Plasma Accessories, Parts and Consumables 98
Gas Rods and Fluxes 105
Arc Accessories 111
WELDWELL PRODUCT CATALOGUE 3
CONTENTS
RELATIONSHIP BETWEEN VARIOUS ENERGY UNITS OF.. .
4 WELDWELL PRODUCT CATALOGUE
ELECTRODES
ARC WELDING — THE PROCESS
FUSION WELDING is really a melting and casting process in miniature, the various components of the welding process (base metal, weld metal slag, etc) forming the crucible and contents of a tiny electric furnace.
The electric arc, with a temperature of the order of 6,000oC, is a concentrated and efficient source of heat. This heat is utilised in the metal arc welding process by employing a flux-coated electrode to provide filler metal. The electrode and parent metal act as poles of the arc, the core wire of the electrode melting and being transferred across the arc to coalesce with the molten parent metal and form a bond which in most cases, is stronger than the parent metal. The flux covering melts more slowly than the core wire and a cup is formed at the electrode tip which assists in directing the molten droplets to the required spot.
The weld metal itself, as deposited, has a cast structure. Its composition is determined by the core wire and coating of the electrode, and by the amount of pick-up of parent metal during welding. For example, a deposit of alloy steel, eg stainless steel on mild steel, no longer has just the properties expected of that alloy, due to dilution with the parent metal. This effect, in many cases, is not important, but, if desired, it may be eliminated by using multi-layer welds.
Welding on materials that have been strengthened by heat treatment or cold-working generally creates a zone of lower strength along the weld boundary. This may not affect the serviceability of the welded joint, but sometimes it is necessary to restore this strength by further heat-treatment or cold-work.
ADVANTAGES OF WELDING:
Some of the advantages that welding has over riveting and casting methods of assembly are as follows: O Welding is usually a cheaper process than riveting for any particular joint, and the joint can often be
made much more quickly.
O It gives a stronger joint and permits the use of less material, thus reducing the weight and cost of the structure.
O Weld seams are normally pressure tight, and do not need caulking as do riveted joints. Joints are smooth, which is important in many applications. For example, painting is much easier on welded joints, and turbulence in pipes is reduced.
O Designs not practicable for riveting may be constructed by welding.
O Plate preparation for welding is generally cheaper than for riveting.
O Labour necessary can often be cut to less than one-third of that necessary for riveting.
O Welding is not as noisy as riveting, and permits building and alterations to proceed with the least disturbance to occupants.
O Welding is more versatile than casting; changes can be made quickly without having to produce a new pattern.
O Rolled section is often cheaper than cast section, and fabrication by welding of rolled section may be cheaper than casting the same article.
O No storage of patterns is necessary for welding, as with castings.
O Articles of consistent and known quality can be produced by welding, whereas castings may have external or hidden internal flaws causing their rejection, or failure in service.
ELECTRODES
ELECTRODES
WELDWELL PRODUCT CATALOGUE 5
ELECTRODES
Classifi cation Cross Reference List 6
Mild Steel Electrodes 7
PH28 7
PH46 7
PH48A 7
PH68 7
PH7024 7
PH22 7
PH78 8
Austarc 12P 8
Gouging & Cutting Electrodes 8
Austarc C & G 8
Cellulose Electrodes 8
PH31A 8
Low Hydrogen Electrodes 9
PH27 9
PH56S 9
PH16TC 9
PH77 9
PHC6H 9
PH118 9
PHKV3 10
PHKV5 10
Hard Facing Electrodes 10
PH400 10
PH600 10
PH700 10
Abrasocord 43 10
Manganese Electrodes 11
PHMN 11
Elite Range for Repairs & Maintenance 11
Supercast Ni 11
Supercast Ni / Fe 11
WWHi Ten 8 11
WWRSP 11
Stainless Steel Electrodes 12
PHRS308LC 12
PHRS309LC 12
PHRS309MOLC 12
PHBM310 12
PHRM316LC 12
PHRM318LC 12
Special Electrodes 13
Ally Arc 13
Vidalloy 11 13
Vidalloy 30 13
Welding Positions 13
Electrode Quantities Per Packet 14
CLASSIFICATION CROSS REFERENCE LIST (Nearest Equivalents)
ELECTRODES FOR WELDING MILD STEEL
Weldwell AWS A5.1:2004 AS/NZS4855B:2007
PH 28 E6013 E4313A
Austarc 12P E6013 E4313A
PH 31A E6011 E4311A
Pipemaster 60 E6010 E4310A
Pipemaster 70 E7010-P1 (AWS A5.5) E4910-P1A
PH 45E E6020 E4320A
PH 46 E6012 E4312A
PH 48A E6013 E4313A
PH 68 E6013 E4313A
PH 78 E6013 E4303A
PH 22 E7024 E4924A
PH 7024 E7024 E4924A
ELECTRODES FOR WELDING MILD AND MEDIUM TENSILE STEELS
PH 27 E7048 H4 E4948AU H5
PH 16TC E7016 H8 E4916AU H10
PH 56S E7016 H8 E4916AU H5
PH 56R E7016 E4916A
PH C6H E7028 H4 E4928AU H5
PH 77 E7018-1 H8 E4918-1AU H5
AWS A5.5:2006 AS/NZS 4856B:2006
KV3 E8015-B3L H4 E5515-2C1MLP H5
ELECTRODES FOR WELDING LOW ALLOY STEEL AND SPECIAL APPLICATIONS
Weldwell AWS A5.5:2006 AS/NZS4855B:2007
PH 27P E8018-G H8 E5548-GA H5
PH 75 E7016-C1L H8 E4916A-N5P H10
ELECTRODES FOR WELDING HIGH TENSILE STEEL
PH 118 E11018-G H4 E7618-GA H5
ELECTRODES FOR CREEP RESISTING STEELS
Weldwell AWS A5.5:2006 AS/NZS 4856B:2006
KV3 E8015-B3L H4 E5515-2C1MLP H5
KV5 E7015-B2L H4 E5215-1CMLP H5
ELECTRODES FOR WELDING STAINLESS STEEL
Weldwell AWS A5.4:2006 AS/NZS4854B:2006
PH RS308LC E308L-17 ES308L-17
PH BM310 E310-16 ES310-16
PH RM316LC E316L-17 ES316L-17
Staincord 316L-16 E316L-16 ES316L-16
PH RM318LC E318-16 ES318-16
PH RS309LC E309L-17 ES309L-17
PH RS309MoLC E309LMo-17 ES309LMo-17
PH 22-9-3LR E2209-16 ES2209-16
6 WELDWELL PRODUCT CATALOGUE
ELECTRODES
WELDWELL PRODUCT CATALOGUE 7Indent only
ELECTRODES
MILD STEEL ELECTRODES
PH28 E4313A, E6013, AC 50V / DC-
Welding Positions:
A universal electrode which has medium-heavy rutile coating, which yields a fairly rapid solidifying slag. It is very easy to apply in the vertical up and overhead positions, where a short arc length is benefi cial. The weld appearance is very good for all positions. PH 28 has excellent X-Ray properties.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 70-100 2.5 5 159 101503
3.2 85-135 5.0 3 164 101504
4.0 130-170 5.0 3 104 101505
5.0 190-230 5.0 3 53 101506
H
HVVU
OH
F
VD
PH46 E4312A, E6012, AC 50V / DC-
Welding Positions:
A “Touch” welding electrode which is quiet running and very smooth. PH 46 is especially suited to weld sheet metal. The slag is self-releasing and the speedy spray action of the arc yields fairly fast and very smooth weld deposits.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
3.2 80-140 5.0 3 142 101533
4.0 130-180 5.0 3 80 101534
H
HVVU
OH
F
PH7024 E4924A E7024, AC 50V or DC-
Welding Positions:
The PH 7024 is a heavy coated rutile contact type electrode developed for high speed welding of mild steel in fl at and horizontal positions using AC or DC straight polarity. The iron powder content in the fl ux coating gives high effi ciency combined with excellent mechanical properties.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 90-140 2.5 5 97 101671
3.2 130-160 5.0 3 91 101672
4.0 180-210 5.0 3 54 101673
5.0 260-320 5.0 3 32 101674
HV F
PH48A E4313A, E6013, AC 45V or DC-
Welding Positions:
This is a conventional type of electrode which welds in all positions. It is good for low open circuit voltage machines and has easy starting and restarting properties. In addition it exhibits very quiet running with reasonably smooth deposits. A very useful electrode for welding galvanised steel.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 70-100 2.5 5 158 101547
3.2 90-135 5.0 3 158 101548
4.0 130-180 5.0 3 105 101549
H
HVVU
OH
F
VD
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 60-95 2.5 5 172 101561
3.2 70-125 5.0 3 163 101562
4.0 130-170 5.0 3 109 101563
5.0 170-240 5.0 3 72 101564
PH68 E4313A, E6013, AC 50V or DC-
Welding Positions:
This medium-heavy coated rutile electrode produces a rapid freezing slag. Its large droplet type of arc makes it ideal for poor fi tting work or where large gaps have to be bridged. It is perfect for site work because with one current setting welds can be done in all positions. Excellent for galvanised steel.
H
HVVU
OH
F
VD
PH22 E4924A E7024, AC 50V or DC-
Welding Positions:
A high speed high effi ciency iron powder electrode for welding in fl at and horizontal positions. Welds are smooth and fl at. Minimal spatter. Easy slag removal.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
3.2 130-170 5.0 3 90 101595
4.0 185-220 5.0 3 52 101596
HV F
8 WELDWELL PRODUCT CATALOGUE Indent only
ELECTRODES
Austarc C & G AC 70V or DC+
Austarc C & G is a heavy coated electrode providing a highly mobile means of cutting, gouging and piercing most steels, using standard AC or DC arc welding equipment, Austarc C & G produces a very high arc force and can be used for general cutting and grooving in joint preparation, removing defective welds and reclaiming scrap metal, etc.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
3.2 170-250 4 3 83 AUCG32
4.0 220-350 4 3 69 AUCG40
MILD STEEL ELECTRODES CONT’D
Austarc 12P E4313A, E6013, AC 45V or DC+/-
Welding Positions:
Austarc 12P is a smooth-running, rutile type electrode for all positional welding of mild steel – especially vertical down. Features an extremely stable arc with low spatter loss.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.0 40-60 2.5 5 250 101578
2.5 60-85 2.5 5 160 101579
3.2 90-130 5.0 3 159 101580
4.0 130-180 5.0 3 105 101581
5.0 180-230 5.0 3 56 101582
H
HVVU
OH
F
VD
GOUGING AND CUT TING ELECTRODES
PH31A E4311A, E6011, AC 70CV or DC+
Welding Positions:
This type is formulated for a deeply penetrating arc with fast burn-off rate. It is used primarily for welding pipe, using the stove-pipe technique. PH31A has good mechanical and X-ray characteristics. A touch technique or a short arc are the main requisites, depending upon the welding conditions.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 60-95 2.5 5 166 101617
3.2 90-125 5.0 3 166 101618
4.0 115-175 5.0 3 107 101619
5.0 160-220 5.0 3 73 101620
H
HVVU
OH
F
VD
PH78 E4303A, E6013, AC 50V or DC-
Welding Positions:
This rutile electrode exhibits unusual properties for a general purpose type. It deposits a weld metal which is “similar” to the low-hydrogen type. Welding is easily done in the vertical, overhead and down hand positions, whilst the weld metal gives excellent X-ray and mechanical results. Ideal for prime work involving piping and structures. Not suitable for vertical-down welding.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 60-95 2.5 3 148 101575
3.2 90-140 5.0 3 148 101576
4.0 120-190 5.0 3 99 101577
H
HVVU
OH
F
CELLULOSE ELECTRODES
WELDWELL PRODUCT CATALOGUE 9Indent only
ELECTRODES
PH27 E4948AU H5, E7048 H4, AC 70V or DC+
Welding Positions:
A vertical down low hydrogen electrode which bridges gaps with remarkable ease. Welding is very fast, using high currents and a short arc. The welds are fl at in profi le and insensitive to cracking.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
3.2 150 max 5.0 3 148 102515
4.0 200 max 5.0 3 103 102516
5.0 270 max 5.0 3 55 102517
H
HVVU
OH
F
VD
PH56S E4916AU H5, E7016-H8, AC 70V or DC+/-
Welding Positions:
An all-positional low hydrogen electrode which deposits very pure weld metal with exceptional mechanical and X-ray properties. For use on mild, unalloyed micro alloyed and low alloy steels, also for steels to LT 40 spec. Used with a short arc and reasonably slow travel speeds.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 60-100 2.2 5 131 102554
3.2 85-140 5.0 3 151 102555
4.0 100-180 5.0 3 99 102556
5.0 180-230 5.0 3 56 102557
H
HVVU
OH
F
PH77 E4918-1AU H5, E7018-1 H8, AC 70V or DC+
Welding Positions:
An iron powder-bearing low hydrogen electrode for welding steel, low alloy, medium tensile steels and for steels to LT 40 spec in all positions. The metal recovery is approx 115% and the deposited welds are fi rst class for X-ray. PH77 is welded with a short arc and due to it’s higher current characteristics welding is much faster than normal.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 60-105 2.2 5 107 102584
3.2 90-145 5.0 3 126 102585
4.0 140-200 5.0 3 87 102586
5.0 180-300 5.0 3 48 102587
H
HVVU
OH
F
PH16TC E4916AU H10, E7016 H8, AC 45(2.5, 3.2) AC 55 (4.0,5.0,6.0) DC+
Welding Positions:
PH16TC is a smooth running, easy to use, all position twin coated, low hydrogen electrode, for mild and low alloy steel applications. Provides high quality notch tough weld metal. Easy re-strike. Can be operated on low OCV AC machines.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 60-90 2.5 5 147 102565
3.2 90-135 5.0 3 148 102566
4.0 140-190 5.0 3 90 102567
H
HVVU
OH
F
LOW HYDROGEN ELECTRODES
PHC6H E4928AU H5, E7028 H4, AC 70V or DC+
Welding Positions:
This is a 195% effi ciency iron powder low hydrogen type electrode for clean smooth welds in the down-hand position on heavy plate and joints in restraint. It has excellent mechanical and X-ray properties and is very suited for welds in narrow Vee joints. The zircon-based coating leaves a very readily removable slag.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
4.0 200-230 5.0 3 42 102598
5.0 260-340 5.0 3 28 102599
6.0 360-440 5.0 3 20 102600
HV F
PH118 E7618-GA H5, E11018-G H4, AC 70V or DC+
Welding Positions:
Type PH 118 is designed for welding low alloy high strength steels with tensiles up to 120,000 psi, ie: Bisalloy 80, Sumiten 80S, T1 and 4140. In addition 118 is ideal for many repair welds on high strength steels, ie: forklift prongs, axles, shafts etc. ABS approved. These electrodes must be kept very dry.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
3.2 90-140 5.0 3 122 102611
4.0 110-180 5.0 3 86 102612
5.0 170-240 5.0 3 45 102613
H
HVVU
OH
F
10 WELDWELL PRODUCT CATALOGUE Indent only
ELECTRODES
LOW HYDROGEN ELECTRODES CONT’D
BASIC COATED ELECTRODES FOR WELDING MILD AND MEDIUM TENSILE STEELSSince their introduction basic-coated electrodes, also called low-hydrogen electrodes, have been employed mainly where quality requirements are laid down which cannot be realised, or are diffi cult to meet, with other types. The deposited metal has a high resistance to hot and cold cracking, a high notch toughness and an excellent X-ray quality, even if impurities such as sulphur are present in the material to be welded. On account of the low hydrogen content of the weld metal the risk of cracking of the weld and the heat-affected zone is extremely limited. Accordingly these electrodes are particularly suitable for the welding of heavy workpieces and of very rigid mild steel constructions. They are also recommended for welding low-alloy steel and steel of which the carbon and sulphur contents are higher than those of readily weldable mild steel.
PHKV3 E5515-2C1MLP H5, E8015-B3L H4, DC+
Welding Positions:
For welding steels alloyed with 2.25% Cr/1.0% Mo and is recommended for welding 0.5% Cr/0.5% Mo/0.25% V steel. As with all creep resisting steel welding, correct preheat and interpass temperature control must be used. PH KV3 exhibits excellent X-ray quality welds. Also suitable for welding other low alloy, medium tensile steels, where matching or improved strength and toughness are desired.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 65-95 2.2 5 115 102624
3.2 75-130 5.0 3 131 102625
4.0 115-165 5.0 3 91 102626
H
HVVU
OH
F
PHKV5 E5215-1CMLP H5, E7015-B2L H4, DC+
Welding Positions:
For welding steels alloyed with 1.25% Cr/0.5% Mo. It can also be used to weld 0.9% Cr/0.5% Mo steels. PH KV5 is very good in all positions. The weld metal is insensitive to solidifi cation cracking.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 65-95 2.2 5 111 102638
3.2 75-130 5.0 3 130 102639
4.0 115-165 5.0 3 91 102640
H
HVVU
OH
F
PH400 1435-A4, E Fe2, AC 50V or DC+/-
Welding Positions:
Tough chromium-manganese alloy used for worn rails, shafts, grouser plates, shovel pads, track links, idler wheels, dragline pins etc. Typical undiluted hardness 38Rc.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
3.2 95-145 5.0 5 127 103514
4.0 125-200 5.0 5 68 103515
HV F
PH600 1855-A4, E Fe 3,AC 50V or DC+/-
Welding Positions:
Versatile, low cost hard facing deposit for straight carbon, low alloy or manganese steel. The self hardening deposit has high abrasion resistance. Deposit is malleable and forgeable when hot. Typical undiluted hardness 59Rc.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
3.2 95-145 5.0 3 133 103529
4.0 125-180 5.0 3 67 103530
5.0 190-280 5.0 3 45 103531
HV F
PH700 2360-A4, AC 50V or DC+/-
Welding Positions:
PH 700 is a high carbon-chrome type for impact and severe abrasion and has good resistance to scaling and corrosion in high temperatures. It can be deposited directly on to mild steel, low alloy steel or austenitic manganese steel. However, when the base metal is hardenable or high alloy, a buffer layer of PH 56S, PH 77 or the stainless alloy Elite RSP may be necessary. Typical undiluted hardness 62Rc.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
3.2 110-130 5.0 3 86 103542
4.0 130-180 5.0 3 57 103543
HV F
ABRASOCORD 43 2465-A4, AC 55V or DC+
Welding Positions:
Abrasocord 43 deposits extremely abrasion-resistant chromium/niobium carbides, which also have moderate to heavy impact resistance. The electrode has a very high deposition effi ciency of 190%. Typical applications are the cement and brick industries, crushing, general earth moving, mining and agricultural industries. A buffer layer of RSP or 56S or 77 is recommended. Typical undiluted hardness of 64-69Rc.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
3.2 115-140 5.0 3 87 103560
4.0 140-185 5.0 3 56 103561
HV F
HARD FACING ELECTRODES
WELDWELL PRODUCT CATALOGUE 11Indent only
ELECTRODES
MANGANESE ELECTRODES
PHMN 1220-A4, E Fe Mn-B, AC 60V or DC+
Electrode Positions:
PH MN electrodes deposit a tough wear, shock and impact resistant weld metal containing manganese. This metal containing 13% manganese is work hardening and withstands heavy impact loads. It is ideal for crusher jaws, impact bars, hammers, rail frogs and points etc. Hardness 25Rc as welded. 50Rc after work hardening.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
4.0 125-170 5.0 3 78 103569
HV F
ELITE RANGE FOR REPAIR AND MAINTENANCE
SUPERCAST NI AWS A5.15:ENi-Cl, AC 45V or DC +/-
Welding Positions:
Supercast Ni is a basic, graphite-coated AC/DC electrode for the lower strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni and it also has a particularly good wetting action resulting in well bonded welds of regular contour and attractive appearance.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 30 - 80 2.5 6 154 104104
3.2 50-100 2.5 6 92 104110
4.0 80-130 2.5 6 60 104111
H
HVVU
OH
F
** * smaller sizes
SUPERCAST NI/FE AWS A5.15:ENiFe-Cl, AC 45V or DC +/-
Welding Positions:
Supercast Ni Fe is a basic, graphite-coated AC/DC electrode for the higher strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a feature of Supercast Ni Fe.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 - - - - 104118
3.2 50-100 2.5 6 97 104122
4.0 80-130 2.5 6 62 104123
H
HVVU
OH
F
VD* smaller sizes
**
*
WWHi Ten 8 AC 50V or DC+
Welding Positions:
Hi Ten 8 was developed to give very high strengths at elevated temperatures combined with corrosion resistance, high toughness and wear resistance. The special coating gives porosity free, dense deposits with little or no spatter. Welds are deposited at highest possible speed with least amount of base metal heat, using very low amperages. Tensile strength 825 MPa with high anti-cracking properties.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 40-75 2.5 4 151 104144
3.2 75-125 2.5 4 81 104145
4.0 90-140 2.5 4 54 104146
H
HVVU
OH
F
WWRSP AC 75V or DC+
Welding Positions:
Elite RSP deposits a weld metal of an austenitic-ferritic structure which is highly resistant to cracking. Hence its use where combinations of metals could cause cracks by other methods. Weldwell RSP is also used to weld creep resistant steel such as 5% Cr-0.5% Mo, where no post work heat treatment can be applied. For joining mild to stainless steel. Very good for repair welding.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 40-75 2.5 4 143 104199
3.2 60-100 2.5 4 78 104200
4.0 90-140 2.5 4 51 104201
H
HVVU
OH
F
12 WELDWELL PRODUCT CATALOGUE Indent only
ELECTRODES
STAINLESS STEEL ELECTRODES
PHRS308LC E308L-17, AC 70V or DC+
Welding Positions:
PH RS308LC deposits a non-stabilised weld metal which is ductile and can be polished to a mirror fi nish. For welding stainless steels of similar composition in dairies, nuclear power plants, food stuffs, chemical industry and fertiliser plants etc when relatively mild corrosive attack can be expected.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 40-80 2.5 4 143 104157
3.2 60-100 2.5 4 77 104158
PHRS309LC E309L-17, AC 70V or DC+
Welding Positions:
PH RS309LC is a rutile coated all position electrode for welding stainless steel containing 22-25% Cr and 12-14% Ni. RS309LC may be used for welding dissimilar metals, eg; stainless steel type 18/8 to mild steel. Also used for welding the buffer layer of 18/8 clad steels, of which the fi nal run is made with PH RS308LC.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 45-70 2.5 4 130 104290
3.2 70-110 2.5 4 78 104291
PHRM316LC E316L-17, AC 70V or DC+
Welding Positions:
PH RM316LC is a low carbon electrode for welding Molybdenum bearing 316 and 316L steels. The weld metal has superior resistance to pitting and most types of corrosion. Also suitable for the general purpose welding of 301, 302, 304 and 304L stainless steels. Weld with a short arc.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 40-80 2.5 4 141 104236
3.2 60-100 2.5 4 76 104237
4.0 90-140 2.5 4 51 104238
H
HVVU
OH
F
H
HVVU
OH
F
PHRS309MOLC E309LMo-17, AC 70V or DC+
Welding Positions:
PH RS309MoLC is an all position, rutile coated electrode which is extremely suitable for welding austenitic stainless steels containing molybdenum to carbon steels, and for the welding of buffer layers of AISI 316 clad steels of which the fi nal run is made with PH RM316LC.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 45-70 2.5 4 138 104276
3.2 70-110 2.5 4 76 104277
H
HVVU
OH
F
PHBM310 E310-16, AC 70V or DC+
Welding Positions:
For welding heat resistant stainless steels of 25% chromium and 20% nickel types. Deposit is fully austenitic. Also used for welding of clad steels in the intermediate zone between the stainless and carbon steel to control carbon pick-up and martensite formation. Use low amps and a short arc.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
3.2 70-95 2.5 4 72 104171
4.0 90-120 2.5 4 48 104172
H
HVVU
OH
F
H
HVVU
OH
F
PHRM318LC E318-16, AC 70V or DC+
Welding Positions:
PH RM318LC deposits a stabilised weld metal suitable for welding AISI types 318 and 316. The deposit is highly resistant to corrosion by strong acids.
Size(mm) Amps Range Pkt(kg) Pkts/Ctn Rods/Pkt Part No
2.5 40-80 2.5 4 138 104186
3.2 60-100 2.5 4 78 104187
H
HVVU
OH
F
WELDWELL PRODUCT CATALOGUE 13Indent only
ELECTRODES
Ally Arc E4043, DC+
Welding Positions:
ALLY-ARC is an aluminium electrode with an extruded covering. It operates smoothly, with an easy to control quiet arc, and provides a dense, spatter-free deposit. Corrosion resistance is good, together with good colour match. It is characterised by low amperage application and easy slag removal. Tensile strength is up to 193 MPa.
Size(mm) Amps Range Pkt Size Sold Per Rods/Pkt Part No
3.2 85-135 4.54 kg - 105773
Vidalloy 11 3360-A1, AC 50V or DC+/-
Welding Positions:
Tubular hard facing rod with 60% tungsten carbide, coarse mesh. Deposit hardness 1800 VPN. Ideal for ripper points, trencher teeth, diamond core drills, reamers, etc. Highest abrasion resistance.
Size(mm) Amps Range Pkt Size Sold Per Rods/Pkt Part No
6.3 90-145 5 kg - 105797
H
HVVU
OH
FHV F
Vidalloy 30 2355-A1, AC 50V or DC+/-
Welding Positions:
Tubular hard facing rod which gives a chromium carbide austenitic iron deposit. Good impact and resistance to high abrasion. Deposit hardness 52-58Rc. Ideal for swing hammers, crusher rolls, bucket teeth, shovel buckets, scraper blades etc. Typical undiluted hardness 58Rc.
Size(mm) Amps Range Pkt Size Sold Per Rods/Pkt Part No
6.0 80-125 5 kg - 105784
8.0 140-190 5 kg - 105785
H
HVVU
OH
F
**
*
* 6mm only
SPECIAL ELECTRODES
Electrode Indents
Please Note: Lead times, minimum order quantities, and prices, may vary between electrode types and sizes.
Please contact your nearest Representative for details.
Legend - Welding Positions
• VD = Vertical Down• VU = Vertical Up• H = Horizontal• OH = Overhead• F = Flat• HV = Horizontal Vertical (Fillet)
ELECTRODE QUANTITIES PER PACKET
ELECTRODEQUANTITIESPER PACKET
TYPE MM APPROXRODS PER
PKT
KG
PH28 2.53.24.05.0
159164104
53
2.5555
Austarc 12P 2.02.53.24.05.0
250160159105
56
2.52.5555
PH45E 4.0 94 5
PH46 3.24.0
14280
55
PH48A 2.53.24.0
158158105
2.555
PH68 2.53.24.05.0
172163109
72
2.5555
PH78 2.53.24.0
148148
99
2.555
PH22 3.24.0
9052
55
PH7024 2.53.24.05.0
97915432
2.5555
PH31A 2.53.24.05.0
166166107
73
2.5555
Pipemaster60
2.43.24.04.8
1500850600400
22.7
Pipemaster70
3.24.04.8
850600400
22.7
PH27 3.24.05.0
148105
55
555
TYPE MM APPROXRODS PER
PKT
KG
PH27P 2.53.24.0
1299060
2.255
PH16TC 2.53.24.05.0
147148
9049
2.5555
PH56S 2.53.24.05.0
131151
9956
2.2555
PH56R 5.0 55 5
PH75 2.53.24.0
120138
95
2.255
PH77 2.53.24.05.0
107126
8747
2.2555
PHC6H 3.24.05.06.0
75422820
5555
PH118 3.24.05.0
1228645
555
PHKV3 2.53.24.0
115131
91
2.255
PHRS308LC 2.53.24.0
1437750
2.52.52.5
PHBM310 2.53.24.0
1407248
2.52.52.5
PHRM316LC 2.53.24.0
1417651
2.52.52.5
PHKV5 2.53.24.0
111130
91
2.255
TYPE MM APPROXRODS PER
PKT
KG
PHRM318LC 2.02.53.24.0
228138
7850
2.52.52.52.5
AustarcStaincord316L-16
2.02.53.24.0
210137
7147
2.52.52.52.5
PHRS309LC 2.53.24.0
1307851
2.52.52.5
PHRS309MoLC
2.53.24.0
1187650
2.52.52.5
PH22.9.3LR 2.53.24.0
1398155
2.52.52.5
ELITE RSP 2.53.24.0
1437851
2.52.52.5
ELITE HI-TEN 8
2.53.24.0
1517451
2.52.52.5
AUSTARC C&G
3.24.0
8369
44
Supercast Ni
2.53.24.0
1548356
2.53.24.0
Supercast NiFe
3.24.0
8957
2.52.5
PH MN 4.0 78 5
PH 400 3.24.05.0
1276846
555
PH 600 3.24.05.0
1336745
555
PH 700 3.24.05.0
865736
555
Abrasocord 43
3.24.05.0
875630
555
14 WELDWELL PRODUCT CATALOGUE
ELECTRODES
MIG WIRE
WELDWELL PRODUCT CATALOGUE 15
MIG WIRE
CO2 MIG Wire 16
Austmig ES6 16
ES PZ6000 16
Elite 16
Vortex 16
Gas Shielded Fluxcored MIG Wire 17
Weldwell Elite 71T 17
Fileur ARS 5 17
Hobart 70T 17
Hobart 71T 17
TM-1101K3-M 17
TM-910 17
Metalloy 110 18
Metalloy 76 18
Stainless Steel Fluxcored MIG Wire 18
Tientai 308LT1-1 18
Tientai 309LT1-1 18
Tientai 309MOL 18
Tientai 316LT1-1 18
Self Shielded Fluxcored MIG Wire 19
Fabshield 21B 19
Fabshield 23 19
Fabshield XLR-8 19
Aluminium MIG Wire 19
1100 19
5183 19
Safra 5356 20
Vortex 5356 20
Stainless Solid MIG Wire 20
308LSI 20
316LSI 20
309LSI 20
Hard Facing Solid MIG Wire 21
TD350 21
TD600 21
Hard Facing Fluxcored MIG Wire 21
McKay Tube Alloy 255-G 21
McKay Tube Alloy 255-0 21
McKay Tube Alloy 260-G 22
Specialist MIG Wire 22
Austmig ESD2 22
PZ6048 22
Silicon Bronze 22
16 WELDWELL PRODUCT CATALOGUE Indent only
MIG WIRE
CO2 MIG WIRE
Austmig ES6 AWS A5.18: ER70S-6
Copper coated, low carbon steel Mig wire specifi cally formulated for optimum performance under CO2 and Argon/CO2 mixed gases. Suitable for welding of mild and medium strength steels. It is ideal for positional welding of sheet steel and steel pipes/tubes where the relatively high silicon content promotes smooth even weld beads with excellent edge wetting and contour.
Size(mm) Pkt Size (kg) Sold Per Part No
0.6 0.9 spl 180012
0.6 15 spl 180010
0.8 0.9 spl 180022
ES PZ6000 AWS A5.18: ER70S-6
Precision layer wound spools are more suitable for automatic and robotic welding applications where equipment is less tolerant of feed irregularities.
Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No
0.8 15 spl 78 180055
0.9 15 spl 78 180056
1.0 15 spl 78 180057
1.2 15 spl 78 180058
Elite AWS A5.18: ER70S-6
Weldwell Elite Mig wire is copper coated, precision layer wound on 5 and 15kg plastic spools.
Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No
0.6 5 spl - 180001
0.8 5 spl - 180002
0.8 15 spl 72 180004
0.9 5 spl - 180003
0.9 15 spl 72 180005
1.0 15 spl 72 179995
1.2 15 spl 72 179997
1.6 15 spl 72 179999
Vortex AWS A5.18: ER70S-6
Weldwell Vortex MIG wire is a precision, level layer wound, copper coated steel wire, suitable for welding in all positions. Under satisfactory conditions the weld metal will contain less than 4 ml of hydrogen per 100g of weld metal, and is able to produce welds with excellent x-ray qualities. The thin copper coating ensures good electrical conductivity, reduces friction during welding and minimises corrosion of the wire.
Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No
0.8 15 spl 72 179985
0.9 15 spl 72 179986
1.0 15 spl 72 179987
1.2 15 spl 72 179988
WELDWELL PRODUCT CATALOGUE 17Indent only
MIG WIRE
GAS SHIELDED FLUXCORED MIG WIRE
Weldwell Elite 71T AWS A5.20 Class E71T-1C
Weldwell Elite 71T is an all position fl ux cored wire designed to be used with 100% gas shielding, for general purpuse fabrication of mild and some low alloy steels. The wire has good weldability, good impact strength at low temperatures, low spatter levels and easy slag removal.
Shielding Gas – 100% CO2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 15 spl 182020
1.6 15 spl 182022
Fileur ARS 5 AWS A5.20/95, Class E71T1
ARS 5 is a seamless copper coated tubular fl uxcored wire for welding mild and medium tensile steels. It features good weldability in all positions, excellent bead appearance, is spatter-free and the slag is easy to remove.
Shielding Gas – 100% CO2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 15 spl 182115
Hobart 70T AWS A5.20, Class E70T-1
Hobart 70T is a fl uxcored wire designed to be used with CO2 shielding gas. The gas-shielded tubular wire has low smoke, low spatter, thin slag and smooth weld appearance. This wire is very tolerant to rust and light oil. It is ideal for fi llet welds and weld joints that can be welded in horizontal and fl at positions.
Shielding Gas – 100% CO2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No
1.2 20 spl 72 182142
1.6 20 spl 72 182145
Hobart 71T AWS A5.20, Class E71T-1
Hobart 71T is an all position fl uxcored wire designed to be used with 100% CO2. It can be used on all-position welds with both single and multiple pass welds on mild and some low alloy steels.
Shielding Gas – 100% CO2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Spls/Pallet Part No
1.2 15 spl 72 182012
1.6 15 spl 72 182016
TM-1101K3-M AWS A5.29 E111T1-K3 MJ H8
TM-1101K3-M offers excellent arc stability and low spatter with 75-80% Ar/20-25% CO2 mixtures. It also has a fast-freezing slag for all-position welding. These features, along with relatively low diffusible hydrogen levels, excellent slag removal, good impact values and high strength levels, make TM-1101K3-M a superior choice for welding higher-strength steels.
Shielding Gas – 75-80% Ar/Bal CO2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 15 spl 182093
TM-910 AWS E71T-1 MJ, E71T-12 MJ
TM-910 has been specially designed to be used with high argon shielding gas mixes. It is also suited for high heat input, slow cooling rate and low heat input high cooling rate welding conditions. Welding can be done in all positions without the need to change the parameters. In addition, vertical up welding can be done without the need to weave.
Shielding Gas – 95% Ar/5% CO2, 75% Ar/25% CO2Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 15 spl 182195
18 WELDWELL PRODUCT CATALOGUE Indent only
MIG WIRE
GAS SHIELDED FLUXCORED MIG WIRE CONT’D
Metalloy 110 AWS A5.28 E110C-K4
Metalloy 110 is a metal-cored, gas shielded wire that is designed for the single- and multi-pass welding of quenched and tempered steels including T1-type, HY80 and HY100. It is also highly recommended for welding high-strength steels and can be used for welding castings, heavy equipment, and shipbuilding projects.
Shielding Gas – 75% Ar/25% CO2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 15 spl 182200
Metalloy 76 AWS A5.18 E70C-6M K4
Metalloy 76 has superior operator appeal due to almost non existent spatter. It also produces essentially slag-free welds and offers relatively low fume levels, good penetration, low hydrogen levels, and 94-97% effi ciency. Recommended for single and multiple pass welding in all position. (Positional welding possible with short arc or pulse mode only.)
Shielding Gas – 75-95% Ar/Bal CO2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
0.9 15 spl 182208
1.2 15 spl 182210
Tientai 308LT1-1 AWS A5.22 E308LT1-1
Tientai 308LT1-1 is designed for 100% CO2 gas shielding and all-position welding. It exhibits very excellent slag detachability and almost spatter-free operating features. Can be used for joining of austenitic steels such as Types 304, 304L, 321, CF-8 and CF-3. It also provides better inter-granular corrosion resistance due to a low carbon weld deposit.
Shielding Gas – CO2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 12.5 spl 184220
Tientai 309LT1-1 AWS A5.22 E309LT1-1
Tientai 309LT1-1 is designed for 100% CO2 gas shielding and all-position welding. It is commonly used for welding similar alloys in wrought or cast forms, or used in dissimilar welding, such as low alloy steel, heat-resistant steel and clad steel.
Shielding Gas – CO2/Polarity: DC +
Size(mm) Pkt Size (skg) Sold Per Part No
1.2 12.5 spl 184225
Tientai 309MOL AWS A5.22 E309LMoT1-1
Tientai 309MoL is a modifi ed type of 309LT1-1 with the addition of molybdenum. It is suitable for joining stainless steels to unalloyed steels. The addition of molybdenum enhances creep strength and improves corrosion resistance.
Shielding Gas – CO2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 12.5 spl 184227
Tientai 316LT1-1 AWS A5.22 E316LT1-1
Tientai 316LT1-1 is designed for 100% CO2 gas shielding and all-position welding. It exhibits very excellent slag release and almost spatter-free operating features. It can be used for joining types of 316, 316L, CF-8M and CF-3M stainless steels. It provides a high inter-granular corrosion resistance to pressure vessel application due to the low carbon conent.
Shielding Gas – CO2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 12.5 spl 184230
STAINLESS FLUXCORED MIG WIRE
WELDWELL PRODUCT CATALOGUE 19Indent only
MIG WIRE
SELF SHIELDED FLUXCORED MIG WIRE
Fabshield 21B AWS A5.20, Class E71T-11
Fabshield 21B is a general purpose self-shielded fl uxcored wire designed for the single-or multi-pass welding of thin gauge to 19mm thick mild or galvanised steels. Great for welding fi llet or lap welds, this all-position wire has high operator appeal, producing smooth spray-like arc transfer with low spatter levels, excellent weld bead appearance, and easy to remove slag. For use on machine parts, tanks, light structurals, and other general fabrication.
Shielding Gas – None/Polarity: DC –
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 4.5 spl 182700
1.2 15 spl 182701
1.7 15 spl 182702
Fabshield 23 AWS A5.20, Class E71T-GS
Fabshield 23 is a general purpose self-shielded tubular wire that is designed for welding thin gauge mild or galvanised steel. Suitable for single-pass applications, especially for fi llet and lap welds Fabshield 23 produces a smooth spray arc type of transfer with good wetting action. Great for welding outdoors or in drafty conditions, this all-position wire also provides very low spatter levels, resulting in a weld bead that is excellent in appearance. For use on prefab building fabrication, tanks, ornamental iron and general fabrication.
Shielding Gas – None/Polarity: DC –
Size(mm) Pkt Size (kg) Sold Per Part No
0.8 0.9 spl 182667
0.8 4.54 spl 182668
0.9 0.9 spl 182665
0.9 4.54 spl 182670
0.9 15 spl 182672
1.2 15 spl 182675
1100 ER1100
1100 is of high purity for electrical work. For use on electrical busbars, conductors, heat sinks, spun items etc.
Shielding Gas – Pure Argon, Argon/Helium/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 7 spl 183400
ALUMINIUM MIG WIRE
5183 AWS A5.10: ER5183
Precision layer wound. Recommended for welding 5083 type material in the annealed condition, particularly for low temperature applications where good ductility and toughness are required.
Shielding Gas – Pure Argon, Argon/Helium/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 6 spl 183330
Fabshield XLR-8 AWS A5.20, Class E71T-8JD H8
Fabshield XLR-8 has been specifi cally designed for the demanding application of structural steel erection. This outstanding self-shielded, fl uxcored wire produces a stable arc within a wide range of parameters. Designed to be used with constant voltage (CV) power sources. Usable under AWS D1.8 for use on Demand Critical Welds. Low Hydrogen Weld Deposit. For use on structural steel erection, heavy equipment repair, bridge construction, ship and barge construction.
Shielding Gas – None/Polarity:DC-
Size(mm) Pkt Size (kg) Sold Per Part No
1.8 15 spl 182730
20 WELDWELL PRODUCT CATALOGUE Indent only
MIG WIRE
ALUMINIUM MIG WIRE CONT’D
Vortex 5356 AWS A5.10: ER5356
Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element. Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456.
Shielding Gas – Pure Argon, Argon/Helium/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
0.8 0.5 spl 182953
0.9 0.5 spl 182954
1.0 0.5 spl 182955
1.0 2 kg spl 182958
1.0 7 kg spl 182950
1.2 0.5 kg spl 182956
1.2 2 kg spl 182959
1.2 7 kg spl 182951
STAINLESS SOLID MIG WIRE
308LSI AWS A5.9: ER308LSi
Precision layer wound stainless steel welding wire depositing low carbon, 18Cr/10Ni type weld metal. Recommended for welding 304 and 304L plates, forgings, pipes, castings and bars and for general purpose welding of other stabilised and non-stabilised 300 series stainless steels such as 302, 308 and 308L.
Shielding Gas – Argon/CO2* or Argon/Oxygen 2%Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
0.8 15 spl 184000
0.9 15 spl 184004
1.2 12.5 spl 184006
316LSI AWS A5.9: ER316LSi
Precision layer wound stainless steel welding wire depositing 19Cr/12Ni/2.5Mo type extra low carbon type weld metal. For welding 316 and 316L plates, forgings, pipes, castings and bars in critical applications. Also suitable for general purpose welding of common stainless steels such as 301, 302, 304, 304L and ferritic stainless alloys such as 410 and 430.
309LSI AWS A5.9: ER309LSi
Precision layer wound stainless steel welding wire depositing 25Cr/13Ni type low carbon weld metal. Recommended for welding 309, 309Mo and 309L base materials, also stainless steel to mild and low alloy steels, stainless steel overlays and other dissimilar ferrous metals.
Shielding Gas – Argon/CO2* or Argon/Oxygen 2%Polarity: DC + Size(mm) Pkt Size (kg) Sold Per Part No
0.9 15 spl 184048
1.2 15 spl 184050
Shielding Gas – Argon/CO2* or Argon/Oxygen 2%Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
0.8 1 spl 184100
0.8 5 spl 184113
0.8 15 spl 184130
0.9 5 spl 184105
0.9 15 spl 184132
1.0 15 spl 184136
1.2 15 spl 184138
Safra 5356 AWS A5.10: ER5356
Precision layer wound Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element. Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456. Has marine approvals.
Shielding Gas – Pure Argon, Argon/Helium/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
0.8 0.5 spl 183200
0.8 5 spl 183300
0.9 6 spl 183304
1.0 0.5 spl 183204
1.0 6 spl 183309
1.2 0.5 spl 183208
1.2 6 spl 183311
WELDWELL PRODUCT CATALOGUE 21Indent only
MIG WIRE
HARD FACING FLUXCORED MIG WIRE
HARD FACING SOLID MIG WIRE
TD350 Hardness HB = 320-400
Hardfacing mig wire suitable for hardfacing against moderate wear and severe impact. Machineable light corrosive atmosphere resistant. For use on track links, idlers, sprockets, rolling stock, wheels, pins, journals, rails etc. (metal to metal wear).
Shielding Gas – Argon, 80% Ar/20% CO2, CO2Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.0 15 spl 185106
1.2 15 spl 185107
TD600 Hardness HB = 580-650
Hardfacing mig wire suitable for hardfacing against severe abrasive wear and impact. It is machineable by grinding. For use on excavator blades, earthmoving bucket lips, teeth, crushing mills etc.
Shielding Gas – Argon, 80% Ar/20% CO2, CO2Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.0 15 spl 185110
1.2 15 spl 185112
McKay Tube Alloy 255-G
Tube- Alloy 255-G is a small diameter, gas shielded hard surfacing wire that deposits an extremely wear resistant chromium-carbide overlay. It is designed for overlay on carbon, low alloy, cast iron and austenitic manganese base metals. Stress-relief cracking will readily occur with this product. This cracking is not detrimental to the wear properties of the deposit and provides some degree of stress relief for the weld metal.
Shielding Gas – 98% Ar/2% O2, 90% Ar/10%CO2 Polarity: DC +
No of Layers On 1020 Steel On Mn Steel
Hardness 1 58 Rc 47 Rc
2 61 Rc 51 Rc
3 65 Rc 54 Rc
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 11.34 spl 185101
McKay Tube Alloy 255-O
Tube-Alloy 255-0 is a self-shielded, fl uxcored wire that deposits an extra high chromium carbide alloy steel. It can be used to overylay surfaces subjected to extremely severe abrasion. It can also be used where high temperature (up to 1250oF) wear resistance is required. It is designed for use as an overlay.
Shielding Gas – None/Polarity: DC +
No of Layers On 1020 Steel On Mn Steel
Hardness 1 54 Rc 48 Rc
2 56 Rc 50 Rc
3 58 Rc 53 Rc
Size(mm) Pkt Size (kg) Sold Per Part No
1.6 11.34 spl 185099
2.8 27.2 spl 185087
22 WELDWELL PRODUCT CATALOGUE Indent only
MIG WIRE
HARD FACING FLUXCORED MIG WIRE CONT’D
Austmig ESD2 AS/NZS 2717.1:ESD2-GC-W559AH AS/NZS 2717.1:ESD2-GM-W559AH AWS A5.28:ER80S-D2
Copper coated, random wound low alloy wire used for welding medium to higher strength steels, particularly where service temperatures up to 500oC are encountered. Suitable for plain carbon and C-Mn steels, low alloy steels and higher strength steels as used in pressure vessels and boilers etc.
Shielding Gas – Ar/CO2, Ar/O2, Ar/CO2/O2Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
0.9 15 spl 186608
1.2 15 spl 186605
PZ6048 AWS A5.28-96:ER110S-G EN 12534:Mn3Ni1Cr-MoAS/NZS 2717.1: 1996 W699AH-G
PZ6048 is suitable for welding high tensile steels such as T1, Bisalloy 80, AISI 4140. It is important that the correct welding procedures for the particular steel and thickness are followed. With attention being paid to preheat and interpass temperatures, and arc energy values.
Shielding Gas – Argon/CO2/O2/Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
1.0 15 spl 186620
1.2 15 spl 186621
Silicon Bronze AWS A5.7 ERCuSi-A, AWS A5.27 RCuSi-A
Silicon Bronze contains 3% silicon and residual amounts of manganese, tin and zinc. The high silicon content allows this alloy to be used in welding and brazing procedures. It is best known for welding plain or galvanised steel sheet metal. The weld deposits of this alloy demonstrate high strength, excellent corrosion resistance and good weldability.
Shielding Gas – 100% Argon, 75% Ar/25% Helium Polarity: DC +
Size(mm) Pkt Size (kg) Sold Per Part No
0.8 13.6 spl 186630
McKay Tube Alloy 260-G
Tube-Alloy 260-G is a gas-shielded, metal-cored wire that deposits a martensitic alloy steel. It is designed for use as an overlay on carbon and low alloy steels. It has very good resistance to adhesive (metal to metal) wear and good resistance to abrasion and impact.
Shielding Gas – 100% CO2, 75% Ar/25% CO2Polarity: DC +
Hardness 55-60 Rc
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 11.34 spl 185093
SPECIALIST MIG WIRE
WELDWELL PRODUCT CATALOGUE 23
TIG WIRE
TIG Applications 24
Aluminium TIG Wire 25
Safra 4043 25
Vortex 5356 25
Stainless TIG Wire 25
2209 25
308LSI 25
309LSI 25
312 25
316LSI 26
Stainless Fluxcored TIG Wire 26
TGX-316L 26
Steel TIG Wire – Medium Tensile 26
PZ6500 26
Creep Resisting TIG Wire 26
PZ6541 26
PZ6542 26
PZ6543 26
Specialist TIG Wire 27
Silicon Bronze 27
AZ92A 27
C12 27
Inconel 82 27
TIG WIRE
TIG APPLICATIONS
Material Current Tungsten Type and Tip Colour Shielding Gas
Aluminium ACHF Zirconium (white) or Lanthanated (black) Argon
Al Bronze ACHF Zirconium (white) or Lanthanated (black) Argon
Copper DC- Thoriated (red) or Lanthanated (black) Argon
Magnesium ACHF Zirconium (white) or Lanthanated (black) Argon
Phosphor Bronze DC- Thoriated (red) or Lanthanated (black) Argon
Silicon Bronze DC- Thoriated (red) or Lanthanated (black) Argon
Stainless Steel DC- Thoriated (red) or Lanthanated (black) Argon
Titanium DC- Thoriated (red) or Lanthanated (black) Argon
Steel DC- Thoriated (red) or Lanthanated (black) Argon
24 WELDWELL PRODUCT CATALOGUE
TIG WIRE
WELDWELL PRODUCT CATALOGUE 25Indent only
TIG WIRE
ALUMINIUM TIG WIRE
Vortex 5356 AWS A5.10: ER5356
Vortex 5356 is designed to weld 5xxx series structural alloys and 6xxx series extrusions. It is mainly used where higher weld strength and greater ductility is required
Shielding Gas – Argon/Current Type: AC
Size(mm) Pkt Size (kg) Sold Per Part No
1.6 5 kg 182961
2.5 5 kg 182962
3.2 5 kg 182963
STAINLESS TIG WIRE
2209 AWS A5.4: E2209-16
This tig wire is used to weld duplex stainless steels such as UNS S31803 (Alloy 2205). Excellent pitting corrosion resistance, stress corrosion resistance and crack resistance can be obtained. It is suitable for welding heat exchangers, chemical equipment and pipes.
Shielding Gas – Argon/Polarity DC -
Size(mm) Pkt Size (kg) Sold Per Part No
1.6 5 kg 188610
2.4 5 kg 188614
308LSI AWS A5.9: ER308LSI
Low carbon 19Cr/10Ni type fi ller rod recommended for tig and oxy-acetylene welding of 304 and 304L stainless steels. Applications include welding of stainless steels of similar composition in dairies, power, chemical and fertiliser plants etc, where relatively mild corrosive attack can be expected. This tig wire has low carbon and higher silicon content which improves the fl uidity of the fi ller metal during welding
Shielding Gas – Argon/Polarity: DC -
Size(mm) Pkt Size (kg) Sold Per Part No
1.2 5 kg 188104
1.6 5 kg 188106
2.0 5 kg 188108
2.4 5 kg 188110
309LSI AWS A5.9: ER309LSI
Low carbon 24Cr/13Ni type fi ller rod recommended for tig and oxy-acetylene welding of 309 and 309L stainless steels. Also suitable for joining dissimilar steels such as stainless steel to mild or low alloy steels and for stainless surfacing of mild steel, carbon and low alloy steels. This tig wire has low carbon and higher silicon content which improves the fl uidity of the fi ller metal during welding.
Shielding Gas – Argon/Polarity: DC -
Size(mm) Pkt Size (kg) Sold Per Part No
1.6 5 kg 188210
2.5 5 kg 188214
312 AWS A5.9: ER312
For welding of 29%Cr-9%Ni stainless cast steel, and dissimilar metal such as carbon steel or low alloy steel to stainless steel.
Shielding Gas – Argon/Polarity: DC -
Size(mm) Pkt Size (kg) Sold Per Part No
1.6 5 kg 188300
2.5 5 kg 188304
Safra 4043 AWS A5.10: ER4043
Al/5Si fi ller rod recommended for fusion welding of aluminium alloy castings except for those containing zinc or magnesium as the main alloy addition. Suitable for welding wrought aluminium alloys. Use AC only, and Zirconiated, Rare Earth or Lanthanated tungstens
Shielding Gas – Argon/Current Type: AC
Size(mm) Pkt Size (kg) Sold Per Part No
1.6 2.5 kg 187040
2.5 2.5 kg 187042
3.2 2.5 kg 187046
26 WELDWELL PRODUCT CATALOGUE Indent only
TIG WIRE
STAINLESS TIG WIRE CONT’D
316LSI AWS A5.9: ER316LSI
Low carbon 19Cr/12Ni/2.5Mo type fi ller rod recommended for tig or oxy-acetylene welding of 316 and 316L stainless steels. Recommended for general purpose welding of common 300 series stainless steels such as 302, 304 and 304L and ferritic stainless alloys including 410 and 430. This tig wire is ultra low carbon and higher silicon content which improves the fl uidity of the fi ller metal during welding.
STAINLESS FLUXCORED TIG WIRE
TGX-316L AWS A5.22 R316LT1-5
TGX-316L is a fl uxcored tig wire for tig welding without back shielding in root pass which produces slag to protect the reverse-side bead from oxidation by the atmosphere.
STEEL TIG WIRE - MEDIUM TENSILE
PZ6500 AWS A5.18:ER70S-6
Weldwell PZ6500 Tig wire is a double deoxidised copper coated wire eminently suited for welding in all positions. Under satisfactory conditions will provide less than 4 ml of hydrogen per 100g of weld metal. Can be used for welding mild to medium tensile steels, unalloyed and low alloyed steels and produces welds with excellent x-ray qualities.
Shielding Gas – Argon/Polarity: DC -
Size(mm) Pkt Size (kg) Sold Per Part No
2.2 5 kg 189812
Shielding Gas – Argon/Polarity: DC –
Size(mm) Pkt Size (kg) Sold Per Part No
1.6 5 kg 189000
2.4 5 kg 189004
3.2 5 kg 189008
Shielding Gas – Argon/Polarity: DC -
Size(mm) Pkt Size (kg) Sold Per Part No
0.9 5 kg 188420
1.0 5 kg 188424
1.2 5 kg 188428
1.6 5 kg 188432
2.0 5 kg 188436
2.4 5 kg 188440
3.2 5 kg 188443
CREEP RESISTING TIG WIRE
PZ6543 AWS A5.28:ER90S-G (Closest)
Weldwell PZ6543 tig wire deposits low hydrogen quality welds of high radiographic standards in steels to be used at elevated temperatures. Is used for welding creep resisting steels containing 2.0-2.5% Cr and 0.9-1.1% Mo.
PZ6542 AWS A5.28:ER80S-G (closest)
Weldwell PZ6542 tig wire is used for welding steels at elevated temperatures. Produces sound welds of good appearance in all positions. The weld deposit is low in hydrogen and has excellent x-ray results. Can be used for welding creep resistant steel containing 1.0-1.25% Cr, and 0.4-0.6% Mo.
Shielding Gas – Argon/Polarity: DC –
Size(mm) Pkt Size (kg) Sold Per Part No
2.5 5 kg 189022
PZ6541 AWS A5.28:ER70S-A1
Weldwell PZ6541 tig wire is a low alloy solid wire for the welding of steels used at elevated temperatures up to 500oC.
Shielding Gas – Argon/Polarity: DC –
Size(mm) Pkt Size (kg) Sold Per Part No
2.4 5 kg 189014
Shielding Gas – Argon/Polarity: DC –
Size(mm) Pkt Size (kg) Sold Per Part No
2.5 5 kg 189025
WELDWELL PRODUCT CATALOGUE 27Indent only
TIG WIRE
Silicon Bronze AWS A5.7 ERCuSi-A, AWS A5.27 RCuSi-A
Silicon Bronze is best known for welding plain or galvanised steel sheet metal. Principal applications include tig welding of copper, copper-silicon and copper-zinc base metals to themselves and to steel.
Shielding Gas – Argon/Polarity: DC –
Size(mm) Pkt Size (kg) Sold Per Part No
1.6 4.5 kg 189800
2.5 4.5 kg 189805
C12 AWS A5.7 Class ERCuAl-A1
C12 is an iron-free aluminium bronze alloy used for overlay welding on bearing and wear-resistant surfaces exposed to corrosive media such as salt or brackish water and many commonly used acids in varying concentrations and temperatures. Not recommended for joining.
Shielding Gas – Argon/Polarity: DC –
Size(mm) Pkt Size (kg) Sold Per Part No
2.4 2.27 kg 189830
AZ92A AWS A5.19
Used for magnesium castings, chainsaw and motorcycle housings, outboard motor castings etc
Shielding Gas – Argon/Polarity: AC only
Size(mm) Pkt Size (kg) Sold Per Part No
3.2 2.27 kg 189810
Inconel 82 AWS A5.14 Class ERNiCr-3
Inconel 82 is used for welding nickel-chromium-iron alloys, for the clad side of joints in steel clad with nickel-chromium-iron alloy, for surfacing steel with nickel-chromium-iron weld metal, and for joining steel to nickel-based alloys.
Shielding Gas – Argon/Polarity: DC –
Size(mm) Pkt Size (kg) Sold Per Part No
1.6 2.27 kg 189850
2.4 2.27 kg 189853
SPECIALIST TIG WIRE
MACHINERY
28 WELDWELL PRODUCT CATALOGUE
Machine Warranty
Steadyarc AC Welders 18 Months
Steadymig Mig Welders 18 Months
Miller Equipment As Listed
Time Machines 12 Months
Hugong Machines 12 Months
Rehm Machines As Listed
Mosa Machines 12 Months
WIA Mig Welders 3 Years
Koike Sanso
Cutting Machines 1 Year
WELDWELL PRODUCT CATALOGUE 29
MACHINERY
MACHINERY
MACHINERY
Pulse MIG Machines 51
Panther 200 Puls 51
MegaPuls 250 52
MegaPuls 300 53
PipePro 450 RFC 54
PipePro Single Wire Feeder 54
AlumaFeed Synergic Aluminium Welding Systems 55
Wire Feeders 56
S-74MPa Wire Feeder 56
S74S Wire Feeder 56
S74DX Wire Feeder 56
Suitcase X-Treme 12VS Feeder 56
MIG Feed Guns & Controls 57
Spoolmatic 30A 57
XR-A Aluma Pro Gun 57
XR-A Pistol Gun 57
XR-S Control 57
Plasma Cutters 58
Spectrum 375 X-Treme 58
Spectrum 625 X-Treme 58
Spectrum 875 58
Petrol Engine Driven Generator Welders 59
Bluestar 185 DX 59
Bobcat 250 59
Bobcat 250 Diesel 59
Trailblazer 302 59
Diesel Engine Driven Generator Welders 60
Pro 300 60
Big Blue 500 Air Pak Deluxe 60
Mosa CT 230 YSX CC/CV 60
Spot Welders 61
LMSW-52T 61
Drive Roll Kits 62
Machinery Q & A 30
Stick Machines 31
Arc Welding 31
Time Arc 160 Inverter 31
DC TIG / Stick Machines 32
Maxstar 150S 32
Maxstar 150STH 32
Maxstar 150STL 32
Maxstar 200DX Blue Lightning 33
Maxstar 200STR 33
Time TIG 180 Amp DC Inverter 34
Pro TIG 200 Pulse 34
AC/DC TIG / Stick Machines 35
Dynasty 200DXBL 35
Diversion 180 36
Wave 200 36
Syncrowave 250 DX 37
Syncrowave 350 LX 37
Remote Controls 38
RCC-14 38
RFCS-14 38
Coolant Systems 38
Coolmate 3 38
MIG Machines 39
MIG Welding 39
Handy MIG 160E 40
Steadymig 165 41
Millermatic 180 Auto Set 42
Steadymig 220 43
Steadymig 265 44
Steadymig 285 45
Steadymig 322 with 4WD Feeder 46
Steadymig 402 with 4WD Feeder 47
Heavy Duty MIG Power Sources 48
Deltaweld 402 48
Deltaweld 602 48
Deltaweld 852 48
Multi Process Power Sources 49
XMT 350 CC/CV 49
XMT 350 MPA 49
Optima MIG Pulse Control 49
XMT 456 50
Dimension 562 50
Machinery Q & A
Q: What does CC and CV stand for?
A: CC = Constant current. Arc welders and Tig welders use constant current power sources.CV = Constant voltage. Mig welders use constant voltage power sources.
Q: Can I use my Mig welding power source as an arc or TIG welder or visa versa?
A: No. Arc and Tig welders require the adjustment of the welding current (amps) Mig welding power sources allow the adjustment of the voltage only.
Q: What does OCV mean?
A: OCV means Open circuit voltage. This relates to the voltage at the weld terminals before welding commences.
30 WELDWELL PRODUCT CATALOGUE
MACHINERY
WELDWELL PRODUCT CATALOGUE 31
MACHINERY
STICK MACHINES
Typical Arc Welding Equipment Setup
Time Arc 160 Inverter Part No. 293850
Inverter based DC Arc welder with variable amperage control on the front panel. Supplied complete with a starter accessory kit which includes - welding cables, electrode holder and earth clamp.
Rated Output 160 amps @ 60%
Welding Amp Range 30 - 160 Amps
Open Circuit Voltage 60 Volts
Primary Voltage 230 Single Phase 60-60 Hz +/- 10%
Dimensions L x W x H 375 x 155 x 290mm
Weight 8 kg
Warranty 12 months
Shielded metal arc welding (SMAW), also
known as manual metal arc (MMA) welding
or informally as stick welding, is a manual
arc welding process that uses a consumable
electrode coated in fl ux to lay the weld. An
electric current, in the form of either alternating
current or direct current from a welding power
supply, is used to form an electric arc between
the electrode and the metals to be joined.
As the weld is laid, the fl ux coating of the
electrode disintegrates, giving off vapours that
serve as a shielding gas and providing a layer
of slag, both of which protect the weld area
from atmospheric contamination.
Because of the versatility of the process and
the simplicity of its equipment and operation,
shielded metal arc welding is one of the world’s
most popular welding processes. It dominates
other welding processes in the maintenance
and repair industry, and though fl ux-cored arc welding is growing in popularity, SMAW continues to be
used extensively in the construction of steel structures and in industrial fabrication. The process is used
primarily to weld iron and steels (including stainless steel) but aluminium, nickel and copper alloys can also
be welded with this method.
Arc Welding
32 WELDWELL PRODUCT CATALOGUE
MACHINERY
DC TIG / STICK MACHINES
Inverter-based, DC Constant Current power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.
Auto-Line™ provides state-of-the-art fl exibility to the end user. The Auto-Line circuitry automatically connects to 115-230 VAC, single-phase power without removing the covers to relink the power source. No longer is there a concern if you have the correct machine for the shop or job site.
Thermal overload protection with indicator light helps prevent machine damage if the duty cycle is exceeded or airfl ow is blocked.
Single amperage range allows operator to accurately set amperage on both 115 or 230 V primary power.
Adaptive Hot Start™ for Stick arc starts automatically increases the output amperage at the start of a weld should the start require it. Prevents the electrode from sticking and creating an inclusion.
Low OCV Stick is a simple design that reduces the open-circuit voltage to 12-16 volts when the welding power source is not in use. This circuit design is now built into the Maxstar 150 Series eliminating the need for add-on voltage reducers.
Best in class Stick arc characteristics for those demanding jobs.
Power Factor Corrected (PFC) for optimum performance especially on 115 V — reduces nuisance breaker tripping.
Fan-On-Demand™ power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine.
Each Maxstar 150 comes complete with an arc set.
Maxstar 150 Series
Maxstar 150S Part No. 293195
Stick welding power source. This model comes complete with carry case.
Model #907134012
Maxstar 150 STL Part No. 293196
Tig / stick welding power source with Auto-Line and Lift-Arc Start which provides tig arc starting without the use of high frequency. The built in gas solenoid eliminates the need for a tig torch with a gas valve.
Model #907135
Maxstar 150STH Part No. 293198
Tig / stick welding power source with Auto-Line , HF start for non-contact tig starts, and built in pulsing allowing selection of four fi xed-pulse frequencies.
Model #907136
CONSUMABLESDescription Size Item No Part No
Alumina Nozzle 6.3mm 245300 TTCUP3A4
Alumina Nozzle 8.0mm 245301 TTCUP3A5
Alumina Nozzle 9.5mm 245302 TTCUP3A6
Alumina Nozzle 11.0mm 245303 TTCUP3A7
Alumina Nozzle 12.7mm 245304 TTCUP3A8
Alumina Nozzle 15.8mm 245305 TTCUP3A10
Alumina Nozzle 19.0mm 245306 TTCUP3A12
Collet 1.6mm 245354 TTCOL3C116
Collet 2.4mm 245355 TTCOL3C332
Collet Body 1.6mm 245338 TTCOLBOD3CB116
Collet Body 2.4mm 245339 TTCOLBOD3CB332
Heatshield 245363 TTSHIELD300HS
Back Cap 245366 TTCAP300L
Rated Output 150 amps @ 30%
Welding Amp Range 20 – 150 Amps
Open Circuit Voltage 90 Volts
Primary Voltage Auto-Line (single phase)
Dimensions L x W x H 337 x 140 x 229mm
Weight 6 kg
Warranty See page 28
Package Options - Air Cooled TIG/Stick Package
Part No Description
KITHOSE602 Miller Gas Input Hose
TT15025HMAX CK150 TIG Torch Package x 8m
ARGELREGSFLO Standard Argon Regulator
Talk to your nearest Weldwell representative for details
WELDWELL PRODUCT CATALOGUE 33
MACHINERY
DC TIG / STICK MACHINES CONT’D
Inverter based DC Constant Current TIG / stick welding power source with Auto-Line™ provides state-of-the-art fl exibility to the end user.
The Auto-Line circuitry automatically connects to
230/400 VAC, single- or three phase power without
removing the covers to relink the power source. No
longer is there a concern if you have the correct
machine for the shop or job site.
Stick Stuck feature helps to prevent the electrode
from sticking to the part in the Stick welding
mode. The benefi t of Stick Stuck is that it makes
Stick welding easier and reduces electrode waste.
(Available on some models of the Maxstar 200STR.)
Adaptive Hot Start™ for Stick arc starts
automatically increases the output amperage
at the start of a weld should the start require it.
Prevents the electrode from sticking and creating an
inclusion.
Lift-Arc™ start provides TIG arc starting without the
use of high frequency.
DIG control allows the arc characteristics to be
changed for specifi c applications and electrodes.
Lower the DIG setting for smooth running
electrodes like E7018 and increase the DIG setting
for stiffer, more penetrating electrodes like E6010.
Remote amperage control provided through the 14-
pin receptacle on front of the machine. This permits
use of standard remote amperage control devices.
Includes two international-style connectors 35/50.
Maxstar 200 Series
Maxstar 200STR Part No. 293204
The STR model provides features that allow greater stick electrode control. Low OCV model available on special order.
Model #907355 (std ocv model)
Weight 14.5 kg
NEW! Blue LightningNEW! Blue Lightning™ — High Frequency Arc Starter for non-contact arc initiation.
More consistent arc starts compared to traditional HF arc starters.
Greater reliability and no maintenance on solid state components. Preset parameters for tungsten sizes from 0.6-3.2mm provide optimised starting for applications from thick to micro thin material. For unique applications, custom settings are programmable.
CONSUMABLESDescription Size Item No Part No
Alumina Nozzle 6.3mm 245300 TTCUP3A4
Alumina Nozzle 8.0mm 245301 TTCUP3A5
Alumina Nozzle 9.5mm 245302 TTCUP3A6
Alumina Nozzle 11.0mm 245303 TTCUP3A7
Alumina Nozzle 12.7mm 245304 TTCUP3A8
Alumina Nozzle 15.8mm 245305 TTCUP3A10
Alumina Nozzle 19.0mm 245306 TTCUP3A12
Collet 1.6mm 245354 TTCOL3C116
Collet 2.4mm 245355 TTCOL3C332
Collet Body 1.6mm 245338 TTCOLBOD3CB116
Collet Body 2.4mm 245339 TTCOLBOD3CB332
Heatshield 245363 TTSHIELD300HS
Back Cap 245366 TTCAP300L
Rated Output 175 amps @ 60%
Welding Amp Range 1 – 200 Amps
Open Circuit Voltage 70 Volts
Primary Voltage Auto-Line (single or three phase)
Dimensions L x W x H 445 x 191 x 343mm
Warranty See page 28
Maxstar 200DX Blue Lightning Part No. 293206
The DX model provides features allowing greater control such as pulse on/off, pulse frequency, peak % time, background amperage, initial slope time etc.
Model #907354
Weight 16.8 kg
Package Options - Air Cooled TIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH258 G Clamp style Earth Lead 25mm x 8m
TT20025HGOLD CK210 TIG Torch Package x 8 m
KITELEC256 Electrode Lead Twist Type 25mm x 6m
ARGELREGSFLO Standard Argon Regulator
Talk to your nearest Weldwell representative for details
34 WELDWELL PRODUCT CATALOGUE
MACHINERY
Time TIG 180 Amp DC TIG/Stick Inverter complete with leads Part No. 293855
Inverter based DC constant current power source with HF start.
Features
• Lightweight and portable
• Very Effi cient
• High Frequency Start
High Duty Cycle
Supplied complete with
Starter accessory kit which includes - TIG torch Argon Regulator Welding Cables Electrode Holder Earth Clamp
DC TIG / STICK MACHINES CONT’D
Pro TIG 200 Pulse Part No. 293885
Single phase, IGBT DC TIG Welder Well suited to weld carbon steel, stainless steel, titanium, copper and nickel alloy.
Functions
• Standard TIG welding - Pulse TIG welding
• Stick welding - including low hydrogen and cellulous
Supplied complete with
TIG torch with remote switch,
3m Earth Cable and Earth Clamp,
Gas Input Hose with Connectors,
Input Lead and Plug (15 amp) and
Argon Regulator
1PHASE
DCCC
Rated Output TIG 180 Amps @ 60%
Stick 180 Amps @ 60%
Welding Amp Range TIG 10-180 Amps
Stick 10-180 Amps
Open Circuit Voltage 60 Volts DC
Primary Voltage Single Phase 230v 50/60 Hz
Dimensions L x W x H 375 x 155 x 290mm
Weight 8 kg
Warranty 12 months
Rated Output TIG 200 Amps @ 40%
Stick 160 Amps @ 40%
Welding Amp Range TIG 5-200 Amps
Stick 5-160 Amps
Open Circuit Voltage 52 Volts DC
Primary Voltage Single Phase 230v 50/60 Hz
Dimensions L x W x H 490 x 230 x 440mm
Weight 10.9 kg
Warranty 12 months
CONSUMABLESDescription Size Item No Part No
Alumina Cup 6.3mm 245300 TTCUP3A4
Alumina Cup 8.0mm 245301 TTCUP3A5
Alumina Cup 9.5mm 245302 TTCUP3A6
Alumina Cup 11.0mm 245303 TTCUP3A7
Alumina Cup 12.7mm 245304 TTCUP3A8
Collet Body 1.6mm 245338 TTCOLBOD3CB116
Collet Body 2.4mm 245339 TTCOLBOD3CB332
Collet 1.6mm 245354 TTCOL3C116
Collet 2.4mm 245355 TTCOL3C332
Back Cap 245366 TTCAP300L
Standard Heatshield 245363 TTSHIELD300HS
WELDWELL PRODUCT CATALOGUE 35
MACHINERY
Dynasty 200DXBL Part No. 293039
Maximum fl exibility - Miller Electric combines advanced inverter technology with Auto-Line™ technology, offering the most fl exible AC/DC TIG/Stick power supply in the welding industry.
• AC/TIG Features - Extended AC balance (30-99%) controls the amount of
oxide cleaning (amperage time in EN) which is essential for high quality welds on aluminium.
- AC frequency (20-250hz) controls the width of the arc cone and the force of the arc.
• Soft Squarewave • Sine wave • Triangular wave • Advanced Squarewave
• DC TIG Features - Exceptionally smooth and precise arc for welding exotic
materials
• AC/DC Stick Features - Tailored arc control (DIG) allows the arc characteristic
to be changed for specifi c applications and electrodes. Smooth running for 7018 or stiffer, more penetrating for 6010.
- Hot Start™ adaptive control provides positive arc starts without sticking.
- AC frequency control adds additional stability when Stick welding in AC for smoother welds.
• Blue Lightning™ – High Frequency Arc Starter for non-contact arc initiation. Provides more consistent arc starts compared to traditional HF arc starters with greater reliability and no maintenance on solid state components.
• Auto-Line™ allows for any input voltage hook-up (120 – 460V, single or three-phase) with no manual linking, providing convenience in any job setting.
• Fan-On-Demand™ power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine.
• Lift-Arc™ starting provides x-ray clean welds in AC or DC arc starting without the use of high frequency.
Model #907099011
Rated Output 200 Amps @ 20%
Recommended Welding Range 1-200A (200-460 VAC)
Open Circuit Voltage 80 Volts DC
Primary Voltage Auto-Line (single or three phase)
Dimensions L x W x H 546 x 191 x 343mm
Weight 20.5 kg
Warranty See page 28
CONSUMABLESDescription Size Item No Part No
Alumina Nozzle 6.3mm 245300 TTCUP3A4
Alumina Nozzle 8.0mm 245301 TTCUP3A5
Alumina Nozzle 9.5mm 245302 TTCUP3A6
Alumina Nozzle 11.0mm 245303 TTCUP3A7
Alumina Nozzle 12.7mm 245304 TTCUP3A8
Alumina Nozzle 15.8mm 245305 TTCUP3A10
Alumina Nozzle 19.0mm 245306 TTCUP3A12
Collet 1.6mm 245354 TTCOL3C116
Collet 2.4mm 245355 TTCOL3C332
Collet Body 1.6mm 245338 TTCOLBOD3CB116
Collet Body 2.4mm 245339 TTCOLBOD3CB332
Heatshield 245363 TTSHIELD300HS
Back Cap 245366 TTCAP300L
AC/DC TIG / STICK MACHINES
Package Options - Air Cooled TIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH258 G Clamp style Earth Lead 25mm x 8m
TT20025HGOLD CK210 TIG Torch Package x 8 m
KITELEC256 Electrode Lead Twist Type 25mm x 6m
ARGELREGSFLO Standard Argon Regulator
Talk to your nearest Weldwell representative for details
36 WELDWELL PRODUCT CATALOGUE
MACHINERY
AC/DC TIG / STICK MACHINES CONT’D
Wave 200 Part No. 293884
The Wave 200 AC/DC is a single phase IGBT inverter TIG/Stick machine. This machine is designed for industrial use and exhibits exceptional arc stability and characteristics. The compact and stable design provides a very secure platform
Adjustments to all available parameters are provided in a simple and structured way. The user interface provides straightforward access to all controls, while offering protection behind the front panel mount assembly.
The machine features adjustable downslope, gas purge, mode selector switch, 2t/4t (trigger hold), digital amp meter, ac balance control, pulse controls.
The pulse is fully adjustable which makes this machine very popular with operators that need to be able to adjust their machine to suit the
application.
Processes:• HF TIG AC/DC• HF TIG AC/DC Pulse• Stick
The machine comes complete with:
• 200 amp Air Cooled TIG Torch x 4m• Earth Lead x 4m• Gas Input Hose• Torch Components• Torch-mounted Contactor Switch
1PHASE
CC
Optim Range
Diversion™ 180 Part No. 293260
Genuine Miller – available to all, at a price you can afford!
Inverter-based, AC/DC tig power source provides a more consistent welding arc while using less power. Portable. Whether it’s in the shop, garage or at the race track, at only 23kg you can take it anywhere.
Easy-to-understand operator interface.1. Power-up2. Select material type3. Set material thickness range— then weld! It’s as easy as 1, 2, 3.
Features:• HF start for non-contact arc starting that eliminates tungsten and
material contamination.• Fan-On-Demand™ reduces noise and maintenance by lessening the
amount of airborne contaminants pulled through the machine.• Portable - weighs only 23kg• Auto-Postfl ow time based on welding amperage.• Advanced Squarewave AC provides a fast freezing weld puddle and
deeper penetration.
CONSUMABLESDescription Size Item No
Alumina Cup 6.3mm 245300
Alumina Cup 8.0mm 245301
Alumina Cup 9.5mm 245302
Alumina Cup 11.0mm 245303
Alumina Cup 12.7mm 245304
Collet Body 1.6mm 245338
Collet Body 2.4mm 245339
Collet 1.6mm 245354
Collet 2.4mm 245355
Back Cap 245366
Standard Heatshield 245363
Comes Complete with…
• Power source with primary cord.
• 3.8 m Weldcraft® LS17 TIG torch and accessories.
• RFCS-RJ45 remote foot control
• 3.7 m work lead with clamp
• Smith® Argon regulator/fl ow gauge with hose
• TIG Welding for Dummies book with content
written by Miller
• Set-up and operation DVD
• Welding project blueprint for a machine cart/
cylinder rack
Diversion™ 180 Wave 200Rated Output Tig 150 Amps @ 20% 200Amps @ 60%
Stick N/A 200Amps @ 60%
Welding Amp Range Tig 10-180 Amps 10-200 Amps
Stick N/A 10-130 Amps
Open Circuit Voltage 80 Volts 47 Volts
Primary Voltage Single Phase 230v 50/60 Hz Single Phase 230v 50/60 Hz
Dimensions L x W x H 608 x 251 x 433mm 520 x 240 x 415mm
Weight 23 kg 18 kg
Warranty See page 28 12 months
Model #907460
WELDWELL PRODUCT CATALOGUE 37
MACHINERY
Syncrowave Series
AC/DC constant current/constant voltage TIG/Stick heavy industrial welding power source.
• Squarewave output with AC balance control features adjustable penetration and cleaning action while
increasing arc stability on various aluminium alloys, and helps eliminate tungsten spotting and arc
rectifi cation.
• 115V auxiliary power receptacle for cooling system.
• Syncro Start™ Technology for customized arc starts, allows for more precise arc starts and fi ne-tuning
based on tungsten diameter and material thickness.
• HF arc starting provides non-contact arc starting that eliminates tungsten or material contamination.
• Dual digital meters allow for quick and easy viewing of actual and preset values of amperage and voltage.
• Last procedure recall simplifi es changing your Syncrowave back and forth from aluminium TIG to stainless
TIG to stick welding. One switch makes all the control panel changes.
• Line voltage compensation ensures consistent weld performance by keeping output power constant even
if primary input power varies by + or - 10%.
• Lift-Arc™ start provides DC arc starting without the use of high frequency.
• Tilted operator interface and built in consumable storage drawer provide added convenience to your
welding experience.
• Arc timer/cycle counter records actual welding time and number of arc starts. Great for estimating job
costs.
Syncrowave 250 DX Part No. 293026
Model #907408
Rated Output 225 Amps @ 40%
Welding Amp Range 3-310A
Open Circuit Voltage 80 Volts
Primary Voltage 400 V
Dimensions L x W x H 635 x 572 x 921mm
Weight 172 kg
Warranty See page 28
Syncrowave 350 LX Part No. 293029
Model #907409
The 350LX also includes a full-featured pulser for heat control.
Rated Output 350 Amps @ 40%
Welding Amp Range 3-400A
Open Circuit Voltage 80 Volts
Primary Voltage 400 V
Dimensions L x W x H 635 x 572 x 921mm
Weight 225 kg
Warranty See page 28
AC/DC TIG / STICK MACHINES CONT’D
Package Options - Water Cooled TIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH358 G Clamp style Earth Lead 35mm x 8m
KITTOR3508 CK350 x 8m TIG Torch
MILCOOLMATE115 Coolmate 3 x 115v
ARGELREGSFLO Standard Argon Regulator
MGEAR195282 Miller Running Gear
MCONT43554 Miller 043 554 RFCS-14 Foot Control
Talk to your nearest Weldwell representative for details
Package Options - Water Cooled TIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH508 G Clamp style Earth Lead 50mm x 8m
KITTOR3508 CK350 x 8m TIG Torch
MILCOOLMATE115 Coolmate 3 x 115v
ARGELREGSFLO Standard Argon Regulator
MGEAR195282 Miller Running Gear
MCONT43554 Miller 043 554 RFCS-14 Foot Control
Talk to your nearest Weldwell representative for details
Indent only
38 WELDWELL PRODUCT CATALOGUE
MACHINERY
REMOTE CONTROLS
REMOTE CONTROLS
RCC-14 Part No. M151086
Side-to-side (east/west) rotary motion fi ngertip current/contactor control fastens to tig torch using industrial quality velcro straps. Includes 8m cord and 14 pin plug.
Model #151086
RFCS-14 Part No. M043554
Foot pedal current contactor control. Includes 6m cord and 14 pin plug.
Model #043554
COOLANT SYSTEMS
Coolmate 3
Part No. 115 Volt Model - 293101 230 Volt Model- 293105
Compact horizontal coolant system designed for most water-cooled torches rated up to 500 amps. Features a closed-loop design with radiator which reduces the coolant temperature and prevents the system from overheating. Is also recirculates the coolant through a fan-cooled heat exchanger. Also included is a cleanable fi lter, and a fl ow indicator.
The Coolmate 3 is available with 2 motor input voltages
115v model #043007 Comes complete with a 115V plug which will plug directly into a Miller 115V receptacle.
230v model #043008 Comes complete with a New Zealand 3-pin plug which will plug directly into a wall socket.
Maximum Cooling Capacity 14,000 BTU/hr at 1.25 L/min
Tank Capacity 11.4L
Dimensions L x W x H 584 x 311 x 337mm
Weight 18 kg
Warranty See page 28
WELDWELL PRODUCT CATALOGUE 39
MACHINERY
MIG MACHINES
MIG Welding
A MIG welder uses a DC voltage controlled electric power source (different from that of
an arc welder), connected to a wire feeder which holds a spool of wire. The wire feeder
pushes the wire down what is known as a MIG gun. This is done by feeding the wire
through a set of rollers. A suitable gas mixture is also fed down the MIG handpiece.
Different gases are used for different types of wire.
Basically, the MIG process uses a gas or gas mixture to displace the air around the arc
that is being formed between the wire (electrode) being used and the base metal. This
is done by using an electric MIG power source. The electrode is still being melted with
an electric arc, but in the case of MIG it is a special wire which is mechanically fed into
the arc.
The feed rate is adjusted depending on the thickness of the material being welded.
The voltage of the electric power source is also adjusted depending on the material
thickness being welded.
Advantages of MIG Welding
1) Welds most metals.
2) Simple technique and very easy to learn and use.
3) Higher deposition, greater speed and a lot more effi cient than most other forms of
welding.
4) Minimised weld defects.
5) Produces little or no slag.
6) With the correct wire and settings, can be welded out of position.
40 WELDWELL PRODUCT CATALOGUE
MACHINERY
Single phase, IGBT Inverter MIG/Stick welder with built-in wire feeder.
• Portable and lightweight.
• Fan cooled.
• Smooth DC output with stepless voltage
control and stepless wire feed control. This
provides very accurate setting of parameters.
• Excellent for both fl uxcored and solid wire
welding.
• Excellent for all electrode types, including low
hydrogen and cellulose types.
• Capable of welding mild steel, low alloy steel,
aluminium and stainless steel with the correct
liner and gas combination.
• Ideal unit for light engineering, body shops,
sheetmetal work, orchards, farms and home
workshops.
Handy MIG 160E Part No. 293886
CONSUMABLESDescription Sold Per Pkt Item No Part No
SP1571 Nozzle Cylinder 2 232150 BNOZCYL1571
SP1570 Nozzle Conical 2 232151 BNOZCON1570
SP1572 Nozzle Tapered 2 232152 BNOZTAP1572
SP1506 Tip M6 0.6mm 10 232120 BTIP1506
SP1508 Tip M6 0.8mm 10 232121 BTIP1508
SP1509 Tip M6 0.9mm 10 232122 BTIP1509
SP1510 Tip M6 1.0mm 10 232123 BTIP1510
SP1512 Tip M6 1.2mm 10 232124 BTIP1512
SP1557 Nozzle Spring 2 232060 BNOZSPR1557
Drive Rollers - refer to page 62
MIG MACHINES CONT’D
Unit comes complete with:
• 3m Earth Cable and Earth Clamp
• Argon Regulator
• 3m Gas Input Hose
• 150 amp Binzel-style Mig gun
• Input Lead and Plug (15 amp)
Input Power 230 Volt Single Phase
Rated Input Current 30 Amps
Rated Input Capacity 5.7 KVA
Output Open Circuit Voltage 75 Volts
Current Range: Mig 30-160 Amps
Stick 30-140 Amps
Duty Cycle: Mig 160 Amps @ 30%
Stick 130 Amps @ 30%
Wire Sizes 0.6 – 1.0mm
Weight 14.3 kg
Dimensions L x W x H 550 x 320 x 440
Warranty 12 months
1PHASE
DCCC
Optim Range
WELDWELL PRODUCT CATALOGUE 41
MACHINERY
MIG MACHINES CONT’D
Steadymig 165 Part No. 291106
The Steadymig 165 is a compact MIG/MAG unit with an operating range of 30 to 170 amps. As a compact
unit, it combines power source, wire feed unit and control system in one cabinet, and is suitable for use with
gas or no-gas MIG welding. The unit is completed with a 3 metre MIG gun, earth lead, regulator, wheels
and bottle rack. The Steadymig 165 is the ideal unit for small sized businesses, light engineering, body
shops, sheetmetal work, orchards, farms and home workshops, due to the input voltage being 230 volt single
phase.
The machine offers very good welding characteristics, with the choice of six voltage adjustments. This makes
it suitable for welding with most gas shielded welding wires and small diameter fl ux cored wires.
The unit is fi tted with a spot timer, for MIG spot welding. The machine is equipped with a simple but sturdy
wire drive assembly, capable of feeding 0.6 to 0.9mm diameter wires, through a 160 Amp MIG gun. The
Steadymig 165 is extremely mobile, and by fi tting a suitable input power plug, a spool of wire and a bottle of
shielding gas, the machine is ready for action.
• Simple operation
• Extremely mobile
• Robust
• 230 Volt Primary Input
• Fan Cooled
• 30 - 170 Amp Current RangePrimary Volts 230 Volt Single Phase
Primary Draw 14 Amps @ 60% Duty Cycle
Recommended Fuse 25 Amp Slow Blow
Current Range 30 – 170 Amps
Open Circuit Voltage Range 18 - 34 Volts
Duty Cycle @ 15% 165 Amps 24.2 Volts
Duty Cycle @ 60% 83 Amps 18.0 Volts
Duty Cycle @ 100% 64 Amps 17.2 Volts
Wire Sizes 0.6 – 0.9mm
Drive System Single with Pressure Roller
Weight 44 kg
Dimensions L x W x H 765 x 335 x 660mm
Warranty 18 months
“A Tool, Not a Toy”
Comes complete with:
• Bottle Rack
• Spot Timer
• Earth Lead
• Argon Regulator
• 3m Mig Gun
CONSUMABLES
Description Sold Per Pkt Item No Part No
SP1557 Nozzle Spring 2 232060 BNOZSPR1557
SP1570 Nozzle Conical 2 232151 BNOZCON1570
SP1506 Tip M6 0.6mm 10 232120 BTIP1506
SP1508 Tip M6 0.8mm 10 232121 BTIP1508
SP1506 Tip M6 0.9mm 10 232122 BTIP1509
SP1506 Tip M6 1.0mm 10 232123 BTIP1510
SP1512 Tip M6 1.2mm 10 232124 BTIP1512
SP1556 Insulating Bush 2 232064 BNOZINS1556
FB 0185 Left Hand Tip Holder 1 402187 SMTIPHOLDFB0185
Drive Rollers - refer to page 62
1PHASE
DC
42 WELDWELL PRODUCT CATALOGUE
MACHINERY
MIG MACHINES CONT’D
Millermatic 180 Auto Set Part No. 293266
All-in-one MIG welding package that welds 0.8 - 8mm mild steel.
• Auto-Set™: The right settings automatically.
Simply set the wire diameter, then dial in the
thickness of what you’re welding. That’s it
- Start welding with the exact parameters
you need! Welding really couldn’t be easier!
• Infi nite voltage control gives you the
fl exibility to manually override the automatic
settings. This is handy when welding
aluminium, stainless steel, or any time you
want to set your own parameters on mild
steel.
• Infi nite voltage adjustment provides
broader operating range with fi ner control
than a tap machine.
• Smooth-Start™ patent-pending
technology provides smooth spatter-free
starts – best starting machine in the small
mig machine category. No pop gun starts
with no spatter to clean up.
• Welds the thickest material in its class
- up to 7.9mm in a single pass.
• Tip Saver™ shuts down output when tip is shortened to the work. Extends contact tip life and protects
internal components from damage.
• Standard built-in solid state contactor circuit makes wire electrically “cold”until trigger is pulled, making
the unit safer. It’s also easier to position torch to work before starting weld.
Uses 102 or 203mm spools and can be set up to weld with wire sizes 0.6 to 0.9mm mild/stainless steel and
0.8 – 1.2mm fl ux cored.
Model #907312
Duty Cycle 135 Amps @ 30%
Recommended Welding Range 30-180 Amps
Open Circuit Voltage 31 Volts
Primary Voltage 230V Single Phase
Dimensions L x W x H 444 x 273 x 400mm
Weight 32.7 kg
Warranty See page 28
CONSUMABLESDescription Sold Per Pkt Item No Part No
Gooseneck Shock Washer Std 2 231122 TREGWASH152
151 1 50 LD Nozzle 13mm Bore 2 231102 TREGNOZ151150
154-14 Tough Lock Retaining Head 2 231123 TREGHEAD15414
403 14 23 0.6mm Std Tough Lock Con Tip 10 231105 TREGTIP4031423
403 14 30 0.8mm Std Tough Lock Con Tip 10 231106 TREGTIP4031430
403 14 35 0.9mm Std Tough Lock Con Tip 10 231107 TREGTIP4031435
Drive Rollers - refer to page 62
Comes complete with:
• 3m Mig Gun
• 3m Earth Cable and Clamp
• Factory-installed Solenoid Valve
• Input Lead
• Dual Quck Change Drive Roll 0.6-0.8-0.9mm
• Argon Regulator c/w Flo Tube
WELDWELL PRODUCT CATALOGUE 43
MACHINERY
Steadymig 220 Part No. 291120
The Steadymig 220 is a compact MIG/MAG unit with an operating range of 30 to 220 amps. As a compact
unit, it combines power source, wire feed unit and control system in one cabinet and is suitable for use with gas
or no-gas MIG welding. The unit is completed with a 3 metre MIG gun, earth lead, regulator, wheels and bottle
rack. The Steadymig 220 is the ideal unit for small sized businesses, light engineering, body shops, sheetmetal
work, orchards, farms and home workshops, due to the input voltage being 230 volt single phase.
The machine offers excellent welding characteristics, with the choice of eight voltage adjustments. This makes
it suitable for welding with most gas shielded welding wires and small diameter fl ux cored wires.
The unit is fi tted with a spot timer, for MIG spot welding. The machine is equipped with a simple but sturdy two
wheel wire drive assembly, capable of feeding 0.6 to 1.0mm diameter wires, through a 260 Amp MIG gun. The
Steadymig 220 is extremely mobile, and by fi tting a suitable input power plug, a spool of wire and a bottle of
shielding gas, the machine is ready for action.
• Simple operation
• Extremely mobile
• Robust
• 230 Volt Primary Input
• Fan Cooled
• 30 - 220 Amp Current Range
Primary Volts 230 Volt Single Phase
Primary Draw 35 Amps @ 20% Duty Cycle
Recommended Fuse 25 Amp Slow Blow
Current Range 30 – 220 Amps
Open Circuit Voltage Range 19 - 34 Volts
Duty Cycle @ 20% 200 Amps 24.0 Volts
Duty Cycle @ 60% 125 Amps 20.5 Volts
Duty Cycle @ 100% 95 Amps 18.8 Volts
Wire Sizes 0.6 – 1.0mm
Drive System Single with Pressure Roller
Weight 58 kg
Dimensions L x W x H 830 x 500 x 740mm
Warranty 18 months
CONSUMABLESDescription Sold Per Pkt Item No Part No
401 6 62 HD Nozzle 16 Bore 3 Rec 2 231306 TREGNOZ401662
403 22 30 0.8mm Surestart Con Tip 10 231363 TREGTIP4032230
403 22 35 0.9mm Surestart Con Tip 10 231364 TREGTIP4032235
403 22 1.0 1.0mm Surestart Con Tip 10 231365 TREGTIP4032210
403 22 364 1.2mm Surestart Con Tip 10 231366 TREGTIP40322364
403 22 52 1.3mm Surestart Con Tip 10 231367 TREGTIP4032252
404 20 Tough Lock Retaining Head 2 231330 TREGHEAD40420
415 35 15 0.9mm Std Liner 5 metre 1 231159 TREGLIN4153515
Drive Rollers - refer to page 62
MIG MACHINES CONT’D
“Industrial Quality”
Comes complete with:
• Bottle Rack
• Spot Timer
• Earth Lead
• Argon Regulator
• 3m Mig Gun
Simple, but sturdy, wire drive
assembly. Solid aluminium
components with drive rollers
top and bottom.
Very powerful drive motor.
1PHASE
DC
44 WELDWELL PRODUCT CATALOGUE
MACHINERY
MIG MACHINES CONT’D
Steadymig 265 Part No. 291129
The Steadymig 265 is a compact MIG/MAG unit with an operating range of 30 to 280 amps. As a compact
unit, it combines power source, wire feed unit and control system in one cabinet and is suitable for use with gas
or no-gas MIG welding. The unit is completed with a MIG gun, earth lead, regulator, wheels and bottle rack.
The Steadymig 265 is the ideal unit for small to medium-sized businesses, home workshops, orchards and
farms due to the input voltage being 230 volt single phase.
The machine offers superb welding characteristics, with the choice of eight voltage adjustments. This makes it
suitable for welding with most gas shielded welding wires and small diameter fl ux cored wires.
The unit is fi tted with a spot timer, for MIG spot welding. The machine is equipped with a very powerful four-
wheel wire drive assembly. The feed mechanism features four driven rollers, capable of smooth and consistent
feeding of 0.6 to 1.2mm diameter wires, through a 300 amp MIG gun. The Steadymig 265 is extremely mobile,
and by fi tting a suitable input power plug, a spool of wire and a bottle of shielding gas, the machine is ready for
action.
Primary Volts 230 Volt Single Phase
Primary Draw 44 Amps @ 30% Duty Cycle
Recommended Fuse 40 Amp Slow Blow
Current Range 30 – 280 Amps
Voltage Steps 8
Open Circuit Voltage Range 18 - 46 Volts
Duty Cycle @ 30% 250 Amps 26.5 Volts
Duty Cycle @ 60% 180 Amps 23.0 Volts
Duty Cycle @ 100% 140 Amps 21 Volts
Wire Sizes 0.6 – 1.2mm
Drive System 4 Drive Roll
Weight 85 kg
Dimensions L x W x H 830 x 500 x740mm
Warranty 18 months
“A Serious Tool for Serious Work”
CONSUMABLESDescription Sold Per Pkt Item No Part No
401 6 62 HD Nozzle 16 Bore 3 Rec 2 231306 TREGNOZ401662
403 22 30 0.8mm Surestart Con Tip 10 231363 TREGTIP4032230
403 22 35 0.9mm Surestart Con Tip 10 231364 TREGTIP4032235
403 22 1.0 1.0mm Surestart Con Tip 10 231365 TREGTIP4032210
403 22 364 1.2mm Surestart Con Tip 10 231366 TREGTIP40322364
403 22 52 1.3mm Surestart Con Tip 10 231367 TREGTIP4032252
404 20 Tough Lock Retaining Head 2 231330 TREGHEAD40420
154-14 Tough Lock Retaining Head 2 231123 TREGHEAD15414
415 35 15 0.9mm Std Liner 5 metre 1 231159 TREGLIN4153515
415 116 15 1.2 - 1.6mm Std Liner Red 1 231162 TREGLIN41511615
Drive Rollers - refer to page 62
• Simple operation
• Extremely mobile
• Robust
• 230 Volt Primary Input
• Fan Cooled
• 30 - 280 Amp Current Range
Comes complete with:
• Bottle Rack
• Spot Timer
• Earth Lead
• Argon Regulator
• 3.7m Mig Gun
Simple, but sturdy, wire drive
assembly. Solid aluminium
components with drive
rollers top and bottom.
Very powerful drive motor.
1PHASE
DC
WELDWELL PRODUCT CATALOGUE 45
MACHINERY
MIG MACHINES CONT’D
Steadymig 285 Part No. 291134
The Steadymig 285 is a compact MIG/MAG unit with an operating range of 30 to 280 amps. As a compact
unit, it combines power source, wire feed unit and control system in one cabinet. The unit is completed with
a MIG gun, earth lead, regulator, wheels and bottle rack. The Steadymig 285 is the ideal unit for small to
medium-sized businesses, general engineering, home workshops, orchards and farms.
The machine offers exceptional welding characteristics, with the choice of 14 voltage adjustments (2 coarse
and 7 fi ne). This makes it suitable for welding with most gas shielded welding wires and small diameter fl ux
cored wires.
The unit is fi tted with a spot timer, for MIG spot welding. The machine is equipped with a very powerful four-
wheel wire drive assembly. The feed mechanism features four driven rollers, capable of smooth and consistent
feeding of 0.6 to 1.2mm diameter wires, through a 300 amp MIG gun. The Steadymig 285 is extremely mobile,
and by fi tting a spool of wire and a bottle of shielding gas, the machine is ready for action.
Primary Volts 400 Volt Three Phase
Primary Draw 16 Amps @ 35% Duty Cycle
Recommended Fuse 20 Amp Slow Blow
Current Range 30 – 280 Amps
Voltage Steps 14 (2 coarse - 7 fi ne)
Open Circuit Voltage Range 19 - 34 Volts
Duty Cycle @ 35% 280 Amps 28.0 Volts
Duty Cycle @ 60% 215 Amps 24.7 Volts
Duty Cycle @ 100% 165 Amps 22.3 Volts
Wire Sizes 0.6 – 1.2mm
Drive System 4 Drive Roll
Weight 83 kg
Dimensions L x W x H 830 x 500 x 740mm
Warranty 18 months
CONSUMABLESDescription Sold Per Pkt Item No Part No
401 6 62 HD Nozzle 16 Bore 3 Rec 2 231306 TREGNOZ401662
403 22 30 0.8mm Surestart Con Tip 10 231363 TREGTIP4032230
403 22 35 0.9mm Surestart Con Tip 10 231364 TREGTIP4032230
403 22 1.0 1.0mm Surestart Con Tip 10 231365 TREGTIP4032230
403 22 364 1.2mm Surestart Con Tip 10 231366 TREGTIP4032230
403 22 52 1.3mm SureStart Con Tip 10 231367 TREGTIP4032252
404 20 Tough Lock Retaining Head 2 231330 TREGHEAD40420
415 35 15 0.9mm Std Liner 5 metre 1 231159 TREGLIN4153515
415 116 15 1.2 - 1.6mm Std Liner Red 1 231162 TREGLIN41511615
Drive Rollers - refer to page 62
“Time Tested Reliability”
• Simple operation
• Extremely mobile
• Robust
• 400 Volt Primary Input
• Fan Cooled
• 30 - 280 Amp Current Range
Comes complete with:
• Bottle Rack
• Spot Timer
• Earth Lead
• Argon Regulator
• 3.7m Mig Gun
Simple, but sturdy, wire drive
assembly. Solid aluminium
components with drive
rollers top and bottom.
Very powerful drive motor.
DC
46 WELDWELL PRODUCT CATALOGUE
MACHINERY
MIG MACHINES CONT’D
Steadymig 322 with 4WD FeederPart No. 291146
The Steadymig 322 and the Steadymig 4WD Feeder comes as a complete package with an operating range of
30 to 320 amps. The package includes 1 x Steadymig 322 Power Source, 1 x Steadymig 4WD Wire Feeder with
a 4-wheel drive system, 5 metre extension leads between the feeder and the power source, and is completed
with a MIG Gun, earth lead, regulator, wheels, bottle rack and a feeder turntable.
The power source offers outstanding welding characteristics with the choice of 2 inductance tappings and
21 voltage adjustments (7 coarse and 3 fi ne) and is fi tted with digital meters for easy reference of operating
parameters. This makes it suitable for welding with most gas shielded and fl ux cored wires. The 4 wheel drive
feeder is a simple but sturdy wire drive assembly, capable of feeding 0.6 to 1.2mm diameter wires through a
350 amp MIG Gun.
The Steadymig 322 with the Steadymig 4WD feeder is extremely mobile and by fi tting a spool of wire and a
bottle of shielding gas, the machine is ready for action.
Primary Volts 400 Volt Three Phase
Voltage Steps 21 — 7 coarse, 3 fi ne
Open Circuit Voltage Range 18 - 46 Volts
Inductance Tappings 2
Current Range 30 – 320 Amps
Duty Cycle @ 60% 300 Amps 29.0 Volts
Duty Cycle @ 100% 230 Amps 25.5 Volts
Wire Sizes 0.6 – 1.2mm
Drive System 4 Drive Roll
Weight 141 kg
Dimensions L x W x H power source 1000 x 555 x 810mm
wire feeder 540 x 270 x 380mm
Warranty 18 months
CONSUMABLESDesctription Sold Per Pkt Item No Part No
401 6 62 HD Nozzle 16 Bore 3 Rec 2 231306 TREGNOZ401662
403 22 30 0.8mm Surestart Con Tip 10 231363 TREGTIP4032230
403 22 35 0.9mm Surestart Con Tip 10 231364 TREGTIP4032230
403 22 1.0 1.0mm Surestart Con Tip 10 231365 TREGTIP4032230
403 22 364 1.2mm Surestart Con Tip 10 231366 TREGTIP4032230
404 20 Tough Lock Retaining Head 2 231330 TREGHEAD40420
415 35 15 0.9mm Std Liner 5 metre 1 231159 TREGLIN4153515
415 116 15 1.2 - 1.6mm Std Liner Red 1 231162 TREGLIN41511615
Drive Rollers - refer to page 62
Every Workshop should have one!
• Simple operation
• Extremely mobile
• Robust
• 400 Volt Primary Input
• Fan Cooled
• 30 - 320 Amp Current Range
• Separate 4 Wheel Wire Feeder
• 2 Inductance Tappings
Comes complete with:
• Bottle Rack
• Spot Timer
• Digital Meters
• Earth Lead
• Argon Regulator
• 3.7m Mig Gun
Simple, but sturdy, wire drive
assembly. Solid aluminium
components with drive
rollers top and bottom.
Very powerful drive motor.
DC
WELDWELL PRODUCT CATALOGUE 47
MACHINERY
Steadymig 402 with 4WD Feeder Part No. 291151
The Steadymig 402 and the Steadymig 4WD Feeder comes as a complete package with an operating range of 30 to 400 amps. The package includes 1 x Steadymig 402 Power Source, 1 x Steadymig 4WD Wire Feeder with a 4-wheel drive system, 5 metre extension leads between the feeder and the power source, and is completed with a MIG gun, earth lead, regulator, wheels, bottle rack and a feeder turntable.
The power source offers premium welding characteristics with the choice of 2 inductance tappings and 24 voltage adjustments (6 coarse and 4 fi ne) and is fi tted with digital meters for easy reference of operating parameters. This makes it suitable for welding with most gas shielded and fl ux cored wires. The 4 wheel drive feeder is a simple but sturdy wire drive assembly, capable of feeding 0.6 to 1.6mm diameter wires through a 400 amp MIG Gun.
The Steadymig 402 with the Steadymig 4WD feeder is extremely mobile and by fi tting a spool of wire and a bottle of shielding gas, the machine is ready for action.
Primary Volts 400 Volt Three Phase
Primary Draw 27 Amps @ 60% Duty Cycle
Recommended Fuse 25 Amp Slow Blow
Current Range 30 – 400 Amps
Open Circuit Voltage Range 18 - 47 Volts
Duty Cycle @ 60% 400 Amps 34 Volts
Duty Cycle @ 100% 310 Amps 29.5 Volts
Wire Speed 0 – 22 metres per minute
Wire Sizes 0.6 – 1.6mm
Drive System 4 Wheel Drive
Weight 156 kg
Dimensions L x W x H power source 1000 x 555 x 810mm
wire feeder 540 x 270 x 380mm
Warranty 18 months
CONSUMABLESDescription Sold Per Pkt Item No Part No
401 6 62 HD Nozzle 16 Bore 3 Rec 2 231306 TREGNOZ401662
403 22 30 0.8mm Surestart Con Tip 10 231363 TREGTIP4032230
403 22 35 0.9mm Surestart Con Tip 10 231364 TREGTIP4032230
403 22 1.0 1.0mm Surestart Con Tip 10 231365 TREGTIP4032230
403 22 364 1.2mm Surestart Con Tip 10 231366 TREGTIP4032230
403 22 52 1.3mm Surestart Con Tip 10 231367 TREGTIP4032252
404 20 Tough Lock Retaining Head 2 231330 TREGHEAD40420
415 35 15 0.9mm Std Liner 5 metre 1 231159 TREGLIN4153515
415 116 15 1.2-1.6mm Std Liner Red 1 231162 TREGLIN41511615
Drive Rollers - refer to page 62
Simple, Powerful, Reliable — What more could you need?
MIG MACHINES CONT’D
• Simple operation
• Extremely mobile
• Robust
• 400 Volt Primary Input
• Fan Cooled
• 30 - 400 Amp Current Range
• Separate 4 Wheel Wire Feeder
Comes complete with:
• Bottle Rack
• Spot Timer
• Earth Lead
• Argon Regulator
• 3.7m Mig Gun
Simple, but sturdy, wire
drive assembly. Solid
aluminium components
with drive rollers top and
bottom.
Very powerful drive motor.
DC
48 WELDWELL PRODUCT CATALOGUE
MACHINERY
Heavy Industrial ApplicationsHeavy Equipment Manufacturing
Truck and Trailer Manufacturing
Ship and Boat Building
Tank/Pressure Vessel Fabrication
Manufacture of Automotive Equipment
Railcar/Locomotive Fabrication and Repair
Furniture Manufacture
Structural Steel Fabrication
Sheet Metal Fabrication
Maintenance
HEAVY DUTY MIG POWER SOURCES
Deltaweld 602 Part No. 293226
Model #907286
Deltaweld 852 Part No. 293228
Model #907359
Deltaweld 402 Part No. 293223
Model #907285
Deltaweld Series
3 Phase DC constant voltage MIG welding power source.
• Superior arc welding performance with MIG welding.
• Suitable for mig, fl uxcored, air carbon arc cutting and gouging and sub arc processes.
• Internal digital voltage control (DVC) enables operator to preset weld voltage before striking an arc.
• Two positive output terminals provide high/low stabilizer selection. Allows operator to optimize arc performance. Excellent for diffi cult to run and stainless wires.
• Line voltage compensation ensures consistent weld performance by keeping output power constant even if primary input power varies by + or - 10%.
• Simple control panel provides easy, effi cient operation.
• Digital voltmeter and ammeter are easy to read even at 9.2 m.
• 14-pin receptacle provides quick, direct connection to Miller 14-pin wire feeders and accessories.
• 115 V duplex receptacle provides 15 amps of auxiliary power.
• Thermal overload protection light indicates power shutdown. Helps prevent machine damage if the duty cycle is exceeded or airfl ow is blocked.
• Remote on/off capabilities allow operator to turn power source on/off from a distance.
• Remote voltage control allows operator to change voltage from feeder.
• Power effi cient for exceptional value and return on your investment.
• Fan-on-Demand operates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled through the machine.
• Enclosed circuit boards provide additional protection from contaminants resulting in longer service life.
• PC board protection prevents the wire feeder power or other stray voltages (less than 115 VAC) from harming the power source PC board.
Package Options - MIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH504 G Clamp style Earth Lead 50mm x 4m
TREGGUN40012M Tregaskiss 400A x 12ft MIG Gun Miller
KITCABLE502 Power Cable to Feeder 50mm x 2m
ARGELREGSFLO Standard Argon Regulator
MIL74S Miller S74S Feeder no d/rollers (refer to page 62)
Talk to your nearest Weldwell representative for details
Deltaweld 402 602 852
Rated Output @ 100% 300 amps 450 amps 650 amps
Recommended Welding Range 15-32V 15-38V 15-44V
Open Circuit Voltage 42 Volts 48 Volts 54 Volts
Primary Voltage 400 V Three Phase
Dimensions L x W x H 775 x 585 x 762 966 x 585 x 762 966 x 585 x 762
Weight 147 kg 174 kg 214 kg
Warranty See page 28
Indent only
WELDWELL PRODUCT CATALOGUE 49
MACHINERY
MULTI PROCESS POWER SOURCES
XMT 350 Series
Inverter based DC Constant Current / Constant Voltage Multiprocess Welding Power Source.
• Wind Tunnel Technology™ protects electrical components and PC boards from contamination.
• Fan-On-Demand™ cooling system operates only when needed, reducing noise, energy use and amount of contaminants pulled through machine.
• Lift-Arc™ start provides DC arc starting without the use of high frequency. Starts the arc without contaminating the weld with tungsten.
• Adaptive Hot Start™ increases the output amperage at the start of a weld if necessary, eliminating electrode sticking.
• Lightweight, aerospace-grade aluminium case offers protection with the benefi t of reduced weight.
• Line voltage compensation ensures consistent weld performance by keeping output power constant even if primary input power varies by + or - 10%.
• Inverter arc control technology provides greater puddle control for superior 6010 stick electrode performance, and outstanding MIG weld performance.
• Process selector switch reduces the number of control set up combinations without reducing any features.
• Large, dual digital meters are easy to view and are presettable to ease setting weld output.
XMT 350 CC/CV Part No. 293220
Pulsed mig capabilities are available with the optional Optima control.
Model #907161
XMT 350 MPA Part No. 293218
Pulsed mig capabilities built in.
Model #907366
Rated Output Three Phase 350 amps @ 60%
Amperage / Voltage Range – CC 5-425 Amps
Amperage / Voltage Range – CV 10-35 Volts
Open Circuit Voltage 75 Volts
Primary Voltage Auto-Line
Dimensions L x W x H 610 x 318 x 432mm
Weight 36.3 kg
Warranty See page 28
Optima™ MIG (GMAW) Pulse Control Part No. M043389
A multipurpose, microprocessor-based
pulse control for synergic MIG, manual
MIG pulsing or standard MIG welding.
Use the control with a Miller power
source and wire feeder, including
automatic feeders and spool guns.
25 ft cord with 14-pin plug.
Model #043 389Package Options - Air Cooled TIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH508 G Clamp style Earth Lead 50mm x 8m
TT20025HGOLD CK210 TIG Torch Package x 8 m
ARGELREGSFLO Standard Argon Regulator
Package Options - MIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH508 G Clamp style Earth Lead 50mm x 8m
TREGGUN40012M Tregaskiss 400A x 12ft MIG Gun Miller
KITCABLE502 Power Cable to Feeder 50mm x 2m
ARGELREGSFLO Standard Argon Regulator
MIL74S Miller S74S Feeder no d/rollers (refer to page 62)
Package Options - Stick Package
Part No Description
KITELEC506 Electrode Lead Twist Type 50mm x 6m)
Talk to your nearest Weldwell representative for details
50 WELDWELL PRODUCT CATALOGUE
MACHINERY
Model 452/562
MULTI PROCESS POWER SOURCES CONT’D
XMT 456 CC/CV Part No. 293217
Inverter based DC Constant Current / Constant Voltage power source. Multipurpose power source featuring Wind Tunnel Technology, Lift-Arc, Adaptive Hot Start, and Line Voltage Compensation. 115 VAC auxiliary power for coolers etc.
Model #907012
Rated Output Three Phase 450 amps @ 100%
Amperage / Voltage Range – CC 5-600 Amps
Amperage / Voltage Range – CV 10-38 Volts
Open Circuit Voltage 95 Volts
Primary Voltage 400v Three Phase
Dimensions L x W x H 660 x 368 x 432mm
Weight 53.5 kg
Warranty See page 28
Dimension 562 Part No. 293245
DC Constant Current / Constant Voltage power source. Multipurpose power source provides capability and versatility in CV (mig) and CC (stick, tig). Features Line Voltage Compensation, Hot Start as well as a 15 amp 115 VAC duplex receptacle to run coolers etc.
Model #907288
Rated Output Three Phase 450 amps @ 100%
Amperage / Voltage Range – CC 20-565 Amps
Amperage / Voltage Range – CV 10-38 Volts
Open Circuit Voltage – CC 63 VDC
Open Circuit Voltage – CV 43 VDC
Primary Voltage 400v Three Phase
Dimensions 966 x 585 x 762mm
Weight 192 kg
Warranty See page 28
Package Options - Air Cooled TIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH706 G Clamp style Earth Lead 70mm x6m
TT20025HGOLD CK210 TIG Torch Package x 8 m
ARGELREGSFLO Standard Argon Regulator
Package Options - MIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH706 G Clamp style Earth Lead 70mm x 6m
TREGGUN40012M Tregaskiss 400A x 12ft MIG Gun Miller
KITCABLE702 Power Cable to Feeder 70mm x 2m
ARGELREGSFLO Standard Argon Regulator
MIL74S Miller S74S Feeder no d/rollers (refer to page 62)
Package Options - Stick Package
Part No Description
KITELEC506 Electrode Lead Twist Type 50mm x 6m)
Talk to your nearest Weldwell representative for details
Package Options - MIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH504 G Clamp style Earth Lead 50mm x 4m
TREGGUN40012M Tregaskiss 400A x 12ft MIG Gun Miller
KITELEC506 Electrode Lead Twist Type 50mm x 6m
KITCABLE502 Power Cable to Feeder 50mm x 2m
ARGELREGSFLO Standard Argon Regulator
MIL74S Miller S74S Feeder no d/rollers (refer to page 62)
Talk to your nearest Weldwell representative for details
WELDWELL PRODUCT CATALOGUE 51
MACHINERY
Panther 200 Puls Part No. 293840
A single phase 230 volt 200 amp compact synergic pulsed mig machine suitable for welding steel, stainless steel, aluminium and mig brazing with silicon bronze and aluminium bronze wires. Optional push/pull gun available.
• Extremely compact construction
• Low Weight
• Suitable for fi eld installations
• Simple to operate
• Has 49 programmes for pulsed and non-pulsed operation
- Steel
- Stainless Steel
- Aluminium
- Silicon Bronze
- Aluminium Bronze
• Four manual welding programs
• Electronically pre-programmed welding choke (ADC)
• Manual correction options for ADC
• Push-Pull option as standard
• Wire spool adaptor for 200mm and optional retrofi tting for 300mm.
PULSE MIG MACHINES
Panther 200 Puls Part No. 293840
Welding Current Range 15-200 Amps
Duty Cycle 200 Amps at 35%
Primary Voltage 230v 1 phase
Dimensions L x W x H 458 x 260 x 471mm
Weight 20 kg
Warranty 12 months
Settings / Welding parameters / Displays
• Energy setting is carried out via Ampere, feed rate, material thickness.
• Arc length correction
• ADC correction
• Spot time
• Interval time
• Operating modes, 2-step, 4-step, spot and interval
• Pulse operation, stepless operation with and without synergic regulation
• Hold function for welding energy
• Display of the selected welding program
• Job storage
• Special parameters - Gas pre-fl ow time - Creep speed - Start current value - Start current time - Down slope time - End crater current - Back burn time - Push-Pull dynamic
The Panther 200 Puls is particularly suited to the following fi elds:
- Light to medium steel construction work
- Chassis construction
- Chassis repair
- Air conditioning construction
- Thin sheet processing
- Automotive Repair
- Specialist Panel Repair
CONSUMABLESDescription Sold Per Pkt Item No Part No
0.6mm Std Tough Lock Contact Tip 10 231105 TREGTIP4031423
0.8mm Std Tough Lock Contact Tip 10 231106 TREGTIP4031430
0.9mm Std Tough Lock Contact Tip 10 231107 TREGTIP4031435
1.0mm Std Tough Lock Contact Tip 10 231108 TREGTIP4031410
1.2mm Std Tough Lock Contact Tip 10 231109 TREGTIP4031445
HD Nozzle 16 Bore 6mm Recess 2 231303 TREGNOZ401562
HD Nozzle 19 Bore 6mm Recess 2 231304 TREGNOZ401650
HD Nozzle 13 Bore 3mm Recess 2 231305 TREGNOZ401662
HD Nozzle 16 Bore 3mm Recess 2 231306 TREGNOZ401675
HD Nozzle 19 Bore 3mm Recess 2 231307 TREGNOZ401438
Std Nozzle 10 Bore Flush 2 231203 TREGNOZ401438
Std Nozzle 13 Bore 3mm Recess 2 231204 TREGNOZ401450
Std Nozzle 16 Bore 3mm Recess 2 231205 TREGNOZ401462
1PHASE
Comes complete with:
• Tregaskiss 300 amp x 3m Mig Gun
• Argon Regulator
• Input Lead
• Earth Lead
• Instruction Manual
52 WELDWELL PRODUCT CATALOGUE
MACHINERY
PULSE MIG MACHINES CONT’D
MegaPuls 250-4 Part No. 293842
Welding Current Range 10-250 Amps
Duty Cycle 25 Amps at 40%
Primary Voltage 400v 3 phase
Dimensions 645 x 370 x 580mm
Weight 35 kg
Warranty 18 months
MegaPuls 250 Part No. 293842
Multifunctional impulse welding power source with the most modern inverter technology and the revolutionary REHM SMC® technology.
The MEGAPULS 250 produces excellent and extremely precise welding results when MIG/MAG impulse arc welding, conventional MIG/MAG, MIG brazing, electrode hand welding and TIG-DC welding. Thanks to its compact format and low weight, the MEGAPULS 250 is also extremely mobile.
FeaturesWide range of uses• MIG/MAG impulse and dual pulse welding• Conventional MIG/MAG welding• MIG brazing of galvanised or aluminium coated sheets• Electrode hand welding• TIG-DC welding (with lift arc ignition)
When welding
Steel - CrNi - Aluminium coated sheet - MIG brazing
Excellent welding results as well as simple and extremely safe operation of the MegaPulse 250 ensured by the revolutionary REHM Smart Machine Control (SMC®) technology.
SDI (Stepless Dynamic Induction): Stepless, electronic welding choke with extremely rapid regulation for excellent ignition properties and an extremely stable arc.
RSC® (Realtime Speed Control): Realtime monitoring and extremely precise regulation of the wire feed rate with digital signal sensor for constant wire feeding.
CCM (Characteristic Curve Memory): Integrated welding parameter database with concentrated expert knowledge.
RMI (Rehm Machine Interface): Rapid and safe setting of the welding parameters with the simplest of handling.
Maximum effi ciency thanks to almost spatter-free welding Compact welding power source with integrate 4-roller wire feed unit and basket spool case D300.
• Perfect welding results thanks to: - Extremely fast, very precise arc regulation - Regulated droplet transfer - Highest levels of reproducibility and setting
accuracy - Automatic ignition, welding and crater fi lling
programs for each material type – Integrated dual pulse function
• Flexible programming of individual jobs can be carried out at any time
• Powerful, extremely precise 4-roller drive
• Standby function
• Remote control option with Up-Down welding torch
• Electrode hand welding with integrated arc force, automatic hotstart and anti-stick functions
• Optional with a Rehm universal Push-Pull connection.
CONSUMABLESDescription Sold Per Pkt Item No Part No
SP3654 Swan Neck 1 232400 BNECK3654
SP3681 Tip Holder M6 2 232405 BTIPHOLD3681
SP3658W Diffuser White 2 232410 BDIF3658W
SP3658 Diffuser Black 2 232411 BDIF3658B
SP3670 Nozzle Conical 2 232441 BNOZCON3670
SP3671 Nozzle Cylinder 2 232440 BNOZCYL3671
SP3672 Nozzle Tapered 2 232442 BNOZTAP3672
SP2408 Tip M6 0.8mm 10 232241 BTIP2408
SP2409 Tip M6 0.9mm 10 232242 BTIP2409
SP2410 Tip M6 1.0mm 10 232243 BTIP2410
SP2412 Tip M6 1.2mm 10 232244 BTIP2412
SP2416 Tip M6 1.6mm 10 232245 BTIP2416
SP2512 Tip HD M6 1.2mm 10 232254 BTIP2512
SP1549 Liner Steel 4m 0.6-0.9mm 1 232161 BLIN1549
SP2442 Liner Steel 4m 1.0-1.2mm 1 232165 BLIN2442
SP2446 Liner Steel 4m 1.4-1.6mm 1 232542 BLIN2446
SP1548T Liner Tefl on 4m 0.6-1.0mm 1 232171 BLINTEF1548
SP2432T Liner Tefl on 3m 1.0-1.4mm 1 232173 BLINTEF2432
CC
Comes complete with:
• MB36 x 3m Gun c/w up/down remote
• Argon Regulator
• Input Lead
• Earth Lead
• Instruction Manual
WELDWELL PRODUCT CATALOGUE 53
MACHINERY
MegaPuls 300W Part No. 293843
Welding Current Range 10 - 300 amps
Duty Cycle 300 amps @ 60%
Primary Voltage 400 volts 3 phase
Dimensions - Power Source 820 x 440 x 975mm
Dimensions - Wire Feeder 390 x 235 x 590mm
Weight 175 kg with feeder
Warranty 18 months
MegaPuls 300 Part No. 293843
The entire REHM welding knowhow for innovative MIG/MAG pulsed arc welding, conventional MIG/MAG welding, MIG brazing, and stick welding is concentrated in the new MEGAPULS 300/400/500 equipment family.
You can, with the fl exible MEGAPULS family, weld all standard welding materials including mild steel, medium/high tensile steel, aluminium, stainless, galvanised sheet and more...
The new generation of high-performance and totally digital pulsed MIG welding units ensures high operating dependability at high power and perfect reproducibility of the welding parameters. Individual jobs can be fl exibly programmed at any time. As a result, the welding results aren’t just outstanding, they’re also exactly reproducible.Maximum effi ciency thanks to virtually spatter-free welding. The lightening fast dynamic arc reaction and exact digital arc length control, reduces welding spatter and fume to an absolute minimum.
The arc properties during ignition and welding can be exactly set, digitally programmed, and stored. The automatic ignition, crater fi ll, and individual pulse wave form are available for all materials. These ensure optimum ignition, virtually spatter-free welding and minimum
heat input. The synergic welding characteristic can be individually selected, both for conventional, and for pulse-UI or pulse-II welding.
For exact control of root access, weld overlapping and heat generation, REHM has integrated the “Double Pulse” as a standard feature. The pulse imposition gives you complete control over the droplet transfer phase and the process. Without manual intervention, more energy is generated during the droplet transfer phase, less energy in the cooling phase, and for every pulse only a droplet of fi ller metal. The end result is a weld which is close to the quality of TIG, requiring no fi nishing.
The MEGAPULS automatically compensates for the cable assembly length. All voltage dependent values of the synergic welding characteristics are automatically corrected, so different lengths of intermediate cable assemblies are automatically compensated.
There is virtually no difference in performance, even with mains voltage variations. The MEGAPULS welding units are absolutely impervious to mains voltage fl uctuations and hence ideally suited for operation with engine driven generators, long mains supply cables or varying mains voltage supply.
PULSE MIG MACHINES CONT’D
CC
Very easy to operate. Thanks to one-knob control with the welding energy as the leading variable, the MEGAPULS is very easy to operate. Just let the unit suggest the optimum parameter setting, and production of top-quality welds begins.
The synergic control provides the welding process with optimum values at all times. The unit is ready to start welding immediately after setting of the operating mode and selection of the synergic characteristic. You can leave everything to the control system except handling of the torch. All process-specifi c data from the start sequence and the stationary welding process to the fi nal downslopeare already contained in the synergic control.
Comes complete with:
• Rehm 9WS x 3m Gun c/w remote control
• Intermediate Hose Assembly
• 1.2/1.6 Ali Drive Roll Kit
• Universal Push/Pull Interface kit
• Input Cable
• Earth Lead
• Instruction Manual
CONSUMABLESDescription Sold Per Pkt Item No Part No
SP3658W Diffuser White 2 232410 BDIF3658W
Gas Nozzle Conical NW16 1 230921 NOZZ770190
Nozzle Connection (Tip Holder) 1 230928 NOZZ7700225
Uses SP380 M8 Tips (refer page 70)
54 WELDWELL PRODUCT CATALOGUE
MACHINERY
PipePro 450A RFC Part No. 293521
Multiprocess pipe welding system power source, can be used with either PipePro Suitcase or PipePro bench feeders. Features RMD Pro, Pro-Pulse and Auto-Line.
The PipePro 450A welding system provides one versatile solution for pipe welding in a package for both fi eld and shop fabrication. Standard welding processes include new patented RMD™Pro and Pro-Pulse™, conventional MIG, GMAW-P, FCAW, Stick, TIG and Air Carbon Arc Cutting. The RMD Pro and Pro-Pulse welding processes are optimised for steel and stainless steel pipe. Programs are provided for the most common gases, wire types and wire diameters used in the pipe welding industry.
PULSE MIG MACHINES CONT’D
Model #907296
Rated Output Three Phase 450 amps @ 100%
Amperage / Voltage Range – CC 5-600 Amps
Open Circuit Voltage 80 Volts
Primary Voltage 400 V Three Phase
Dimensions L x W x H 559 x 394 x 1041mm
Weight 72.9 kg
Warranty See page 28
Features
Auto-Line™ Allows for any input voltage hook-up (190-630V, 50/60 Hz) with no manual linking.
1/4-turn connectors Allow for faster installation of system and reduces thread stripping.
Multiprocess Select from Stick, TIG, MIG, GMAW-P, RMD Pro, Pro-Pulse MIG, FCAW and Air Carbon Arc.
Wind Tunnel Circulates air over components Technology™ that require cooling, not over
electronic circuitry, which reduces contaminants and improves reliability.
Field or Shop Can be used with either a SuitCase feeder for fi eld construction, or a single or dual bench-style feeder for shop fabrication.
Fan-On-Demand™ Cooling system operates only
when needed. Reduces amount
of airborne contaminants pulled
through the machine.
Easy to operate Simple front panel layout
makes it easy to select
programs.
PipePro Single Wire Feeder Part No. 293356
For shop applications, provides stored programs, remote trigger select, dual schedule, weld sequence control and range locks. For use with Miller PipePro power sources
Model #300227
Please note – Drive roll kits must be ordered separately. See page 62.
Input Power 40 VDC
Welding Current Type Constant Voltage (CV) DC
Wire Diameter Solid 0.6-3.2mm
Wire Speed 1.3-19.8 m/min
Dimensions L x W x H 686 x 318 x 356mm
Weight 20.4 kg
Warranty See page 28
Package Options - MIG Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH706 G Clamp style Earth Lead 70mm x 6m
TREGGUN40012M Tregaskiss 400A x 12ft MIG Gun Miller
MCAB195185 Miller 195 185 ft Int Cable
MLEAD195397 Miller 195 397 Work Sense Lead 50 ft
ARGELREGSFLO Standard Argon Regulator
MILPPSDX Miller PipeproDX Single Feeder no d/rollers (refer to page 62)
MCART300334 Miller Pipepro 450 System Cart
Talk to your nearest Weldwell representative for details
WELDWELL PRODUCT CATALOGUE 55
MACHINERY
PULSE MIG MACHINES CONT’D
• Ultra portable and versatile.
• Synergic pulsed welding mode offers the simplicity of a single knob
control. The machine will select the correct pulse power based on the
wire feed speed set by the operator.
• Profi le pulse™ Achieve "stacked dime" weld bead appearance without
back-stepping (Double pulse.)
• Parameter and system lock provides three levels of protection to
prevent accidental modifi cation of welding parameters or manipulation of
setup menu items.
• True push-pull wire feed system. The slave/torque motor ensures
smooth, consistent feeding and improved arc performance while
reducing the problems normally associated with feeding aluminium.
The XR-AlumaFeed™ and AlumaPower™ 350 MPa combine for a synergic
system that simplifi es and improves MIG and Pulsed MIG welding applications for
aluminium welding.
Aluma Power 350 MPaSource Part No. 293000
Auto-Line™ Power Management Technology allows for any input voltage hook-up (208–575 V) with no manual linking required, providing convenience in any job setting. Ideal solution for dirty or unreliable input power.
Fan-On-Demand™ cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine.
Large, dual digital meters are easy to view and are presettable to ease setting weld output.
Inverter arc control technology provides greater puddle control for outstanding MIG and Pulsed MIG weld performance.
Line voltage compensation keeps welding output constant even if input power varies by +/-10%. XMT 350 models further expand line voltage compensation on 460 VAC to an amazing +37%, -59%.
Lightweight, aerospace-grade aluminum case offers protection and the benefi t of reduced weight.
Ultra-tough, polycarbonate-blended cover for control panel protects front controls from damage.
Easy setup for MIG and Pulsed MIG applications
SharpArc™ controls the arc in Pulsed MIG mode and gives control over the arc cone shape, puddle fl uidity, and bead profi le. If a gas is used other than Ar 100% (Argon), SharpArc™ can be adjusted to help customize your arc to the gas
being used.
Model #907420
XR-AlumaFeed Wire Feeder Part No. 293001
Gun calibration allows control box to sync with the welding gun for precise wire feed control that is critical for reducing weld defects and providing fl awless synergic operation.
Advanced trigger provides “trigger interlock” capability and the ability to control the amount of time spent in the arc start and arc crater steps.
Bright digital displays are easy to read and display voltage or arc length and wire feed speed or amperage. Also have indicators for start and crater, setup, schedule select and advanced trigger operations. Two-knob, three-button panel layout makes it simple to change parameters and reduces training time.
Trigger schedule select (SCHD) allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. Useful when switching between two welding parameters is needed.
Setup guide on inner panel of feeder has quick tips to get your system up and running quickly. Also provides a good reference that won’t get misplaced like an owner’s manual.
Rugged steel case holds up in the harshest environments and protects wire from dirt and moisture. Also has a large carrying handle for improved durability.
Rated Output Three Phase 350 amps @ 60%
Amperage / Voltage Range – CC 5-425 Amps
Amperage / Voltage Range – CV 10-38 Volts
Open Circuit Voltage 75 Volts
Dimensions 610 x 318 x 432mm
Weight 36.3 kg
Warranty See page 28
Package Options - 25ft Push-Pull Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH508 G Clamp style Earth Lead 50mm x 8m
MILXRAGUN25 Miller XR-A Aluma Pro Gun 25ft
KITCABLE502 Power Cable to Feeder 50mm x 2m
ARGELREGSFLO Standard Argon Regulator
MILXRAFEEDER Miller XR-Aluma Feeder no d/rollers (refer to page 62)
Package Options - 35ft Push-Pull Package
Part No Description
KITHOSE602 Miller Gas Input Hose
KITEARTH508 G Clamp style Earth Lead 50mm x 8m
MILXRAGUN35 Miller XR-A Aluma Pro Gun 35ft
KITCABLE502 Power Cable to Feeder 50mm x 2m
ARGELREGSFLO Standard Argon Regulator
MILXRAFEEDER Miller XR-Aluma Feeder no d/rollers (refer to page 62)
Talk to your nearest Weldwell representative for details
CONSUMABLESDescription Size Item No Part No
206 186 Miller Fastip 0.8mm M206186 MTIP206186
206 187 Miller Fastip 0.9mm M206187 MTIP206187
206 188 Miller Fastip 1.0mm M206188 MTIP206188
206 189 Miller Fastip 1.2mm M206189 MTIP206189
Input Power 24 VAC, 5A 50/60Hz
Rated Output 400 amps @ 100%
Wire Speed 1.8 - 22.2 m/min
Wire Diameter Solid 0.9-1.6mm
Aluminium 0.9-1.2mm
Max Spool Size Capacity 305mm
Dimensions L x W x H 540 x 241 x 406mm
Weight 19.2 kg
Warranty See page 28
Model #300509
XR-Aluma Pro Gun
- refer page 57
AlumaFeed Synergic Aluminium Welding System
56 WELDWELL PRODUCT CATALOGUE
MACHINERY
S-74 MPa Wire Feeder Part No. 293330
Digital, full feature with Alumination™ Technology which gives the ability to use the extended reach of a push-pull system for consistent, versatile and dependable aluminium wire feeding. Plus Trigger schedule select, Profi le Pulse and Accu-Mate™. For use with CV, DC power sources.
Model #300411
Please note – Full features obtained when connected to a Miller XMT 350 MPa, or a Miller Invision 352 MPa. Refer to 70 series feeder brochure (M/3.0) for full details.
Drive roll kits must be ordered separately. See page 62.
Input Power 24V AC
Current Type Constant Voltage (CV) DC
Wire Diameter Solid 0.6-2.0mm
Aluminium 0.9-1.5mm
Wire Speed 1.3-19.8 m/min
Dimensions L x W x H 889 x 318 x 356mm
Weight 26 kg
Warranty See page 28
WIRE FEEDERS
S74S Wire Feeder Part No. 293331
4 Wheel Drive wire feeder with toolless rotatable drive assembly which allows the operator to rotate the drive housing. This eliminates severe bends in the wire feed path which extends gun liner life and aids in feeding diffi cult wires. For use with CV, DC power sources.
Model #195057
Please note – Drive roll kits must be ordered separately. See page 62.
Input Power 24 VAC
Welding Mode Constant Voltage (CV) DC
Wire Diameter Solid 0.6-3.2mm
Wire Speed 1.3-19.8 m/min
Dimensions L x W x H 889 x 318 x 356mm
Weight 26 kg
Warranty See page 28
Suitcase X-Treme 12VS Wire Feeder Part No. 293372
Voltage Sensing Wire feeder in polypropylene case with built-in slide rails. Features digital meters with SunVision, trigger hold, wire jog and gas purge. For use with CC or CV DC power sources.
Model #195500
Please note – Drive roll kits must be ordered separately. See page 62.
Input Power Open circuit voltage and arc voltage 14-48 VDC
Current Type Constant Voltage (CV) DC
Rated Output 425 amps @ 60%
Wire Diameter Solid 0.6-2.0mm
Flux cored 0.8-2.0mm
Wire Speed 1.3-19.8 m/min
Dimensions L x W x H 533 x 229 x 394mm
Weight 15.9 kg
Warranty See page 28
S74DX Wire Feeder Part No. 293335
Deluxe – digital, full feature with four weld programs, adjustable run-in control, adjustable weld sequence control, welding process range control. Also dual schedule, trigger dual schedule and trigger program select. For use with CV, DC power sources
Model #300327
Please note – Drive roll kits must be ordered separately. See page 62.
Input Power 24 VAC
Welding Mode Constant Voltage (CV) DCWire
Diameter Solid 0.6-3.2mm
Wire Speed 1.3-19.8 m/min
Dimensions 889 x 318 x 356mm
Weight 26 kg
Warranty See page 28
WELDWELL PRODUCT CATALOGUE 57
MACHINERY
Spoolmatic 30A Part No. 293400
Air cooled spool gun for exceptional aluminium welding results in industrial or commercial applications. Engineered for operator comfort the Spoolmatic 30A gives you portability and with the 9m cable assembly allows access to those hard to reach welds. Use with the WC-24 Control or connect directly to applicable machines.
May require the Miller WC-24 Control - Part No 293455. Talk to yiour Weldwell representative for details.
Model #130831
Please note – Drive roll kits must be ordered separately. See page 62.
Welding Output Rating 200 A @ 100%
Wire Speed 1.8 – 22.2m/min
Wire Diameter Capacity 0.6-1.6mm Ali Wire up to 1.1mm
Hard Wire
Max Spl Size Capacity 102mm
Dimensions L x W x H 384 x 64 x 260mm
Weight 6.4 kg
Warranty See page 28
MIG FEED GUNS & CONTROLS
CONSUMABLESDescription Size Item No Part No
206 186 Miller Fastip 0.8mm M206186 MTIP206186
206 187 Miller Fastip 0.9mm M206187 MTIP206187
206 188 Miller Fastip 1.0mm M206188 MTIP206188
206 189 Miller Fastip 1.2mm M206189 MTIP206189
XR-A Pistol Gun Part No. 293410
Air cooled push pull gun which with the XR Control is ideal for aluminium and other soft alloy wires. Accepts patented, single turn, quick change FasTip contact tips, and has a replaceable feed cable and head tube liner which reduces service time.
Model #198128
Please note – Drive roll kits must be ordered separately. See page 62.
Weld Current Capacity 200 A @ 100%
Wire Speed 1.8-22.2 m/min
Wire Diameter Capacity 0.8-1.6mm aluminium wire
Dimensions L x W x H 270 x 64 x 187mm
Weight (includes cable) 9.6 kg
Warranty See page 28
XR-S Control Part No. 293414
Wire Feed Control for use with XR guns. Provides a digital wire feed speed display, allowing the user to easily see and accurately adjust wire feed speed with the turn of a dial. An adjustable run-in control function provides reliable arc starts. Option of using a .2 second pre-fl ow shielding gas coverage and 3.5 second post-fl ow coverage. The unit comes preset with pre-fl ow turned on and post-fl ow turned off.
Model #300601
Please note – Drive roll kits must be ordered separately. See page 62.
Input Power 24 VAC, 5 A, 50/60 Hz
Wire Speed 1.8 – 22.2 m/min
Max Spool Size Capacity 305mm
Dimensions L x W x H 540 x 241 x 406mm
Weight 19.2 kg
Warranty See page 28
XR-A Aluma Pro Gun Part No. 293408
True push-pull wire feed system (when coupled to the XR-Aluma Feeder - refer page 55). Slave torque motor ensures smooth, consistent feeding and improved arc performance, while reducing the problems normally associated with feedling aluminium.
Please note – Drive roll kits must be ordered separately. See page 62.
Welding Output Rating 300 A @ 100%
Wire Speed 1.8-23m/min
Wire Diameter Capacity 0.8-1.6mm Ali
Dimensions L x W x H 432 x 64 x 127mm
Weight 1.1 kg
Warranty See page 28
58 WELDWELL PRODUCT CATALOGUE
MACHINERY
PLASMA CUT TERS
Spectrum 375 X-Treme Part No. 293713
Plasma cutter complete with ICE–27T hand held torch with 3.7mm cable and 3.7m earth lead. X-Case provides protection in transport and storage for tools and spares etc. Consumable box with 3 electrodes, 3 tips and air fi tting. The unit can be powered by any Miller engine drive with generator power. LVC Line Voltage Compensation provides peak performance power under variable input voltage conditions.
Model #907339
Mild Steel Cutting Capacity Rated Sever
9.5mm 16mm
Rated Output 27 A at 92 VDC 35% Duty Cycle
Input Current 13.9A / 240V
Required Air Input Flow/Pressure 128L/min @ 100 psi
Dimensions L x W x H 337 x 140 x 229mm
Weight 8.2 kg
Warranty See page 28
Spectrum 625 X-Treme Part No. 293722
Plasma cutter complete with ICE-40T hand held torch with 3.7m cable. X-CASE provides protection in transport and storage for tools and spares etc. Consumables box with 2 std electrodes, 1 extended electrode, 2 std tips, 1 extended tip, and defl ector. LVC Line voltage compensation provides peak performance power under variable conditions (187-264 V). Arc starts without high frequency. Auto-Refi re Technology for expanded metal cutting or multiple metal pieces.
Model #907404
Mild Steel Cutting Capacity Rated Sever
16mm 22mm
Rated Output 40A @ 140VDC 50% Duty CycleInput Current 30A / 240VMax OCV 400 VDCRequired Air Input Flow/Pressure 170L/min @ 100 psiDimensions 229 x 140 x 337mmWeight 9.5 kg
Warranty See page 28
Spectrum 875 Part No. 293726
A very powerful single phase plasma cutter complete with a 15.2m ICE-60T hand held torch, 15.2m earth cable/clamp, and 3m input power cord. LVC provides peak performance power under variable input voltage conditions. It features wind tunnel technology, fan on demand, and Auto-ReFire™ technology, just to name a few. Can be powered by any Miller engine drive with generator power at or above 10 kW (e.g. Bobcat™) or simply plugged into a suitable single phase wall socket.
A machine torch package is also available.
Model #907390012
Mild Steel Cutting Capacity Rated Sever
22mm 32mm
Rated Output 60A @ 140 VDC
Required Air Input Flow/Pressure 191L/min @ 100 psi
Input Current 42A / 240V
Dimensions L x W x H 470 x 140 x 343mm
Weight 27.7 kg
Warranty See page 28
CONSUMABLESDescription Sold Per Pkt Item No Part No
202 808 Shield Cup 1 pkt 502275 MCUP202808
176 656 Tip 5 pkt 502280 MTIP176656
176 655 Electrode 5 pkt 502290 MELEC176655
202 809 Swirl Ring 1 pkt 502264 MRING202809
169 232 O-Ring 3 pkt 502260 MRING169232
CONSUMABLESDescription Sold Per Pkt Item No Part No
212 730 Drag Shield 1 pkt 502300 MSHIELD212730
212 733 Retaining Cup 1 pkt 502301 MCUP212733
219 676 Tip 60amp 5 pkt 503732 MTIP219676
212 724 Electrode 5 pkt 502303 MELEC212724
212 734 Swirl Ring 1 pkt 502304 MRING212734
212 735 O-Ring 1 pkt 502305 MRING212735
212 736 Defl ector 1 pkt 502307 MDEFLECT212736
219 682 Extended Tip 60amp 5 pkt 503738 MTIP219682
212 731 Gouging Shield 1 pkt 502309 MSHIELD212731
219 680 Gouging Tip 5 pkt 503736 MTIP219680
CONSUMABLESDescription Sold Per Pkt Item No Part No
204 323 Drag Shield 1 pkt 502776 MSHIELD204323
192 050 Retaining Cup 1 pkt 502775 MCUP192050
204 325 Standard Tip 5 pkt 502783 MTIP204325
192 047 Std Electrode 5 pkt 502801 MELEC192047
192 049 Swirl Ring 1 pkt 502803 MRING192049
169 232 O-Ring 3 pkt 502260 MRING169232
177 888 Defl ector 1 pkt 502758 MDEFLECT177888
192 052 Extended Tip 35a 5 pkt 502808 MTIP192052
192 048 Extended Electrode 5 pkt 502793 MELEC192048
192 203 Gouging Shield 1 pkt 502774 MSHIELD192203
WELDWELL PRODUCT CATALOGUE 59
MACHINERY
PETROL ENGINE DRIVEN GENERATOR WELDERS
Bobcat 250 Diesel Part No. 293518
Engine driven welder generator with Kubota 19 HP motor - 19 HP at 3600 RPM. Fully enclosed case reduces sound levels and protects the engine. Meter maintenance displays provide low oil pressure shutdown and low fuel shutdown. This unit has a 45L fuel tank.
Model #907213012
Bobcat 250 Part No. 293516
Engine driven welder generator with Kohler 20 HP motor. The ully enclosed case provides reduced sound levels (1/3 less noise than previous models) - and protects the engine.
Model #907211018
Trailblazer 302 Part No. 293528
Engine driven welder generator with Kohler 20 HP motor – 20 HP at 3600 RPM. Utilises a 4-pole, 3-phase generator to produce the best welding arc and have a separate 10,000 watt power generator. Fully enclosed case reduces sound levels and protects the engine. This unit has a 45L fuel tank.
Model #907216014
Blue Star 185 DX Part No. 293502
Engine driven welder generator with Kohler electric start motor - 13 HP at 3600 RPM, complete with hour meters, auto idle and 18.9L fuel tank.
Model #907269011
Indent only
Bluestar 185DX Bobcat 250 Petrol Bobcat 250 Diesel Trailblazer 302 Petrol
Amp / Volt Range 55-185A, 60-140A CC: 40-250A
CV/DC: 17-28V
CC: 40-250A
CV/DC: 17-28V
CC DC: 10-300A
CV/DC: 13-35V
Rated Output 130A @ 25V, 60% Duty Cycle 250A @ 100% Duty Cycle CC/DC 250A @ 100% Duty Cycle CC/DC 280A @ 100% Duty Cycle CC/DC
Auxiliary Power Peak: 6,000 watts
Continuous: 5,500 watts
23A @ 240VAC 60 Hz
Peak: 11,000 watts
Continuous: 9,500 watts
42A @ 240VAC 60 Hz
Peak: 11,000 watts
Continuous: 9,500 watts
42A @ 240VAC 60 Hz
Peak: 11,000 watts
Continuous: 9,500 watts
44A @ 240VAC 60 Hz
Dimensions L x W x H 803 x 578 x 578mm 1156 x 508 x 838mm 1321 x 508 x 870mm 1156 x 508 x 838mm
Weight 143 kg 252 kg 318 kg 258 kg
Warranty See page 28 See page 28 See page 28 See page 28
60 WELDWELL PRODUCT CATALOGUE
MACHINERY
Big Blue 500 Air Pak Deluxe Part No. 293812
Engine driven welder generator with Deutz turbocharged four-cylinder diesel engine – 64 HP at 1800 RPM. Comes complete with engine gauges, auto idle, weld meters, 12 V intake manifold heater, 120 V oil pan heater, vandalism lock out kit, AC/DC/battery charge/jump start switch, optional generator power and built in compressor.
Model #907062071
Amp / Volt Range CV/DC – 14-40 V
Rated Output at 40V (at 40oC) 500 A (20 kW), 100% Duty Cycle
Generator Power Peak: 5500 watts
Continuous: 4000 watts, 17 A,
240 VAC, 60 Hz while welding
Optional Generator Power Deluxe
model only
1-phase, 12 kW, 50 A, 120/240 VAC
while not welding.
Dimensions L x W x H 1092 x 724 x 1715mm
Weight 887 kg
Warranty See page 28
DIESEL ENGINE DRIVEN GENERATOR WELDERS
Pro 300 Part No. 293530
Standard Features include Stick, Lift-Arc™ TIG, Flux Cored and MIG. Other features include digital preset weld meters, output contactor control and automatic idle, and much more...
The Pro 300 has the next generation of arc quality and performance:
• Improved arc performance and stability offer exceptional arc control for Stick, MIG and TIG welding. Stick arc designed for cross-country pipeline welding.
• Four preset DIG settings (Stick)
• Hot Start™ makes it easy to start all types of Stick electrodes.
• Lift-Arc™ TIG with Auto-Stop™ and Crater-out.
Model #907144
Amp / Volt Range CV/DC – 14-40 V
Rated Output at 32V (at 40oC) 300 A, 60 % Duty Cycle
Single-Phase Generator Power Peak: 12,000 wattsContinuous 10,000 watts, 240 VAC, 42 A, 60 Hz
Dimensions L x W x H 1422 x 667 x 813mm
Weight 499 kg
Warranty See page 28
Indent only
Mosa CT 230 YSX CC/CV Part No. 292175
Engine driven welder / generator with Yanmar air cooled diesel engine. Functions include: DC Stick, DC TIG (scratch start), and MIG. Also features both 240 volt single phase and 400 volt three phase auxiliary power. The large 23 litre fuel tank provides approximately 23 hours of running time. Mosa have super silenced this machine which meets EC directives for safety and noise level.
Amp / Volt Range 20-210A 15-30V
Rated Output 210A, 60 % Duty Cycle
Auxiliary Power 50 Hz Single Phase 5kVa / 230 VAC - 21.7A
Three Phase 6kVa / 400 VAC - 8.7A
Dimensions L x W x H 1020 x 645 x 930mm
Weight 247 kg
Guaranteed Accoustic Power 67 dB9A) - 7m
Warranty 12 months
CC
Please also refer to Miller Bobcat Diesel on previous page.
Other Miller and Mosa models available on request.
WELDWELL PRODUCT CATALOGUE 61
MACHINERY
SPOT WELDER
LMSW-52T Part No. 293800
Air cooled spot welder, lightweight, easy to operate and provides a quick and effective means for spot welding mild steel, zinc plated sheet, or stainless steels. Includes a timer panel with a 0 to 5 second weld timer and power on/off switch.
Model #901357
Please Note – Tongs and tips must be ordered separately. Please contact your local Weldwell branch or distributor or refer to the LMSW-52T brochure.
Work Capacity 4.7mm
Rated Output 2.5 kVA @ 50% Duty Cycle
Dimensions 406 x 83 x 152mm
Weight 19 kg
Warranty See page 28
MACHINERY
MILLER DRIVE ROLL KITS
Miller XR Edge
Wire Size Ali Drive Roll 0.8mm M194118 0.9mm M194118 1.0mm -
1.2mm M194116
Miller Aluma-Pro
Wire Size Ali Drive Roll 0.8mm M227434 0.9mm M227434 1.0mm M227434 1.2mm M227434
1.6mm M227434
Miller Spoolmatic 30a
Wire Size Ali Drive Roll All wire dual drive roll 0.8mm M183357 M136135 0.9mm M183357 M136135 1.0mm - M136135
1.2mm - M136135
Miller 2 roll kits - To suit 60 and 70 Series Feeders
Wire Size Steel ("V" Groove) Ali ("U" Groove) F/C Wire ("V" Knurled) Soft F/C Wire ("U" Cogged) 0.6mm M151030 - - - 0.8mm M151031 - - - 0.9mm M151032 M151044 M151061 - 1.0mm M161189 - - - 1.2mm M151033 M151045 M151062 M151077 1.6mm M151035 M151047 M151064 M1510792.0mm - M151048 M151066 -
Miller 4 roll kits - To suit 60 and 70 Series Feeders
Wire Size Steel ("V" Groove) Ali ("U" Groove) F/C Wire ("V" Knurled) Soft F/C Wire ("U" Cogged) 0.6mm M151024 - - - 0.9mm M151026 M151036 M151052 - 1.0mm M161190 - - - 1.2mm M151027 M151037 M151053 M1510701.6mm M151029 M151039 M151055 M1510722.0mm M151040 M151057 M151073
Steadymig 220, 250, 255, 265, 280, 282, 302, 322 and 402
Wire Size Steel ("V" Groove) F/C Wire ("V" Knurled) Ali (Nylon) 0.6mm 402360 - - 0.8mm 402360 - 402370 0.9mm - 402366 402370 1.0mm 402363 402366 402370
1.2mm 402363 402366 402372
1.6mm - 402467 402372
Steadymig 130, 145, 146, 165, 170, 205, 206
Wire Size Steel ("V" Groove) Ali (Nylon) 0.6mm 402360 - 0.8mm 402360 402061 0.9mm 402360 402061
1.0mm - 402061
Miller XR-S and XR-D
Wire Size Ali Drive Roll 0.8mm M194118 0.9mm M194118 1.0mm M196301 1.2mm M194119
1.6mm M195591
Handy MIG 160E
Wire Size Steel ("V" Groove) F/C Wire ("V" Knurled) Ali 0.6-0.8mm 230914 - - 0.8-1.0mm 230915 - - 0.9-1.2mm 230916 - - 0.9-1.2mm - 230917 -
1.0-1.2mm - - 230918
Optim Range
62 WELDWELL PRODUCT CATALOGUE Indent only
WELDWELL PRODUCT CATALOGUE 63
Mig Welding Equipment Setup 64
Mig Welding 64
Mig Guns 65
Tregaskiss 65
Power Pins 65
Compatible with Binzel 66
Bernard 66
Mig Accessories 67
Parts & Consumables 68
Tregaskiss LD 68
Contact Tips 68
Nozzles 68
Retaining Heads 68
Shock Washers 68
Goosenecks 68
Tregaskiss HD 69
Contact Tips 69
Nozzles 69
Liners 69
Retaining Heads 69
Shock Washers 69
Trigger Switches 69
Goosenecks 69
Compatible with Binzel 70
Contact Tips 70
Nozzles 70
Swan Necks 70
Liners 70
Tip Holders 70
Diffusers 70
Misc 70
Steadymig 130, 145, 146 & 165 71
Contact Tips 71
Nozzle Springs 71
Nozzles 71
Steadymig Misc 71
Bernard 71
Contact Tips - Long 71
Contact Tips – Short 71
Nozzles 71
Head Assemblies 71
Liners 71
Centerfi re Consumables 71
MIG GUNS, ACCESSORIES, PARTS & CONSUMABLES
MIG GUNS, ACCESSORIES, PARTS AND CONSUMBLES
Mig Welding Equipment Setup
A Mig welder uses a DC voltage controlled electric power source (different from that of an arc welder), connected to a wire feeder which holds a spool of the type of wire needed to do the job. The feeder will feed the wire down what is known as a mig hand piece, this is done by feeding the wire through a set of rollers. A suitable gas mixture is also fed down the mig hand piece. Different gases are used for different types of wire.
Basically the mig process uses CO2 or an Argon, or Argon/CO2 mixture to displace the air around the arc that is being formed between the fi ller wire and the base metal. The arc is formed using DC current from a constant voltage mig power source. The electrode (wire) is melted by the arc while it is continuously fed into the weld pool, this wire is fed through a system of drive rollers, known as a wire feeder.
The feed rate is adjusted depending on the thickness of the material being welded. The voltage of the electric power source is also adjusted depending on the material thickness being welded.
Mig Welding
64 WELDWELL PRODUCT CATALOGUE
MIG GUNS, ACCESSORIES, PARTS AND CONSUMBLES
WELDWELL PRODUCT CATALOGUE 65Indent only
MIG GUNS, ACCESSORIES, PARTS AND CONSUMBLES
MIG GUNS - TREGASKISS
Tregaskiss
The true innovators with MIG gun design and manufacture. Developments like ergonomic trigger design, toughlock contact tips and unbreakable handles, all point to Tregaskiss being true market leaders. Other features include:
n Lifetime warranties on trigger switches and handles
n Conduits that can be turned 180o to extend their life
n Long life consumables
n Spare trigger wires – and much more...
Power Pins
Description Part No
Tweco 4 CDE 414 231930
Tweco 4 “O” Ring ALL 414 1 231931
Miller Power Pin ALL 414 11 116 231950
Miller “O” Ring ALL 414 11 2 231951
Miller Cont Plug CDE 419 4 231952
Miller Guide Cap CDE 414 116 231953
Euro Con “O” Ring ALL 425 9 231993
Euro Con Body ALL 425 10 231995
Miller Adaptor Kit - Rear Gas ALL 232951
Euro Connector
Miller
Tweco 4
Model Current & Duty Cycle Cable Length Feeder Fitting Part No
200amp 200amps @ 100% CO2 3.6m Euro 231010
Uses Heavy Duty (HD) Consumables
Model Current & Duty Cycle Cable Length Feeder Fitting Part No
350amp 350amps @ 100% CO2 3.6m Euro 231029
4.5m Euro 231032
3.6m Miller 231034
Uses Heavy Duty (HD) Consumables
Model Current & Duty Cycle Cable Length Feeder Fitting Part No
400amp Ali 400amps @ 100% CO2 3m Euro 231040
400amp 3.6m Euro 231050
4.5m Euro 231053
3.6m Miller 231058
4.5m Miller 231056
3.6m Lincoln 231064
Uses Heavy Duty (HD) Consumables
Gun Type A
Gun Type B
Gun Type C
Gun Type D
Model Current & Duty Cycle Cable Length Feeder Fitting Part No
150amp No longer available
66 WELDWELL PRODUCT CATALOGUE Indent only
MIG GUNS, ACCESSORIES, PARTS AND CONSUMBLES
MIG GUNS - COMPATIBLE WITH BINZEL
Compatible with Binzel
Simple and affordable. They offer a familiar design and practical features. These guns use common consumable parts and spares that are compatible with Binzel guns.
MIG GUNS - BERNARD
Model Current & Duty Cycle Cable Length Feeder Fitting Part No
SP150 150amps @ 60% CO2 4m Euro 232015
Model Current & Duty Cycle Cable Length Feeder Fitting Part No
SP240 240amps @ 60% CO2 3m Euro 232005
SP240 240amps @ 60% CO2 4m Euro 232006
Model Current & Duty Cycle Cable Length Feeder Fitting Part No
SP360 320amps @ 60% CO2 3m Euro 232020
SP360 320amps @ 60% CO2 4m Euro 232021
Model Current & Duty Cycle Cable Length Feeder Fitting Part No
SP380 360amps @ 60% CO2 4m Euro 232032
Model Current & Duty Cycle Cable Length Feeder Fitting Part No
300amp 300amps @ 100% CO2 4m Euro 233035
Model Current & Duty Cycle Cable Length Feeder Fitting Part No
400amp 400amps @ 100% CO2 4m Euro 233082
Gun Type K
Gun Type L
Gun Type M
Gun Type N
Gun Type Y
Gun Type Z
WELDWELL PRODUCT CATALOGUE 67Indent only
MIG GUNS, ACCESSORIES, PARTS AND CONSUMBLES
MIG ACCESSORIES - ANTISPAT TER
Weld-Kleen 350
A safe, effective water based product designed for use on most base metal applications. Economical and safe, biodegradable, non-toxic and paintable. Can be frozen.
Pkt Size Part No
Spray Can 186814
Quart 186815
1 Gallon 186820
5 Gallon 186825
Weld-Kleen Heavy Duty
A convenient solvent-based, quick drying aerosol that allows for pre-heat, higher duty cycles and high temperature applications. Excellent for fi xture and tooling protection. Paintable, non-fl ammable no fl uorocarbons.
Pkt Size Part No
Spray Can 186810
Nozzle-Kleen 2
Highest quality for most applications. Non-fl ammable and paintable. No fl uorocarbons. Prevents spatter build-up on nozzles.
Pkt Size Part No
Spray can 186805
Nozzle-Kleen HD
Used for highest temperature applications. Outstanding fi xture protection. Excellent for stainless steel. Non-fl ammable, paintable, no fl uorocarbons and ozone friendly.
Pkt Size Part No
Spray can 186800
Heavy Duty Nozzle Dip Gel
Excellent cooling properties for longer tip and nozzle life. Can dip hot or cold, gel will not migrate into liner. Non-fl ashing, biodegradable, paintable and non-toxic.
Pkt Size Part No
Quart Tin 186840
Cal-Guard Nozzle Dip Gel
An advanced non-toxic, nozzle dip gel for the prevention of spatter adhering to sensitive components of welding torches, including the interior and exterior of MIG nozzles and the end and outer surfaces of contact tips.
Pkt Size Part No
400 gm jar 189904
Eco-Spat
Eco-Spat is an environmentally formulated welding antispatter. It is water based, non-fl ammable and non-hazardous but retains all of the performance characteristics of the solvent based formulation. It does not affect fi nishing operations such as painting, and it does not contain silicone.
Pkt Size Part No
4 Litre Bulk Pack 186838
68 WELDWELL PRODUCT CATALOGUE Indent only
MIG GUNS, ACCESSORIES, PARTS AND CONSUMBLES
MIG ACCESSORIES - MISC MIG ACCESSORIES
PARTS & CONSUMABLES - TREGASKISS - LIGHT DUTY (LD)
Lube-Matic Liquid
Helps feed all mild steel, fabricated and core wires. Cuts rust and reduces wire drag by 60%. Great for distance feed over 3m.
Pkt Size Part No
5oz Container 186930
Lube-Matic Lube Pads
Black lube pads are pre-treated with Lube Matic liquid. Lubrication allows smooth feeding of wires with poor cast, helix, rust and long feeding liners.
Pkt Size Part No
Per packet of 6 186935
Lube-Matic Wire Kleener Pads
Red Kleener Pads are for all wires all the time. Last chance to clean the wire and reduce burnback by 50%.
Pkt Size Part No
Per packet of 6 186938
Mig Pliers
Multipurpose MIG tool for – cutting wire, removing contact tips, removing spatter, removing nozzles, drawing out wire, hammering etc.
Type Part No
Pliers 186950
Contact Tips - 10 pkt
Light Duty Tough Lock (LD) – To suit the following Tregaskiss Guns: 150amp, 180amp and some 200amp.
Wire Size Gun Treg No Part No
Type
0.6 A/B* 403 14 23 231105
0.8 A/B* 403 14 30 231106
0.9 A/B* 403 14 35 231107
1.0 A/B* 403 14 10 231108
1.2 A/B* 403 14 45 231109
Light Duty (LD) with standard threads – These tips have been superseded by the Tough Lock tips, however some limited stocks of the original style tips may still be available. Please contact your nearest Branch or Distributor.
To upgrade your gun to use the Tough Lock tips – please order the appropriate Tough Lock retaining head to suit your gun.150amp gun 231123180amp gun 231124
Nozzles 2 pkt
LD Nozzle – To suit the following Tregaskiss Guns: 150amp, 180amp.
Orifi ce Recess Part No
10mm 3mm 151 1 38 231100
13mm 3mm 151 1 50 231102
Retaining Heads 2 pkt
Description Part No
1. Ret Head Std tip (LD) A 154 231121
1. Ret Head T/lock tip (LD) A 154-14 231123
Goosenecks
Description Part No
Gooseneck 60o A 155 60 231125
Shock Washers 2 pkt
(fi ts between Ret head and gooseneck)
Description Part No
Plastic A 152 231122
Contact Tips (original style) - 10pkt
Wire Size Gun Treg No Part No
Type
0.6 A/B* 403 23 231110
0.8 A/B* 403 30 231111
0.9 A/B* 403 35 231112
1.0 A/B* 403 10 231113
1.2 A/B* 403 45 231114
Gas Flowmeter
Description Part No
8962 Gas Flow Tester 232910
* Type B Guns may have HD tips - check tip holder
WELDWELL PRODUCT CATALOGUE 69Indent only
MIG GUNS, ACCESSORIES, PARTS AND CONSUMBLES
PARTS & CONSUMABLES - TREGASKISS - HEAVY DUTY (HD)
Contact Tips 10 pkt
Heavy Duty Surestart – To suit to the following Tregaskiss Guns: 300amp, 400amp, 500amp, 650amp and some 200amp guns.
Wire Size Gun Treg No Part No Type
0.8 B*/C/D 403 22 30 231363
0.9 B*/C/D 403 22 35 231364
1.0 B*/C/D 403 22 10 231365
1.2 B*/C/D 403 22 364 231366
Goosenecks
Description Part No
Gooseneck 60o B 205 60 231225
Gooseneck 60o C 305 60 231337
Gooseneck 45o D 405 45 231436
Gooseneck 60o D 405 60 231437
Nozzles 2 pkt
Std Nozzle – To suit the following Tregaskiss Guns: 200amp, 300amp.
Orifi ce Recess Part No
10mm fl ush 401 4 38 231203
13mm 3mm 401 4 50 231204
16mm 3mm 401 4 62 231205
Nozzles 2 pkt
HD Nozzle – To suit the following Tregaskiss Guns: 200amp, 300amp, 400amp, 500amp.
Orifi ce Recess Part No
16mm 6mm 401 5 62 231303
19mm 6mm 401 5 75 231304
13mm 3mm 401 6 50 231305
16mm 3mm 401 6 62 231306
19mm 3mm 401 6 75 231307
Liners 1 pkt
Size Gun Type Wire Type Part No
0.6 A Steel 231156
0.8 A Steel 231157
0.9 B*/C/D o Steel 231158
0.9 B*/C/D Stainless 231160
1.2 - 1.6 B*/C/D o Steel 231164
1.2-1.6 Ali B*/C/D Aluminium 231165
1.6 Carb Ali B*/C/D Aluminium 231166
2.0-2.4 Flat B*/C/D Steel 231371
1.6 - 2.0 Gasless Steel 231659
All o Retainer 231168 o Front Load Liner
Heavy Duty Tough Lock – To suit the above Guns
Wire Size Gun Treg No Part No Type
1.2 Ali B*/C/D 403 20 364 231340
1.4 B*/C/D 403 20 114 231327
1.6 B*/C/D 403 20 116 231328
1.8 B*/C/D 402 20 18 231343
2.0 B*/C/D 403 20 564 231338
2.4 B*/C/D 403 20 332 231331
231225231337 231437
Prevent early, unexpected burnbacks and reduce arc start failures by UP TO 50%* by using a SURESTART Contact Tip on your
MIG guns. These tips are especially benefi cial for applications with a high volume of tacking and short welds using solid wire in
CV (Constant Voltage) welding modes.
SURESTART Contact Tips utilize the TOUGH LOCK™ Technology and are fully compatible with TOUGH LOCK Retaining Heads.
Contact Tips (original style) - 10 pkt
Heavy Duty (HD) – These tips have been superseded by the Tough Lock tips, however some limited stocks of the original style tips may still be available.
To upgrade your gun to use the Tough Lock tips – please fi t the 231330 Retaining Head
Wire Size Gun Treg No Part No Type
0.8 C/D 403 1 30 231310
0.9 C/D 403 1 35 231311
1.0 C/D 403 1 1.0 231312
1.2 C/D 403 1 45 231313
1.6 C/D 403 1 116 231315
2.0 C/D 403 1 564 231316
1.8 Ali C/D 403 1 18 231318
2.4 Ali C/D 403 1 332 231319
Trigger Switches
Description Part No
Switch Assembly A/B 211 5 231130
Trigger Switch C/D 411 1 231344
231130 231134
12
Retaining Heads 2 pkt
Description Part No
Noz Retainer Complete B* 402 3 231218
1. Gas Diff Std tip (LD) B*/C 404 25 231221
2. Gas Diff HD Tip B*/C 404 1 231220
2. HD Ret Head: (LD) T/lock B*/C/D 404 14 231124
2. HD Ret Head Std thread B*/C/D 404 3 231333
2. HD Ret Head T/lock B*/C/D 404 20 231330
Shock Washers 2 pkt
(fi ts between Ret head and gooseneck)
Description Part No
Gooseneck Shock Washer 402 1125 231119
Std Plastic HD B/C/D 402 7 25 231224
231157 231165 231158 231659
231224
* Type B Guns may have HD tips - check tip holder
231119
70 WELDWELL PRODUCT CATALOGUE Indent only
MIG GUNS, ACCESSORIES, PARTS AND CONSUMBLES
PARTS & CONSUMABLES - COMPATIBLE WITH BINZEL
Liners 1 pkt
Wire Type Length Wire Size Part No
Steel 4m 0.6-0.9 232161
Steel 5m 0.6-0.9 232162
Steel 4m 1.0-1.2 232165
Steel 5m 1.0-1.2 232166
Steel 4m 1.4-1.6 232542
Ali 4m 0.6-1.0 232171
Ali 3m 1.0-1.4 232173
Ali 4m 1.0-1.4 232174
Ali 4m 1.6 232546
Ali PP gun 8m 1.0-1.4 232777
SS PP gun 8m 1.0-1.4 232791
Swan Necks 1 pkt
Description Part No
SP150 Neck SP1554 232050
SP240 Neck SP2454 232300
SP250 Neck SP2554 232350
SP360 Neck SP3654 232400
Contact Tips 10 pkt
Light Duty – suitable for use with SP150, SP240, guns.
Wire Size Tip Thread Part No
0.6 KL M6 232120
0.8 KL M6 232121
0.9 KL M6 232122
1.0 KL M6 232123
1.2 KL M6 232124
Contact Tips 10 pkt
Medium Duty – suitable for use with SP240, SP360, PP36D guns.
Wire Size Tip Thread Part No
0.8 LMN M6 232241
0.9 LMN M6 232242
1.0 LMN M6 232243
1.2 LMN M6 232244
1.6 LMN M6 232245
0.9 HD LMN M6 232252
1.2 HD LMN M6 232254
1.0 Ali LMN M6 232263
1.2 Ali LMN M6 232264
Contact Tips 10 pkt
Heavy Duty – suitable for use with SP380, and SP360 guns.* = SP360 requires a 232407 tip holder
Wire Size Tip Thread Part No
0.8 M*/N M8 232501
0.9 M*/N M8 232502
1.0 M*/N M8 232503
1.2 M*/N M8 232504
1.6 M*/N M8 232505
1.2 Ali M*/N M8 232524
1.6 Ali M*/N M8 232525
Nozzles 2 pkt – to suit SP240 guns
Description Part No
Cylinder L SP2471 232270
Conical L SP2470 232271
Tapered L SP2472 232272
Nozzles 2 pkt – to suit SP250 guns
See page 71 for nozzle springs.
Description Part No
Cylinder SP2571 232370
Conical SP2570 232371
Tapered SP2572 232372
Nozzles 2 pkt – to suit SP360/380 guns
Description Part No
Cylinder M SP3671 232440
Conical M SP3670 232441
Tapered M SP3672 232442
Conical N SP2670 232531
Tip Holders 2 pkt* = Requires a 232060 spring
Type Tip Thread Part No
1 SP150 LH* K M6 FB0117 232054
1 SP150 RH K M6 SP1507 232055
2 SP240 L M6 SP2481 232205
3 SP250 M6 SP2581 232355
4 SP360 M M6 SP3681 232405
4 SP360 L M6 SP3682 232406
4 SP360 M M8 SP3683 232407
5 SP380 N M8 SP3881 232455
Diffusers 2 pkt
Description Part No
SP2458W L White 232208
SP3658W M White 232410
SP3658 M Black 232411
SP3858W N White 232458
Misc
Description Part No
Micro switch SP3001 232080
Trigger & switch SP1464 232081for Starparts mig guns
Micro switch SP1562 232082for ergo handle
Ergo “O” ring SP1596 232101
Trigger for Trafi met guns BX 0020 402190 and plasma torches
Nozzles 2 pkt – to suit SP150
Also fi ts Steadymig 145, 146, 165 guns. See page 71 for nozzle springs.
Description Part No
Cylinder K SP1571 232150
Conical K SP1570 232151
Tapered K SP1572 232152
232080 232081 232082
232150 232151 232152 232270 232271 232272 232440 232441 232442
232370 232371 232372
232173 232777 232791
232050 232300 232350 232400
232208 232410 232411 232458
5
1
232054
2
232205
3
232355 232455232405
4
WELDWELL PRODUCT CATALOGUE 71Indent only
MIG GUNS, ACCESSORIES, PARTS AND CONSUMBLES
PARTS & CONSUMABLES - STEADYMIG 130, 145, 146 & 165
PARTS & CONSUMABLES - BERNARD
Nozzle 2 pkt – to suit s/mig 130
Description Part No
Conical s/mig 130 402092
Contact Tips 5 pkt
Ultra Light Duty – suitable for use with Steadymig 130.
Wire Size Part No
0.6 402088
0.8 402089
1.0 402090
Contact Tips 10 pkt
Light Duty – suitable for use with SP150, & SP240 guns. Also fi ts Steadymig 145, 146, 165 guns.
Wire Size Tip Thread Part No
0.6 K/L M6 232120
0.8 K/L M6 232121
0.9 K/L M6 232122
1.0 K/L M6 232123
1.2 K/L M6 232124
Misc
Description Part No
Torch Neck s/mig 130 402083
Wire Liner for above s/mig 130 402085
Plastic Liner s/mig 130 402095
Insulating Bush s/mig 145/146 232064
Torch Neck s/mig 145/146 402183
Wire Liner for above s/mig 145/146 402185
Liner x 2.5m s/mig 145/146 402195
Complete Torch s/mig 145/146 402182
Torch Neck s/mig 165 402188
Tip Holder * s/mig 165 402187
Complete Torch x 3m s/mig 165 402198
Steel Liner** x 0.8/0.9mm s/mig 165 232161
Steel Liner** x 1.0/1.2mm s/mig 165 232165
Contact Tips short - 10 pkt
To suit 200amp, 300amp, 400amp & 500amp guns. Also 160amp guns as indicated.
Wire Size Gun Type Bern No Part No
0.6 Y/Z 7497 233779
0.8 Y/Z 7488 233755
0.9 Y/Z 7489 233758
1.0 Y/Z 7496 233776
1.2 Y/Z 7490 233761
1.4 Y/Z 7498 233781
1.6 Y/Z 7491 233767
Nozzles 2 pkt
To suit 200amp & 300amp guns
Type Gun Type Bern No Part No
Brass Y 4391 233500
Brass TA Y 4392 233503
Copper Y 4393 233506
Head Assemblies 2 pkt
Type Gun Type Bern No Part No
Long Tip Y 4235 233395
Std Y 4335 233482
Std Y/Z 4435 233596
Long Tip Z 4635 233634
Contact Tips long - 10 pkt
To suit 400amp & 500amp guns, compatible with some Hulftegger Push Pull guns.
Wire Size Gun Type Bern No Part No
0.9 Z 1589 233238
1.0 Z 1596 233255
1.2 Z 1590 233241
1.3 Z 1598 233262
1.6 Z 1591 233244
Liners 1 pkt
Wire Type Gun Bern No Lng Wire Size Part No
Steel Y 43115 15ft 0.9-1.2 233443
Steel Tweco Y 43115T 15ft 0.9-1.2 233452
Steel Z 44115 15ft 0.9-1.2 233521
Steel Z 44215 15ft 0.9-1.6 233533
Steel Z 44315 15ft 2.0 233584
Ali XY 43115X 15ft 0.9-1.2 233455
Jump Liner All QJL35-45 0.9-1.2 233905
Nozzles 2 pkt – to suit SP150
Also fi ts Steadymig 145, 146, 165 guns.
Description Part No
Cylinder SP1571 232150
Conical SP1570 232151
Tapered SP1572 232152
232150 232151 232152
Nozzle Springs 2 pkt
Suitable for use with SP150, & SP250 guns. Also fi ts Steadymig 145, 146, 165 guns.Type Part No
SP150 SP1557 232060
SP250 SP2557 232360
232060 232360
* Requires a 232060 spring** Remove and discard the liner ferrule
233500 233503 233506233631 233602 233599
233395
Nozzles (Centerfi re) 2 pkt
Type Bern No Part No
Copper small NS-5818C 233867
Copper N-5818C 233876
Brass NS-5800B 233868
Brass NS-1200B 233875
Nozzles 2 pkt
To suit 400amp guns
Type Part No
Nozzle Insulator Brass 4491 233599
Nozzle Insulator Brass 4492 233602
Nozzle Insulator Copper 4592 233631
Contact Tips (Centerfi re) 2 pkt
Wire Size Bern No Part No
0.9 T-035 233879
1.2 T-045 233881
1.4 T-052 233887
1.6 T-062 233883
2.0 T-078 233882
2.8 T-109 233884
Tapered Tips (Centerfi re) 2 pkt
Wire Size Bern No Part No
1.0 TT-039 233886
1.2 TT-045 233889
1.4 TT-052 233888
Centerfi re Misc
Description Bern No Part No
Heatshield 10012 233870
Diffuser large D-1 233873
Centerfi re consumables are compatible with all standard air-cooled Bernard guns
72 WELDWELL PRODUCT CATALOGUE
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
Tig Welding Equipment Setup 74
Tig Welding 74
Tig Torches 75
CK 75
Tig Accessories 76
Tungstens – Thoriated 76
Tungstens – Zirconiated 76
Tungstens – Lanthanated 76
Hose Covers 76
Weld Backing Tape 76
Argon Hose & Clamps 76
Water Soluble Tape and Paper 76
Adhesive Alu Tape 77
Multi-Purpose Saturated Cleaning Wipes 77
Parts & Consumables 77
Steadyfl o 77
Back Caps 77
Nozzles - Ceramic 77
Chucks 77
Handle 77
Steadyfl o Misc 77
CK 78
Torch Bodies 78
Handles and Switches 78
Cables and Fittings 78
CK Misc 78
CK 2 Series 79
Nozzles – Alumina & Ceramic 79
Nozzles – Gas Lens 79
Collets 79
Collet Bodies 79
Gas Lens 79
Heatshield 79
CK 3 Series 80
Nozzles – Alumina & Ceramic 80
Nozzles – Gas Lens & Gas Saver 80
Collets 80
Collet Bodies 80
Heatshield 80
Gas Lens & Gas Saver 80
CK 4 Series 81
Nozzles - Gas Lens & Gas Saver 81
Collets 81
Collet Bodies 81
Gas Lens 81
Heatshield 81
WELDWELL PRODUCT CATALOGUE 73
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
TIG WELDING EQUIPMENT SETUP
Tig Welding
During Tig welding a tungsten electrode heats the metal using power from a constant amperage electric power source. It uses a gas to protect the weld pool from air so it will not get contaminated. The gases used most commonly are Argon or Argon/Helium.
n Tig welding uses an electric power source.
n Tig welding uses a non consumable tungsten electrode.
n Filler metal – when required is added by hand.
n Shielding gas protects the weld and tungsten.
n Produces high quality clean welds often with better control than with other forms of welding.
n The Tig welding process is suitable for welding more types of metals than most forms of welding.
n Tig welding has the advantage of no fl ux, slag, sparks or spatter.
n Tig welding doesn’t create smoke or fumes unless there are contaminants in the base metal. It can however produce ozone gas in the surrounding air.
74 WELDWELL PRODUCT CATALOGUE
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
WELDWELL PRODUCT CATALOGUE 75Indent only
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
TIG TORCHES
Model – Water Cooled Amperage Length Cable Type Valve Series Spares Part No
CK350 400 7.6m Tri Flex No 3 243476
Model – Air Cooled Amperage Length Cable Type Valve Series Spares Part No
CK150 c/w cover, contactor, maxstar plug 150 3.8m 1 pc SF No 3 243245
CK150 c/w cover, contactor, maxstar plug 150 7.6m 1 pc SF No 3 243247
CK150 150 3.8m 2 pc Yes 3 243254
CK150 150 7.6m 2 pc Yes 3 243255
CK150 – Flexi Head 150 7.6m 2 pc Yes 3 243265
Shown with Contactor
Model – Air Cooled Amperage Length Cable Type Valve Series Spares Part No
TL210 c/w cover, contact switch,
14 pin plug, jack plug connector 200 7.6m 1 pc No 3 243231
CK210 – Flexi Head 200 7.6m 2 pc Yes 3 243315Shown with Contactor
Model – Water Cooled Amperage Length Cable Type Valve Series Spares Part No
CK300 350 7.6m Tri Flex No 3 243451
Model – Water Cooled Amperage Length Cable Type Valve Series Spares Part No
TL300 – Trimline 300 3.8m Tri Flex No 3 243425
TL300 – Trimline 300 7.6m Tri Flex No 3 243426
Model – Water Cooled Amperage Length Cable Type Valve Series Spares Part No
CK200 250 3.8m Tri Flex No 2 243390
CK200 250 7.6m Tri Flex No 2 243391
Model – Water Cooled Amperage Length Cable Type Valve Series Spares Part No
CK26V-4-RSFFX Flexi 200 3.8m 1 pc No 3 243350
Model – Air Cooled Amperage Length Cable Type Valve Series Spares Part No
TL210 – Trimline 200 3.8m 2 pc No 3 243325
TL210 – Trimline 200 7.6m 2 pc No 3 243326
TL210 – Trimline 200 3.8m 2 pc Yes 3 243329
TL210 – Trimline 200 7.6m 2 pc Yes 3 243330
76 WELDWELL PRODUCT CATALOGUE Indent only
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
TIG ACCESSORIES
Tungstens – Thoriated – Mild & Stainless Steel
2% Thoriated, red tip tungstens suited for DC current, electrode negative for welding mild and stainless steel.
Size Pkt Size Sold Per Part No
1.6mm 10 Pkt 106102
2.4mm 10 Pkt 106103
3.2mm 10 Pkt 106104
Tungstens – Lanthanated - Mild & Stainless Steel
Black tip tungstens with an electrical conductivity that is close to that of thoriated tungstens. Thoriated tungstens can be replaced by lanthanated tungstens avoiding the radioactivity of thorium oxide. Lanthanated tungstens can be used with either AC or DC current.
Size Pkt Size Sold Per Part No
1.6mm 10 Pkt 106141
2.4mm 10 Pkt 106142
Tungstens – Zirconiated – Ali & Magnesium Alloys
0.8% Zirconiated, white tip tungstens for AC current welding of non ferrous materials including aluminium and magnesium alloys.
Size Pkt Size Sold Per Part No
1.6mm 10 Pkt 106118
2.4mm 10 Pkt 106119
3.2mm 10 Pkt 106120
4.0mm 10 Pkt 106121
Hose Covers
Protects tig torch cable assemblies from dirt and damage.
Description Fits Part No
212HCLV Leather Velcro 3.048m CK150, TL210,CK200 246100
225HCLV Leather Velcro 7.01m CK150, TL210,CK200 246105
312HCLV Leather Velcro 3.048m TL210, CK300,CK350 246110
325HCLV Leather Velcro 7.01m TL210, CK300,CK350 246115
Argon Hose and Clamps
Description Size Part No
Argon Hose 4.0mm 242926
1. Hose Clamp S/S 13.8 OET 242111
2. L11 Hose Clamp S/S 10.9 OET 242109
3. 11725 Hose Clamp S/S 10.5 OET 242108
1 2 3
Water Soluble Tape and Paper
Pressure sensitive adhesive water soluble tape.
Description Size Sold per Part No
Aquasol ASWT-2 Tape 50mm x 90m roll 189928
Aquasol ASW-40c/r-20.5 Paper 520mm x 50m metre 189931
Weld Backing Tape
Heat resistant aluminium weld backing tape with 25mm fi breglass centre strip.
Description Size Sold Per Part No
Aquasol AFBT-2.5 64mm x 12.5m roll roll 189936
WELDWELL PRODUCT CATALOGUE 77Indent only
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
TIG ACCESSORIES CONT’D
Back Caps
Type Size Part No
30670 Short 242550
30680 Long 242551
Chucks
Type Size Part No
30610 Chuck 1.6mm 242541
30620 Chuck 2.5mm 242542
30630 Chuck 3.2mm 242543
Handle
Type Part No
30190 150 Tig Torch Handle 242001
Adhesive Alu Tape
Purge gas retaining tape with 25mm adhesive-free centre zone.
Description Size Sold per Part No
Aquasol EZ-ZT 2.5 Alu Tape 64mm x 23m roll roll 189932
Multi-Purpose Saturated Cleaning Wipes
Multi-purpose saturated cleaning wipes for weld and workshop environments.
Description Size Part No
Aquasol EZW-30 (30 wipes) 200mm x 300mm 189934
PARTS & CONSUMABLES - STEADYFLO
Steadyfl o Misc
Type Part No
30020 Washer 242002
30650 Clamping Nut 242004
10780 Valve Ball - Fibreglass 242006
10740 Tailpiece 242105
10750 RH Nut 242107
30510 LH Nut 242106
Nozzles - Ceramic
Type Size Part No
Steadyfl o Adaptor 114000
TTA4A3 (SF14) 6.0mm 242195
TTA6A3 (SF38) 9.7mm 245196
78 WELDWELL PRODUCT CATALOGUE Indent only
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
Torch Bodies
Type Part No
CK150 Torch Body 244250
CK150V Torch Body c/w Valve 244251
CK150 Flexi Torch Body 244260
CK210 Torch Body 244300
CK210V Torch Body c/w Valve 244301
CK210 Flexi Torch Body 244320
CK210V Flexi Torch Body c/w Valve 244321
TL210 Flexi Torch Body 244323
TL210 Torch Body 244325
TL210 Torch Body Stainless 244545
CK300 Torch Body 244450
TL300FX Flexi Torch Body 244428
CK350 Torch Body 244475
Cables & Fittings
Type Fits Part No
212AH 12.5ft Gas Hose Complete CK130, CK150 244010
1525PCHF 25ft 1pc Power Cable CK130, CK150 244205
425PCSF 25ft 1pc Power Cable CK210, TL210 244306
212TF 12.5ft Tri Flex Cable Assembly CK200 244356
225TF 25ft Tri Flex Cable Assembly CK200 244357
225PC 25ft Tri Flex Repl Power Cable CK200 244361
2325TF 25ft Tri Flex Cable Assembly CK230, TL300 244404
2325PC 25ft Tri Flex Repl Power Cable CK230, TL300 244406
312TF 12.5ft Tri Flex Cable Assembly CK300 244452
325TF 25ft Tri Flex Cable Assembly CK300 244453
312PC 12.5ft Tri Flex Repl Power Cable CK300 244456
325PC 25ft Tri Flex Repl Power Cable CK300 244457
15PFN 2PC Power Cable Fitting CK130, CK150 244208
4PF 2PC Power Cable Fitting CK210, TL210 244311
3PF1 Tri Flex Power Cable Fitting CK300 244458
PARTS & CONSUMABLES - CK
244250 244251 244260
244311 244458
Handles & Switches
Amp Controls
Type Fits Part No
Amptrak Handle Med 28ft M14 Remote TL210, TL310 245936
Amptrak Handle Lge 28ft M14 Remote CK210, CK300, CK350 245939
RACCV-1-2-M14 Rotary Amperage Control ALL 245915
Switches
200HES13 Handle Contact Sml 13ft Moment CK130, CK150 245940
230HES25 Handle Contact Med 26ft Moment TL210, TL300 245945
300HES26 Handle Contact Lge 25ft Moment CK210, CK300, CK350 245949
Tig Torch Microswitch Lever Type All 241999
Parts
Miller 14-pin Plug Kit metal All Miller M235950
Miller Torch Adaptor #195 377 All Watercooled M195377
230H Torch Handle CK150, TL210, TL300 244327
300H Torch Handle CK210, CK300, CK350 244302
6R2A-1K Amptrak Linear Potentiometer N/A 245972
6R2A-10K Amptrak Linear Potentiometer N/A 245974
260FA Replacement Fuses 260A CK150 245995
260FA Fuse Block C/w Adaptor 260A All Watercooled 245996
550F Fuse link for 550 amps - pkt 5 All Watercooled 245998
BX 0353 Kit Trigger 18-26 8m Lge CK210, CK300, CK350 242915
BX 0463 Kit Trigger 9-17-24 8m Sml CK130, CK150 242916
244450244325244320
244010 244306
244357 244406
245996
245936 245945
245327
245949 M195377
245972
245995
WELDWELL PRODUCT CATALOGUE 79Indent only
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
PARTS & CONSUMABLES - CK 2 SERIES
Nozzles – Alumina & Ceramic Table 1.1
Description Size Part No
TTCUP2A4 6.3mm 245200
TTCUP2A5 8.0mm 245201
TTCUP2A6 9.5mm 245202
TTCUP2A7 11.0mm 245203
TTCUP2A8 12.7mm 245204
TTCUP2A10 15.8mm 245205
Nozzles – Gas Lens Table 1.2
Description Size Part No
TTCUP2AG4 6.3mm 245216
TTCUP2AG5 8.0mm 245217
TTCUP2AG6 9.5mm 245218
TTCUP2AG7 11.0mm 245219
TTCUP2AG8 12.7mm 245220
Collets Table 1.3
Description Size Part No
TTCOL2C116 Std 1.6mm 245234
TTCOL2C332 Std 2.4mm 245235
TTCOL2C116GS Wedge 1.6mm 245238
TTCOL2C332GS Wedge 2.4mm 245239
Collet Bodies Table 1.4
Description Size Part No
TTCOLBOD2CB116 1.6mm 245222
TTCOLBOD2CB332 2.4mm 245223
COLLET
ALUMINA LONG
CERAMIC LONG
Refer Table 1.2
ALUMINA - GAS LENS
ALUMINA - LARGE DIAMETER
ALUMINA
CERAMIC
CERAMIC - LONG
Refer Table 1.1
ALUMINA
CUP COLLET BODY HEATSHIELD BACK CAPTORCH COLLET
STANDARD
WEDGE
Refer Table 1.3STANDARD
REVERSE
GAS LENS STANDARDSTANDARD
WEDGE
REVERSE
STANDARD
LARGE DIAMETER LARGE DIAMETER
LARGE DIAMETER
SHORT
REVERSE STANDARD
LONG
TTCAP200L 245246
MEDIUM
TTCAP200M 245247
SHORT
TTCAP200S 245248
TORCHES USED ON:CK100CK110CK130CK200CK230FL2LCKM230CWH230CWM230CK9CK20
Gas Lens Table 1.5
Description Size Part No
TTLENS2GL116 1.6mm 245227
TTLENS2GL332 2.4mm 245228
Refer Table 1.3
Heatshield Table 1.6
Description Part No
TTSHIELD2GHS 245244
Refer Table 1.6Refer Table 1.4
Refer Table 1.5 Refer Table 1.3 Refer Table 1.6
Refer Table 1.3
80 WELDWELL PRODUCT CATALOGUE Indent only
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
PARTS & CONSUMABLES - CK 3 SERIES
Nozzles – Alumina & Ceramic Table 2.1
Description Size Part No
TTCUP3A4 6.3mm 245300
TTCUP3A5 8.0mm 245301
TTCUP3A6 9.5mm 245302
TTCUP3A7 11.0mm 245303
TTCUP3A8 12.7mm 245304
TTCUP3A10 15.8mm 245305
TTCUP3A12 19.0mm 245306
Nozzles – Gas Lens & Gas Saver Table 2.2
Description Size Part No
TTCUP3AG6 9.5mm 245320
TTCUP3AG7 11.0mm 245321
TTCUP3AG8 12.7mm 245322
TTCUP3A4GS ** 6.3mm 245370
TTCUP3A5GS ** 8.0mm 245371
TTCUP3A6GS ** 9.5mm 245372
TTCUP3A7GS ** 11.0mm 245373
TTCUP3A8GS ** 12.7mm 245374
Collets Table 2.3
Description Size Part No
TTCOL3C116 1.6mm 245354
TTCOL3C332 2.4mm 245355
TTCOL3C418 3.2mm 245356
TTCOL3C532 4.0mm 245357
TTCOL3C116GS * 1.6mm 245359
TTCOL3C332GS * 2.4mm 245360
TTCOL3C418GS * 3.2mm 245361
TTCOL3C532GS * 4.0mm 245362
Collet Bodies Table 2.4
Description Size Part No
TTCOLBOD3CB116 1.6mm 245338
TTCOLBOD3CB332 2.4mm 245339
TTCOLBOD3CB418 3.2mm 245340
TTCOLBOD3CB532 4.0mm 245341
Heatshield Table 2.5
Description Part No
TTSHIELD300HS 245363
TTSHIELD3GHS 245364
TTSHIELD3GHSLD 245365
CUP COLLET BODY COLLET
Refer Table 2.1
ALUMINA
ALUMINA - LONG
Refer Table 2.2
ALUMINA - GAS LENS
Refer Table 2.2
ALUMINA LONG- GAS LENS
CERAMIC GAS LENS
Refer Table 2.2
ALUMINA LARGE DIAMETER
ALUMINA LONG
LARGE DIAMETER
ALUMINA EXTRA LONG
LARGE DIAMETER
Refer Table 2.4STANDARD
Refer Table 2.6
GAS LENS
Refer Table 2.2
LARGE DIAMETER
Refer Table 2.3STANDARD
WEDGE *
REVERSE
Refer Table 2.3
STANDARD
WEDGE *
REVERSE
Refer Table 2.3
STANDARD
WEDGE *
REVERSE
STANDARD
GAS LENS
LARGE DIAMETER
HEATSHIELD TORCH BACKCAP
LONG
TTCAP300L 245366
MEDIUM
TTCAP300M 245367
SHORT
TTCAP300S 245368
TORCHES USED ON:CK150CKC150CK210CK300CK510TL210TL300TL18TL26FL3LCK17C18CK26
CUP ADAPTOR COLLET BODY COLLET HEATSHIELD BACKCAPTORCH
Refer Table 2.2
ALUMINA **
CLEAR
ALUMINA
Refer Table 1.2
ALUMINA
CLEAR
WITH SCREEN
WITHOUT SCREEN
WITH SCREEN
WITHOUT SCREEN
LARGE DIAMETERWITHOUT SCREEN
Refer Table 2.6
STANDARD
SHORT
LARGE DIAMETER
Refer Table 2.3
WEDGE *
Refer Table 3.2
SHORT WEDGE
Refer Table 3.2
SHORT WEDGE
STANDARD
SHORT
LARGE DIAMETER
LONG
TTCAP300L 245366
MEDIUM
TTCAP300M 245367
SHORT
TTCAP300S 245368
TORCHES USED ON:CK150CKC150CK210CK300CK510TL210TL300TL18TL26FL3LCK17C18CK26
Gas Lens & Gas Saver Table 2.6Description Size Part No
TTTLENS3GL332 2.4mm 245345
TTLENS3GL332LD 2.4mm 245349
TTCOLBOD3CBGS All 245376
TTKITD3GS332 2.4mm 245396
TTADATAS116GS 1.6mm 245281
TTADATAS332GS 2.4mm 245282
Refer Table 2.5
Refer Table 2.3
Refer Table 2.3
Refer Table 2.5
TTKITD3GS332The gas saver kits include the following components:• Push on Alumina Cup
• Tungsten adaptor with screen
• Collet Body
• Collet
• Heat Shield
WELDWELL PRODUCT CATALOGUE 81Indent only
TIG TORCHES, ACCESSORIES, PARTS & CONSUMABLES
PARTS & CONSUMABLES - CK 4 SERIES
Collets Table 3.2
Description Size Part No
TTCOL4C116 1.6mm 245444
TTCOL4C332 2.4mm 245445
TTCOL4C418 3.2mm 245446
TTCOL4C116GS * 1.6mm 245449
TTCOL4C332GS * 2.4mm 245450
TTCOL4C418GS * 3.2mm 245451
Collet Bodies Table 3.3
Description Size Part No
TTCOLBOD4CB116 1.6mm 245432
TTCOLBOD4CB332 2.4mm 245433
TTCOLBOD4CB418 3.2mm 245434
Gas Lens Table 3.4
Description Size Part No
TTLENS4GL116 1.6mm 245438
TTLENS4GL332 2.4mm 245439
Heatshield Table 3.5
Description Part No
TTSHIELD4GHS 245453
Nozzles – Gas Lens & Gas Saver Table 3.1
Description Size Part No
TTCUP2AG4 6.3mm 245216
TTCUP2AG5 8.0mm 245217
TTCUP2AG6 9.5mm 245218
TTCUP2AG7 11.0mm 245219
TTCUP2AG8 12.7mm 245220
Refer Table 3.1
ALUMINA
CUP COLLET BODY COLLET HEATSHIELD TORCH BACKCAP
CERAMIC LONG
Refer Table 3.1
ALUMINA GAS LENS
Refer Table 3.3
SHORT
Refer Table 3.2
SHORT STANDARD
Refer Table 3.2SHORT WEDGE *
REVERSE
Refer Table 3.4
SHORT GAS LENS
Refer Table 3.2
SHORT
Refer Table 3.2SHORT WEDGE *
REVERSE
Refer Table 3.3
SHORT GAS LENS
LONG
TTCAP300L 245366
MEDIUM
TTCAP300M 245367
SHORT
TTCAP300S 245368
TORCHES USED ON:CK150CKC150CK210CK300CK510TL210TL300TL18TL26FL3LCK17C18CK26
Refer Table 2.5
SAFETY
SAFETY
Which Welding Lens? 83
Personal Welding Protection 83
Welding Helmets 84
WH330 84
Miller Performance 84
Miller Digital Elite 84
Miller Digital Elite with Graphics 84
Miller Titanium Elite 84
Spares for Welding Helmets 85
WH330 Spares 85
Miller Helmet Spares 85
Lenses for Welding Helmets 85
Clear Cover Lenses 85
Athermal Filter Lenses 85
Omniweld Gold Plated Lenses 85
Omnimag Magnifying Lenses 85
Combination Lenses 85
Eye Protection 86
Safety Spectacles 86
Gas Welding/Cutting Goggles 86
Spares to fi t Gas Welding Goggles 86
Hearing Protection 86
Earmuffs 86
Ear Plugs 86
Welding Screens / Welding Blankets 86
Welding Screens 86
Weldstop Fabric 86
Leather Products 87
Gloves – Arc, Tig & Mig Welding 87
Gloves – Handling 87
Glove Savers 87
Apron 87
Coats 87
Misc 87
Headwear 87
Kromer Welder Caps 87
Respiratory Products 88
Vortex Welding Respirator 88
Vortex Spares 88
Dustmaster DM6 Spares 88
Disposable Respirators Valved and Unvalved 88
Face Masks 88
Filters and Cartridges 88
82 WELDWELL PRODUCT CATALOGUE
SAFETY
SAFETY
Personal Welding Protection
An operator carrying out any type of welding process must look after his or her well being. This personal protection should include:
1. Eye protection – the right type of goggles or helmet must be worn to protect the eyes.
2. Face Protection – this can be in the form of a suitable face shield suited to the job being done.
3. Head Protection – suitable cover that will protect the operator from the danger of sparks getting on to the head area (especially in out of position type of work).
4. Breathing Mask – a suitable mask must have the right grade of protection to do the job properly. There are various types of mask including powered air systems and disposable masks. The operator must protect against breathing in the welding fumes and gases present while welding or cutting.
5. Body Protection – a suitable neck cover is required to stop sparks going down the neck and also to protect the neck area from ultra violet burning. A suitable welding jacket or overalls should be worn to protect against clothing catching fi re. All clothing should be fi re retardant.
6. Gloves – often overlooked, they stop the hand and wrist area from the effect of ultra violet light burns which can lead to skin cancer later in life. Gloves are very useful as a way of protecting the operator from the effect of heat. The welding process produces a lot of heat and gloves protect the operator from this.
7. Foot Covering – the operator should wear appropriate foot wear to protect themselves from the sparks that are created by the welding and cutting process, also to protect against items being dropped on their feet.
Q: How do I choose the correct shade of welding lens?
Tungsten Inert Gas (TIG)
Non Ferrous
Ferrous
NA
Non Ferrous
Ferrous
Metal Inert Gas (MIG)
Shielded Metal Arc (stick)
Which Welding Lens?
Welding Operation Electrode / Wire Size Approximate Amps Shade Number
2.0mm to 2.5mm Up to 100amps 9 3.2mm to 4.0mm 100 to 200amps 10 4.0mm to 5.0mm 200 to 300amps 11 5.0mm to 6.0mm 300amps and over 12
Up to 30amps 8 30 to 80amps 9 80 to 110amps 10 110 to 150amps 11 150 to 200amps 12 200 to 260amps 13 260 and over 14
Up to 30amps 9 30 to 80amps 10 80 to 110amps 11 110 to 150amps 12 150 to 200amps 13
0.6mm 9 0.8mm to 0.9mm 10 1.2mm to 1.6mm 11
0.8mm to 0.9mm 11 1.2mm to 1.6mm 12
WELDWELL PRODUCT CATALOGUE 83
SAFETY
84 WELDWELL PRODUCT CATALOGUE Indent only
SAFETY
WELDING HELMETS
WH330 Flip Up Helmet
Lightweight, for MIG, TIG and arc welding. 108mm x 51mm lens. Supplied with Shade # 10 lens.
Type Part No
WH330 Flip Up Helmet 153010
Miller Helmet Digital Elite
Miller - the name you can trust in digital welding helmets. Going digital gives you the control to adjust shade, sensitivity and delay settings with absolute precision for any welding job. 4 modes of operation deliver the fl exibility to weld, cut and grind - ALL WITH ONE HELMET • Auto-Off (manual on)• Largest view - 30% larger window• Four independent arc sensors• Lens speed - 1/20,000 second• Variable shade #8 - 13 and light state #3• Digital Elite offers shades #5 - 8 in Cut Mode• Excellent low-amperage TIG rating (5 amps)• Includes magnifying lens holder• Bottom-located controls for convenience 1) Grind mode 2)f Cut mode 3) X-mode4) Weld mode• Includes Accessory Package: 5 outside and 2 inside
cover lenses, helmet bag, comfort cushion
• Meets ANSI Z87.1-2003 (High Impact) standardType Part No
MILLER 234 763 Helmet Digital Elite 153051
Miller Helmet Titanium 9400I
• Integrated grinding shield• Innovative aluminum heat shield protects the
analog lens in high amperage applications• Silver shell refl ects heat to keep helmet and user
cool• Durable shock-absorbing gasket protects lens
from drop impact• Weighs only 680 g• Includes Accessory Package: 5 outside and 2
inside cover lenses, helmet bag, comfort cushion• Lens specifi cations are the same as the Miller
Digital Elite• Meets ANSI Z87.1-2003 (High Impact) standardType Part No
Miller 245 804 Helmet Titanium 153055
Miller Digital Elite Helmet with Graphics
As for the Digital Elite but including graphics.
Type Part No
Miller Elite Helmet with Graphics 153053
Miller Helmet Performance
Auto on/off and grind, variable shade 8-13 and light state shade 3. Excellent low-amperage TIG rating (5famps).
Meets ANSI Z87.1-2003 (High Impact) standardType Part No
Miller Helmet Performance 153462
Miller Helmet Pro-Hobby FS
Fixed shade #10 and light state #3. Lens speed - 1/3,600 second. Solar powered, no batteries required. Ratchet style headgear with precise control. Low-amperage TIG rating (20 amps). Includes Magnifying Lens Holder.
Meets ANSI Z87.1-2003 (High Impact) standardType Part No
Miller 231 703 153049
WELDWELL PRODUCT CATALOGUE 85Indent only
SAFETY
SPARES FOR WELDING HELMETS
WH330 Spares
Type Part No
Sweatband 153300
Replacement Headgear 153303
Miller Helmet Spares
Type Part No
Headgear Assembly 153450
Fabric Headband 153454
Miller Front Lens Gaskit M216337
LENSES FOR WELDING HELMETS
Clear Cover Lenses
Type Size Part No
Athermal 1,000 Hour 108 x 51mm 153720
Outer Poly Lens 1000 Hr 132 x 114mm 153610
Glass Type WKG42 108 x 51mm 153721
XLi Front Cover Lens 114.3 x 85.7mm 153443
XLix Front Cover Lens 117.6 x 95.7mm 153444
Elite Front Cover Lens 119.1 x 143mm 153457
Elite Inside Cover Lens 107.9 x 63.5mm 153458
Hood Inside Cover Lens 107.9 x 51mm 153440
Performance Front Cover Lens 111 x 12mm 153463
Omnimag – Magnifying Lenses
Fit and forget into your welding helmet.
Diopter Size Part No
1.0 108 x 51mm 153740
1.5 108 x 51mm 153741
2.0 108 x 51mm 153742
2.5 108 x 51mm 153743
Omniweld Gold Plated Lenses
For a natural view of the arc and surrounding area. This lens
enables you to see the steel getting hotter, which is not possible
with a standard lenses.
They also refl ect much of the heat away to keep your eyes
cooler and more comfortable.
Shade Size Part No
9 108 x 51mm 153731
10 108 x 51mm 153732
11 108 x 51mm 153733
Combination Lens
Type Size Part No
1000 Hr 108 x 80mm 153800
Shade 10 108 x 80mm 153802
Athermal Filter Lenses
Shade Size Part No
8 108 x 51mm 153700
9 108 x 51mm 153701
10 108 x 51mm 153702
11 108 x 51mm 153703
12 108 x 51mm 153704
13 108 x 51mm 153705
153720
153610
153721
153443
153444
153457
153458
153440
153303 153450
153454153300
86 WELDWELL PRODUCT CATALOGUE Indent only
SAFETY
EYE PROTECTION
HEARING PROTECTION
Safety Spectacles
Type Part No
A700 Series Clear 152090
A700 Series Smoke 152095 Gas Welding / Cutting Goggles
Type Part No
GWL44 Lift Up 151250
Sperian Strategy Goggle 152100
Sperian Flexseal Weld Goggle Shade 5 152105
Spares to fi t Gas Welding Goggles
Type GWL44 Part No
Lens Welding Goggle Cover GKP50 151260
Lens Welding Goggle Shade 5 GF50-5 151262
Ear Plugs
Recommended for high noise situations (up to 110dBA TWA).
Type Part No
MaxLite Uncorded Class 4 152045
Max Earplug Uncorded Class 5 152050
Max Earplug Corded Class 5 152055
Earmuffs
Type Part No
Earmuff LON Slim with Neckband Class 4 152110
Earmuff L1N with Neckband Class 5 152115
152100 152105
Welding Screens
Type Part No
Welding Screen 1.8m x 1.3m 154100
Welding Screen 1.8m x 1.8m 154102
Welding Blankets
Type Part No
Weldstop Fabric 1m Wide 154120
Weldstop Fabric 1m x 2m Hemmed 154132
Weldstop Fabric 2m x 2m Hemmed 154141
Weldstop Fabric 2m x 3m Hemmed 154142
WELDING SCREENS / WELDING BLANKETS
152110 152115
154100 154102
151250
WELDWELL PRODUCT CATALOGUE 87Indent only
SAFETY
LEATHER PRODUCTS
Gloves – Handling
Type Part No
Weldwell Handling 155018
Driver-Rigger Cowsplit 155019
Miller Metalworker Glove - X-Large M227820
Glove Savers
Type Part No
Heavy Duty Left Hand 155076
Heavy Duty Right Hand 155077
Apron
Type Part No
Non Split 155100
Coats
Type Part No
With Collar – Lge 155212
With Collar - XL 155213
HEADWEAR
Kromer Welding Caps
Colourful welders caps. All-cotton balloon top, rugged double stitched construction and absorbent, cotton sweatband. Comfortable, durable and washable.Size Part No
7 1⁄4 154203
7 3⁄8 154204
7 1⁄2 154205
7 5⁄8 154206
7 3⁄4 154207
Gloves - Arc, MIG and TIG Welding
Type Part No
Tig Gloves 280mm Long – Med 155001
Tig Gloves 280mm Long – Large 155002
Weldwell Longcuff Red 155015
Weldwell Longcuff Blue 155017
Miller HD Mig/Stick Glove - Large M227827
Miller HD Mig/Stick Glove - X-Large M227828
Weldwell Lefties Green 155013
Misc
Type Part No
Weldwell Skull Cap 155020
Hood - Proban 154250
Leather Spats for Boots with Velcro 155231
155017155015M227827
155001
155018M227820
155019
88 WELDWELL PRODUCT CATALOGUE Indent only
SAFETY
Disposable Respirators Valved and Unvalved
Type Part No
Sperian Superone P1 Respirator Unvalved 152060
Sperian Superone P1 Respirator Valved 152065
Sperian Superone P2 Respirator Unvalved 152070
Sperian Superone P2 Respirator Valved 152075
Vortex Welding Respirator
All new Heavy Duty Vortex Welding Respirator takes serious protection to another level. The Vortex has been designed for welding environments where eye and respiratory protection is absolutely essential to keep injuries and ingestion of welding fumes to a minimum.
Type Part No
Vortex Respirator Unit c/w Digital Helmet & Bag 153060
Dustmaster DM6 Spares
Type Part No
Hose Assembly – Screw Fit 0089-00-19P 157126
P2 Filter 451-00-02 157130
Pre Filter Pkt/10 462-05-00 157133
P2 and Charcoal Filter 451-01-02 157134
Vortex Spares
Type Part No
Battery Charger 153061
Replacement Battery 153062
Replacement Hose 153063
Replacement Chin Gusset-Hood 153064
Filter Cover - No Prefi lter 153065
Pre-Filter 10 pack 153066
Replacement Filter P3 153067
Hose Cover 153068
Odour Filter 153069
Face Masks
Type Part No
Series 3000 Mask Medium 152038
Series 3000 Mask Large 152039
Series 3000 Welders Mask Medium 152080
Series 3000 Welders Mask Large 152085
Mask without Filters Welders Mask with Filters
Filters and Cartridges
For use on half or full face masks including respirators
Type Part No
Sperian A2 Filter Cartridge 152062
Sperian BE1 Acid Gas Filter 152033
Sperian P3-P2 Hepa Filter 152035
Sperian P2 Pre Filter (pair) 152036
Sperian Pre-Filter Cap Retainer 152037
P3 Hepa FilterA2 Filter Cartridge P2 Pre Filter
RESPIRATORY PRODUCTS
P1 for use against mechanically generated particles
P2 for use against mechanically and thermally generated particles.
P3 for use against all particulates including toxic
Please refer to the product data sheet for more detailed information
P3 fi lters can only be assigned when combined with a full facepiece.
WELDWELL PRODUCT CATALOGUE 89
GAS WELDING & CUT TING EQUIPMENT
GAS WELDING & CUT TING EQUIPMENT
Gas Cutting 91
Gas Welding & Cutting Kit 92
Gas Welding & Cutting Torches & Attachment 92
Gas Welding Torch 92
Elite Cutting Torch 92
Gas Cutting Attachment 92
Standard Mixers 92
Gas Cutting, Heating & Gouging Data 93
Heating Equipment 93
Large Mixers 93
Large Barrel 93
Heating Tips 93
Regulators 94
Oxy / Fuel Regulators 94
CO2 Regulator 94
Argon Regulators 94
Adaptor 94
Flo Tube 94
Flashback Arrestors 95
Hose 95
Twin Hose 95
Single Hose 95
Gas Nuts 95
Hose Sets 95
Tails, Splicers & Couplings 95
Hose Ferrules 95
Miscellaneous Gas Accessories 95
Tip Reamers 95
Lighters 95
Tefl on Washer 95
Chalk 95
Cylinder Trolley, Bottle Key 95
Welding Tips 96
Cutting Tips – Acetylene 96
Gouging Tips 96
Cutting Tips – Propane / LPG & Natural Gas 97
GAS WELDING & CUT TING EQUIPMENT
90 WELDWELL PRODUCT CATALOGUE
Gas Cutting
Although the gas cutting process uses a fl ame, it is not actually a melting process.
Gas cutting relies on a chemical reaction between the heated steel and the pure oxygen cutting jet.
The process…
• A fuel gas is combined with oxygen in the hand piece with a device called a mixer.
• A separate supply of oxygen is also available in the handpiece which has a lever to control its fl ow.
• The cutting tip has a central port that directs pure oxygen for the cutting jet. This central port is surrounded by a number of smaller ports which carry the mixed fuel gas to support the pre-heat fl ame.
• The mixed gas fl ows from the handpiece through a cutting head system to the pre-heat ports in the cutting tip.
• The operator ignites the pre-heat fl ame. The preheat fl ame is used to bring the steel up to the ignition temperature.
• Once the preheated area reaches the ignition temperature, the operator depresses the cutting lever and pure oxygen is directed onto the steel via the central port.
• The introduced oxygen combines with the iron in the steel and this rapidly forms iron oxide (rust) which is then blown away by the cutting jet thus forming a cut in the steel.
WELDWELL PRODUCT CATALOGUE 91
GAS WELDING & CUT TING EQUIPMENT
92 WELDWELL PRODUCT CATALOGUE Indent only
GAS WELDING & CUT TING EQUIPMENT
GAS WELDING & CUT TING KIT
Industrial Kit
Industry compatible fi ttings and built-in safety features. The practical choice for industry, trade, rural and domestic applications. Complete with all parts required for brazing, fusion welding, silver soldering and oxy cutting (gas bottles not included). Housed in a sturdy plastic carry case.
O Gemini Gas Kit NDCW-7225 – c/w standard torch. Includes fl ashback arrestors.
Part No: 139010
Standard Mixers
Description Part No
MX-7225 Industrial Mixer Compatible with Comet 3 131054
GAS WELDING & CUT TING TORCHES & AT TACHMENT
Elite Cutting Torch
Description Tip Type Length Part No
HD G02-250P-3 3 seat Std 131016
Gas Welding Torch
Manufactured from high quality materials for safe and reliable operation. Industry compatible fi ttings.
Mixers must be ordered separately.
Description FBA Part No
TH-7225 Industrial Torch Handle No 131004
Gas Cutting Attachment
Manufactured from high quality materials for safe and reliable operation. Industry compatible fi ttings.
Description Tip Type Part No
CA-7225 Industrial Cutting Attachment 2 seat 131033
WELDWELL PRODUCT CATALOGUE 93Indent only
GAS WELDING & CUT TING EQUIPMENT
Large Mixers
Description Part No
55340 Mixer Assembly – LPG for large barrel 131052
55330 Mixer Assembly – Acet for large barrel 131053
Large BarrelDescription Length Part No
GN18 LPG Barrel 450 55310 133908
GAS CUT TING, HEATING & GOUGING DATA
HEATING EQUPMENT
Heating Tips
Size Fuel Part No
3 Acet 135902
4 Acet 135904
3H LPG 135952
4H LPG 135953
5H LPG 135954
Acet LPG
Cutting Tip Pressure Chart
Heating Tip ChartLPG/Propane Heating Tips
HeatingTip
PartNo
PropanekPa (max)
OxykPa (max)
Heat Output*
BTU/hr kg/hr
3H 135952 172 483 581900 613904
4H 135953 207 760 822250 867473
5H 135954 276 934 1012000 1067660
Acetylene Heating Tips
HeatingTip
PartNo
AcetylenekPa (max)
OxykPa (max)
Heat Output*
BTU/hr kg/hr
3 135902 70 100 126000 132937
4 135904 70 100 206000 217341
Tip Type - OA Tip Type - 102HC Tip Type - 106
SizeCutting
ThicknessOxykPa
AcetkPa
Size CuttingThickness
OxykPa
AcetkPa
Size CuttingThickness
OxykPa
AcetkPa
0.8 0-5mm 150 10-25 00 0-5mm 150 20 00 0-5mm 150 20
1.2 5-15mm 200 10-25 0 5-10mm 200 20 0 5-10mm 200 20
1.5 15-30mm 320 10-25 1 10-15mm 250 20 1 10-15mm 250 20
2.0 30-100mm 400 15-30 2 15-30mm 300 20 2 15-30mm 300 25
3 30-40mm 300 20 3 30-40mm 300 25
4 40-50mm 350 25 4 40-50mm 350 30
5 50-100mm 400 30 5 50-100mm 400 30
* For maximum heat output use 9.5mm hose
3-Seat Acetylene Gouge Tips
Bin Location
TipNo
Groove Dimensions (mm) OxygenkPa
AcetkPa
Speed(mm/min)Width Depth
135820 6 7-10 2 - 4.5 310 30 300-700
135821 8 10-13 2.5 - 7 310 30 500-1000
135822 11 13-16 4.5 - 8 310 30 650-1750
2-Seat Acetylene Gouge Tips
Bin Location
TipNo
Groove Dimensions (mm) OxygenkPa
AcetkPa
Speed(mm/min)Width Depth
135800 1 9 3 - 6 350-500 100 450-550
135801 2 11 6 - 9 400-550 100 500-600
135802 3 13 9 - 11 500-700 100 550-600
2-Seat LPG Gouge Tips
Bin Location
TipNo
Groove Dimensions (mm) OxygenkPa
AcetkPa
Speed(mm/min)Width Depth
135862 19 8-10 6-11 560-630 100 500-650
Gouging Chart
94 WELDWELL PRODUCT CATALOGUE Indent only
GAS WELDING & CUT TING EQUIPMENT
REGULATORS
Quality gas regulators combining safety and rugged design. All regulators are fully guaranteed against faulty workmanship or materials.
Oxy / Fuel Regulators
Argon Regulators
Weldwell
Description Part No
Oxygen Elite 136045
Acetylene Elite 136044
Propane Elite 136043
Adaptor
Type Part No
CO2 / Argon 49869 138900
CO2 Regulator
Dragon
Description Part No
CO2 DR60 136052
No heater required
Weldwell
Description Part No
Argon Elite Single Flow 136047
Description Part No
Argon Elite Twin Flow 136048
136045 136044
Flo Tube
Type Part No
Flo Tube complete 14025 136175
WELDWELL PRODUCT CATALOGUE 95Indent only
GAS WELDING & CUT TING EQUIPMENT
FLASHBACK ARRESTORS
HOSE
Flashback Arrestors
Type Part No
Oxygen Reg End DGN-S 143000
Acetylene/ Propane Reg End DGN-A 143001
Oxygen Reg End Large DG91N 143010
Acetylene Reg End Large DG91N 143011
Oxygen Torch End GG-S 143005
Acetylene Torch End GG-A 143006
Single Hose
Description Size (mm) Part No
Oxygen single Ø6 142005
Acetylene single Ø6 142020
Twin Hose
Description Size (mm) Part No
Oxy/Acet twin Ø6 142043
Oxy/Acet twin Ø9.5 142046
Hose Ferrules
Description Size (mm) Part No
4750 Ferrule Ø12 x 17.5 141302
7322 Ferrule Ø12.7 x 25 141303
625 Ferrule Ø13.3 x 12.7 141304
7325 Ferrule Ø14.3 x 25 141306
7328 Ferrule Ø16.7 x 25 141308
7331 Ferrule Ø19 x 25 141309
7326 Ferrule Ø14.5 x 25 141312
MISCELLANEOUS GAS ACCESSORIES
Hose Sets
Description Length (m) Part No
Oxy/Acet twin x Ø6mm 5 142100
Oxy/Acet twin x Ø6mm 10 142110
Oxy/Acet twin x Ø10mm 10 142140
Oxy/Acet twin x Ø10mm 20 142145
Tails, Splicers & Couplings
Description Part No
Tailpiece x 5.0mm 141010
Tailpiece x 6.25mm 141016
Tailpiece x 9.0mm 141025
Hose Coupling RH 141200
Hose Coupling LH 141201
Hose Splicer – 6.0mm 141203
Gas Nuts
Description Part No
GA5 Nut - RH 141001
GA5 Nut - LH 141002
Chalk
Description Part No
Marking Chalk – per Dozen 148100
Marking Chalk Holders 148103
Tip Reamers
Description Part No
Tip Reamers - Std 148000
Tip Reamers - King Size 148002
Cylinder Trolley, Bottle Key
Description Part No
Double Cylinder Trolley - Large 148301
Gas Spanner & Bottle Key 149000
Lighters
Description Part No
Triple Flint Lighter 148200
Replacement Triple Flints 148203
Tefl on Washer to fi t CO2 Stem
Description Part No
10950 136168
96 WELDWELL PRODUCT CATALOGUE Indent only
GAS WELDING & CUT TING EQUIPMENT
WELDING TIPS
CUT TING TIPS - ACETYLENE
Industrial Welding Tip To suit Industrial Mixer MX-7225 (131054)
Tip Size Fuel Gas Part No
No 6 Acetylene 134200
No 8 Acetylene 134202
No 10 Acetylene 134204
No 12 Acetylene 134206
No 15 Acetylene 134208
No 20 Acetylene 134210
No 32 Acetylene 134214
GOUGING TIPS
Gouging Tips – 2 seat
Description Fuel Gas Tip Size Tip Style Part No
Gouge Tip C32AB1 Acetylene No 1 2 seat 135800
Gouge Tip C32AB Acetylene No 2 2 seat 135801
Gouge Tip C32AB Acetylene No 3 2 seat 135802
Gouge Tip Oxweld 1542-19 LPG / Propane - 2 seat 135862
Oxy / Acetylene – 2 seat
Description Cutting Thickness (mm) Fuel Gas Tip Style Part No
OA – 0.8 0 – 5mm Acetylene 2 seat 134402
OA – 1.2 5 – 15mm Acetylene 2 seat 134404
OA – 1.5 15 – 30mm Acetylene 2 seat 134406
OA – 2.0 30 – 100mm Acetylene 2 seat 134408
Oxy /Acetylene – Multi Use
Description Cutting Thickness (mm) Fuel Gas Tip Style Part No
M6 - 0 5 – 15mm Acetylene Multi use 134921
M6 - 1 15 – 25mm Acetylene Multi use 134922
M6 - 2 25 – 50mm Acetylene Multi use 134923
M6 - 3 50 – 75mm Acetylene Multi use 134924
M6 - 4 75 – 100mm Acetylene Multi use 134925
M6 - 5 100 – 170mm Acetylene Multi use 134926
Oxy / Acetylene – 3 seat
Description Cutting Thickness (mm) Fuel Gas Tip Style Part No
102HC-00 0 – 5mm Acetylene 3 seat 134500
102HC-0 5 – 10mm Acetylene 3 seat 134501
102HC-1 10 – 15mm Acetylene 3 seat 134502
102HC-2 15 – 30mm Acetylene 3 seat 134503
102HC-3 30 – 40mm Acetylene 3 seat 134504
102HC-4 40 – 50mm Acetylene 3 seat 134505
102HC-5 50 – 100mm Acetylene 3 seat 134506
102HC-6 100 – 150mm Acetylene 3 seat 134507
102HC-7 150 – 250mm Acetylene 3 seat 134508
Multi Use Tip Adaptors
Description Part No
3 seat - Compatible with Koike 134900
2 seat 134903
Gouging Tips – 3 seat
Description Fuel Gas Tip Size Tip Style Part No
Gouge Tip 113 Acetylene No 6 3 seat 135820
Gouge Tip 113 Acetylene No 8 3 seat 135821
Gouge Tip 113 Acetylene No 11 3 seat 135822
WELDWELL PRODUCT CATALOGUE 97Indent only
GAS WELDING & CUT TING EQUIPMENT
CUT TING TIPS - PROPANE/LPG & NATURAL GAS
Oxy/Propane Std - 2 Seat
Description Cutting Thickness (mm) Fuel Gas Tip Style Part No
Std Propane 3 – 6mm LPG / Propane 2 seat 135062
Std Propane 6 – 12mm LPG / Propane 2 seat 135064
Std Propane 12 – 19mm LPG / Propane 2 seat 135066
Std Propane 19 – 25mm LPG / Propane 2 seat 135070
Std Propane 25 – 38mm LPG / Propane 2 seat 135072
Std Propane 38 – 50mm LPG / Propane 2 seat 135074
Std Propane 65 – 75mm LPG / Propane 2 seat 135078
Std Propane 75 – 100mm LPG / Propane 2 seat 135094
Oxy/Propane Std - 3 Seat
Description Cutting Thickness (mm) Fuel Gas Tip Style Part No
106HC-00 0 – 5mm LPG / Propane 3 seat 135200
106HC-0 5 – 10mm LPG / Propane 3 seat 135201
106HC-1 10 – 15mm LPG / Propane 3 seat 135202
106HC-2 15 – 30mm LPG / Propane 3 seat 135203
106HC-3 30 – 40mm LPG / Propane 3 seat 135204
106HC-4 40 – 50mm LPG / Propane 3 seat 135205
106HC-5 50 – 100mm LPG / Propane 3 seat 135206
106HC-6 100 – 150mm LPG / Propane 3 seat 135207
Oxy/Propane High Speed - 3 Seat
Description Cutting Thickness (mm) Fuel Gas Tip Style Part No
106D7-0 5 – 10mm LPG / Propane 3 seat 135301
Oxy/Propane Std - Multi Use
Description Cutting Thickness (mm) Fuel Gas Tip Style Part No
LG-0 5 – 15mm LPG / Propane Multi use 135401
LG-1 15 – 25mm LPG / Propane Multi use 135402
LG-2 25 – 50mm LPG / Propane Multi use 135403
LG-3 50 – 75mm LPG / Propane Multi use 135404
LG-4 100mm (max) LPG/Propane Multi use 135405
Oxy/Nat Gas High Speed – 3 Seat
Description Cutting Thickness (mm) Fuel Gas Tip Style Part No
107D7-0 5 – 10mm Natural Gas 3 seat 135601
107D7-1 10 – 15mm Natural Gas 3 seat 135602
107D7-2 15 – 30mm Natural Gas 3 seat 135603
107D7-3 30 – 40mm Natural Gas 3 seat 135604
107D7-4 40 – 50mm Natural Gas 3 seat 135605
107D7-5 50 – 100mm Natural Gas 3 seat 135606
107D7-6 100 – 150mm Natural Gas 3 seat 135607
107D7-7 150 – 250mm Natural Gas 3 seat 135608
Oxy/Propane High Speed - Multi Use
Description Cutting Thickness (mm) Fuel Gas Tip Style Part No
LGHSD7-0 3 – 10mm LPG / Propane Multi use 135501
LGHSD7-1 10 – 13mm LPG / Propane Multi use 135502
LGHSD7-2 13 – 25mm LPG / Propane Multi use 135503
LGHSD7-3 25 – 38mm LPG / Propane Multi use 135504
LGHSD7-4 38 – 50mm LPG / Propane Multi use 135505
LGHSD7-5 50 – 75mm LPG / Propane Multi use 135506
Propane Cutting Tips - Compatible with Harris
Description Cutting Thickness (mm) Fuel Gas Tip Style Part No
HS 6290-00vvc 10 - 12 LPG / Propane Harris 135783
HS 6290-0vvc 12 - 19 LPG / Propane Harris 135784
HS 6290-05vvc 19 - 29 LPG / Propane Harris 155785
HS 6290-1.0vvc 29 - 50 LPG / Propane Harris 135786
HS 6290-1.5vvc 50 - 75 LPG / Propane Harris 135787
HS 6290-2vvc 75 - 100 LPG / Propane Harris 135788
Multi Use Tip Adaptors
Description Part No
3 seat - Compatible with Koike 134900
2 seat 134903
PLASMA ACCESSORIES, PARTS & CONSUMABLES
WELDWELL PRODUCT CATALOGUE 98
Plasma Equipment Setup 99
Plasma Cutting 99
Plasma Spares – Miller 100
APT - 3000 100
APT - 5000 100
ICE - 12C 100
ICE - 25C / 27C / 25CX 100
ICE – 27T 100
ICE – 40C / 40T 100
ICE – 50C / CM 101
ICE – 55C / CM 101
ICE – 50 101
ICE - 60T 102
ICE – 70 / 100 / 70M / 100M 102
ICE – 80C / CM 102
ICE – 80CX / T 103
Plasma Spares Trafi met - Fits Selco Genesis 103
A90 103
S54 103
Plasma Spares - Compatible with Thermal Dynamics 103
Compatible with PCH 51 103
Compatible with PCH 20 103
Compatible with PCH / M 36 / 35 103
PLASMA TORCHES, ACCESSORIES, PARTS & CONSUMABLES
Plasma Equipment Setup
Plasma Cutting
Unlike gas cutting, plasma cutting and plasma gouging are not based on a chemical reaction, it is a thermal process that relies on the high temperature of the gas stream to melt and blow away the molten metal. Plasma cutting is a process that will cut steel and most other metals that are conductive – (able to carry an electric current.)
In basic terms it works by forming a strong high speed, hot column of gas – which can be air, nitrogen, argon etc. This column is formed by forcing the gas through the nozzle (tip) of the plasma cutting torch. As the gas is directed through the torch to surround the electrode it passes through the internal arc that is formed between the end of the electrode and the inside of the tip. Without getting too technical, this generates tremendous heat (approx 16,700˚C) which makes the high speed column of gas electrically conductive. It is this very hot, ionized, column of high speed gas that forms the cut.
Plasma cutting produces a very hot, localized point to cut with, and because of this, it is useful for cutting thin metals with very little distortion and a narrow heat affected zone. With the current plasma technology cutting can now be done on very thin metals to metals of thicknesses of around 300mm – using powerful water cooled machines.
Plasma Cutters
1. Use a DC power source.
2. Can be based on transformer or inverter technology.
3. Use a specially designed plasma cutting torch.
4. Use an earth lead to complete an electrical circuit.
5. Can be used with a hand or machine plasma torch.
6. Cuts most conductive metals.
With the speed that Plasma Technology is advancing the cost and performance of the Plasmas of the future will only get better.
WELDWELL PRODUCT CATALOGUE 99
PLASMA ACCESSORIES, PARTS & CONSUMABLES
SpectrumPowerSource
- +
ElectrodeCable
Torch
Work WorkClamp
WorkCable
AirCompressor
Air Input
NOTE: Most common weldoutput connections shown.
100 WELDWELL PRODUCT CATALOGUE
PLASMA ACCESSORIES, PARTS & CONSUMABLES
Indent only
PLASMA SPARES - MILLER
APT-3000 – Spectrum 250D
Description Pkt Size Part No
125 071 Shield Cup 2 pkt 502170
125 070 Tip 5 pkt 502180
125 069 Electrode 5 pkt 502190
APT-5000 – Spectrum 500
Description Pkt Size Part No
123 897 Shield Cup 2 pkt 502520
123 898 Tip 5 pkt 502530
123 899 Electrode 5 pkt 502540
ICE-12C – Spectrum Thunder, 125C
Description Pkt Size Part No
196 926 Tip 12amp 5 pkt 502232
196 925 Electrode 5 pkt 502231
197 567 Retaining Cup 1 pkt 502237
196 929 Drag Shield 1 pkt 502235
ICE-25C/27C/25CX – Spectrum 300, 375
Description Pkt Size Part No
202 808 Shield Cup 1 pkt 502275
176 656 Tip 5 pkt 502280
176 655 Electrode 5 pkt 502290
202 809 Swirl Ring 1 pkt 502264
169 232 O-Ring 3 pkt 502260
203 119 Torch Body 1 pkt 503055
ICE-27T - Spectrum 375 X-treme
Description Pkt Size Part No
202 808 Shield Cup 1 pkt 502275
176 656 Tip 5 pkt 502280
176 655 Electrode 5 pkt 502290
202 809 Swirl Ring 1 pkt 502264
169 232 O-Ring 3 pkt 502260
ICE-40C and 40T Spectrum 625 and 625 X-treme
Description Pkt Size Part No
204 323 Drag Shield 1 pkt 502776
192 050 Retaining Cup 1 pkt 502775
204 325 Standard Tip 5 pkt 502783
192 047 Std Electrode 5 pkt 502801
192 049 Swirl Ring 1 pkt 502803
169 232 O-Ring 3 pkt 502260
177 888 Defl ector 1 pkt 502758
192 052 Extended Tip 35a 5 pkt 502808
192 048 Extended Electrode 5 pkt 502793
192 203 Gouging Shield 1 pkt 502774
WELDWELL PRODUCT CATALOGUE 101
PLASMA ACCESSORIES, PARTS & CONSUMABLES
Indent only
ICE-50C & CM Spectrum 650, 701, 2050 (model 903789)
Description Pkt Size Part No
192 053 Drag Shield 1 pkt 502772
192 050 Retaining Cup 1 pkt 502775
177 890 Standard Tip 5 pkt 502780
192 047 Std Electrode 5 pkt 502801
177 886 Swirl Ring 1 pkt 502755
169 232 O-Ring 3 pkt 502260
192 058 Machine Shield 1 pkt 502769
177 888 Defl ector 1 pkt 502758
177 876 Extended Tip 5 pkt 502781
192 048 Extended Electrode 5 pkt 502793
192 203 Gouging Shield 1 pkt 502774
177 878 Gouging Tip 1 pkt 502782
ICE-55C & CM Spectrum 2050 (model 903777012)
Description Pkt Size Part No
192 053 Drag Shield 1 pkt 502772
192 050 Retaining Cup 1 pkt 502775
192 051 Std Tip 5 pkt 502805
192 047 Std Electrode 5 pkt 502801
192 049 Swirl Ring 1 pkt 502803
169 232 O-Ring 3 pkt 502260
192 058 Machine Shield 1 pkt 502769
177 888 Defl ector 1 pkt 502758
192 056 Extended Tip 5 pkt 502809
192 052 Extended Tip 35a 5 pkt 502808
192 048 Extended Electrode 5 pkt 502793
192 203 Gouging Shield 1 pkt 502774
192 204 Gouging Tip 1 pkt 502811
PLASMA SPARES - MILLER
ICE-50 Spectrum 700
Description Pkt Size Part No
174 034 Std Tip 5 pkt 502580
169 212 Std Electrode 5 pkt 502590
169 214 Extended Tip 5 pkt 502581
173 895 Extended Electrode 5 pkt 502591
102 WELDWELL PRODUCT CATALOGUE
PLASMA ACCESSORIES, PARTS & CONSUMABLES
Indent only
PLASMA SPARES - MILLER
ICE-70/100 70M/100M Spectrum 750, 1000, 1500, 1500D, 1250
Description Pkt Size Part No
169 223 Retaining Cup 1 pkt 503115
169 222 Swirl Ring 1 pkt 503107
169 219 Shielded Tip 1 pkt 503120
169 224 Drag Shield 5 pkt 503110
169 217 Electrode 5 pkt 503140
ICE-80C/80CM Spectrum 3080
Description Pkt Size Part No
177 899 Drag Shield 1 pkt 502840
177 898 Retaining Cup 1 pkt 502838
177 896 Standard Tip 5 pkt 502834
177 897 Swirl Ring 1 pkt 502832
177 895 Std Electrode 5 pkt 502836
187 289 Extended Tip 80amp 5 pkt 503218
187 288 Extended Electrode 80amp 5 pkt 503216
ICE-60TSpectrum 875
Description Pkt Size Part No
212 730 Drag Shield 1 pkt 502300
212 733 Retaining Cup 1 pkt 502301
219 676 Tip 60amp 5 pkt 503732
212 724 Electrode 5 pkt 502303
212 734 Swirl Ring 1 pkt 502304
212 735 O-Ring 1 pkt 502305
212 736 Defl ector 1 pkt 502307
219 682 Extended Tip 60amp 5 pkt 503738
212 731 Gouging Shield 1 pkt 502309
219 680 Gouging Tip 5 pkt 503736
WELDWELL PRODUCT CATALOGUE 103
PLASMA ACCESSORIES, PARTS & CONSUMABLES
Indent only
PLASMA SPARES - MILLER
PLASMA SPARES TRAFIMET - FITS SELCO GENESIS
ICE-80CX/80T Spectrum 1000, 3080
Description Pkt Size Part No
212 730 Drag Shield 1 pkt 502300
212 733 Retaining Cup 1 pkt 502301
212 726 Tip 5 pkt 502302
212 724 Electrode 5 pkt 502303
212 734 Swirl Ring 1 pkt 502304
212 735 O-Ring 1 pkt 502305
212 736 Defl ector 1 pkt 502307
212 728 Extended Tip 5 pkt 502308
212 731 Gouging Shield 1 pkt 502309
212 727 Gouging Tip 5 pkt 502310
187 288 Extended Electrode 5 pkt 503216
S54
Model Pkt Size Part No
PD 102-10 Tip 1.0mm 5 pkt 504140
PR 105 Electrode 5 pkt 504150
PE 106 Air Diffuser 2 pkt 504120
PLASMA SPARES – COMPATIBLE WITH THERMAL DYNAMICS
Compatible with - PCH 51
Description Pkt Size Part No
9-5630 Shield Cup 2 pkt 501110
8-2152 Shield Cup - Heat Resist 2 pkt 501113
8-5526 Crown Shield Cup 1 pkt 501268
9-5631 Tip 5 pkt 501115
9-5633 Electrode 5 pkt 501116
Compatible with - PCH/M36/35
Description Pkt Size Part No
9-6003 Shield Cup 1 pkt 501410
9-6501 Long Life Drag Tip 5 pkt 501422
9-6506 Long Life Air Elect 5 pkt 501430
9-6006 Electrode 5 pkt 501182
9-6507 Long Life Gas Distributor 1 pkt 501431
Compatible with - PCH 20
Description Pkt Size Part No
8-3214 Shield Cup 1 pkt 501210
8-3218 Tip 5 pkt 501220
9-6006 Electrode 5 pkt 501182
8-3233 Gas Distributor 2 pkt 501205
A90
Model Pkt Size Part No
PC 0109 Outer Nozzle A101 Torch 1 pkt 504332
PD 101-11 Tip 1.1mm 5 pkt 504340
PD 101-14 Tip 1.4mm 5 pkt 504341
PD 101-17 Tip 1.7mm 5 pkt 504342
PR 101 Electrode 5 pkt 504350
PE 101 Air Diffuser (Std) 2 pkt 504320
GAS RODS & FLUXES
104 WELDWELL PRODUCT CATALOGUE
GAS RODS & FLUXES
Gas Welding Rods & Fluxes 106
Gas Welding Rods 107
Lo-Fuming Bronze 107
Fluxcote Nickel Bronze 107
Fluxcote Bronze 107
Panel Wire 107
Nickel Bronze 107
Copper and Copper Alloys 107
Super Cofos 107
Super Stafos 107
Silver Brazing Alloys 108
Silvaloy 108
Silvacote 108
Soft Solders 108
Resin Cored Solder 60/40 108
430 Solder 108
50/50 Solder 108
509 Solder 108
Fluxes 109
Duzall 109
Silvaloy No 1 Powder 109
Silvaloy No 1 Paste 109
Bronzecraft Flux 109
509 Flux 109
Flux Nickel Bronze 109
Supercast Flux 109
Ali Flux 109
Concentrated Jet Flux 109
Misc Gas Rods and Fluxes 109
Supercast 109
Galvover 109
Di Cast 109
Heat Barrier Paste 109
WELDWELL PRODUCT CATALOGUE 105
GAS RODS & FLUXES
Indent only106 WELDWELL PRODUCT CATALOGUE
GAS RODS & FLUXES
Gas Welding Rods & Fluxes
Gas welding rods and fl uxes can be broken up into categories – steel, cast iron, white metals, silver brazing alloys, copper and copper alloys, soft solders and hard overlays. Each category contains different rods and fl uxes to join specifi c materials. Please read the following pages carefully to fi nd the correct combination of the gas rod and fl ux to suit your purpose. As always please feel free to contact your local Weldwell Product Manager, branch or distributor for any further assistance.
Gas rods and fl uxes all use a melting process with a fl ame system. This could be oxygen and acetylene, or oxygen and propane or other types of fuel, including air acetylene. Please check the melting temperature of the rods to be used to see what type of fl ame heat is required. Each type of fl ame produced by the different mixture of gasses will have a different fl ame temperature and may not be a suitable temperature to do the job. For example oxygen propane is not a suitable mixer to fuse weld steels because the temperature of the fl ame produced is not hot enough to do the job correctly. If there is any doubt please feel free to contact your local Weldwell Product Manager, branch or distributor for any further assistance.
The secrets of gas welding are as follows:
n Selecting the correct products for the required task.
n Preparing the joint to be welded correctly.
n Make sure that the area to be welded is clean.
n Use the correct fl ame setting for the task.
• Neutral fl ame
• Carburising fl ame
• Oxidising fl ame
n Use the correct gas mixture to do the job correctly.
The most important thing is to have patience as gas welding is a process that takes time.
WELDWELL PRODUCT CATALOGUE 107
GAS RODS & FLUXES
Indent only
GAS WELDING RODS
Lo-Fuming Bronze General Purpose Brazing Rod
AS 1167.1/2: RCuZn-C, AWS A5.8:RBCuZn-CBare, Cu-Zn fi ller rod for braze welding. For optimum results should be used with Bronzecraft Flux (Cast Iron Tinning Flux for cast iron) see page 109, and a neutral or slightly oxidising fl ame. Recommended for braze welding of steels, malleable irons and cast irons.
Size(mm) Sold Per Part No
1.6 kg 121104
2.5 kg 121110
3.2 kg 121114
5.0 kg 121120
Panel Wire General Purpose Mild Steel
AS 1167.2: RG, AWS A5.2: R45Low carbon steel fi ller rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fi llet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc.
Size(mm) Pkt Size Sold Per Part No
1.6 5 kg 121004
2.5 5 kg 121010
3.2 5 kg 121014
Fluxcote Nickel Bronze (Replacement for Steelbraze and Wearbraze)
A fl uxcoted welding alloy used to braze steel, steel alloys, copper, brass, bronze and cast iron. Sometimes used to join galvanized sheets of duct work. Used for repair work on steel and other copper, brass and bronze alloys.
Size(mm) Sold Per Part No
3.2 kg 127120
Nickel Bronze Work Hardening Nickel Bronze Brazing Rod
AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-DFor wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109.
Size(mm) Pkt Size Sold Per Part No
1.6 1 kg 127012
3.2 1 kg 127014
COPPER AND COPPER ALLOYS - DUCTILITY INCREASES WITH SILVER CONTENT
Super Cofos
Low cost self fl uxing alloy – 2% Silver content. Melting Temperature – 645 – 818oC.
Size(mm) Pkt Size Sold Per Part No
2.4 1 kg 125108
3.2 1 kg 125114
Super Stafos
In addition to Copper and its alloys, Super Stafos - 15% Silver content - may be used with fl ux to braze brass. Melting Temperature – 650 – 800oC
Description Pkt Size Sold Per Part No
Super Stafos x 1.6mm 1 kg 125304
Super Stafos x 1.6mm 1 stick 125305
Super Stafos x 2.4mm 1 kg 125308
Super Stafos x 3.2mm 1 kg 125314
Fluxcote Bronze
Size(mm) Pkt Size Sold Per Part No
3.2 1 kg 121214
Stafos
Size(mm) Pkt Size Sold Per Part No
2.5 1 kg 125210
108 WELDWELL PRODUCT CATALOGUE
GAS RODS & FLUXES
Indent only
Silvaloy Range
Use Silvaloy 34 for general applications. Use Silvaloy 42 for joining ferrous and dissimilar metals. Use with Silvaloy No 1 Flux – either powder or paste. Silvaloy 55 is cadmium free, and should be the choice when silver soldering stainless steel. Always use Silvaloy No 1 paste fl ux when silver soldering stainless steel.
Size(mm) Melting Temp Pkt Size Sold Per Part No
34 x 1.6 607 – 702oC 1 Part kg 124004
42 x 1.6 610 – 620oC 1 Part kg 124104
42 x 1.6 610 – 620oC 1 stick 124105
42 x 2.0 610 – 620oC 1 Part kg 124106
42 x 3.2 610 – 620oC 1 Part kg 124114
55 x 1.6 630 – 660oC 1 Part kg 124404
SILVER BRAZING ALLOYS
SOFT SOLDERS
Resin Cored 60/40
A general purpose fl ux-cored soft solder alloy, suitable for electrical and electronic applications. Melting Temperature – 180 - 190oC.
Size(mm) Pkt Size Sold Per Part No
1.6 500 gram spl 126304
2.4 500 gram spl 126308
3.2 500 gram spl 126314
50/50 Solder
Used for: Stainless Steel, Galvanised Iron, Steel, Copper, Brass, Nickel Alloy applications. General purpose solder, 50% lead, 50% tin, Use with Duzall. Melting Temperature – 220 - 240oC.
Description Pkt Size Sold Per Part No
50/50 Solder stick kg 126005
430 Solder
This low melting point silver/tin solder has high strength and superior corrosion resistance. Ideal for stainless steel work and dissimilar metals. Safe for use with food utensils. Use with Duzall Flux. Melting Temperature - 221oC.
Size(mm) Pkt Size Sold Per Part No
1.6mm stick spl 126154
509 Solder
This unique, low-melting solder is used to join aluminium to itself and to other metals (except magnesium). Ideal for repairing refrigerator evaporators. Very high strength. Requires 509 Flux. Melting Temperature - 265oC.
Size(mm) Pkt Size Sold Per Part No
3.2 stick kg 123216
Silvaloy 34 Silvaloy 42Silvaloy 56
Silvacote – Fluxcoated Silver Rods
Size(mm) Pkt Size Sold Per Part No
Silvacote 56 x 1.5 15 stick 124655
WELDWELL PRODUCT CATALOGUE 109
GAS RODS & FLUXES
Indent only
FLUXES
Duzall Flux Use with 50/50 and 430 Solder
A general purpose soft-soldering fl uid for use on all metals except aluminium, magnesium and die cast. Helps stop oxidation.
Size Pkt Size Sold Per Part No
100 ml 1 ea 126800
500 ml 1 ea 126805
5 litre 1 ea 126810
Silvaloy No 1 Powder
General purpose silver solder fl ux.
Size Pkt Size Sold Per Part No
100 gram 1 ea 124700
Silvaloy No 1 Paste
General purpose silver solder fl ux.
Size Pkt Size Sold Per Part No
150 gram 1 ea 124752
500 gram 1 ea 124762
Bronzecraft Flux
Size Pkt Size Sold Per Part No
400 gram 1 ea 121130
Supercraft Flux
Size Pkt Size Sold Per Part No
100 gram 1 ea 122030
Concentrated Jet Flux
Size Pkt Size Sold Per Part No
4 litre 1 ea 121148
Flux Nickel Bronze
For Bronze and Nickel Bronze Alloys when a paste is required. Has excellent wetting ability with high oxide absorption.
Size Pkt Size Sold Per Part No
500 gram 1 ea 127070
MISCELLANEOUS
Supercast – Cast Iron Gas Welding Rod
For use on manifolds, furnace grates, dirty and scaled or burnt castings. Use a neutral fl ame, preheat to 500oC. Cool slowly.
Size(mm) Pkt Size Sold Per Part No
5.0 1 kg 122020
Heat Barrier Paste
Reduces panel distortion.
Size Pkt Size Sold Per Part No
5.0kg Jar 1 ea 128015
Galvover
A low temperature galvanising alloy to repair damaged galvanised surfaces. Galvover offers a fast, corrosion resistant repair. Ideal for coating welds on galvanised pipe etc. Sometimes requires Duzall fl ux. Apply to the heated clean surface and spread with a wire brush. (Remember to wear your safety glasses.)
Size(mm) Pkt Size Sold Per Part No
6.0 1 kg 128000
Di Cast (Zinc Based Alloy Brazing Rod)
Di Cast Flux is sometimes required when welding zinc die castings. Use a slightly carburising fl ame, and a spatula to remove the oxides. The fl ux must be removed with clean hot water. Di Cast can also be used to join many types of aluminium – without fl ux. Melting point - 379°C.
Size(mm) Pkt Size Sold Per Part No
3.2 1 kg 123314
509 Flux
Size Pkt Size Sold Per Part No
100 gram 1 ea 123230
Ali Flux
Size Pkt Size Sold Per Part No
300 gram 1 ea 123132
110 WELDWELL PRODUCT CATALOGUE
ARC ACCESSORIES
ARC ACCESSORIES
WELDWELL PRODUCT CATALOGUE 111
Arc Welding 112
Electrode Holders 113
Screw Type 113
Tong Type 113
Earth Clamps 113
Tong Type 113
Screw Type 113
Ground Clamp Type 113
Welding Cable & Fittings 114
Welding Cable 114
Cable Connectors – Tapered Pin Type 114
Cable Connectors – Dinse Type 114
Cable Lugs 114
Arc Sets 114
Chipping Hammers 115
Wire Brushes 115
Standard 115
Stainless 115
Arc Air Gouging 115
Arc Air Gouging Torches 115
Spares for K4000 115
Arc Air Gouging Carbons 115
Grinding, Cutting and Finishing Discs 116
Grinding Discs 116
Cutting Discs 116
Finishing Discs 116
Miscellaneous 116
Fillet and Throat Gauges 116
Elite Hot Boxes 116
ARC ACCESSORIES
112 WELDWELL PRODUCT CATALOGUE
ARC ACCESSORIES
Indent only112 WELDWELL PRODUCT CATALOGUE
ARC ACCESSORIES
Arc Welding
Arc welding is a welding process that uses electricity through a welding power supply to create an electric arc between a welding electrode and the metal to be welded. Intense heat is produced at the site where the welding electrode meets the base metal, forming what is called a “weld pool.”
n Power feeds into the welding power source.
n An arc is formed at the end of the welding electrode between the electrode and the base metal.
n Intense heat is created and the molten weld pool is formed.
n As fl ux on the electrode is burned off under the intense heat a gas shield is formed protecting the molten weld pool from outside contamination.
n The combining of the metal of the electrode and the base metal forms a weld bead which joins the two metals together.
WELDWELL PRODUCT CATALOGUE 113
ARC ACCESSORIES
Indent only
Tong Type
Type Amperage Part No
Elite 300 Amp 111075
ELECTRODE HOLDERS
EARTH CLAMPS
Tong Type
We have a range of light and heavy duty earth clamps.
Type Amperage Part No
Type ND 2193 300 Amp 112000
Type EC400CC 400 Amp 112008
Type 400 Amp 400 Amp 112010
Screw Type
We have a range of robust quality electrode holders.
Type Amperage Part No
Yellow Handle 400 Amp 111006
Yellow Handle 600 Amp 111020
Screw Type
Type Amperage Part No
Nu Weld 400 Amp 112055
Ground Clamp Type
Type Amperage Part No
Magswitch 600 Amp 112062
112000
112008 112010
114 WELDWELL PRODUCT CATALOGUE
ARC ACCESSORIES
Indent only
WELDING CABLE & FIT TINGS
Welding Cable
Our cable is double insulated, very fl exible, heat and chemical resistant. Talk to your local representative about personalised cable.
Current Rating Current Rating (Amp) 60% (Amp) 100%Size(mm2) Duty Cycle Duty Cycle Pkt Size Sold Per Part No
16mm 160 125 100 m 113001
25mm 210 165 100 m 113002
35mm 265 205 100 m 113003
50mm 335 260 100 m 113004
70mm 415 325 100 m 113005
95mm 505 390 100 m 113006
Cable Connectors Tapered Pin Type
In-line cable connectors with rubber insulation. Tapered pin twistlock for reliable electrical connection when extending work and welding cables.
Type Sold Per Part No
Cable Connector ND3025 Pair 114001
Cable Connectors Dinse Type
Dinse style connectors for quick and reliable connection to welding power sources or extending welding cables. Tapered twist lock action.
Type – 10/25 Sold Per Part No
CX520 Jack Plug BSB ea 232970
CX540 Female Connector BB ea 232974
CX530 Panel Receptacle BEB ea 232972
Type – 35/50 Sold Per Part No
CX522 Jack Plug BSB ea 232971
CX542 Female Connector BB ea 232975
CX558 Panel Receptacle BEB ea 232973
Cable Lugs
Lugs for welding cables.
Type Size Sold Per Part No
Crimp 250 Amp 50mm/M12 ea 114300
Crimp H1416/50 25mm/M10 ea 114305
Crimp H1425 70mm/M12 ea 114312
Crimp H1312 95mm/M12 ea 114313
ARC SETS
Arc Sets
We stock 3 standard Arc Sets. Customised arc sets are available on request.
Type Sold Per Part No
Arc Set 4m x 16mm ea 114400
Arc Set 4m x 25mm – No Lug ea 114410
Arc Set 5m x 35mm – No Lug ea 114420
114305
114300114312
114313
WELDWELL PRODUCT CATALOGUE 115
ARC ACCESSORIES
Indent only
CHIPPING HAMMER
Chipping Hammer
Robust chipping hammer tip hardened.
Type Part No
Black Handle 115002
WIRE BRUSHES
Standard
Type Part No
4 Row 224324 115101
Stainless
Type Part No
4 Row 225223 115111
ARC AIR GOUGING
Arc Air Gouging Torches
For gouging, cutting and piercing of metal using Air Carbon Arc Cutting and Gouging. Use with any constant current power source of the appropriate rating.
Type Part No
K4000 Gouging Torch c/w 7 ft Cable 116015
Spares for K4000 Torch
Type Part No
Torch Only 116206
Cable only 7ft 116208
Insulator c/w Screw (pair) 116210
Bonnet 116216
Spool 116220
Head Assembly 116224
Arc Air Gouging Carbons
Copper coated carbon electrodes used for arc air gouging of most metals with AC or DC current.
Type Size(mm) Pkt Size Sold Per Part No
DC Unjointed 3.2 100 pkt 107201
4.0 100 pkt 1072011
5.0 100 pkt 107202
6.5 50 pkt 107203
8.0 50 pkt 107204
9.5 50 pkt 107205
13.0 50 pkt 107206
DC Jointed 13.0 50 pkt 107233
AC Unjointed 6.5 50 pkt 107217
WIRE BRUSHES
116220
116224
116216
116210
116 WELDWELL PRODUCT CATALOGUE
ARC ACCESSORIES
Indent only
GRINDING & CUT TING DISCS
MISCELLANEOUS
Grinding Discs
Type Size(mm) Part No
AS36TX Flexible Grinding Wheel 125x3 118540
Flexible Grinding Backing Pad 115/125 118542
AS30 Inox Grinding 100x6x16 118570
AS30 Inox Grinding 115x6x22 118571
AS30 Inox Grinding 125x6x22 118572
AS30 Inox Grinding 180x6x22 118573
AS30 Inox Grinding 230x6x22 118574
Cutting Discs
Type Size(mm) Thickness Part No
Freecut AS60T 115 2.0/1.0mm 118500
Freecut AS60T 125 2.0/1.0mm 118505
AS60V Superthin 10 pack 115 1.0mm 118507
AS60V Superthin 10 pack 125 1.0mm 118508
AS46T Cut and Grind 115 2.5mm 118520
AS46T Cut and Grind 125 2.5mm 118525
AS30 Inox Cut 180 2.2mm 118527
AS30 Inox Cut 230 2.2mm 118528
AS60V Ultra Thin 115 1.0mm 118510
AS60V Ultra Thin 125 1.0mm 118515
Alu Spec Cut CS60 125 1.2mm 118530
Finishing
Type Part No
Polishing Flap Disc G-VA Coarse 118545
Polishing Flap Disc G-VA Medium 118550
Polishing Flap Disc G-VA Fine 118555
Fillet & Throat Gauge Set
Basic set suitable for measuring both fi llet size and throat length. Made from stainless steel.
Type Part No
Fillet & Throat Gauge Set 149003
Elite Hot Boxes
Dry rod portable electrode ovens provide even continuous heat for protection of electrodes.
Type Part No
5 kg KED-12 240v 119011
10 kg KED-13 240v 119012
Electrodes Mild Steel 7
Electrodes Gouging & Cutting 8
Electrodes Cellulose 8
Electrodes Low Hydrogen 9
Electrodes Hard Facing 10
Electrodes Manganese 11
Electrodes Elite Range for Repairs & Maintenance 11
Electrodes Stainless Steel 12
Electrodes Special 13
Mig Wire CO2 16
Mig Wire Gas Shielded Fluxcored 17
Mig Wire Stainless Fluxcored 18
Mig Wire Self Shielded Fluxcored 19
Mig Wire Aluminium 19
Mig Wire Stainless Solid 20
Mig Wire Hard Facing Solid 21
Mig Wire Hard Facing Fluxcored 21
Mig Wire Specialist 22
Tig Wire Aluminium 25
Tig Wire Stainless 25
Tig Wire Stainless Fluxcored 26
Tig Wire Steel – Medium Tensile 26
Tig Wire Creep Resisting 26
Tig Wire Specialist 27
Stick Machines 31
DC Tig / Stick Machines 32
AC/DC Tig / Stick Machines 35
Remote Controls 38
Coolant Systems 38
Mig Machines 40
Heavy Duty Mig Power Sources 48
Multi Process Power Sources 49
Pulse Mig Machines 51
Wire Feeders 56
Mig Feed Guns and Controls 57
Plasma Cutters 58
Engine Driven Generator Welders 59
Spot Welder 61
Drive Roll Kits 62
Mig Guns 65
Mig Accessories 67
Mig Parts & Consumables 68
Tig Torches 75
Tig Accessories 76
Tig Torch Parts & Consumables 77
Welding Helmets 84
Spares for Welding Helmets 85
Lenses for Welding Helmets 85
Eye Protection 86
Hearing Protection 86
Welding Screens /Blankets 86
Leather Products 87
Headwear 87
Respiratory Products 88
Gas Welding & Cutting Kit 92
Gas Welding & Cutting Torches & Attachments 92
Gas Cutting, Heating & Gouging Data 93
Heating Equipment 93
Regulators 94
Flashback Arrestors 95
Hose 95
Miscellaneous Gas Accessories 95
Welding Tips 96
Cutting Tips - Acetylene 96
Gouging Tips 96
Cutting Tips – Propane / LPG & Natural Gas 97
Plasma Spares 100
Gas Welding Rods 107
Copper and Copper Alloys 107
Silver Brazing Alloys 108
Soft Solders 108
Fluxes 109
Miscellaneous Gas Rods and Fluxes 109
Electrode Holders 113
Earth Clamps 113
Welding Cable & Fittings 114
Arc Sets 114
Chipping Hammers 115
Wire Brushes 115
Arc Air Gouging 115
Grinding and Cutting Discs 116
Miscellaneous 116
PRODUCT INDEX
WELDWELL PRODUCT CATALOGUE
Every effort has been made to ensure the accuracy of this catalogue content. However no liability will be
met by Weldwell New Zealand or its suppliers for any errors or omissions.
All brands and logos are registered trademarks and are subject to New Zealand copyright laws.
No part of this catalogue may be reproduced without the permission of Weldwell New Zealand.
Please Note: At Weldwell we are constantly improving and updating our products and therefore product
availability, design and/or specifi cation may change without notice.