#6-3156 & 6-3047 TWIN BAG GRASS CATCHER KITSbsintek.basco.com/BriggsDocumentDisplay/henouJvLlSZk.pdf · B. Insert center brace tube into spring latch and insert end of spring into
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Safety Instructions, Installation & Operator’s Manual For
#6-3173 TWIN BAG GRASS CATCHER KITFOR 38” YARD CRUISERS SERIES 2
IMPORTANT !THIS KIT NOT INTENDED FORUSE ON ANY SERIES OF HZ/HZSYARD CRUISERS.
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IMPORTANT SAFETY INSTRUCTIONSWARNING
All safety instructions and operating instructions in the manuals provided with the Snapper Yard Cruiser andthis Grass Catcher attachment must be followed. Read, understand, and follow ALL instructions and warningsin the Operator’s Manual provided with the machine, with this attachment, and ALL instructions and warningson the machine, engine and attachment. Failure to comply with ALL instructions and warnings can result indamage, serious injury or death to the operator or other persons.
1) DO NOT allow children or others in the yardwhen the machine is operated (even with theblades off).
2) DO NOT allow children or others to ride on themachine or attachment (even with the bladesoff).
3) DO NOT allow children to operate the machine.
4) DO NOT operate blades in reverse. STOPblades. LOOK and SEE behind and down forchildren, pets, and hazards before and whilebacking.
5) FRONT WEIGHT must be installed beforeoperating machine with grass catcher.
6) DO NOT operate machine on slopes exceeding10 degrees (18% grade) when equipped withgrass catcher.
7) Exercise EXTREME CAUTION on all slopes.Turn blades off when traveling uphill. Use aslow speed and avoid sudden or sharp turns.
8) DO NOT operate machine across face of slopes.Operate up and down. Practice on slopes withblades off.
9) AVOID uphill starts. If machine stops going uphill or tires lose traction, turn blades OFF andback slowly down the slope.
10) GRASS CATCHER COMPONENTS are subject todeterioration during normal use. Inspect allcomponents frequently for signs of wear ordeterioration. Replace worn or damagedcomponents immediately.
11) DO NOT leave machine with engine running.STOP engine, STOP blades, SET brake, andREMOVE key before leaving operator’s positionfor any reason.
12) DO NOT attempt to remove or unclog the grasscatcher with engine or blades running. Stopengine and blades and make sure all rotatingcomponents have come to a complete stopbefore removing any catcher component orattempting to unclog catcher or deck.
13) DO NOT operate machine without entire GrassCatcher or Guards in place.
14) DO NOT operate machine with grass catchercover open. Cover must be closed and latchedsecurely at all times unless dumping.
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TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ..............................................................2
TABLE OF CONTENTS........................................................................................3
SECTION 1 – ASSEMBLY INSTRUCTIONSINTRODUCTIONThe #6-3156 Twin Bag Grass Catcher Kit fits Snapper Yard Cruiser YZ145382BVE, Series 2 models. This Kit isnot intended for use on Series 1 YZ models or any Series of HZ and HZS Yard Cruisers. Use the followinginstructions to assemble the grass catcher components and prepare your machine for collecting grassclippings and leaves. Follow and complete each step carefully.
WARNINGDO NOT attempt any adjustments, maintenance orservice with the engine running. STOP engine.STOP blade. Engage parking brake. Remove key.Remove spark plug wire from spark plug andsecure wire away from spark plug. Engine andcomponents are HOT. Avoid serious burns, allowall parts to cool before working on machine.
A. Remove two right bumper bolts and loosen topright frame bolt. See Figure 1.1.
B. Slide slot in bumper bracket under head of rightframe bolt. Push bracket firmly against rearbumper and tighten bolt.
C. Using two right bumper bolts removed in StepA, attach catcher support bracket to thebumper. Tighten bolts securely. See Figure1.1.
FIGURE 1.1
D. Using two right bumper bolts removed in StepA, attach catcher support to the bumper.Tighten bolts securely. See Figure 1.2.
FIGURE 1.2
STEP 2MUFFLER HEAT SHIELD INSTALLATIONIMPORTANT! To avoid damage to grass catchercomponents, the muffler heat shield must be installedbefore operating machine.
A. Loosen bolt on top of muffler heat shield. SeeFigure 1.3.
B. Place muffler heat shield under existing heatshield on muffler and slide slot forward ontobolt.
C. Make sure that the slot is completely forwardand tighten bolt securely.
FIGURE 1.3
CATCHERSUPPORTBRACKET
LOOSENONLY
HEAT SHIELD. SLIDE UNDEREXISTING HEAT SHIELD.
LOOSENONLY
BUMPERBRACKETREMOVE
BUMPERBOLTS
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SECTION 1 – ASSEMBLY INSTRUCTIONS
WARNINGFront Weight Plates must be installed beforeoperating machine with grass catcher.
STEP 3FRONT WEIGHT PLATE INSTALLATION
A. Remove (4) knobs attaching floor pan to frontframe. Remove floor pan.
B. Attach (4) weight plates to front frame using (1)3/8-16 x 2” hex bolt, (2) 3/8” flat washers, (1) 3/8”split lock washer and (1) 3/8-16 hex nut. Placefour weight plates on front bumper and alignholes. Insert bolt with flat washer from top. Secureweights in place with flat washer, split lock washerand hex nut. Tighten securely. See Figure 1.4.
C. Do not install the floor pan at this time
FIGURE 1.4
WARNINGDO NOT operate machine without entire grasscatcher or guards in place.
STEP 4MOUNTING STRAP INSTALLATIONA. Install mounting straps to the grass tube and deck
adapter using hardware supplied in kit. See Page11 & 12 for parts illustration.
STEP 5DECK ADAPTER INSTALLATIONRemove the carriage bolt and lock nut, which securethe pivot rod to the deck. See Figure 1.5
B. Slowly lift the loose end of the pivot rod torelease the tension on the deflector spring.
C. Remove the deflector, pivot rod, spring andmounting rod from the deck. (NOTE: Save allparts for future use when not bagging grass).
D. Install screw, washer and “T” nut from kit.Tighten securely. Mount adapter to side ofdeck. See Figure 1.6.
WARNINGThe lower end of the spring is held under tensionby the spring slot and can cause injury to the handor fingers when it is released.
E. Secure the front of the adapter to the gage wheelmounting bracket with the mounting strap. Secureside of adapter with mounting strap hooked intodeck flange. See Figure 1.7.
FIGURE 1.7
STEP 6COVER/ FRAME ASSEMBLY INSTALLATION
A. Position cover/frame assembly over rearbumper and secure in place using (2) 5/16”diameter clevis pins and (2) hairpins. SeeFigure 1.8.
FIGURE 1.8
B. Insert center brace tube into spring latch andinsert end of spring into hole in tube. SeeFigure 1.9.
FIGURE 1.9
C. Place slotted end of brace tube into catchersupport bracket. Align holes in catcher frameand tube. Insert 5/16” diameter clevis pin andsecure with hairpin. See Figure 1.10.
FIGURE 1.10
STEP 7GRASS SCREEN INSTALLATION(Some Kits have the Screen already Installed)
A. The grass screen fits into a groove molded intothe right side of the top cover and is held in placewith the exposed end of the frame rod. Slide thescreen and frame into the groove with theexposed rod end towards the rear. Place exposedrod end into hole in cover. See Figure 1.11.
FIGURE 1.11
5/16” CLEVISPIN & HAIRPIN
HOLE
TUBE
SPRINGLATCH
COVERINLET
ROD END
GRASSSCREEN
(5) 1/4-20FLANGELOCK NUTS
5/16” CLEVISPIN & HAIRPIN
TUBEBRACE
ADAPTERADAPTERMOUNTINGSTRAP
ATTACH HOOK TODECK FLANGE
ATTACH HOOKTO GAGE WHEELMOUNTING BRACKET
SECTION 1 – ASSEMBLY INSTRUCTIONSSTEP 8COVER INLET AND BAFFLE INSTALLATION
A. Attach cover inlet to plate on frame using (5)1/4-20 x 1/2” carriage bolts and (5) 1/4-20flange lock nuts. Insert head of bolts one at atime through the plate in the frame and alignwith holes in the inlet. Loosely secure withflange lock nuts. When all (5) have been installed,tighten each securely. Refer to Figure 1.11.
B. Align (4) holes in baffle with the (4) holes in thetop cover. Insert (4) 1/4-20 x 3/4” round headmachine screws from inside cover. Place (1)1/4” flat washer over each bolt and secure eachwith a 1/4-20 hex nut. See Figure 1.12.
FIGUR
STEP 9GRASS BAG INSTALLATIMPORTANT! Grass bags prevent excess blowout operator. Do Not operate mplace and the cover secure
A. Position bag so ththe bag frame lineslots in the catcher
B. Repeat with secondC. Close cover and
plate on cover. Chcover is full closed
FIGURE 1.13BAFFLE(ATTACH INSIDE COVER)
1
2
LOCATINGLUGS
7
E 1.12
IONmust be installed correctly to
on engine and towardsachine without both bags in
ly latched.at the three locating lugs in up with the three locating
frame. See Figure 1.13. bag.
hook spring latch into latcheck to make sure that the
and latched securely.
STEP 10: DECK BAFFLE INSTALLATIONNOTE: The baffle installation may not be required for allmowing applications. It is recommended that the baffle beinstalled if the following conditions exist; if operator isbagging grass in extremely dry conditions, is experiencingexcessive debris blow out from the front of deck or isbagging leaves.
A. Mounting holes will have to be drilled to mountbaffle to the front of deck. Remove the two nutsthat secure the left wheel bracket. Place the baffleonto bracket bolts and reinstall nuts onto bolts tohold baffle in position. Do not completely tightenat this time. NOTE: If there are two existing holesin deck it will not be necessary to drill new holes.Make sure bottom of deck is parallel to bottom ofbaffle and support left end of baffle with c-clampor similar tool. Use both holes in baffle as areference, mark the deck for drilling. Drill holes indeck using a 11/32 drill. Insert the 5/16 x 3/4 hexcap screws from underneath deck to the outside,through baffle, and secure with 11/32 washersand 5/16 hex lock nuts. Tighten all nuts securely.See Figure 1.14.
FIGURE 1.14
(4) 1/4-20 HEXNUTS & FLATWASHERS
3
4
9-1318
BAFFLE4-4726
9-15759-0188
SECTION 1 – ASSEMBLY INSTRUCTIONS
WARNINGWear heavy leather gloves when handling or workingaround cutting blades. Blades are extremely sharp andcan cause severe injury. DO NOT use a cutting bladethat shows signs of excessive wear or damage.
STEP 11:BLADE AND AIR LIFT INSTALLATION
IMPORTANT: This kit contains bolt on type air lifts andhigh lift type blades. Yard Cruisers with engines thatproduce 14 horse power or more can use the high liftblades or bolt on type air lifts. Yard Cruisers withengines that produce less than 14 horse power must usebolt on type air lifts only. DO NOT use the high lift typeblades on Yard Cruisers with engines that produce lessthan 14 horse power.
HIGH LIFT BLADE INSTALLATIONA. Note: High lift blades are only used on 14
horsepower 38" mower decks (for 13horsepower, go to next step). Remove existingblades from mower. NOTE: Save old blades forlater use when not bagging grass. Using existinghardware, install high lift type blades. Torqueblade retaining bolts to 80 to 90 ft. lbs. SeeFigure 1.15.
FIGURE 1.15
AIR LIFT INSTALLATION(Engines that produce less than 14 horse power.)
B. Remove existing blades from mower. Install airlifts to the tips of blades using nuts and boltssupplied with kit. Be certain to install lifts to bothends of both blades. Torque nuts and bolts to 20to 30 ft. lbs. on air lifts. Using existing hardware,reinstall blades to mower deck. Torque bladeretaining bolts to 80 to 90 ft. lbs. See Figure1.16.
FIGURE 1.16
STEP 12:TUBE TO COVER INSTALLATION
A. Slide upper end of grass tube into opening ofcover/frame assembly. See Figure 1.17.
B. Slide lower end of grass tube over adapter. Hooktube strap (on grass tube) onto latch that isanchored to adapter. See Figure 1.17.
3-6547BLADE(2-REQUIRED)
CONEWASHER
MOUNTING NUT
AIR LIFT
LOCKWASHER
HEXNUT
BLADE
SCREW
#6-0480 AIR LIFT KIT.38” DECK - 2 KITSREQUIRED
COVER/FRAME
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FIGURE 1.17
ASSEMBLY
GRASS TUBE
SECURE TUBE STRAP(HOOK) TO ADAPTERLATCH (“T” NUT)
FIRST STEP:SLIDE GRASSTUBE/ADAPTER INTOCOVER/FRAME ASSEMBLY
SECOND STEP:SLIDE GRASS TUBE OVERADAPTER AND HOOK ONSTRAP
ADAPTER
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SECTION 2 – OPERATION & MAINTENANCEINTRODUCTIONFollow operation and maintenance instructions inthe Operator’s Manual provided with the SnapperYard Cruiser Riding Mower.
2.1 GRASS CATCHER OPERATIONA. Select desired cutting height. Choose a setting that
will not attempt to cut off too much at once,overloading the machine.
B. After starting engine and allowing a brief warm upperiod, move engine speed control to highestsetting.
C. Drive machine to cutting area. Engage blades.D. Select a slow forward ground speed until familiar
with conditions. Do not select a speed that is toofast, causing the machine to become overloaded.
E. The weight of the grass catcher and contents willaffect the stability and handling of the machine.Avoid sudden starts and sharp turns. Reducespeed on slopes, and DO NOT operate machine onslopes exceeding 10 degrees (18% grade). Operatemachine up and down slopes. DO NOT operatemachine across the face of slopes. Turn blades offwhen traveling up slope.
F. Empty grass catcher often to minimize effect onstability and handling. Over filling the catcher willreduce performance and cause clogging of thetube, adapter and deck.
G. Do not operate the machine with the Grass Catcheropen. The entire Grass Catcher must be installed,the catcher closed and latched properly beforeoperating.
2.2 EMPTYING GRASS CATCHERA. Empty Grass Catcher often to avoid overfilling.
Overfilling reduces performance and causesclogging of tube, adapter and deck.
B. Turn blades off. Drive machine to location theclippings are to be dumped. DO NOT operateblades in reverse. If you must back machine todump clippings in desired location, LOOK and SEEbehind and down for children, pets and hazardsbefore and while backing.
C. Bring joystick motion control to neutral. Engagepark brake. Stop engine. Remove key.
D. Unlatch and open catcher cover. Grasp bag frameand lift out. With one hand on the bag frame, grabhandhold on bottom of bag and tip bag.
E. After dumping, to maintain peak performance,check the catcher screen located on the inside ofthe Catch Cover to make sure it is clean and free ofany build up. Clean as required with brush orbroom.
F. Install grass catcher bags, making sure all threelocating lugs in bag frame align with slots in catcherframe.
G. Close cover and latch securely.H. Re-start engine and drive machine to cutting area.
Set engine speed to highest setting, engage bladesand resume operation.
WARNINGDO NOT attempt to remove any clogs from deck,adapter, or tube with engine or blade running.STOP engine. STOP blade. Engage parking brake.Remove key. Make sure blade and all rotatingcomponents have come to a complete stop beforeremoving or unclogging any catcher component.
2.3 IF THE GRASS CATCHER BECOMES CLOGGEDThe grass catcher may become plugged if theconditions are too severe, the catcher is overfilled, orthe machine is used improperly. If plugging does occur,attempt the following:1. Empty catcher more often.2. Clean screen on inside of catcher cover.3. Ground speed too fast – cut at slower speed.4. Removing too much grass – raise cutting height,
cut partial width, and cut lawn more frequently.5. Grass is too wet from rain or dew – allow grass to
dry.6. Blades are dull or worn – inspect blades and
replace as necessary. Use only genuine SNAPPERreplacement blades.
7. Mower equipped with incorrect blade. Catcheroperation requires high lift blade. Contact your localSNAPPER dealer for assistance in choosing thecorrect blade for your application.
8. Deck, adapter, or tube has clipping build up – cleanall clippings from all internal surfaces.
2.4 GRASS CATCHER MAINTENANCEGrass Catcher components are subject to wear anddeterioration during normal usage. Inspect allcomponents frequently for signs of wear anddeterioration. Replace worn or damaged componentsimmediately.
BEFORE EACH USEA. Inspect all Catcher components. Replace all worn
or damaged parts.B. Clean grass build up from deck, adapter, grass
tube, catcher cover and screen. To maintain peakperformance make sure screen is clean at eachdumping.
C. Inspect blade for wear or damage. Replace asneeded.
D. Perform pre-start check list and maintenance asinstructed in the SNAPPER Yard Cruiser Operator’sManual and Engine Owner’s Manual included withthe machine.
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TWIN BAG ASSEMBLY COMPONENTS(Continued on Page 12)
29
36
38
16
25
23
5
40
4
18
4B
26
15
4C
4A
13
3012
28
27
26
26 7639
Section ofTWIN BAGGER COVER(Item 1)
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TWIN BAG GRASS CATCHER PARTS LIST(Continued on Page 13)
SUPPLEMENT SHEET FOR SNAPPER#7-3955 SINGLE BAG & #7-3954 TWIN BAG GRASS CATCHER KIT INSTRUCTIONS
INTRODUCTION: Use this supplement sheet in conjunction with Instruction Sheets #7-3954 – (Part of 6-3173 Twin BagGrass Catcher) and #7-3955 – (Part of 6-3172 Single Bag Grass Catcher).
WARNINGDO NOT attempt any adjustments, maintenance, repairs, or service with engine running. Stop engine. Engage parkingbrake. Remove key. Remove spark plug wire and secure wire away from spark plug. Engine, muffler and surrounding areasare extremely hot. Avoid serious burns; allow components to cool down before installing kit. Replace worn or damagedparts prior to operating. Wear heavy leather gloves when handling or working around cutting blades. Blades are extremelysharp and can cause severe injury. DO NOT use a cutting blade that shows signs of excessive wear or damage.
REAR HEAT SHIELD INSTALLATION DELETIONPlease ignore the installation instructions for the bumpermounted Rear Heat Shield in Step 1 and pictured in Figure 1.2of the Kit Assembly Instructions. The Rear Heat Shield is nolonger required and is not included with the Kit. Carefullyfollow and complete all other assembly instructions.
BLADE AND AIR LIFT INSTALLATIONPlease add these blade and air lift installation instructions to thisgrass catcher kit set up.
IMPORTANT: This kit contains bolt on type air lifts andhigh lift type blades. Yard Cruisers with engines that produce14 horse power or more can use the high lift blades or bolt ontype air lifts. Yard Cruisers with engines that produce less than14 horse power must use bolt on type air lifts only. DO NOTuse the high lift type blades on Yard Cruisers with engines thatproduce less than 14 horse power.
HIGH LIFT BLADE INSTALLATIONA. Note: High lift blades are only used on 14 horsepower 38"
mower decks (for 13 horsepower, go to next step). Removeexisting blades from mower. NOTE: Save old blades forlater use when not bagging grass. Using existing hardware,install high lift type blades. Torque blade retaining bolts to80 to 90 ft. lbs. See Figure 1.15.
FIGURE 1.15
AIR LIFT INSTALLATION(Engines that produce less than 14 horse power.)B. Remove existing blades from mower. Install air lifts to the
tips of blades using nuts and bolts supplied with kit. Becertain to install lifts to both ends of both blades. Torquenuts and bolts to 20 to 30 ft. lbs. on air lifts. Using existinghardware, reinstall blades to mower deck. Torque bladeretaining bolts to 80 to 90 ft. lbs. See Figure 1.16.