6 Renewable Energy Bernd Stephan Director Business unit Renewable Energy
Jan 03, 2016
6Renewable Energy
Bernd StephanDirector Business unit Renewable Energy
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Longer term trends in new energy installations
Annual new installations in gigawatt globally
Source: Michael Liebreich, keynote presentation at Bloomberg BNEF Summit, New York, April 2014
CMD 2014
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Trends in ocean energy
With 70% of the planet covered in water, ocean energy is an untapped sustainable energy resource that will benefit future generations, but the levellized cost of energy (LCOE) is still at 4–5 times the cost of traditional energy.
• SKF is actively involved in the emerging wave and tidal energy sectors with our 5 product platforms
• Major OEMs are now taking equity stakes in most advanced technology developers
Source: Carbon Trust analysis, 2011
CMD 2014
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Trends in wind energy
Commercial trends
• Onshore wind energy is increasingly cost-competitive in comparison with conventional energy
• Offshore wind energy is coming back on track
• Expansion from traditional markets to new emerging markets
• Increasing and more competitive aftermarket
Technology trends
• New technology in development
• Improved requirements for controlled processes and establishment of wind industry standards
• Longer life cycles with turbine upgrades
• Floating offshore turbine technology in development
CMD 2014
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Biggest wind energy market – China
Steady growth, and operations and maintenance expansion
• The Chinese global wind market, representing over 40% of the global wind market, is starting to mature with a more moderate and steady growth development
• A maturing market will lead to fewer but stronger turbine manufacturers
• Large potential for the aftermarket due to increasing numbers of wind turbines coming out of warranty over the coming years
• Increasing environmental concerns support investments in wind energy and other renewables in the coming years
• SKF is well-positioned at leading wind turbine and gearbox customers in China with local engineering team and local manufacturing
Source: MAKE Consulting, June 2014CMD 2014
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SKF Renewable Energy factory footprintSKF Group Technical Centres
AhmedabadIndia
GothenburgSweden
HanoverUSA
SKF Group Technical Centres
ERC
Renewable Energy factories
SchweinfurtGermany
DalianChina
KaydonCajamar Brazil
GTCIGTCC
GTCA
SKF footprint fits well to the global wind energy market
AvallonFrance
KaydonMonterrey Mexico
CMD 2014
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Examples of SKF market launches for wind energy
SKF high-capacity cylindrical roller bearings and SKF high-capacity separable cylindrical roller bearings
SKF WindCon
SKF High Endurance Slewing Bearings
SKF Nautilus bearings
SKF XL Hybrid bearings Automatic centralized lubrication kits
SKF Remote Diagnostic Services
Black oxide-coated bearings
SKF Wind Gearbox Bearing Kits
Reinforced all-rubber HSS radial shaft seals
Axial excluder seal HRC1
SKF Condition based lubrication
LGBB 2
CMD 2014
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SKF Wind Industry Quality Standard launched 2014
SKF built-in quality for lifetime bearing performance
• Optimum wind farm performance by controlling component quality throughout the entire value chain
• Definition of specific manufacturing and engineering process controls to ensure common standards and traceability for bearings and other critical components
CMD 2014
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Design and developEngineering Consultancy Service
• Advanced calculations• Dynamic simulations• Lubrication engineering/tribology• Material analysis• Design for Six Sigma
Manufacture and testingProvide solutions in all main applications
• Main shaft• Gearbox• Pitch and yaw• Generator
Install and commissionProviding experts on-site services, training and auditable procedures
Maintain and repair• Remanufacturing• Spare parts, including kits• Inspection, diagnostic services• Upgrade of bearings• Hydrocam• Induction heaters• Shaft alignment tools
Operate and monitor• SKF WindCon• SKF thermal imagers• SKF Microlog data collectors• Baker AWA-IV static motor/
generator analyzer• Baker DX static motor/
generator analyzer• SKF training
SpecificationWorking with designers to find the right solutionright from the start
SKF asset life cycle management for lower levellized cost of energy (LCOE)
CMD 2014
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SKF spare part management program for wind operations and maintenance
Strategy 2012• Short lead times• High availability• Single spare parts • Complete repair kits• State of the art products• Upgrade kits• World class logistics• Spare part partnership
Business 2014• Started end 2012 and rolled out globally• Spare part program includes bearings, seals, housings, lock nuts lubrication systems, grease, gearbox kits
and condition monitoring systems• Doubled net sales
CMD 2014
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SKF engagement in wind operations and maintenance
Source: SKF, RECHARGE
“Compared to other events, this is my main event. It gives me the latest trends in the market, where is the industry going and also new visions.”
SKF Wind Farm Management Conference
• A platform for the wind industry
• 9th year SKF is hosting the Wind Farm Management Conference
• Between 150 to 200 participants from more than 23 countries
CMD 2014
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Renewable Energy – key business message
• Renewable energy is a fast growing industry world wide – wind, ocean and solar
• Grow with the wind industry
• Supporting the development in ocean and solar energy market
• Technology trendsetter in the wind business with the development of WindCon, Nautilus main shaft bearings, black oxidized coated bearings and wind quality standard
• Integrated cost reduction programs for all product lines to secure profitable growth
• Keep focus on global renewable energy development and participate in R&D and new product development
CMD 2014