5 - Code Standard_ sistem perpipaan

CODE & STANDARD

Piping Engineer Training ProgramCODE & STANDARDAgus MargonoApplicable Code and StandardASME : American Society of Mechanical EngineersANSI : American National Standard InstituteAPI : American Petroleum InstituteASTM : American Standard Testing & MaterialNACE : National Association of Corrosion EngineersSNI : Standar Nasional IndonesiaNEMA : National Electrical Manufacturers AssociationMSS : Manufacture Standardization SocietyetcAgus MargonoASME BOILER AND PRESSURE VESSEL CODEThe ASME Boiler and Pressure Vessel Code contains eleven sections:Section IPower Boilers Section IIMaterial Specifications Section IIIDivision 1 Nuclear Power Plant Components Division 2 Concrete Reactor Vessel and ContainmentsSection IVHeating BoilersSection VNondestructive ExaminationSection VIRecommended Rules for Care and Operation of Heating BoilersSection VIIRecommended Rules for Care of Power BoilersSection VIIIDivision 1 Pressure VesselsDivision 2 Pressure Vessels (Alternative Rules)Section IXWelding and Brazing QualificationsSection XFiberglass Reinforced Plastic Pressure VesselsSection XIRules for In Service Inspection of Nuclear Power Plant Components.Primarily, Sections I, II, III, IV, V, VIII, IX, and XI specify rules and requirements for piping. Sections V and IX are supplementary sections of the Code because they have no jurisdiction of their own unless invoked by reference in the Code of construction, such as Section I or III. Agus MargonoASME B31 PRESSURE PIPINGASME B31.1 POWER PIPINGASME B31.3 PROCESS PIPINGASME B31.4 PIPELINE TRANSPORTATION SYSTEM FOR LIQUID HYDROCARBONS AND OTHER LIQUIDSASME B31.5 REFRIGERATION PIPINGASME B31.8 GAS TRANSMISSION AND DISTRIBUTION PIPING SYSTEMASME B31.9 BUILDING SERVICES PIPINGASME B31.11 SLURRY TRANSPORTATION PIPING SYSTEMS

Agus MargonoASME B31.1 POWER PIPING (1)ScopeASME B31.1, Power Piping Code, covers minimum requirements for the design, material, fabrication, erection, test, and inspection of power and auxiliary service piping systems for electric generation stations, industrial and institutional plants, central and district heating plants, and district heating systems. Agus MargonoASME B31.3 PROCESS PIPING (1)ScopeThis Code prescribes requirements for the materials, design, fabrication, assembly, erection, examination, inspection, and testing of all piping within the property limits of facilities engaged in the processing or handling of chemical petroleum or related products.Agus MargonoASME B31.4 PIPELINE TRANSPORTATION SYSTEM FOR LIQUID HYDROCARBONS AND OTHER LIQUIDS (1)ScopeSection B31.4 of the ASME Pressure Piping Code specifies minimum requirements for the design, materials construction, assembly, inspection, testing of piping transporting liquids such as crude oil, condensate, natural gasoline, natural gas liquids, liquefied petroleum gas, liquid alcohol, liquid anhydrous ammonia, and liquid petroleum products between producers' lease facilities, tank farms, natural gas-processing plants, refineries, stations, ammonia plants, terminals, and other delivery and receiving points.Agus MargonoASME B31.4 PIPELINE TRANSPORTATION SYSTEM FOR LIQUID HYDROCARBONS AND OTHER LIQUIDS (2)The scope of ASME B31.4 also includes the following:

Primary and associated auxiliary liquid petroleum and liquid anhydrous ammonia piping at pipeline terminals, tank farms, pump stations, pressure-reducing stations, and metering stations, including scraper traps, strainers and proper loopsStorage and working tanks, including pipe type storage fabricated from pipe and fittings and piping interconnecting these facilitiesLiquid petroleum and liquid anhydrous ammonia piping located on property which has been set aside for such piping within petroleum refinery, natural gasoline, gas processing, ammonia, and bulk plantsThose aspects of operation and maintenance of liquid petroleum and liquid anhydrous ammonia transportation piping systems relating to the safety and protection of the general public, operating company personnel, environment, property, and the piping systems

Agus MargonoASME B31.4 PIPELINE TRANSPORTATION SYSTEM FOR LIQUID HYDROCARBONS AND OTHER LIQUIDS (3)ASME B31.4 does not apply to:

Auxiliary piping such as water, air steam, lubricating oil, gas, and fuelPressure vessels, heat exchangers, pumps, meters, and other such equipment, including internal piping and connections for piping except as limited by Paragraph 423.2.4 (b) of ASME B31.4Piping designed for internal pressures:a.At or below 15 psi gauge pressure regardless of temperatureb.Above 15 psi gauge pressure if design temperature is below minus 20F or above 250FAgus MargonoASME B31.4 PIPELINE TRANSPORTATION SYSTEM FOR LIQUID HYDROCARBONS AND OTHER LIQUIDS (4)ASME B31.4 does not apply to:

Casing, tubing, or pipe used in oil wells, wellhead assemblies, oil and gas separators, crude oil production tanks, other producing facilities, and pipelines interconnecting these facilitiesPetroleum refinery, natural gasoline, gas processing, ammonia, and bulk plant piping, except as covered within the scope of the CodeGas transmission and distribution pipingThe design and fabrication of proprietary items of equipment, apparatus, or instruments, except as limited by this CodeAmmonia refrigeration piping systems provided for in ASME/ANSI B31.5, Refrigeration Piping Code

Agus MargonoASME B31.8 GAS TRANSMISSION AND DISTRIBUTION PIPING SYSTEM (1)ScopeA pipeline or transmission line is defined as that pipe which transmits gas from a source or sources of supply to one or more large volume customers or to a pipe used to interconnect sources of supply. ASME B31.8 prescribes requirements for the design, fabrication, installation, testing, and safety aspects of operation and maintenance of gas transmission and distribution piping systems, including gas pipelines, gas compressor stations, gas metering and regulation stations, gas mains, and service lines up to the outlet of the customer's meter set assembly. Also included within the scope of ASME B31.8 are gas storage equipment of the closed pipe type, fabricated or forged from pipe or fabricated from pipe and fittings, and gas storage lines. Agus MargonoASME B31.8 GAS TRANSMISSION AND DISTRIBUTION PIPING SYSTEM (2)ASME B31.8 does not apply to the following:

Design and manufacture of pressure vessels covered by the ASME Boiler and Pressure Vessel CodePiping with metal temperatures above 450F or below -20FPiping beyond the outlet of the customer's meter set assemblyPiping in oil refineries or natural gasoline extraction plants, gas-treating plant piping other than the main gas stream piping in dehydration, and all other process plants installed as part of a gas transmission system, gas manufacturing plants, industrial plants, or mines. Vent piping to operate at substantially atmospheric pressures for waste gases of any kindWellhead assemblies, including control valves, flow lines between wellhead and trap or separator, or casing and tubing in gas or oil wellsThe design and manufacture of proprietary items of equipment, apparatus, or instrumentsThe design and manufacture of heat exchangersLiquid petroleum transportation piping systems (refer to ASME B31.4)Agus MargonoPipeASME B36.10M : Welded & Seamless Wrought Steel pipeASME B36.19M : Stainless Steel PipeAPI 5L : Specification for Line PipeAWWA : American Water Work AsociationASTM : see Table 1Agus MargonoTable-1 Piping Material Combination

Agus MargonoFlanges & FittingFlangesASME B16.5 size 0,5 s/d 24ASME B16.47 more than 24MSS Sp 44 / API 605 more than 24

FittingsASME B16.11 forge Fitting, Socket Weld & ThreadedASME B16.9 Factory-Made Wrought Butt-Welding Fittings

ASTM for Material Standard see table 1Agus MargonoVALVEsAPI 600 : Steel Gate, Globe and Check Valve for NPS 4 and Smaller for Petroleum and Natural Gas IndustriesAPI 602 : Bolted Bonnet Steel Gate Valve for Petroleum and Natural Gas IndustriesAPI 6D : Pipeline ValveAPI 6FA : Specification for Fire Test For ValveAPI 598: Valve Inspection And TestASME B16.34 : Valve-Flanged, Treaded and Welding EndetcAgus MargonoGasket & Bolt NutGasketsASME B16.20 Metallic Gaskets for Pipe FlangesASME B16.21 Non Metallic Flat Gaskets for Pipe Flanges

Bolt & Nut ASME B18.2.1 Square and Hex Bolts and Screw (Inch Series)ASME B18.2.1 Square and Hex Nut (Inch Series)ASME B1.1 Unified Inch Screw ThreadAgus MargonoTHANK YOU