500 Ton Chiller Project

500 ton Air-Cooled Water Chiller Project

Items to be Accomplished

1. Determine if Thermal Oxidizer needs to be upgraded1. Determine if Thermal Oxidizer needs to be upgraded

2. Demolish Existing Control Room from center of Process 2. Demolish Existing Control Room from center of Process

3. Address Water Hammer Issues 3. Address Water Hammer Issues

4. Receive Project Authorization and Submit AFE by March 4. Receive Project Authorization and Submit AFE by March

Actions Involved for Success

Automation

Thermal Oxidizer

Relocated

200 ton Chiller

Relocated

Engineering Support

Demolition of Existing Piping

500 ton Chiller500 ton ChillerCommunication

Cooperation

Progress Diagram

Phase 1Phase 1 Phase 2Phase 2 Phase 3Phase 3

Engineering

Planning

Site Assessment

Scope

Discipline Support

Design

Pipe Racks Phases I - III

Thermal Oxidizer Unit

Platforms for Chillers

Concrete Work

New Chilled Water Pipe Runs

Construction

Pipe Racks

Platforms

Relocating Equipment

Demolishing Existing Structures and Piping

Costs of Project

New 500 ton Chiller$153,000

New Thermal Oxidizer$375,000

Steel StructuresDesign/Construct

$250,000

Automation$550,000

Piping Installation$750,000

Concrete Work$50,000

What is Used for this Project

Fiberglass Handrails

Fiberglass Grating

Fiberglass Ladder with Rolled Cage

UV Protected

Corrosion Resistant

What is Used for this Project

16,500 Gallon Storage Vessel for the 500 ton Chiller

New Thermal Oxidizer with 10 GPM Capacity

Phase I Pipe Rack

Platform for 500 ton Chiller

Timeline for Chiller Project

Timeline for Chiller Project

Timeline for Chiller Project

Items to Make the Project a Success

Thermal Oxidizer: Why do we need to upgrade from 1 GPM to 10 GPM? Runoff water from rain and condensation are the sources the TO unit burns.

Condensation will end with the new insulated chilled water pipes.

Water hammering will cease due to new steam piping.

Communication between the new chillers and between the chillers and boilers.

Automating all valves. Temperature controllers installed.

Safety of operators increase.

New system linked to emergency connection to city water.