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50 Ic30 Gen 012 a Scrap Handling & Disposal

Apr 03, 2018

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    Document NO.:50-IC30-GEN-012A

    Document Title :SCRAP HANDLING & DISPOSAL

    Vietnam Work Instruction

    Approval List:

    Authorization Required

    ME Manager

    Materials Manager

    Manufacturing Manager

    Inventory Control Manager

    Test Manager

    QA Manager

    Revision History

    REV Originator REV DATE REVISION SUMMARYA Frankily Lam Jun 28 2007 New release,

    1.0 PURPOSE

    1.1 To establish and define a standard work instruction on scrap handling and

    disposal.

    2.0 SCOPE

    2.1 This work instruction shall apply to all personnel of shipping and MRBpersonnel.

    3.0 DEFINITION

    3.1 MRB - Material Review Board3.2 A/P, D/T, RF - Assets/Parts, Disposal/Transfer, Request Form

    4.0 REFERENCE

    4.1 50-IC20-GEN-014 - Inventory Control Procedure

    5.0 RESPONSIBILITY

    Document NO.:50-IC30-GEN-012A

    Page 1 of 24

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    Document Title :SCRAP HANDLING &DISPOSAL

    Vietnam Work Instruction

    5.1 It shall be the responsibility of the Manager listed to indoctrinate this workinstruction and to assure understanding in its entirety by all personnel in this workinstruction.

    5.2 It shall be the responsibility of the Requester to raise A/P,D/T,RF and ensureA/P,D/T,RF details match with physical parts.

    5.3 It shall be the responsibility of the shipping department to comply with customsregulation in conducting material disposal and scrap handling.

    Page 2 of 24

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    Document NO.:50-IC30-GEN-012A

    Document Title :SCRAP HANDLING &DISPOSAL

    Vietnam Work Instruction

    6.0 PROCESS FLOW

    6.1 Scrap Handling & Disposal Flow

    6.1.1

    6.1.2

    6.1.1 Manual or Normal Scrap

    Page 3 of 24

    Daily Carton & Plastics Scrap

    Customer Consigned Parts

    Manual or Normal Scrap

    Para Responsibility Flow Interface

    Start

    Stop

    6.1.3

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    Document NO.:50-IC30-GEN-012A

    Document Title :SCRAP HANDLING &DISPOSAL

    Vietnam Work Instruction

    Materials Disposition Report

    Verify parts against MDR

    Perform SAP transaction

    Identify 1 MDR report for 1 batch of scrap

    Page 4 of 24

    Manual or Normal?

    Authorized?

    Para Responsibility Flow Interface

    6.1.1.1 Production / Stock Room personnel

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    Come for crushing & scrap collection on scheduledtime. A Certificate of Destruction tally with MDR

    # issue for scrap that after crushing.

    Verify, monitor & recording the weight of scrapprocess

    Prepare invoice for custom clearance

    Page 5 of 24

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    Get Custom Clearance

    Norma

    l

    Manual

    No

    Yes

    Page 6 of 24

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    Raise SR for release of scrap. Filling relevantdocuments & update the transaction into scrap

    sales report.

    6.1.2 Daily Carton & Plastics Scrap

    Document NO.:50-IC30-GEN-012A

    Document Title :SCRAP HANDLING &DISPOSAL

    Vietnam Work Instruction

    Page 7 of 24

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    Scrap Area

    Get Custom approval. Prepare blanket scrapinvoice for custom declaration

    Come for scrap collection, this type of scrap islimited to Carton and plastics waste

    Verify, monitor of scrap collect

    Weight & deduct the quantity from custom blanketapproval, provide weekly scrapping report to Jabil

    Filling & Update report

    Page 8 of 24

    6.1.2.1 Shipping personnel

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    Document NO.:50-IC30-GEN-012A

    Document Title :SCRAP HANDLING &DISPOSAL

    Vietnam Work Instruction

    6.1.3 Customer Consigned Parts

    Materials Disposition Report

    Identify 1 MDR report for 1 batch of scrap &place at assigned area

    Verify the physical parts against MDR

    Perform SAP transaction

    No

    Yes

    Page 9 of 24

    Authorized?

    6.1.3.1 Production / Stock Rook personnel

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    Come for crushing & scrap collection on scheduletime. A Cert. Of Destruction tally with MDR #

    issue for scrap that after crushing

    Verify, monitor & recording the weight of scrapprocess by scrap vendor

    Prepare Invoice for custom clearance

    Get Custom Clearance

    Page 10 of 24

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    Document NO.:50-IC30-GEN-012A

    Document Title :SCRAP HANDLING &DISPOSAL

    Vietnam Work Instruction

    6.1 Chemical Material Scrap Flow

    Page 11 of 24

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    Document NO.:50-IC30-GEN-012A

    Document Title :SCRAP HANDLING &DISPOSAL

    Vietnam Work Instruction

    Raise SR & hands over to Shipping

    Generates Misc. Inv. & Customs

    Approval application letter & submits for

    Customs approval

    Advises Facilities once Customs approval

    obtained

    Contacts Scrap Vendor to collect Misc.

    Inv. & Customs approval letter

    Page 12 of 24

    Para Responsibility Flow Interface

    Star

    t

    6.2.1 Facilities

    6.2.2 Shipping personnel

    6.2.3 Shipping personnel

    6.2.4 Facilities

    6.2.5 Scrap Vendor

    6.2.6 Scrap Vendor

    6.2.8 Scrap Vendor

    6.2.9 Shipping personnel

    6.2.7 Scrap Vendor Customs Form 1 (refer Note)

    6.2.10 Shipping personnel

    6.2.11 Shipping personnel

    Sto

    p

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    Generates Customs Form 1 & proceeds

    with customs clearance & payment ofduty

    Once completed, contact Shipping to

    advise date & time for collection of scrap

    Page 13 of 24

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    Invoice Jabil for duties paid on

    behalf of Jabil

    Verify invoice & forward to

    Finance

    Page 14 of 24

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    Extend the document to Shipping upon

    collection

    Raise SR to release scrap chemical

    materials & release once confirm

    customs form is in order& securitypersonnel has verified & signed SR

    Page 15 of 24

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    Document NO.:50-IC30-GEN-012A

    Document Title :SCRAP HANDLING &DISPOSAL

    Vietnam Work Instruction

    6.1 Solder Dross Scrap Flow

    Page 16 of 24

    File all documents

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    Raise SR & hands over to Shipping

    Generates Misc. Inv. & Customs

    Approval application letter & submits

    for Customs approval

    Advise Facilities once Customs

    approval obtained

    Contacts Scrap Vendor to collect

    Misc. Inv. & Customs approval letter

    Generates Customs Form 1 &proceeds with customs clearance &

    payment of duty

    Once completed, Scrap Vendor shall

    contact Shipping to advise date &

    time for collection of scrap

    Page 17 of 24

    Para Responsibility Flow Interface

    Star

    t

    6.3.1 Facilities

    6.3.2 Shipping personnel

    6.3.3 Shipping personnel

    6.3.4 Facilities

    6.3.5 Scrap Vendor

    6.3.6 Scrap Vendor

    6.3.7 Scrap Vendor

    Customs Form 1

    6.3.8 Shipping personnel

    6.3.10 Shipping personnel

    6.3.11 Shipping personnel

    Sto

    p

    6.3.9 Shipping personnel

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    Extend the documents upon

    collection

    Raise SR to release solder dross scrap

    & release once confirm Customs

    Form is in order & Security personnel

    has verified &signed SR

    Page 18 of 24

    File all documents

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    Update transaction into Scrap Sales

    Report

    Forward a copy of Misc. Inv. &

    cheque to Finance

    Document NO.:50-IC30-GEN-012A

    Document Title :SCRAP HANDLING &DISPOSAL

    Vietnam Work Instruction

    6.1 Asset & Part Scrap Flow

    Page 19 of 24

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    Raise SR & A/P, D/T, RF & handsover to Shipping

    Generates Misc. Inv. & Customs

    application letter upon rev weight for

    each scrap

    Upon rev approval from Customs

    extend a copy to scrap vendor

    correct

    Page 20 of 24

    Para Responsibility Flow Interface

    Start

    6.4.1 Requestor Shipping Request

    Assets/Parts, Disposal/Transfer, Request Form

    Advise location of asset/part6.4.2 Requestor

    Verify physical

    part against A/P,

    D/T, RF & SR?

    6.4.3 Shipping personnel

    Accept & sign both forms(refer Note 1)

    6.4.4 Shipping personnel

    6.4.5 Shipping personnel

    6.4.6 Shipping personnel

    incorrect

    Note :

    If asset is machinery, Shipping to contact MRO Officer to arrange Tender (Scrap vendor will be appointed based on highe

    bidder).

    6.4.7 Scrap Vendor

    6.4.8 Scrap Vendor

    6.4.9 Scrap Vendor Customs Form 1

    Cheque for payment of Scrap Sale

    6.4.10 Shipping personnel

    6.4.11 Shipping personnel

    6.4.12 Shipping personnel

    6.4.13 Shipping personnel

    Sto

    p

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    Provide documents during collection

    Raise SR to release scrap & release

    once confirm customs form is in

    order & security personnel has

    verified/signed SR

    Forward a copy of Misc. Inv. &

    cheque to Finance

    Page 21 of 24

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    Update Scrap Sales Report

    Document NO.:50-IC30-GEN-012A

    Document Title :SCRAP HANDLING &DISPOSAL

    Page 22 of 24

    File all documents

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    Vietnam Work Instruction

    8.0 ATTACHMENT

    8.1 Appendix 1 - Scrap Handling Process Guide

    8.0 RECORD RETENTION

    No Title Retention Distribution

    1 Miscellaneous Invoice 5 years byShipping

    Shipping, Finance

    2 Customs Form 1 5 years by

    Shipping

    Shipping

    3 Shipping Request 5 years byShipping

    Shipping

    4 Certificate of Destruction 5 years byShipping

    Shipping

    Page 23 of 23

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