5th Prod.Active Meetup, let's get Lean

meets

What is Lean

Origin

Types of waste

Lean Tools

Practical Examples

Today’s Agenda

What is Lean for you?

Lean is a structured working methodology with a continuous improvement mindset

There are 3 pillars in Lean:

• increase of customer satisfaction

• employees’ empowerment

• growth of financial value

What is Lean

Employee Value

Customer Value

Financial Value

Customer first

Customer

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Director

Sr Managers

Managers

Team leaders

Team members12345

Director

Sr Managers

Managers

Team leaders

Team members

Customer

Toyota production system of Taiichi Ohno …

Service to customer

Just-in-time

Pull system• One piece

flow• Balanced

production

Continuous improvement

• Poka Yoke• Standardised

work

TimeCostsQuality

Motivated and engaged employees

Security of change)Mutual trust between employees and management

Origin of Lean

“Delivering exactly what the client wants, no more, no less, at 50% of the cost and 50% of the delay”

“We try to remove all waste – all activities that do not add value to the customer”

Taiichi Ohno, Toyota over Toyota Production System

Customer first is the basis for the LEAN philosophy

Types of waste

Defects

Overproduction

Waiting

Non-utilized staff -talentTransporta

tion

Inventory

Motion

Extra processing

Lean Tools

5s

5s examples

Kaizen

Poka Yoke

Practical Example

Is Lean applicable to your area