4634-Wet Clutch Operator Manual

NC TURRET PUNCH PRESS

ARIES 222, 224

OPERATOR'S MANUAL

WET CLUTCH

OPE-02198911

Copyright © 1998 by Amada Engineering & Service Co., Inc.14921 East Northam Street, La Mirada, CA 90638

All rights reserved. No part of this book shall be reproduced, stored in a retrieval system, or transmitted byany means, electronic, mechanical, photocopying, recording, or otherwise, without written permission fromthe publisher. No patent liability is assumed with respect to the use of the information contained herein.While every precaution has been taken in the preparation of this book, the publisher assumes noresponsibility for errors or omissions. Neither is any liability assumed for damages resulting from the useof the information contained herein.

PREFACE

This manual describes the installation, equipment, controls,.;’7..“,

operation, and maintenance of the ARIES-222/224 NC TurretPunch Press. Be sure to read it carefully before operating themachine or providing maintenance for its equipment in order toobtain a thorough knowledge of proper and safe procedures.

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TABLE OF CONTENTS

Safety precautions iii

Description of main components iv

PART I Ins ta l la t ion 7

PART II Controls ? 7,

PART Ill Tooling 19

PART IV Operation 31

PART V Program 41

PART VI Plott ing 57

PART VII Alarms 63

PART VIII Maintenance 71

Machine specifications 88

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Operator’s ManualARIES-222/224 NC Turret Punch Press

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0 1989 by Amada Company, Ltd.

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SAFETY PRECAUTIONS

Observe the.following precautions to. ensure safety:

DANGER!

DANGER!

DANGER!

DANGER! Do not stand or sit on or lean against the machine.

DANGER! When working with an oversized worksheet or when zero-returningthe table after automatic worksheet repositioning, take precautionsbecause the worksheet may thrust out from the front of the machine.

DANGER!

DANGER!

CAUTION!

CAUTION!

CAUTION!

CAUTION!

CAUTION!

CAUTION!

CAUTION!

CAUTION!

CAUTION!

CAUTION!

Have a qualified electrician carry out all electrical work.

Never wear gloves, a necktie, a muffler, or loose clothing during anoperation.

Stay away from the machine, especially when starting an automaticoperation. The carnage and the table will be operated at fast speedsin both operating directions when the operation is started. .

Whenever work must be done inside the turret head or on the tablefor a tooling change or scrap removal, be sure to turn the TOOLCHANGE switch to ON or press one of the STOP buttons beforestarting the work.

Turn off the main power switch before inspecting or servicing themachine unless power is required for the inspection or servicing.

Make it a rule that a single qualified operator control the machine.

Do not modify the control circuit or machine parts.

Never operate the machine with the safety devices removed.

Keep all the protective covers on the machine during an operation.

Put up a fence around the machine to keep people out of theoperating ranges of the table, etc.

Inspect the machine before starting the day’s work.

Clear the area around the machine table, particularly behind themachine, of people and obstacles before starting the machine.

Stop the machine instantly and determine the cause if it does not

operate properly.

Inspect the machine as frequently as possible and perform periodicalmaintenance regularly to ensure trouble-free operations.

-Do not operate or maintain the machine by guesswork. Refer to the

manual if you are not sure of how to perform any of the procedures..

The ARIES-222/224 operates automatically at very high speeds and can be hazardousunless it is operated properly and with utmost caution - although the machine isincorporated with devices that ensure safe operations.

iii

DESCRIPTION OF MAIN COMPONENTS

UPPER; TOOLCHANC ;E DOOR

X-GAUGE BLCCK-WORKCLAMP

\NC/ELECTRICALCONTROL CABINET/

CRANK\

CARRIAGEPOSITION INDICATOR I”,.,.:\;sJsk ..,&d -1\ /-- ,NC PANEL

STRIK

;h PANEL 1

TURRETS- -A

LOWER TOOLCHANGE DOOR

ELECTRICAL COICOMPARTMENT

I ” “ ” s’DE)

‘AUXILIARYCONTROL PANEL

‘KXIT SWITCH

The NC system of the ARIES-222/224 controls the carriage (X axis), the table (Y axis),and the turrets (T axis) simultaneously.. The carriage and the table driven by- DCservomotors position the worksheet and the turrets driven by a DC motor position thedesignated tool to perform punching.

Table & X-gauge block

The table is composed of a center tableand a side-table, which is equipped onthe right or left side of the center tableand moves in the Y-axis direction.Free-motion ball bearings on the tablesurfaces permit smooth worksheetmovement on the table. The X-gaugeblock is used to determine the X-axisorigin when bsitioning a worksheet onthe table. The machine cannot bestarted unless the block is lowered -

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.“- .’;:: / ”

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the block can be raised and lowered byits lever.

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Carriage & workclamps

The carriage is incorporated with twoworkclamps and moves in the X-axisdirection. The workclamps determinethe Y-axis origin when mounting aworksheet -their positions can bechanged by loosening the hex bolt ontheir tops and sliding them along theguide plate. They are opened andclosed by operating the foot switch.

Turrets, ram & workholders

The punch (upper) and die (lower)turrets are locked automatically by twoindex pins after indexing. There aretwo workholders which are used to holdthe worksheet during its automaticrepositioning. The press motor drivesthe flywheel, which operates the crank-shaft to operate the ram, and the strikerat the tip of the ram strikes a punch. Thehydraulic clutch and brake control thetransmission of the flywheel torque tothe crankshaft. The striker is incorpo-rated with a shear plate, which will bebroken under an overload, to protectthe press mechanism.

Mechanical $rotection functions

The machine has the following built-in mechanical protection functions -they arenot intended to supersede any of the safety precautions described in this manualfor the operation and maintenance of the machine.

X-gauge block interlock -

Disables the starting of the machine when the X-gauge block is raised.

Workclamp override detectionStops the punching operation when one of the workclamps enters thepunching area.

Work unclamping inhibiiiDisables the opening of the workclamps by the foot switch during anautomatic operation when a program or optional stop is not effective.

Repositioning detectionStops the machine if the workclamps and the workholders may interferewhen an automatic worksheet repositioning has been commanded.

Index pin detectionDisables punching if one of the turret index pins is not engaged in the turret.

Tool change protectionStops the press motor and locks the carriage and the table when performinga tool change.

Tool change door interlockDisables the starting of the machine when one of the tool change doorsis open.

stiipping error detectionStops the machine if the punch has been caught in the worksheet afterpunching.

Overtravel protectionStops the machine if the table or the carriage over-travels.

Overtravel precheckDetects an NC data error that can cause overtravel for the table or the carriageprior to the program execution in an automatic operation and actuates an NCalarm.

Crank overrun detectionStops the machine if the crank has not been stopped at its top dead centerexactly.

Press mechanism overload protectionBreaks the shear plate, which is incorporated in the striker, if an overloadoccurs in the press mechanism and stops the machine.

DC se&omotor overload protectionStopsthe machine if the DC setvomotdr is overloaded or malfunction occursin the DC servo-system.

Low air pressure detectionStops the press motor if the operating air pressure falls below 3.0 kg/cm* (43 psi).

Lubrication malfunction detectionStops the machine if an abnormality occurs in the autom‘atic lubrication

, system (faulty grease circulation, insufficiency of grease, unsuitablegrease, etc.)

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vi

NC door interlockTurns off the NC when the door of the NC cabinet is opened.

Emergency stopStops the machine instantly and completely when the EMERGENCYbutton on the NC panel is pressed.

Safety mats (optional)‘1.. -

Stops the machine when any of the optional set of mats is stepped on.

For the description of the control panels, see Part Il. Controls.

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PART I

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INSTALLATION

Location & foundation 2

Lifting & placing 2

Unclamping 2

Leveling 3

Hydraulic-oil filling 3

Air connections 3

Electrical connections 4

NOTE: Install the ARIES-222/224 machine in accordance with the instructionsdescribed in this part and the guidance of the AMADA engineer.

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1

LOCATION & FOUNDATION

Select a location in the workshop where ample space can be provided around themachine to permit easy operation, maintenance, and work handling, as well as for theinstallation of an air compressor, tool storage, etc. Isolate the location if there isnearby equipment that produces vibration or dust. Also, keep the machine at least 3meters (lo’) away from any equipment that produces electrical interference - suchas a welder, drill, and sander. And provide a firm, level concrete floor according to thefoundation plan provided by AMADA.

_ LIFTING & PLACING

Use a crane to lift and position themachine. Attach wire ropes to the ribwhich is located under the top cover ofthe machine. Lift and lower the machineslowly while balancing it carefully andprotecting it from impacts. The ARIES-222 weighs 4100 kg (9040 lb) and theARIES-224 weighs 4200 kg (9260. lb).

UNCLAMPING

Unclamp the machine table and the NCunit, which are clamped by brackets toprotect them during transportation inthe following manner after the machinehas been positioned on the floor. Firstdetach the bracket which clamps thetable by loosening the two hex sockethead bolts. Then remove the hex boltthat clamps each of the two bracketswhich clamp the NC unit to the machine- only to release the two brackets fromthe machide,. Do not loosen or removethe other bol,fs -keep the two bracketson the NC unit as they are.

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2 ARIES-22~3224 NC TURRET PUNCH PRESS

LEVELING

Place level gauges on the top of the punch(upper) turret in the X- and Y-axisdirections. Provide shims under the fourmachine legs to level the machine in bothdirections.

CAUTIONLevel the machine so that its weight is

distributed evenly on all four legs.

HYDRAULIC-OIL FILLING

Detach the cover from the hydraulic unit toexpose the hydraulic oil tank and removethe rubber packing from the inside of thefiller cap. Fill the tank with 40 liters (10.6 USgal) of an IS0 VG32 R&O grade oil to themiddle of the level gauge. Replace thefiller cap and then the cover.

AIR CONNECTIONS

The machine requires a supply of more than 80 liters (21 US gal) of compressed air perminute for the operation of the workclamps and workholders. Install an air compressorwith an output of over 0.75 kW as close to the machine as possible. Use an air hose orpipe with & inside diameter of l/4” and connect it to the l/4” inlet of the air control unitlocated on the rear of the machine. (A larger distance between the compressor and themachine or a smaller hose diameterwill adversely affect the efficiency pi the air system.)

The machine requires an operating air AOJUSTMENT KNOB

pressure of 5 kg/cm* (71 psi), which can REGULATOR

be regulated by using the adjustment LUBRICATOR

knob on the air control unit. Loosen thelobknut for the adjustment knob and turnthe&knob clockwise to increase or counter-clodkwise to decrease the pressure. Thepressure can be read on the pressure

VINYL TUBE

gauge on the unit. Tighten the locknutDRAIN COCK

AIR INLET9

after the adjustment.(1/4-l

The lubricator drops oil into the outgoing air flow, which will then be supplied intd the air-line in mist form. One drop of oil is required per 5 insertion and withdrawal movements ofthe turret index pins. Turn the adjustment screw on the lubricator clockwise to decieaseor counterclockwise to increase the number of oil drops. Replenish and maintain thelevel of oil’ in the lubricator reservoir to keep it at least 5 mm (0.2”) above the bottom end

of the vinyl tube inside the resen/oir. (* SHELL Tellus Oil 32 or MOBIL DTE Oil Light)

PART I: INSTALLATION 3

ELECTRICAL CONNECTIONS

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DANGER!. .

Have a qualified electrician carry out all electrical workin order to prevent accidents and damage. 2’ ‘?

Use a three-phase power cable with a capacity of at least 9.5 kVA for the powersupply to the machine and connect the cable to the machine in the following manner:

7 Turn off the machine circuit breaker switch on the electrical controi compartment.

2 Turn off the shop circuit breaker switch for the terminals to which the powercable is to be connected.

3 Open the electrical control compartment by removing the screws from the cover.

00 MAIN TRANSFORMER TERMINALSMAIN TRANSFORMER TERMINALS

@@ SERVOMOTOR TRANSFORMER TERMINALSSERVOMOTOR TRANSFORMER TERMINALS

@@ PRESS MOTOR TERMINALSPRESS MOTOR TERMINALS

@@ HYDRAULIC PUMP MOTOR TERMINALSHYDRAULIC PUMP MOTOR TERMINALS

00 FUSESFUSES

4 Change the following jumper connections inside the compartment according tothe power supply voltage:

- Main transformer primary terminals- Servomotor transformer primary terminals I- Press motor terminals (use the accessory jumpers)- Hydraulic pump motor terminals (use the accessory jumpers) -

4 ARIES-222~94 NC TURRET PUNCH PRESS

0 MAIN TRANSFORMER TERMINALS

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230V *lo%. 5016; HZ 400 V +l O%, 50 HZ

(580 V +lO%, 60 HZ)

SERVOMOTOR TRANSFORMER PRESS MOTOR & HYDRAULIC PUMP MOTORTERMINALS TERMINALS

mU V W X Y Z

2 3 0 V 4OOV. 460V

5 Change the fuses according to the power supply voltage as follows:

FUSE: Fl F2 F3 F4 F5 F6 F7 F8 F9 FlO Fl 1

2 3 0 V 2 5 A 25A 25A 30A 30A 3 0 A 10A 10A 15A 15A l5A

4 o o v 15A 1SA 15A 20A 20A 20A 5A 5A 10A 10A 10A

4 6 0 V 15A 1 5 A 15A 20A 20A 20A 5A 5A 10A 10A 10A

(580V) 10A 10A 10A 10A 10A 10A 5A 5A 5A 5A 5A

6 Change the thermal relay settings for the press motor and the hydraulic pump motor(see note below) by turning the dial according to the power supply voltage andfrequency as follows:

PRESS MOTOR THERMAL RELAY SETTING:23OV, 50 Hz: 13A 23OV, 60Hz:4OOV, 50Hz: 7.5A 46bV, 60Hz:

HYDRAULIC PUMP MOTOR THERMAL RELAY

12.5A6.7A

SETTING:

23OV, 50 Hz: 5.9A 23OV, 60Hz: 5.4A4OOV, 50Hz: 3.4A 46OV, 60Hf: 3A

NOTE: Two different thermal relays (for 230Vsupply and for 400/46OV supply) are providedwith the machine. Check which relay is installedand change the relay, if necessary, beforesetting it accordingly.

PART I: INSTALLATION 5

7 Connect the power cable to the terminals of the shop circuit breaker switch.I-<, . .‘I’

-_8 Detach the yellow cover from the lower left section of the electrical control compart- -. ’.-

ment._ . .

9 Connect the power cable to the machine circuit breaker switch terminals (OLl,OL2, OL3). Be sure to connect the grounding cable to the ground terminal at this .Y- A,time.

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70 Expose the flywheel by uncoveringthe flywheel window.

17 Start the machine by referring toPart V, Operation, for the procedure.

72 Check to see if the flywheel is rotatingin the correct direction indicated by thearrow on the flywheel cover. If theflywheel is rotating in the reversedirection, immediately turn off the NCand then the machine circuit breakerswitch.

Then turn off the shop circuit breaker switch, and interchange any two of thethree terminal connections at the terminals of the machine.circuit breaker switch.Turn on the shop circuit breaker switch, the machine circuit breaker switch, andthen the NC. Confirm that the flywheel is now rotating in the correct direction.

73 Turn off the NC, the machine circuit breaker switch, and then the shop circuit

breaker switch.

7 4 Close the flywheel window, replace the yellow terminal cover, and then replacethe cover for the electrical control compartment.

6 ARIES-22.2224 NC TURRET PUNCH PRESS

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PART II

CONTROLS

NC panel 8

Turret COhtrOl panel 75

Auxiliary control panel 75

Auxiliary connector & other switches 76

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NC PANEL

I NC power-on (I ) buttonTurns on the power for the NC unit provided that circuit breaker switch (see“Other switches”) is turned to ON.

2 NC power-off (0) buttonTurns off the power for the NC unit.

3 CRT screenDisplays operation data, programming data, or alarm messages as selected byfunction keys [4].

4 Function keysUsed to select what to display on the CRT screen:

WS Position data, turret station number, and program status.

ALARM i Alarm identification.

SET ‘. NC setup data.COMND ’ Command display in MDI mode.

PRGRM Program display in AUTO or EDIT mode.

PRGRM l/O Program input/output menu and data.,

PLOT Initial plotting display in AUTO mode. Plotting parameter display inother modes.

5 Address keysUsed to key-in data in the MDI or EDIT mode. They are also used in an interactivedata entry session in combination with the PATRN (SHIFT) key (see below).

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8 ARIES%%3224 NC TURRET PUNCH PRESS

6 N u m e r i c k e y s,

;7 These keys are also used for data entry or program editing.

7 Display page keysThese keys are used to change the pages displayed on the screen.

PREV PAGE Changes current page to the previous page.NEXT PAGE Changes current page to the next page.

8 Cursor keysThese keys are used to move the cursor on the screen in the directions indicatedby the-arrows shown on the keys.

9 SRCH keyUsed to search for a program or a sequence number in the AUTO mode or whenregistering a new program name in the EDIT mode.

IO PRGRM CHECK keyPermits a program check when the NC has been reset in the AUTO mode. Themachine cannot be operated during the check.

ii Program editing keysUsed when editing a program.

DELET Deletes the word on which the cursor is placed.

ALTER Replaces the cursor-specified word with a newly entered word.

INSRT Inserts a newly entered word after the cursor-specified word.

; WB) Enters the end-of-block code (;).

PATRN (SHIFT) This key has two functions:(1) Displays a G-code and guidance to permit interactive data entrywhen pressed together with one of the address keys other thanthose marked “/“, “Z”, and “SPACE” in the upper section of thekeys.(2) Displays the plotting parameter menu when pressed togetherwith th,e “*Is” key.This key will remain depressed when pressed and can be releasedby pressing it again or when the mode is changed.

12 RESET keyi Resets a program alarm (alarms other than the program alarms cannot be reset unlessthe cause of the alarm is first removed). If this key is pressed during an automaticaperation, the machine will be stopped and the block that is currently being executedwill be reset. This key is also used to erase the block of data which has been enteredin the MDI mode.

13 CAN key,

Deletes the character or characters that have been last keyed-in and are displayed in-the lower left section of the screen (one character hill be deleted each time this key

is pressed) in the EDIT or MDI mode.

14 INPUT keyInputs the keyed-in data into the memory.

PART I I : CONTROLS

15 Indicator lightsThese indicator lights are lighted to indicate the current machine and programstatuses. (Green lights: Preparatory status. Amber lights: Current status.Red lights: Stop/emergency stop status.)

NC READY (green) Lights when the NC is turned on.

TOP DEAD CENTER (green)

X-ORIGIN (green)

Y-ORIGIN (green)

TOOL CHANGE READY (green)

AUTOMATIC OPERATION (green)

OIL FILTER (amber)

PROGRAM STOP (amber)

OPTIONAL STOP (amber)

PROGRAMJND (amber)

OVERRIDE (amber)

.r . . . . .Lights when the ram is at its top dead center position.The machine cannot be operated if not lighted.

Lights when the X-axis reaches its origin in anautomatic or manual zero-return process. Automaticoperation cannot be started if not lighted. The lightwill go out when the axis is moved.

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Lights when the Y-axis reaches its origin in anautomatic or manual zero-return process. Automaticoperation cannot be started if not lighted. The lightwill go out when the axis is moved.

Lights when the index pins are inserted into theturrets when a tool has been selected in AUTO or MDImode. Punching will not be performed if not lighted- ram-inching may be performed in MANUAL modeeven if the light is out but the index pins are engaged.The light will go out when the turrets are rotated orwhen resetting is made.

Lights when the START button is pressed in AUTOor MDI mode and will remain lighted during theoperation.

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Lights when the filter in the hydraulic unit is loaded(the machine will not be stopped) -the filter and theoil must then be changed.

Lights when a program stop (MOO) has been com-manded and the machine is stopped. The light will goout when the machine is restarted.

Lights when an optional stop (MOI) has been com-manded when the OPTIONAL STOP button hasbeen pressed and is lighted, and the machine isstopped. The light will go out when the machine isrestarted.

Lights when a zero return (G50) or an end of program(M02) has been commanded and the NC is reset.The light will go out when the machine is restarted.

Lights when theeworkclamps has entered the overridezone when the OVERRIDE button is lighted or isblinking. Punching will not be performed unless the‘ -START (OVERRIDE) button (see “Auxiliary controlpanel”) is pressed after confirming that the workclampswill not be punched. The light will go out when theworkclamps are moved out of the override zone.

1 0 ARIES-222/224 NC TURRET PUNCH PRESS

AIR DOWN (red) Lights when the operating air pressure has beenreduced below 3.0 kg/cm* (43 psi) - an emergencystop will be effected. The light will go out when themachine is reset after removing the cause.

HYDRAULIC UNIT (red) Lights when abnormality has been detected in thehydraulic unit -an emergency stop will be effected.The light will go out whenthe machine is reset after

removing the cause.

NC ALARM (red) Lights when an NC alarm has been caused. The lightwill go out when the alarm is reset after removing thecause.

STOP SWITCH (red) Lights when one of the STOP buttons has beenpressed.

LUBRICATION (red) Lights when automatic lubrication is not performedproperly -the machine wiil stop. The light will goout when the LUBRICATION button is pressed afterreplenishing or changing the grease, or after theautomatic lubrication system has been repaired.

CLAMP OPEN (red) Lights when the workclamps are opened -themachine will stop in the AUTO, MDI, or RETRCTmode. The light will not light when the workclampsare opened during automatic repositioning. Thelight will go out when the workclamps are closed.

TOOL CHANGE SWITCH (red) Lights when the TOOL CHANGE switch is turned toON -the press motor will stop and the X and Y axeswill be locked. The turrets may then be rotated inthe MANUAL mode.

NOTE: Keep the TOOL CHANGE switch turned toOFF normally.

TOOL CHANGE DOOR (red) Lights when one of the tool change doors is opened-the machine will stop.

X-GAUGE BLOCK (red) Lights when the X-gauge block is raised -themachine will stop.

STRIPPING (red) Lights when the punch is caught in the worksheetafter punching provided that the STRIP MISS button

i has been pressed and is lighted -the machine will\I

stop. The light will go out when the machine isrestarted or the NC is reset.

REPOSlTlONlNG POSITION (red) Lights when the machine has been stopped for con-firmation before the worksheet is repositioned nearthe workholders -provided that the OVERRIDEbutton has been pressed and is lighted. The light willgo out when the machine is restarted after confirming-that the workclamps will not interfere with the work-holders, or when the NC is reset.

PART I I : CONTROLS 1 1

16 FEEDRATE buttonsThese four buttons are used to set feedrates for the carriage (X) and table (Y).The longer the arrow on the button, the faster the rates. Press the requiredbutton to light its. LED to select appropriate feedrates shown in table be!ow. (Theturret rotating speed is fixed at 10 rpm regardless of the selection.)

!3UTTON AUTO MORE JvfANUAL MODE EQUIV. F-CODE

TOP 36 m/min (118.1 fpm) 14 m/min (45.9 fpm) Fl2nd from top 27 m/min (88.7 fpm) 10 m/min (32.8 fpm) F23rd from top 18 m/min (59.0 fpm) 7.2 mlmin (23.6 fpm) F3Bottom 9 m/min (29.5 fpm) 3.7 mlmin (12.1 fpm) F4

17 MODE buttonsThese five buttons are used to select operation modes. The LED on each buttonwill be lighted when pressed to select the mode.EDIT Permits program registration, editing, and search; sequence number

search; memory and disk management; and display of NC setup data.AUTO Permits program execution, search, and check; display of NC setup

data; and single-block execution.MDI Permits data entry and execution of commands (including pattern

commands) in one program block; NC setup data management; single-cycle punching; and iam inching.

MANUAL Permits manual operations of the carriage, table and turrets; display ofNC setup’data; and ram inching.

RETRCT Permits mamual zero-return for the carriage and table; and display ofNC setup data.

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18 SINGLE buttonStops the execution of the program after executing one block when pressed andits LED is lighted in the AUTO or MD1 mode. When the block contains a patterncommand, the program will be stopped after completing one cycle of punchingexcept when the nibbling command (G68 or G69) is given. The next block will beexecuted when the START button is pressed again.

19 OPTNAL STOP buttonStops the execution of the program every time the optional stop command (MOI)is read when this button has been pressed and its LED is lighted. The stoppedoperation can be resumed by pressing the START button. (The optional stopcommand will be ignored when the LED of the button is not lighted.)

20 BLOCK\$KIP buttonSkips th’e blocks which begin with a slash (/) when this button has been pressed andits LED is lighted.

21 OVERRIDE button IEnables the override and repositioning position detecting functions when this buttonhas been pressed and its LED is lighted -the button must always be pressed -together with the RELEAS button. When this button is pressed again to disable thefunctions, one cycle of detection and punching will be performed before the functionsare disabled. When the detecting functions are disabled, the detection will be madeautomatically for the first worksheet only and the LED on this button will blink duringthe detection and punching of the first worksheet.


22 STRIP MISS buttonEnables the stripping error detecting function when this button has been pressedand its LED is lighted -the button must always be pressed together with theRELEAS button. Keep the function in effect during an operation since strippingerrors will otherwise be ignored.

23 PRGRM PRTECT buttonEnables the program protecting function and disables the PRGRM and PRGRM i/Okeys to protect the program in the NC memory from being overwritten or erasedwhen this button has been pressed and its LED is lighted -the button must alwaysbe pressed together with the RELEAS button.

24 RELEAS buttonThis button must be pressed together with each of the following buttons to enablethe button:OVERRIDE button [21] STRIP MISS button [22]PRGRM PRTECT button [23] PUNCH button [31]

25 OT RELEAS buttonThis button is not used. (An overtravel on the X or Y axis causes an OT alarm andstops the machine. To release the alarm, change the operation mode to MANUAL,and then press one of the JOG buttons that is for the direction to retract theovertraveled axis.)

26 LUB buttonPerforms automatic lubrication when pressed. (The automatic grease pump will beoperated automatically to perform lubrication when the power is turned on for themachine.)

27 JOG buttonsThese four buttons are used to jog the carriage (X) or the table (Y) in the plus orminus direction for as long as they are kept pressed inthe MANUAL mode -onebutton each for the X and Y axes can be pressed together to jog both axes at thesame time. in the RETRCT mode, the +X and +Y buttons are used to zero-return theaxes (the buttons can be pressed and released in this case). The -X and -Y buttonsare disabled in the RETRCT mode.

26 START buttonStarts an operation when pressed in the AUTO or MDI mode. The button will beitg,hted during the operation.

29 STOP buttonDecelerates and stops the operation when pressed in the AUTO or MDI mode. Thebutton will be lighted for as long as the machine is stopped.

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30 PRESS SELECT switch .Insert the key to turn the switch and then remove

2X-.Sets the mode of punching. 2’

the key to lock the switch.‘i:./ I’

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POSlTlON O P . PUNCHlNGCYCLE AUTO I MDI Single-cycle punching is performed after

worksheet positioning. ,- <,MANUAL Punching is not performed.

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O F F - Punching is not performed. ” .INCHING A U T O Program proceeds to next block without

punching after worksheet positioning.

MDI Ram-inching or single-cycle punching canbe performed. .-

MANUAL Ram-inching can be performed.

31 PUNCH button . .Inches the ram in the MANUAL or MDI mode, or performs single-cycle punchingin the MDI mode, according to the setting on the PRESS SELECT switch whenthis button is pressed together with the RELEAS button - keep them pressedwhen inching the ram.

32 TOOL CHANGE switchUsed when performing a tool change in the MANUAL mode. First reset the NC,then insert the key and turn the switch to ON to stop the press motor, lock thecarriage and table, and permit rotation of the turrets -the TOOL CHANGESWITCH light will light at this time. Keep the switch turned to OFF at all othertimes.

33 EMERGENCY button

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Stops the machine instantly and completely. The NC READY, X-ORIGIN, and Y-ORIGIN lights will be unlighted -the TOP DEAD CENTER light will also beunlighted if the crank is not stopped at its top dead center-when this button ispressed. The button will be locked when pressed and must be unlocked byturning it clockwise after removing the cause for the stop. Zero-return thecarriage and the table in the RETRCT mode before restarting the machine.

3 4 Disk driveOpen the cover, push the disk into the slot with the metal end first and the labelside on the left until it is automatically pulled in, and then close the cover. TheIindicator light will blink while the disk is being operated and the disk should neverbe removed during this time. Press the pushbutton located on the right of theslot to eject the disk.

CAUTION

Check lo ensure that a disk is not in the drive before operatingfhe NC power on (I) and off (0) switches.

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TURRET

35

36 INDEX PIN switchThis switch is effective only in the MANUAL mode and used to operate the index pins.Turn the switch to the right to insert the index pins into the turrets and to the left to pullthem out of the turrets.

37

38

CONTROL PANEL

TURRET ON switchThis switch is effective only in theMANUAL mode and used to rotatethe turrets. Turn the switch, which isspring-centered, to the right to rotatethe turrets counterclockwise and tothe left to rotate them clockwise. Thenearest set of tooling will be placed inposition and the turrets will stop whenthe switch is released. The switch willbe disabled if one of the tool changedoors is open.

OUT lightLights when the index pins are out of the turrets.

IN lightLights when the index pins are engaged inthe turrets.

AUXILIARY CONTROL PANEL

39 START (OVERRIDE) buttonHas the same function as the STARTbutton on the NC panel and starts themachine when pressed in the AUTOor MDI mode. Also restarts themachine to resume an operation thathas been interrupted when one of the

i workclamps has entered the overridezone.

CAUTION

Press this buffon to resume the interrupted operation only afterconfirming that the workclamps will not be punched.

40 STdP button-

Has the same function as the STOP button on the NC panel and stops the machinewhen pressed in the AUTO or MDI mode. The button will be locked when pressedand must be unlocked by turning it clockwise before pressing a START button.


AUXILIARY CONNECTOR & OTHER SWITCHES

41

42

43

44

45

RS-232C interface connectorUsed to connect a tape puncher-reader,which is to be provided by the useralong with the necessary cables andconnectors.

MODE CHANGE switchThe NC operation mode cannot bechanged by the MODE buttons on theNC panel unless this switch is turned toON. The NC will be locked in theMANUAL mode if the switch is OFF.(Use the key to turn the switch -thekey can be removed only in the OFFposition.)

Circuit breaker switchTurns the power on or off for the NCand the machine. The switch will beturned off automatically if overcurrent issupplied - the switch must be turnedto ON again after the cause of theovercurrent. has been removed.

NC door interlock switchTurns off the power for the NC auto-matically if the door of the NC unit orthe electrical control compartment isopened when this switch is turned toON. Keep the switch turned to ONnormally and turn it to OFF only when itis necessary to disable the interlockduring a maintenance operation.

Hydraulid pump motor switchStarts the hydraulic pump motor as soonas the NC is turned on and the NCREADY light is lighted when this switchis turned to ON. Keep the switch turnedto ON normally.

_,’ .-:

.,’.~ -

.-

._

16 ARIES-222Q24 NC TURRET PUNCH PRESS

‘- ,_; .j

-_ ,

,.::I: :

4 6 Press motor switchStarts the press motor as soon as theNC is turned on and the NC READYlight is lighted when this switch isturned to ON. Keep the switch turnedto ON normally.

47 Safety-mat switch (optional)Selects the “stop” or “emergency stopcondition for the’machine when any ofthe optional safety mats is stepped on-the stopped operation can be

,”

resumed in the “stop” condition butmust be restarted from the beginning inthe “emergency” condition. Turn theswitch to STOP or EM (emergency) asrequired.

4 8 Foot switchOpens and closes the workclamps alter-nately each time the pedal, is pressed.In the AUTO mode, this switch iseffective only when the NC has beenreset and will be disabled when thePROGRAM STOP or OPTIONAL STOPlight is lighted.


P A R T I I I

TOOilNG

Tools & turrets 20

Tool change: Small-diameter tools 23

Tool change: Largediameter tools 26

Punch-to-die clearance 28

Punching capacity 29

19

TOOLS & TURRETS

Select and use the following tools according to the punching requirements.

Type A small-diameter tools0.80 to 10.90 mm (0.030 to 0.429’) dia.

Type B small-diameter tools10.91 to 31.75 mm (0.430 to 1.250’) dia.

Type C large-diameter tools31.76 to 50.80 mm (1.251 to 2.000”) dia.

Type D large-diameter tools31.76 to 88.90 mm (1.251 to 3.500”) dia.

Keys & keyways in toolsSHAPED SMALL-DIA. PUNCHWITH ONE KEY

ROUND SMALL-DIA. PUNCH SHAPED 8 ROUF:D LARGE-DIA. PUNCHWITH NO KEYS WITH TWO KEYWAYS

SHAPED SMALL-DIA. DIEWITH ONE KEY

ROUND SMALL-DIA. DIEWITH NO KEYS

SHAPED LARGE-DIA. DIEWITH TWO KEYWAYS

ROUND LARGE-DIA. DIEWITH ONE KEYWAY

.:..\(3,

..I

, :.

. .. .

.,;

2 0 ARIES-22Z224 NC TURRET PUNCH PRESS

lo-station turrets ( I )8 stations for types A & B tools2 stations for type D tools

?“:.: :

10.statiorlturrets ( II )8 stations for types A & B tools2 stations for type C tools

P A R T III: T O O L I N G 2 1

1Zstation turrets12 stations for types A & B tools

Keys & keyways in turret stations

lo-station turretsmall-dia. tool stations T2, T3, T4, T5, T7, T81Pstation turretsmall-dia. tool stations Tl to T8, Tl 1, T12

4 keyways at 0,90,180 & 270 deg.

lOstation turretsmalldia. tool stations T9, TlO12-station turretsmalldia. tool stations T9, TlO

i) 6 keyways at 0,90,180,225,270 & 315 deg.

1 O-station turretlarge-dia. tool stations Tl, T6

One key at 270 deg.

2 2 ARIES-222Q24 NC TURRET PUNCH PRESS

I+G!i3

----’

TOOL CHANGE

The small-diameter toots and the largediameter tools must be changed in differentprocedures since they have different designs.

Small-diameter tools (Types A and B)

Type A tool Type B tool

-1....:,::

.,

[l] Puhch head [ 81 Punch guide[2] Puhch head collar [ 91 Snap ring[3] Stripping spring [lo] Sleeve[4] Retainer collar (111 D ie[5] Retainer ring [12] Punch turret ’[6] Punch body [ 131 Shoulder screw[7] Punch key [ 141 Lift ring

[I 51 Lift spring1161 Die turret1171 Clamp bolt[ 181 Upper dieholder[19] Lower dieholder

P A R T III: T O O L I N G 23

MOUNTING SMALL-DIAMETER TOOLS

il.:.

7 Apply machine oil to the punch and die surfaces (punch guide inner and outerwalls and die outer wall) except their tops and bottoms before mounting them onthe turrets.

2 Turn the TOOL CHANGE switch on the NC paneHo ON -the TOOL CHANGESWITCH indicator light on the same panel will light at this time.

, 3 Press to light the MANUAL MODE button on the NC panel.

4 Operate the TURRET ON switch on the turret control panel to bring the turretstations on which the tools are to be mounted to the front.

5 Open the upper and lower tool change doors.

6 Loosen the clamp bolt for the upper dieholder and detach the upper dieholderby pulling it out of the die turret.

7 Clean the upper dieholder andplace the die in it with the die’s keyengaged with one of the dieholderkeyways. Be sure to insert the dieso that its bottom snugly fits thebottom of the dieholder.

NOTE: When changing a die, besure to match the number on theupper dieholder with the numbero,n the punch turret.

“S

8 Clean the lower dieholder and mount the upper dieholder on the lowerdieholder.

9 Lock the upper dieholder with the clamp bolt.

10 Clean the bore in the punch turret and apply machine oil to its surface as well asto the punch surface. -

:::


I7 Insert the punch into the bore withthe punch’s key engaged with thebore’s keyway.

12

CAUTIONAlign the punch and the die

accurately in order” toprotect them and tht$machine

from being dsmaged._:

Close the tool change doors.

DISMOUNTING SMALL-DIAMETER TOOLS

7 Follow steps 2 through 5 described above for the mounting of small-diametertools.

2 Remove the punch by pulling it out of the upper turret.

3 Loosen the clamp bolt for the upper dieholder and then detach the dieholder bypulling it out of the die turret.

4 Remove the die, replace the upper dieholder, and lock it with the clamp bolt.

5 Close the tool change doors.

See next page for the mounting and dismounting procedures forthe large-diameter tools.

PART I l l : TOOLING 2 5

Large-diameter tools (Types C and D)

Type C tool Type D tool

:.:;

‘x38 IO

[l] Punch head [ 81 Stripper plate [ 151 Lift ring[2] Stripping spring [ 91 Stripper plate clamp screw [16] Lift spring[3] Punch tip clamp bolt[4] Punch guide[5] Punch driver

PI Key[7] Punch tip

,

[lo] Stripper plate spring[ll] D i e1121 Guide key[13] Punch turret[ 141 Shoulder screw

[ 171 Die spacer[18] Die key[19] Dieholder

..i..<.!:

, . .

-

2 6 ARIES-Z?2&!24 NC TURRET PUNCH PRESS

MOUNTING LARGE-DIAMETER TOOLS

7 Apply machine oil to the punch and die surfaces (punch guide inner and outerwalls and die outer wall) except their tops and bottoms before mounting them onthe turrets.

2 Follow steps 2 through 5 describedfor the mounting of small-diametertools.

3 Insert a screwdriver into the gapbetween the die spacer and thedieholder. Then lift and remove thespacer.

4 Clean the die spacer and the turretstation.

5 Place the die in the dieholder withthe die’s keyway engaged with thedieholder’s key.

6 Replace the die spacer by pressingit down until the spring clips snap itinto place.

7 Clean the bore in the punch turret,and apply machine oil to the borewall and the punch wall.

8 Insert the punch into the bore withthe punch’s keyway engaged withthe bore’s key.

CAUTIONAlign the punch and the die

accurately in order toprotect them and the machine

from being damaged.


i\

,:,,.:>

‘g:..,”

DlSMOiJNTING LARGE-DIAMETER TOOLS

1 Follow steps 2 through 5 described for the mounting of small-diameter tools.

2 Remove the punch by pulling it out of the upper turret.

3 Lift and remove the die spacer from the dieholder.

4 Remove the die by pushing ii up from under the bottom of the die turret.

5 Replace the die spacer.


P A R T III: T O O L I N G 2 7

PUNCH-TO-DIE CLEARANCE

The punch-to-die clearance is thedifference in the diameters of thepunch and the die that are used in apair -which can be obtained bysubtracting the punch diameter fromthe die diameter. The properclearance must be determinedaccording to the worksheet materialand thickness to ensure smoothpunching - suggested clearancesare shown in the table below.

w10MilDIA.

pi1 O$MM DIA.

m

.-

10.3 - 10 = O.d(punch-to-die clearance)

WORKSHEET SUGGFSTFD PUNCHTO DIF CIFARANCFS- -THICKNFSS MlLD ALUMlNUM STAlNLESS

0.8 to 1.6 mm(0.031 to 0.062”)

1.6 to 2.3 mm(0.062 to 0.090”)

2.3 to 3.2 mm(0.090.to 0.125")

0.15 to 0.3 mm 0.1510 0.3 mm 0.2to 0.35 mm(0.006 to 0.012') (0.006 to 0.012") (0.008 to 0.014")

0.3to 0.4 mm 0.3 to 0.4 mm 0.4to 0.5 mm(0.012 to 0.156') (0.012 to 0.156") (0.156 to 0.020")

0.4to 0.6 mm 0.4to 6.5 mm 0.5to 0.7 mm(0.012 to 0.023") (0.012 to 0.020") (0.020 to 0.027")

3.2to 4.5 mm(0.125 to 0.176")

0.6 to 0.9 mm 0.5 to 0.7 mm 0.7to 1.2 mm(0.023 to 0.035") (0.020 to 0.027") (0.027 to 0.047")

;. .i(

‘\

(‘

‘,_.:

i’.,


PUNCHING CAPACITY,

The required punching force can be determined by the shearing resistance orstrength of the worksheet material, the thickness of the worksheet, and the circum-ference of the hole to be punched (the total of all sides if the hole is rectangular). Therequired punching force can be calculated as follows:’

Required punching force: P (metric or US tons)Circumference/total of all sides: A (mm or inch)Thickness: t (mm or inch)Shearing resistance: G (kgf/mm2 or psi)

P (metric tons) = A (mm) x t (mm) x G (kgf/mm2)/1000

.’P (US tons) = A (inch) x t (inch) x G (psi)/2000 -

Punching cannot be performed by the machine, however, if the calculated resultexceeds the machine capacity of 20 metric tons (22 US tons).

P (METRIC TON)P (US TON)

/Thickness = 2.3 mm

Thickness (0.090‘)

= 4.5 mm,- A-^-. // Thickness = 1.6 mm(“.I m-1

I / / / (0.062”) /

Thickn&s-32mm

/ / Thickness=, ;&$,

$7,

f-l i5 0 100 150 200 250 300 350 AWN(2) (4) (6) (6) (101 (12) (14) A (INCH)

WORKSHEET MATERIAL: MILD STEEL (SHEARING RESISTANCE: 40 kgf/mm*)

CIRCUMFERENCE TOTAL OF ALL SIDES

) A=ndA=2(a+b)

h

Minimum hole diametersCalculate the minimum diameter of holes that can be punched as follows:

Mild steel & aluminum: Thickness x 1 .O Stainless steel: Thickness x 1.5

PART III: TOOLING 29

PART I V

‘LI.::‘,

OPERATION

Preparing for operation 32

Position display 32

Zero return 33

NC setup 33

Program check 34

AUTO mode operation 35

Single block operation 36

MDI mode operation 37

Operation interruption & restarting 39

31

PREPARING FOR OPERATION

Prepare and operate the machine in the manner described below after inspecting themachine for the day’s operation (see Part VIII, Maintenance) and by observing thesafety precautions (see page iii).

7 Open the NC unit and turn the hydraulic pump motor switch and the press motorswitch to ON.

CAUTIONTurn the hydraulic pump motor switch and the press motor switch to ON

before turning on the machine circuit breaker switch becausethe power will be turned off automatically whenever the NC unit is opened.

2 Turn the safety mat switch to the required position if the optional safety mats areinstalled.

3 Close the NC unit and turn the machine circuit breaker switch to ON. The venti-lating fans in the NC unit should start at this time.

4 Press the NC power on (I) button.

5 Confirm that the NC READY and TOP DEAD CENTER lights are lighted and thatall the other indicator lights are not lighted.

NOTE: If the TOP DEAD CENTER light is not lighted, press the MANUALMODE button, turn the INDEX PIN switch to the right, turn the PRESS SELECTswitch to INCHING, and then press the PUNCH button together with theRELEAS button until the TOP DEAD CENTER light is lighted.

6 The NC will be ready for operation as soon as the position display appears onthe CRT screen (see “Position display” below for details).

7 Zero-return the carriage and the table (see “Zero return” below for details).

8 Change the NC setup (see “NC setup” below for details) as required.

See “AUTO mode operation” or “MD1 mode operation” for further procedure. .

Position display

The position display will appear on the screen automatically when the NC and themachine are turned on. It can also be shown pn the screen during an operation bypressing the’POS key in any operation mode.

,The position display has two pages,which can be changed by using theNEXT PAGE and PREV PAGE keys.Page one displays the name of the‘program being used, the currentpositions of the carriage (X) and thetable (Y), and the number for the turretstation (T) which is positioned underthe ram.

,N 0 0 0 0

X .96.97Y 9 6 . 9 7T 0 2

I .- .

-


Page two displays the remainingdistances on the X and Y axes,machine position (X and Y axes), anddata in the current and next blocks -in addition to the information shownon the page-one display.

Zero return

,;:::.>

Return the carriage (X) and the table (Y) to their zero positions in the following mannerafter the NC and the machine have been turned on:

7 Press the RETRCT MODE button.2 Press and then release the +X and +Y JOG buttons.3 Confirm that the X-ORIGIN and Y-ORIGIN indicator lights are lighted.

.-

NC setup

The NC setup display can be shown bypressing the SET key in the MDI mode.The display has two pages, which canbe changed by using the NEXT PAGEand PREV PAGE keys.

fTT& g:4

014) H ( 7) n (38) s

2 IUNNING ( 8) H (l)Il(2)S

3 Nl$B:R OF EL HITS (T)

Page one displays the periods of time

!$!I q/ 11 I!/

in which the NC has been turned onand operated in the AUTO or MDImode, and the number of times each \

tool has been used for punching.r \

Page two displays the current NC set-SElllNG LMTA 62

up and the number of worksheets 4 flULT1 P A R T PRCG (I) B:OFF1 :TRIAL PINCH

punched in the AUTO mode operation. 2:PiIST TRIAL?,:FULL PLNai

The items for preference (see below) 5 INCi/UETRIC iti, O:tlETRli; 1:lNUi

can be changed by moving the cursor 6 PINCH CODE (8) ti:EIA 1:Iscl

to the entry position for each item, 7 NLMBER OF SHEETS I 12 I

entering the selection, and pressing 8 OECIWIL POINT(INPUT) (8) 8:Y E 5 1:N 0

the,lNPUT key for each entry. Theavailable preferences are as follows: \MULTI PART PROG

0: OFF When the program has no multiple-part punching.

1: TRIAL PUNCH When trial punching is required for multiple-part punching.

2: POST TRIAL When performing multiple-part punching following trial.

3: FULL PUNCH When performing multiple-part punching without trial.

INCH/METRIC -

0: METRIC For entries in millimeters.

1: INCH For entries in inches.

PUNCH CODE (optional)0: EIA EIA tape code for data output.

1: IS0 IS0 tape code for data .output.

PART IV: OPERATION 3 3

DECIMAL POINT (INPUT)0: YES A decimal point followed by two zeros (three for entries in inches) will be added

following the last digit of the entered data if the data have no decimal point.

l : N O The entered data will be multiplied by l/l 00 (l/1000 for entries in inches) if theentered data have no decimal point. -.

Program check. .

A program can be checked for syntax errors and over-travels (X and Y axes) beforeexecution. The check can be made automatically in the following manner:

7 Confirm that the X-ORIGIN light and the Y-ORIGIN light are lighted. -’ . .

2 Change to the AUTO mode and then press the PRGRM key to show the programdisplay on the screen.

3 To search for the program, press theSRCH key, press the INPUT key,enter the program name, and thenpress the INPUT key again. (Referto. “AUTO mode operation.)

4 Press the PRGRM CHECK key -themessage “PROGRAM CHECK” willappear at the bottom of the screen.

5 Press the SINGLE button to checkthe program block by block, or pressthe POS key to check the-programfor coordinate positions.

6 Press the START button to start thecheck -the AUTOMATIC OPERA-TION light should then light and thePROGRAM CHECK message onthe screen should start blinking.The progress of the check will beshown on the position display.

7 When the check is completed, thePROGRAM END light will be lightedand th’elPROGRAM CHECK mes-sage wi\l disappear from the screen.The program will be returned to itsstart at this time.

Cancellation

fRxFmruN kRlES2221 NC%?2

m2 x688. Km.;Weeel G98 GR X158. Y158.:

136 175. JS3. K6 12:NW32 % 165. JS3. Q&3. P - 2 6 . 133.

iiK60. Y27s.:g .b&.Pu& Ia:

068 193. JlBB. li-l&3. P26. Iu.:

I FfCGWl Q(ECK

PW3Al NeaaB

X Em.88

Y 663.88

I T 63

\ FKGIW C H E C K

\

f- \PROGWI RW kAlES2221 NE332

NW31 G93 GR X156. YlS6.:fi26 175. JS.3. K6 T2:

Bear e.165. JS3. K333. P - 2 9 . 03IV.

c!Ea0. Y27s:137 140. Pd J&i. K3:672 X 4 2 0 . Y27S.:068 198. JlBB. K - 1 6 6 . P26. 03.:

N&33?, G72 X333. Y75.:

PFZGWI CHECK

If the PRGRM CHECK key has been pressed erroneously and the PROGRAM CHECK

message is shown on the screen, press the key again to cancel the function.

To cancel a program check which is being per-formed, press the RESET key to stop thecheck -the PROGRAM CHECK message will disappear and the program will be returnedto its start.

-

3 4 ARIESZZQ24 NC TURRET PUNCH PRESS

AUTO MODE OPERATION\?

.’ Execute the program to perform an automatic punching operation in the AUTO modein the following manner:

4

0

(ii)

(iii)

( i v ) i

Confirm that the X-ORIGIN light and the Y-ORIGIN light are lighted.

Change to the AUTO mode and / 7then press the PRGRM key toshow the program display.

PFKGWiI RUN I I N8808

% \To search for the program to beused, press the SRCH key, pressthe INPUT key. enter the programname, and then press the INPUTkey again to start the search.

NOTE: If the program is not found,the message”NOT FOUND” will

\ y, PR0iFWl 2 SEQUENCE NO.j

appear at the bottom of the displayand the program display will beshown again.’

Mount the worksheet on the tableas follows:

Open the workclamps by using thefoot switch - the CLAMP OPENlight should then light.

Raise the X-gauge block by usingits lever-the X-GAUGE BLOCKlight should then light.

PRoGRpli RIN [

I-

1 NWW

1 PKGwtlARIES222-

and push it against the X-gaugeblock and the workclamps so thatthe edges of the worksheet areflush against the X-gauge blockand snugly fit inside the work-clamps.

Close the workclamps to clamp theyorksheet by using the foot switch+ the CLAMP OPEN light shouldthen go out.

(v) Lower the X-gauge block by using its lever -the X-GAUGE BLOCK light shouldthen go out. The worksheet is now ready to be punched.

CAUTION xBe sure that the wofksheet is not warped after it has been

mounted and positioned.

-


5 Confirm that none of the following red indicator lights is lighted:AIR DOWN TOOL CHANGE SWITCHHYDRAULIC UNIT TOOL CHANGE DOORNC ALARM X-GAUGE BLocK

STOP SWITCH STRIPPINGLUBRICATION REPOSITIONING POSITIONCLAMP OPEN

6 Check the conditions of the following switches and indicator lights:NC READY light: Must be lighted.TOP DEAD CENTER light: Must be lighted.INDEX PIN IN light: Must be lighted.STRIP MISS button: Must be pressed and lighted. .-PRESS SELECT switch: Must be in CYCLE position.TOOL CHANGE switch: Must be in OFF position.

7 Confin that the program to be used is displayed on the screen. The programwill be executed from its start regardless of the cursor position on the screenunless a single block-operation is selected in the following step.

8 Press the following buttons as required:SINGLE. OPTIONAL STOP, BLOCK SKIP, OVERRIDE

CAUTIONTurn on the override defection function by pressing the OVERRIDE button

when using a new punching program.

9 Press one of the FEEDRATE buttons according to the requirement. ._,.

f Cl Press the START button to execute the program. The cursor on the screen willbe placed at the start of the program automatically and then shifted to the succes-sive blocks as the operation progresses.

I 7 Upon completion of the program, the PROGRAM END light, X-ORIGIN light, andY-ORIGIN light will be lighted, and the cursor on the screen will be returned tothe start of the program.

Single block operationWhen the SQIGLE button has been pressed and is lighted in the AUTO mode, themachine will be stopped after executing one block of the program, at which thecursor is placei, when the START button is pressed. The cursor will then shift to thenext block, which can then be executed by pressing the START button again.

If the block has a pattern command, the block will not be executed continuously butwill be interrupted after each series of positioning and punching and the STARTbutton must be pressed at each interruption. As to nibbling, the program from thebeginning to the end of nibbling will be regarded as a single block and will not beinterrupted until nibbling is completed.

If the SINGLE button is pressed during an AUTO mode operation, the program andthe machine will be stopped after the block which is being executed is completed.

-

36 ARIES-222/224 NC TURRET PUNCH PRESS

MDI MODE OPERATION‘i

Perform an automatic punching operation in the MD1 mode in the following manner:

-. ::.. :

7 Confirm that the X-ORIGIN light and the Y-ORIGIN light are lighted.

2 Confirm that none of the following red indicator lights is lighted:AIR DOWN TOOL CHANGE SWITCHHYDRAULIC UNIT TOOL CHANGE DOORNC ALARM XGAUGE BLOCKSTOP SWITCH STRIPPINGLUBRICATION REPOSITIONING POSITIONCLAMP OPEN

3 Check the conditions of the following switches and indicator lights:NC READY light: Must be lighted.TOP DEAD CENTER light: Must be lighted.INDEX PIN IN light: Must be lighted.STRIP MISS button: Must be pressed and lighted.PRESS SELECT switch: Must be in CYCLE position.TOOL CHANGE switch: Must be in OFF position.

4 Press the following buttons as required:OPTIONAL STOP, BLOCK SKIP, OVERRIDE

CAUTION-Turn on the override detection function by pressing the OVERRIDE button

when using a new punching program.

5 Press one of the FEEDRATE buttons according to the requirement.

6 Change to the MDI mode and thenpress the COMND key to show the \MDI command display. tlDl COrtWYD

XX TT7 Mount the worksheet on the table YY IIII

as follows: GG II

(i) Open the workclamps by using the JJ KK

foot switch -the CLAMP OPEN. P. P 00

light should then light.DD

[INPUT WTfin][INPUT WTfin]

(iii Raise the X-gauge block by usingi its lever- the X-GAUGE BLOCK

/

\ light should then light.

(iii) ‘Place the worksheet on the tableand push it against the X-gaugeblock and the workclamps so thatthe edges of the worksheet areflush against the X-gauge block and -snugly fit inside the workclamps.

(iv) Close the workclamps to clamp theworksheet by using the foot switch- t h e C L A M P O P E N l i g h t s h o u l d

then go out .


(v) Lower the X-gauge block by using its lever-the X-GAUGE BLOCK light should ,- ”

then go out. The worksheet is now ready to be punched. r+-- -...,/ ,‘~

CAUTION

I

Be sure that the worksheet is not warped after it has beenmounted and positioned.

I I. ).

8 Key-in data for one block -the keyed-in data will appear at the bottom of thescreen.

E x a m p l e : G90X300.Y20O.T2(Punching at worksheet coordinates X300 and Y200 by using turret stat@ No. 2).

NOTE: The character which has been keyedlin last can be erased by pressing theCAN key and keyed-in again. (The characters preceding the erased character canalso be erased successively by pressing the CAN key for each character.)

MD1 CCWWD

X T

Y n

G I

J K

P II

D

ii!Ek3%g.T*-

9

10

-1 7

12

13

,

MD1 COrCWYD

X 388. T 2

Y 288. n

G 98 I

J K

P 0

0

[INPUT CATA]-

,

Confirm that the keyed-in data are correct and then press the INPUT key.

NOTE: The whole block of data must be cleared by pressing the RESET key if anyerror is found in the block after the INPUT key has been pressed.

Press the START button to execute the block of the entered data.

Upon completion of the data, the AUTOMATIC OPERATION light and the STOPbutton will be lighted (the START button will be unlighted), and the MDIcommand display will reappear on the screen to permit successive operation.

To end an MDI session, press the RESET key, key-in “G50”, press the INPUTkey and then the START button to perform automatic zero return.

Upon completion of the zero return, AUTOMATIC OPERATION light will beunlighted and the PROGRAM END light will be lighted. Both the START andSTOP buttons will be unlighted at this time and the MDI command display will bereplaced by another display when the operation mode is changed or anotherfunction is selected.

‘i.,::,.;.._

3 8 ARIES-2221224 NC TURRET PUNCH PRESS

OPERATION INTERRUPTION & RESTARTING

The AUTO or MDI mode operation will be stopped or interrupted and must berestarted or resumed in the manner described below when any one of the followingconditions is caused:

The EMERGENCY button has been pressed andthe NC READY tight is unlighted..

All machine functions stop instantly. Remove the cause of the stop, turn theEMERGENCY button clockwise to unlock it, zero-return the carriage, tableand turrets, and restart the operation from its beginning by resetting the NCand preparing the machine as required -the TOP DEAD CENTER lightmust be lighted at this time (refer to “Preparing for operation”).

The NC ALARM light is lighted.Press the ALARM key to identify the alarm on the screen (refer to Pan VII,Alarms). If the NC READY tight is unlighted at the same time, the cause canbe due to an overtravel on the X or Y axis or an abnormality in the NC or NC-related systems.

The STOP button has been pressed and is lighted.The carriage and the table decelerate to stop. Remove the cause for the stop;unlock the pressed STOP button, if it is the one on the auxiliary control panel;and then press the START button to resume the interrupted operation ifconditions permit.

The LUBRICATION light is lighted.The carriage and the table decelerate to stop. Remove the cause, press theLUB button, confirm that the LUBRICATION light is unlighted, and then pressthe START button to resume the interrupted operation.

The TOOL CHANGE DOOR light is lighted.The carriage and the table decelerate to stop. Close the opened tool changedoor or doors, and then press the START button to resume the interruptedoperation.

The X-GAUGE BLOCK light is lighted.The carriage and the table decelerate to stop. Lower the X-gauge block, andthen press the START button to resume the interrupted operation.

The,STRIPPING light is lighted.I The carriage and the table decelerate to stop. Remove the cause, confirm

that the punch is fully raised and the worksheet is properly held in theworkclamps, and then press the START button to resume the interruptedoperation -or press the RESET key if the operation must be restarted fromthe beginning.

-The REPOSITIONING POSITION light is lighted.

Confirm that the workclamps will not interfere with the workholders, and thenpress the START button to resume the interrupted operation.


‘. :.:

PART V

PROGRAM

Program name 42

Entry of program data 43

Program editing 46

Program loading/saving, etc. 48

Alarm messages 55

4 1

PROGRAM NAME

Register a name for the program firstwhen composing a new punchingprogram. The name can be registeredin the following manner:

7 Change to the EDIT mode.

2 Press the PRGRM PRTECT buttontogether with the RELEAS buttonto unlight the LED of the PRGRMPRTECT button.

3 Press the PRGRM key to show thePROGRAM EDIT display on thescreen. Empty brackets will appear atthe top and the word “PROGRAM”will blink’in the lower section of thedisplay.

4 Key-in the program name (example:ARIES2) and press the INPUT key.The entry appearing below the word“PROGRAM” will then be shown

-

PRCGRM E D I T [ 1I

PRCCilWl

PIKWWI E D I T [ 1I

PRCGIWIARIES2-

inside the brackets and registered in -,..~,the memory. The program is nowready to accept the entry of data.

PRCGfW EDIT [nRIES’2 I

I

PRCGRFYI EDIT [ARIES2221

NeBBl %I ~i1%?&0.-Q6 1 7 5 . JS3. K6 T2:

NBS32 G68.165. J98. tCW3. P - 2 0 . 03.

%&30. Y275:W7 1 4 0 . P4 J a i . K3;02 x4.20. Y275.:GE23 198. JlfB. K - 1 6 0 . W0. 03.:

I lPf#xfwlARIES?-

.

‘.C,’

. . .‘)

If a program is already in the memory, the program will be shown on the screen whenthe PROGRAM EDIT display is shown. To register the name for a new program, pressthe SRCH key and then the INPUT key, key-in the program name, and press theINPUT key. A new PROGRAM EDIT display with the newly registered program namewill then appear on the screen - data can now be entered for the new program.

NOTE: Any change in the registered program name must be made in the PROGRAMl/O mode (see “Program loading/saving” for the procedure).

\*

,’

-


ENTRY OF PROGRAM DATA

Enter data for the program - after its name has been registered - by using theaddress and numeric keys. The PATRN (SHIFT) key may be used in combination todisplay guidance for interactive data entry.

PRWWI EDIT [ARIES I

8

1 Key-in a series of the word addressand numerical data for one block ofthe program and press the ; (EOB)key to end the block -the keyed-in data will be shown at the bottomof the display. The entry can beerased backward character bycharacter from the last one by usingthe CAN key.

I G92X6&a.Y688. ;-

Using the address & numeric keys

2 Confirm that the keyed-in data are \

correct and then press the INSRT -key to enter the data into the pro-

/

gram. PfiO3.W EDIT [F\RIECr I

3 Key-in and enter data for the suc-$!32 x6&3. Y688.1

cessive blocks of the program inthe same manner. The displaypage will be changed to the nextpage automatically when the Icurrent page becomes full. Usethe PREV PAGE and NEXT PAGEkeys to view different pages forreference.

NOTE: To modify the entered data, see “Program editing” for the procedure. Whenresuming data entry after a modification, place the cursor back to the position where itwas before the modification.

Using the PATRN (SHIFT) key

1 Press the PATRN (SHIFT) key -’ fhe word “PATTRN” will appear at PRCGM EDIT [ARIES2 I wma

{he top of the display. The key will I

be kept depressed and the func-tion will remain effective until it ispressed again.

P A R T V : P R O G R A M 4 3

:..,

2 Press the address key for therequired function or punching

PRMjWl EDIT ~!xlES2 I lmisl

a

pattern (refer to the ProgrammingManual for details), which is shownin the upper section of the key.The corresponding G-code and aguidance together wfth a prompt YC?lOROl

X(X FOSITICN~Y(Y POSITION):

will appear in the lower section of092X-

the display.

NOTE: If two functions which are permitted to be in the block (for example, anabsolute command and a pattern origin command) are to be used in one block, thetwo corresponding keys (ABS and PATRN ORG) can be pressed successively.

3 Key-in the numerical data for the word address, which is already shown andblinking on the display.

NOTE: If the word does not require any numerical data , press the INPUT key todelete the address.

4 Confirm the keyed-in data and then press the INPUT key. Data entry will then beprompted for the next word by the blinking address.

‘5 Key-in data, confirm the keyedin data, and then press the INPUT key. (The endof block code (;) will be entered automatically when data have been entered toall the words in the block.)

PRCGIWl EDIT [ARIW I lzmml

I

$” X(X POSITION,Y(Y FQSiTlCN): f=

x(x POSITICNJCooRDl CWRDI Y(Y POSITION):

G92XG33.Y688. m2x6a3.v688. ;-

0INPUT

Pk0XVI EDIT [ARIES I m

a

,

,:’,’


6 Press the INSRT key to enter the block into the program.

NOTE: When a sequence number orsome other word (for example, Al) mustbe entered preceding a G-code, press tounlight the PATRN (SHIFT) key, enter thesequence number or the word, press tolight the PATRN (SHIFT) key again, andthen press the required address key.

I(RF1Cl1Lt.X) JCSTART ANGLE)H O L E ] K(NO.HOLE) T(TOO1 N O . ) :

AlG26l.


PROGRAM EDITING

A program that is registered in the memory can be modified or edited in the followingmanner:

7 Change to the EDIT mode and press the PRGRM key to show the programdisplay.

2 To display the program to be used, press the SRCH key, place the cursor onitem 1 (PROGRAM) on the prompt, press the INPUT key, enter the programname, and then press the INPUT key again to start searching for the program.When the program is displayed, change to the necessary page by using thePREV PAGE and NEXT PAGE keys. (One display page shows 10 lines of theprogram.) .-

To search for a sequence number in the program after it has been displayed,press the SRCH key, shift the cursor to item 2 (SEQUENCE NO.) on the prompt,press the INPUT key, enter the required sequence number, and press theINPUT key again. The program block for the specified sequence number will beplaced on the first line of the displayed program page.

NOTE: If the specified program name or sequence number is not found, themessage “NOT FOUND” will appear at the bottom of the display and then thesearch prompt will disappear.

G!32 X603. Y653.:N@X,l G98 G72 Xl56 Y158.t

G26 175. J96. K8 T?:NC&?2 CH.165. JSa. K3F@ p LM.

t&G!33 x88. Y275.i137 168. PA JAO. K3:

I

G72 XA20. Y275.:E&198. J188. K-l.%. k%

SEARCHI- 1 PRXX4l I SEQUENCE NO

-

1I.!

PRXRAH EDIT

R32 x686.Nf3331 LX ?$I."

tiW> G&$165. J96. K360 P 20. OF!

ta3:NE%32 W&l65. GS3 X8d. Y275..

K33:W7 146. PA JAO. K.3.G72 XA28. Y275.i

% %:C&3 193. J188. K-188. P20 O... !

3 :z:

uWLI G72 X386. Y!5 :-E.1275. .I@ P5u KIAO 11:

i

i2.3&J'""' NO.

I J

3 Place the cursor on the address character of the word to be edited.

NOTE: The cursor will always be placed on the address character of a wordwhen it is shifted.

4 For the procedures to replace a word with a new word, to delete a word, and toinsertia word, see next page.

-


,‘... 1._

Word alterationPlace the cursor on the word to be replaced, key-in the new word address andnumerical data, and then press the ALTER key.

NOTE: The entire word (address character and numerical data) must be keyed-in forthe new word even when only the numerical data are to be changed.

-

PfO3Wi EDIT E~RIES2221 PRoGiwl EDIT CfIRIES2221

:,..,

N-1 %i %%l%?+i5,.~g ys: psmK6 T 2 .

G37 148. P4J4i K3;672 xb20. Y 2 7 5 . iG E . 3 198. J1.38. K-189 . P28. 03.;

NBS33 672 XX3. b7'5.t3.127". J@ P58. K1.W. Tl:

X158.-

PROGRAM EDIT [ARIES2221 PRCGWl EDIT [ARIES2221

NW31 %i %%l%%,,.-Q6 175. J98. I@ T21f3a x60. Y275.:G37 148. PAJbB. KS;G72 X4.20: Y275. :GM 198. J188. K - 1 8 8 . P28. 133.:

NBBB3G72 x386.Y75.:s-1275. J9 P56. KM@. Tl;

Word&&ionPlace the cursor on the word to be deleted, and then press the DELET key.

G92 X688. v_686.:NB31 G98 Hi'2 X156. Y150.

G26 1 7 5 . J98. K6 T?:GS3 X86. Y 2 7 5 . :Ii37 III@. Pd J&3. K 3 :G72 X420. Y275.iG3 198. J168. K - 1 8 6 . P28. 03.:

NBS33 G 7 2 X388. Y75.:fB.1275. J O P58. KldB. Tl:-I-.

F&R ORIGIN] Y(Y POSITION):X (X POSITION)

G92 X688. Y&30.;NW31 G93 Ul58. Y156.:

E26 1 7 5 . JS3. K6 T2:-1333 X60 . Y275.:Ii37 I&. P4 J&3. K3:G72 X420. Y275.:GM 198. Jl&?@. K - 1 8 8 . P28. 03.:

NW33 G72 X388. Y 7 5 . :B&275. JB P56. KldB. Tl;

I -

Word insertionPlace the cursor on the word after which a new word is to be inserted, key-in the newword, and then press the INSRT key.

\\

PdoGWYI EDIT [ARIES2221

T2;

K3:

-186. P28.

KlA@. Tl

03.:

PROGWI EDIT CARIES2221

G92 x688. K&3.;NW1 88 X 1 5 8 . Y156. 8:

G26 1 7 5 . JS3. K6 T2;G98 X88. Y275.iG37 1 4 0 . Pd J40. K 3 :G72 X428. Y275.;GE8.193. J188. K - 1 8 8 . F28. 03.;

NW33 G72 X386. Y75.:.Q&1275. J8 P58. KM@. T l :


PROGRAM LOADING/SAVING, etc.

A punching program can be loaded in the NC memory by reading it from a floppy diskplaced in the standard-equipped disk drive, a tape placed in a tape reader (optional),or an external memory device via the serial I/O port (optional) - any of them can alsobe used to save the program. .

The loading and saving of punching programs; their deletion, renaming and namelisting; as well as the formatting of floppy disks can be performed by the program l/Ofunction in the EDIT mode.

To use the program I/O function, changeto the EDIT mode and then press thePRGRM l/O key to display the PROGRAMI/O menu -be sure to cancel the pro-gram protection function by pressing thePRGRM PRTECT button together withthe RELEAS button to unlight the buttonat this time. The procedure for the appli-cation of the program I/O function isdescribed below.

Loading a program into NC memory

7 Select item 1 (READ) on the dis-played PROGRAM I/O menu andthen press the INPUT key to displaya submenu.

,

2 Select hem 1 (FLOPPY DISK) oranother device (“2” for tapepuncher/reader or “3” for externaldevice connected to serial I/O) onthe submenu as required.

3 Then press the INPUT key to displaya list of program names that are storedin the disk-if there are more than 30programs, use the NEXT PAGE keyto display the rest of the list.

READ

PRmwl I/O[LIST:FLOPPY DISK]

@3& poem 0 1 1El2

863 FABKZlS 013

@3A FABKzlA885 FABHJl 81:E L!F%' 017 016

@X& ARIES222 ;;;

010 020

READ (FLOPPY DISK)

-.

i

/’

-

:‘.

:

,>


4 Key-in the name of the program to be loaded. (A number of programs can beloaded at a time from a floppy disk as long as the entry does not exceed a totalof 128 characters - key-in the program names by separating them with a slash.)Then press the INPUT key to start loading. (The display will be returned to theinitial PROGRAM I/O menu after the loading.)

PRlmYl I/O PROCRM I/O[LIST:FLOPPY Di$

g E%021

ILl;Tj;g;;Y DA;;]

012 022 882 FABYCl 012 22

883 FfiBKZlS 013 023 883 FABKZlS 0132: 885 6a FAIBHJl FPBKzlA iit

3:

%!F 887 Be6 ARIES FcIEtlJ2 - 016 017 .-

iEJ00~3 NUES222 ‘LUg

E% 020

READ (FLOPPY OISK) READ (FLOPPY DISK)

ARIES222- ARIES222/FA&lY1/FABYC1-

L \ /


Saving a program

I Select item 2 (STORE/PUNCH) onthe PROGRAM I/O menu and thenpress the INPUT key to display asubmenu.

PRaiwl I/O

a FLOPPY DISK

2 PTR

3 SIO

1’ STORE/PLNCH

2 Select item 1 (FLOPPY DISK) oranother device on the submenu asrequired. Then press the INPUTkey to display a list of programnames that are in the NC memory.The remaining capacity of~the NCmemory will also be shown in bytes.

3 Key-in the name of the program tobe saved. (A number of programscan be saved at a time from the NCmemory as long as the entry doesnot exceed a total of 128 characters-key-in the program names byseparating them with a slash.) Thenpress the INPUT key to start saving.(The display will be returned to theinitial PROGRAM I/O menu after thesaving.)

NOTE: A? error will be caused if aprogram name is entered when item3 (SIO) has been selected on thesubmenu.

PRaiwl I/O[~~ST?lE&RY I , ,

0 2 FABYCl03 ARIES2 130 4 &RIES2 ARIES222 :“5

07 1s

1820

I . STORE/PINCH (FLOPPY DISK)

BYTE

5576 BYTE21

$4

2

I”7

STORE/PLNCH (FLOPPY DISK)

AR1 ES222 -

:,


Deleting a program

7 Select item 3 (DELETE) on thePROGRAM I/O menu and thenpress the INPUT key to display asubmenu.

2 Select item 1 (MEMORY) or 2(FLOPPY DISK) as required. Thenpress the INPUT key to display a listof program names that are in the NCmemory or the floppy disk as well asthe remaining capacity of the NCmemory or the floppy disk.

:. .

3 Key-in the name of the program to bedeleted. (A number of programs canbe deleted at a time as long as theentry does not exceed a total of 128characters -key-in the programnames by separating them with aslash.) Then press the INPUT key todelete the program or programs.(The display will be returned to theinitial PROGRAM l/O menu after the

i deletion.)

I flErX)RY

2 FLOPPV DISK

I DELETE

-

Pfmfwl I/O[$ST&~RYl

02 FABYCl03 ARIES204 ARIES

E2 f4R1Es222

%

%

I DELETE

02 FFIBYCl i:03 ARIES204 ARIES iP05 ARIES222 15

Ez 1:

zi 210 20

DELETE

ARIES-

BYTE

PART V: PROGRAM 5 1

Renaming a program

7 Select item 4 (RENAME) on thePROGRAM l/O menu and thenpress the INPUT key to display asubmenu.

2 Select item 1 (MEMORY) or 2(FLOPPY DISK) as required. Thenpress the INPUT key to display a listof program names that are in the NCmemory or the floppy disk as well asthe remaining capacity of the NCmemory or the floppy disk.

3 Key-in the current name of theprogram which is to be renamed, aslash, and the new name. Thenpress the INPUT key to change theprogram name. (The display will bereturned to the initial PROGRAM I/Omenu after the change.) Thechange can be confirmed by listingthe names of the programs in the NCmemor)h or the floppy disk (see nextpage for the procedure).

m MEllORY

2 FLOPPY DISK

I ALTER

f

PFtcmM I/O[l-~ST3iE~RYl

0 2 FABYCl

E %E'

E AR*ES222

Ei.i

E

ALTER

1 ALTER

\ ARIES222/ARIEWl-


Listing program names

7 Select item 5 (LIST) on the PRO-GRAM I/O menu and then press theINPUT key to display a submenu.

2 Select item 1 (MEMORY) or 2(FLOPPY DISK) as required. Thenpress the INPUT key to display a listof program names that are in the NCmemory or the floppy disk. Whenthe floppy disk has been selectedand if there are more than 30programs in the disk, use the NEXTPAGE key to display the rest of thelist.

I tlEK)RY

2 FLOPPY DISK

I LIST

/

f


Formatting a floppy disk

A new floppy disk must be formatted, or initialized, by using the PROGRAM 110 func-tion in the manner described below before using the disk for the first time.

7 Insert the new disk into the disk drive.

Programs will be erased completelyif a disk that contains them is inserted and formatted.

2 Display the PROGRAM I/O menu inthe EDIT mode and select item 6(FLOPPY FORMAT) on the menu.Then press the INPUT key to showa aprompt.

3 Select 1 (YES) to start formatting.Or select 2 (NO) to cancel the joband return to the initial PROGRAMI/O menu.

f \PRmuYl I/O

1 READ C*-+tlErioRY)

2 STORE/PWiCi (MEKIRY - )

3 DELETE

4 RENCfiE

5 LIST

6 FLOPPY FOIUMT

FOIHJT (1:YES 2:NO) I

PFmwl I/O

1 READ (--tlEK)RY 1

2 STORE/PUG-l (PIEKJRYuI-)

3 DELETE

4 RENME

5 LIST

6 FLOPPY FOFMlREAD/WRITE

FOFUMT (1:YES 2:NO) 4

-


ALARM MESSAGES

An error or a problem is caused andprocessing may be interrupted during ajob using the PROGRAM I/O function.An alarm message will appear in suchcase to identify the cause -the mes-sage will be shown for a few secondsand the display will be returned to theinitial PROGRAM I/O menu automati-cally. The messages used are asfollows:

MFSSAGF

NOT FOUND

FILE ALREADY EXISTS

MEMORY OVERFLOW

WRITE ERROR

READ ERROR

FDC COMMUNICATION ERROR

ERROR OPERATION

i

DISK NOT READY

WRITE PROTECTED

STORE/PLNM (PTP)READ/WRITE

WRITE ERROR

\, ,I

CAUSFThe program name or sequence number is not found.

l The same program name already exists.l A slash has been entered at the end of the program name.

The number of programs or the size of the program exceedsthe capacity of the NC memory or the floppy disk.

0 The floppy disk is not in the disk drive.l The floppy disk is damaged.l The floppy disk is not formatted.

l The floppy disk is not in the disk drive.l The floppy disk is damaged.l The floppy disk is not tormatted.l A parity check error (optional).-* Tape is not properly loaded (optional).

l The floppy disk is destroyed.l Failure in FDC signal transmission.l Failure in FDC signal receiving.l An undefined command has been entered.

l More than one slash or no slash is used for programrenaming.

l Tape puncher/reader has been specified even though itis not connected.

l The optional serial I/O has been specified even though itis not installed.

The disk drive cover is open.

The floppy disk is write-protected.


PART VI

PLOTTING

Program plotting 56

Parameters for plotting 58

Magnification 63

Plotting 67

5 7

PROGRAM PLOTTING ,

A punching program, which has been prepared for automatic operation and registered‘;,4,T. .,

in the NC memory and is displayed on the screen, can be plotted and displayed on thescreen. The positions of the workclamps and their dead zone - as well as the posi-tions of the workholders if worksheet repositioning is involved -will also be displayed.The maximum worksheet area that can be plotted and displayed is 1200 mm (X axis) by-600 mm (Y axis), or 47.2” x 23.6”. A section of the worksheet can be specified for anenlarged display at several different magnifications

.-

Plotting will be made according to parameters set for the worksheet size, workclamppositions and tools used in the program, and the specified worksheet area to bedisplayed at a selected magnification. The plotting parameters can beset or changedonly in the AUTO mode. It is not necessary to go through the parameter settingprocedure if the parameters have been set previously and they reside at the beginningof the program to be used for plotting.

Press the PLOT key (a function key) in the AUTO mode to show the initial plottingdisplay. The plotting parameter display can be shown by pressing the PLOT key in amode other than AUTO or making the selection on the initial plotting display.

PARAMETERS FOR PLOTTING

The plotting parameters must be set prior to the plotting of a program. To set the para-meters, one of the following three procedures can be used:

Setting parameters on the plotting parameter display

I Press the PLOT key in the AUTO mode to show the initial plotting display on thescreen. (For the description of the initial display, see “Magnification”.)

2 Shift the cursor to item 2 (WORK, TOOL) on the menu shown in the lower sectionof the display and then press the INPUT key to show the plotting parameter display.

--

. . ..s*.*.t. . ..I. ...>. . ..I

. . . ..I*....a. . ..I

.>_..I. . . . .. . . . .. . . .

-


.,’ ,. . .

. .

‘.::’

3 Set the following parameters on the plotting parameter display:

(1) WORK SIZE X (X-axis size of worksheet)Y (Y-axis size of worksheet)

(2) CLAMP POSITION A (Position of workclamp on origin side)B (Position of workclamp on the other side)

(3) TOOL T (Turret station number)R (Code number for punch shape)

01: Round0 2 : Square or rectangle03: Obround00: Special

P (Punch diameter or dimension of long side)0 (Punch dimension of short side)J (Punch angle to X-axis)

Place the cursor in each data entry position, key-in data, and press the INPUTkey. Enter data for all the tools used.

4 Press the RESET key to return to the initial plotting display.

Setting parameters for a new program

After registering the name for the new program in the normal manner, set the plottingparameters as follows:

1 Press the PATRN (SHIFT) key and then the */S key to show the plotting parametermenu in the lower section of the screen.

2 Shift the cursor to a parameter andpress the INPUT key to show thedata entry prompt for the selectedparameter. Key-in data for oneblock, press the INPUT key, andthen press the INSRT key -theplotting parameter menu will thendisappear.

3 Press the *IS key to show the

plotting parameter menu again,’ select the next parameter, key-jn

‘*data for one block, press the INPUT’ key, and then press the INSRT key.

Repeat the procedure to set all therequired parameters.

4 Press the PATRN (SHIFT) key toreturn to the normal procedure forprogram data entry.

PARTVI: PLOTTING 5 9

Setting parameters for an existing program

Set the plotting.parameters at the beginning of an existing program as follows:

7 Display the required program onthe screen in the EDIT mode.

f2 Place the cursor on the address

character “G” of G92 in the programand change the word “G92” to“; G92”.

3 Follow steps 1 to 3 described in“Setting parameters for a newprogram” above.

82 x688. Ymx:gj ~:-Ym. 12:

Ii% Y1fa.iG91 x-m.:098 x328. Ym. 13:w6158. Pd J58. IO:GR YAW. Y128.:g.154. Jm. K3m. P-28. 0):

G72'XsB. k-50.:a3 I&J. J3a. P-28. o-28. Id:G72 X1&3. Y128.:c66 1158.m.3 Pi%cnS.K%L:

k%Ull X(X POSlTlOl 1 Y(Y FOSITIW ) :

:GSQ-4 Return to the AUTO mode when ,

the parameters have been set.

.&.

MAGNIFICATION

Specify the magnification for the plotting display and the worksheet area to bemagnified in the following manner:

7 Press the PLOT key in the AUTO / -.mode to show the initial plottingdisplay.

The program name, currentcoordinates of the upper rightcorner, current coordinates of thelower left corner, and scale unit areshown on the display in addition tothe menu. (The display of the I - -previous plotting, if any has beendone, will be shown for themeantime but can be ignored.)

2 Place the cursor on item 1 (PLOT-‘TING) and press the INPUT key to

show the magnification settingdisplay’. The previously selectedmagnification is blinking under item1 (MAGNIFICATION) on the menu.

.,c .. .-.:, i. _


1%...‘I.’

3 Shift the cursor to the required magnification and press the INPUT key. Therelationships between available magnifications and displayed worksheet areas (Xx Y) are as follows:

lx: 1200 x 600 mm 12x: 96x48mm2x: 600x300 mm 25x: 48x24 mm3x: 384x192 mm -50x: 24xl2mm6x: l92x96mm

An area will be marked on the display when magnification is changed from 1 x to2x or higher. The marked area can be shifted as described in the note for step 4below.

4 When magnification has been set at2x or higher, specify the area to bemagnified: Place the cursor in the X-coordinate entry position undermenu item 2 (MAGNIFYING ORIGIN),key-in the coordinate, press theINPUT key, shift the cursor to the Y-coordinate entry position, key-in thecoordinate, and press the INPUT key2 the specified area will then bemarked on the display (see Note).

\

/

.i ::.,

NOTE: If magnification has been changed to 2x or higher from the previouslyspecified lx and the area to be magnified is already marked on the display, simplypress the INPUT key in each coordinate entry position -the cursor will thendisappear. The marked area can then be shifted by using the cursor keys -thearea will be moved in the direction assigned to each cursor key every time the keyis pressed. The current X and Y coordinates of the lower left corner of the markedarea will be shown in the coordinate entry positions. Press the INPUT key whenthe area has been determined.

P A R T V I : P L O T T I N G 6 1

PLOTTING

When the preparation foi plotting is completed, the program can be plotted on thedisplay in the following manner:

1 Confirm that the NC is ready for an automatic operation (refer to Part IV, Operation).

2

3

4

Press the START button to show the plotting display and start plotting on thedisplay. The worksheet area to be plotted will be indicated inside the outlinedworksheet shown at the bottom of the screen (if magnification is 2x or higher).The coordinates of the upper right and lower left corners of the area to beplotted will also be shown on the display. The positions of the workclamps andtheir dead zone, and the positions of the workholders if worksheet repositioningis involved, will also be shown according to the selected worksheet area.

Verify the plotted result.

Press the RESET key to return tothe initial plotting display. Thenpress the PRGRM key to go to theprogram display as required.

.

\;:3

.I


PART VII

ALARMS

Alarm message display 64

Alarm Nos. 0000 to 0199,030O to 0399 64

Alarm Nos. 0200 to 0299 66

Alarm Nos. 0401 to 0539 66

Alarm Nos. 0540 to 0599 66

Alarm Nos. 0800 to 0 8 9 9 66

Press alarms 65

63

ALARM MESSAGE DISPLAY

Whenever an alarm is caused due to anerror or failure in the program, controloperation, servo-system, NC modules,or hydraulic unit, or due to a carriage ortable overtravel, the correspondingindicator light on the NC panel will belighted and the machine will stopnormally. To identify the cause of thealarm, press the ALARM key to displaythe corresponding alarm number and ashort comment. See the tables of alarmnumbers shown below for the descrip-tion of each alarm number.

AIAR~~IESSFIGE

NO. OXlENT NO. CCitIENT

8887 (.) E R R O R

Alarms can be reset normally by correcting the program or switch settings, etc., andpressing the RESET key, and then the machine must be restarted from the beginningof the program after zero-returning the carriage and table and replacing the worksheetwith a new one. Depending on the nature of the cause, however, troubleshooting,repair, or replacement of parts may be necessary.

NOTE: The NC READY light will be unlighted when an alarm has been caused due toan overtravel of the carriage or the table, or when there is an error or abnormality in theservo-system, NC modules, or hydraulic unit.

Alarm Nos. 0000 to 0199,030O to 0399These alarms are mainly caused by errors in the program data. The NC READY light willremain lighted when any of these alarms is caused and they can be reset by the RESETkey.

NO. COMMFNT CAUSP

0001 T H A L A R M Error in programmed number of holes (optional).

0 0 0 2 TV ALARM Error in number of characters in one block (optional).

0 0 0 4 NO ADDRESS No word address at the start of block.

0 0 0 5 " NO {DATA Word address is no followed by data.

0 0 0 6 SIGN CRROR Entered minus sign erroneously.

0 0 0 7 (.) ERROR Entered decimal point erroneously.

0010 ILL. G-CODE Entered illegal G-code.

0 1 4 4 T, M CODE Used more than one T-o: M-code in one block.

0 1 4 6 ILL. T CODE Entered illegal T-code.

0 1 4 7 PITCH ERR.

0 1 5 4 G66

X- or Y-axis increment exceeds limit in nibbling command. -

Error in G66 data. “P” is zero or “I” is less than 1.5 timeslarger than “P”, or “K” is less than 1.5 times larger than “0”.

Error in G67 data. “P” is zero or minus, or “I” is less than 3times larger than “P”.

0 1 5 5 G67

.

:_’

, ;


0158

0159

0183

0185

0186

0187

0188

0189

0191 G75,76Q

0193 SETTING 0

0194 G75, G76 ERR

0196 G98-G75, 76

0197 G98-G76 Cl

0303 G66 P-Q

0308 PATTERN

0309 G CODE ERR

0310

0312

0319

M CODE ERR

GO4 T,M

G93,72 T, M

STACK OVER

BUFFER

COMMENT

0322

0323

0324

0329

0333,

0352'

0354

0355

0356

0357

0358

0359

0360

0362

NUMERICAL

DIGIT

NUMERICAL

NUMERICAL

OVERFLOW

G78

G79

NO PATTERN

MACRO NO.

MACRO NO.

OVERFLOW

MACRO NO.

MACRO 3

PROGRAM

ADDRESS

NIBBLING T

“Q” data for G78 is longer than arc length.

“Q” data for G79 is longer than “I”.

Called pattern is not in memory.

Attempted to store macro while another macro is beingstored. Or entered V-code even though no macros arestored. Or macro numbers for U- and V-codes do notcorrespond.

Called more than two macros.

Attempted to store macro in excess of memory capacity.

Called unregistered macro.

Called more than three macros. Gr attempted to store morethan 15 macros for macro numbers 90 to 99.

Error in “Q” data for G75 or G76.

Commanded G75 or G76 even though setting for multiplepart punching is zero.

Commanded G75 or G76 during storing of macro.

Commanded G75 even though “P” data for G98 is zero.Or commanded G76 even though “K” data for G98 is zero.

“Q” data is other than 1 or 3 for G76 even though “P” datafor G98 is zero. Or “Q” data is other than 1 or 2 for G75even though “K” data for G98 is zero.

Assigned different signs to “p and “Q” data for G66.

Attempted to store command other than G-code commandsfor pattern memory (A).

Entered more than one G-code other than G70, G90 andG91 in one block.

Entered more than one word in single-word block.

Used illegal address. Or word address is missing.

Entered command other than for X and Y axes betweenMl2 and M13. Or T-code command is read between Ml 2and Ml3 during nibbling.

Used illegal M-code.

Entered T- or M-code command in GO4 block.

Entered T- or Mcode command in G93 or G72 block.

Attempted to execute Ml2 or Ml3 command in MDI mode.

Stack overflow.

Number of characters exceed buffer capacity (128 cs)

Entered EOB in control-code parentheses.

Entered more tha,n 15 sets of address data in one block.

Error in calculation form for internal processing.

Error in number of digits.

Entered invalid value.

Entered value exceeds upper limit.

Capacity of pattern memory is not sufficient.

Number of addresses exceed upper limit for one block.

PARTVII: A L A R M S 6 5

Alarm Nos. 0200 to 0299These alarms are used when an overtravel has been caused on the X-axis (carnage) orthe Y-axis (table). The NC READY light will be unlighted when any of these alarms iscaused. Alarms 0212,0213,0222 and 0223 can be reset by the RESET key. To resetalarms 0210,0211,0220 and 0221, see “Resetting an overtravel alarm” below for theprocedure.

NO- COMMENT CAUSE (

0210 X tOT Stroke limit switch on +X axis has been actuated.

0211 X-CT Stroke limit switch on -X axis has been actuated.

0212 X tLIMIT 1

0213 X-LIMIT 1

0220 Y +OT

0 2 2 1 Y - C T

0222 Y tLIMlT 1

0223 Y-LIMIT 1

+X-axis overtravel (stored stroke limit “1”): -. .--X-axis overtravel (stored stroke limit “I”).

Stroke limit switch on +Y axis has been actuated.

Stroke limit switch on -Y axis has been actuated.

+Y-axis overtravel (stored stroke limit “1”).

-Y-axis overtravel (stored stroke limit “1”).

Resetting an overtravel alarmReset overtravel alarm 0210, 0211,022O or 0221 in the following manner afteridentifying the cause, axis, and direction:

7 Change to the MANUAL mode.

2 Move the axis in the direction opposite to the direction in which overtravel has ‘., ‘.been caused by pressing one of the JOG buttons - release the button when .:,

the carriage or table has been retracted out of the over-travel zone.

3 Change to the RETRCT mode and zero-return the carriage and table.

4. Replace the worksheet with a new one, if necessary.

Alarm Nos. 0401 to 0539These alarms are caused by an error or abnormality in the servo-system. The NC READYlight will be unlighted when any of these alarms is caused. These alarms can normally bereset by removing the cause, resetting, and zero-returning the axes. If any of the alarmscannot be reset, or if an unlisted alarm is caused, contact AMADA.

COtiMENTNO. CAUSE

0 4 0 1 XRAM X-axis RAM read/write error.

0402 YRAM Y-axis RAM read/write error.

0 4 0 5 D P R R A M DPR RAM read/write error.

0 4 0 6 X R O M X-axis ROM sum-check error.

0 4 0 7 Y R O M Y-axis ROM sum-check error.

0410 DPR ROM DPR ROM sum-check error.

0 4 1 1 X P T M X-axis PTM (8253) error.


0412

0415

0416

ofi1 7

0420

0421

0422

0426

-0427

0431

0432

0436

0437

0441

0442

0446

0447

0451

0452

0456

0457

0461

0 4 6 2

0466

0467

0471

0472

0481

0482

0486

DPR PTM

X UART

Y UART

DPR UART

X ENCODER

Y ENCODER

X COUNTER

Y COUNTER

X SERVO

Y SERVO

X ZERO

Y ZERO

X tLIMIT

Y tLIMIT

X -LIMIT

Y-LIMIT

X COUNTER

Y COUNTER

X COUNTER

Y COUNTER

X DRIFT

Y DRIFT

X COMMAND

Y COMMAND

X TX

Y TX

X NMI

Y NMI

X PARAM

Y PARAM

X FATAL

Y FATAL

X I-PARAM

Y I-PARAM

X SEQUENCE

Y SEQUENCE

X INTR

Y INTR

X

Y

04@7

0491.

049i

0496

0497

0501

0502

0506

0507

0511

0 5 1 2

Y PTM Y-axis PTM (8253) error.

DPR PTM (8253) error.

X-axis UART (6402) error.

Y-axis UART (6402) error.

DPR UART (6402) error.

X-axis encoder error.

Y-axis encoder error.

X-axis tolerance counter exceeded limit.

Y-axis tolerance counter exceeded limit.

-.r-., .

X-axis servo-amplifier error. -

Y-axis servo-amplifier error.

Zero pulse undetectable for X-axis zero return.

Zero pulse undetectable for Y-axis zero return.

+X-axis overtraveled into parameter-set zone.

+Y-axis overtraveled into parameter-set zone.

-X-axis overtraveled into parameter-set zone.

-Y-axis overtraveled into parameter-set zone.

X-axis position counter exceeded limit.

Y-axis position counter exceeded limit.

X-axis command counter exceeded limit.

Y-axis command counter exceeded limit.

X-axis drift exceeded limit.

Y-aFis driit exce,qded limit.

Undefined command is entered for X-axis.

Undefined command is entered for Y-axis.

X-axis communication error.

Y-axis communication error.

Emergency stop for X-axis.

Emergency stop for Y-axis.

X-axis parameter error.

Y-axis parameter error.

Fatal err& for X-axis.

Fatal error for Y-axis.

X-axis initial parameter error.

Y-axis initial parameter error.

Syntax error in command or data for X-axis.

Syntax error in command or data for Y-axis.

Abnormal stop for X-axis.

Abnormal stop for Y-axis.

X-axis interpolation mode error.

Y-axis interpolation mode error.

-

PART VI I : ALARMS 6 7

0516 X

0517 Y

0521 X

0 5 2 2 .Y

0530 DPR ALARM

X-axis interpolation system error.

Y-axis interpolation system error. /-i ,.a

X-axis deceleration exceeded stop range.

Y-axis deceleration exceeded stop range.

Interpolation is not ready.

.P,.\

:’

0531 PCL X ALARM

0532 PCL Y ALARM

Distribution is not ready-for X-axis DPR-PCL communication.

Distribution is not ready for Y-axis DPR-PCL communication.

Alarm Nos. 0540 to 0599These alarms are caused by an error or abnormality in the NC modules. The NC READYlight will be unlighted when any of these alarms is caused. These alarms can normally bereset by removing the cause, resetting, and zero-returning the axes. If any of the alarmscannot be reset, or if an unlisted alarm is caused, contact AMADA.

C O M M E N TNO. CAUSE

0540 PC ALARM PC is not ready.

0550 SWC ALARM SWC is not ready.

0560 CRTC ALARM CRTC is not ready.

0570 FDC ALARM FDC is not ready.

Alarm Nos. 0800 to 0899These alarms are caused by an error or abnormality in the hydraulic unit. The NC READYlight will be unlighted when any of these alarms is caused. These alarms can normally-bereset by removing the cause, resetting, and zero-returning the axes. If any of the alarmscannot be reset, or if an unlisted alarm is caused, contact AMADA.

N O . C O M M E N T

0800 OIL PRESS.

080 1 OIL TEMP.

CAUSF

Oil pressure has been reduced.

Oil temperature has been raised.

Press alarms

NOTE: Contact AMADA when it is necessary to replace parts or adjust positions dueto any of the following alarms:

(1) If the HYDRAULIC UNIT light is lighted, the NC ALARM light blinks, the alarm is identi-fied as No. 0700, and self-diagnosis* indicates “0” for position 14 (PENB) on line DO

003 (sequencer-to-machine signals), the following causes can be considered:

* See Pari VIII, Maintenance, “Self-diagnosis of I/O signals.”

-

‘,

_’


* The cable for the top dead center signal (*LCU) or the press solenoid cable isnot properly connected. * Correct the cable connection.

* The cable for the top dead center signal (*LCU) or the press solenoid cable isbroken or short-circuited. * Change the cable.

* The gap between the top dead center proximity switch and the dog is notproperly provided. * Adjust the position of the proximity switch.

* The clutch disengagement dog has shifted in position. * Adjust the positionof the dog. . /.=

* The top dead center dog has shifted in position. * Adjust the position of thedog.

l The top dead center proximity switch is damaged. * Change the proximityswitch.

* A relay or DI board is damaged. * Change the damaged board.

l A press solenoid (including the driver) is damaged. * Change the damagedsolenoid.

(2) If the HYDRAULIC UNIT light is lighted, the NC ALARM light is lighted, the alarm isidentified as No. 0700, and self-diagnosis* indicates “0” for position 14 (PENB) on lineDO 003,(sequencer-to-machine signals), the following causes can be considered:* See Part VIII, Maintenance, “Self-diagnosis of I/O signals.”

Q The PRESS SELECT switch has been turned to CYCLE in the AUTO or MDImode when the TOP DEAD CENTER light is not lighted. * Turn the poweroff, and then turn it on again to light the TOP DEAD CENTER light.

a The cable for the clutch disengagement position signal is not properlyconnected. * Correct the cable connection.

0 The cable for the clutch disengagement position signal is broken or short-circuited. * Change the cable.

* The gap between the clutch disengagement proximity switch and the dog isnot properly provided.’ * Adjust the position of the proximity switch.

0 The clutch disengagement dog has shifted in position. * Adjust the positionof the dog.

0 The clutch disengagement proximity switch is damaged. * Change theswitch.

* The top dead center dog has shifted in position. * Adjust the position of the\ dog.

l ‘. The cable for the nibbling start signal is not properly connected. * Correct’ the connection.

l The cable for the nibbling start signal is broken or short-circuited. * Changethe cable.

l The gap between the nibbling start proximity switch and the dog is not properlyprovided. * Adjust the position of the proximity switch.

* The nibbling start proximity switch is damaged. I+ Change the switch.

l A relay or DI board is damaged. * Change the damaged board.

PART VI I : ALARMS 6 9

J‘: c

(3) If the NC ALARM light blinks, the LED of the START button is lighted, and self- ,.. .diagnosis* indicates “0” for position 7 (*SP) on line DI IMG 004 (sequencer-to-NC ,,--- . .. ..~signals), the following causes can be considered: 1 __I’l See Pan VIII, Maintenance, “Self-diagnosis of I/O signals.”

l The cable for the axial travel start signal is not property connected.. * Correctthe connection.

l The cable for the axial travel start signal is broken or short-circuited. * Change thecable.

l The gap between the axial travel start proximity switch and the dog is not-properly provided. * Adjust the position of the proximity switch.

l The axial travel start dog has shifted in position. I+ Adjust the position-of thedog.

l The axial travel start proximity switch is damaged. * Change the switch.

* The clutch disengagement dog has shifted in position. * Adjust the positionof the dog.

l A relay or DI board is damaged. * Change the damaged board.


PART VIII

MAINTENANCE

Daily maintenance 72

Monthly maintenance 73

Quarterly maintenance 73

Lubrication 73

Hydraulic unit maintenance 75

Electrical system maintenance 76

Shear plate replacement 78

Tool maintenance 79

Self-diagnosis of l/O signals 8 1

i

71

DAILY MAINTENANCE-_

Perform the following inspection and maintenance operations daily, especially beforestarting the day’s operation. Also refer to “Lubrication” for additional information.

l Clean the carriage and table guide bars and lubricate them.

- Clean the workclamps and lubricate their bearings.

l Check the sharpness of the tools and regrind them if necessary (refer to “Toolmaintenance”).

-i

l Lubricate the turret slides and tools.

l Check that the electrical cables and connectors are not damaged, detached, orloose (refer to “Electrical system maintenance”).

l Check the conditions of the air com- <ADJUSTMENT KNOB

pressor, accumulator and filter unit(see figure). LUBRICATOR

l Check that the air pipes, hoses andvalves are not loose.

l Check that there is no leakage in theair system and that a line pressure ofmore than 5 kg/cm2 (71.2 psi) is beingprovided.

l Check the oil level in the lubricator andthe grease level in the grease tank(see photo), and replenish ifnecessary.

VINYL TUBE

4 ’ DRAIN COCKAIR INLET(1/4-l

,\

,

-


MONTHLY MAINTENANCE

Perform the following inspection and maintenance operations every month. Alsorefer to “Lubrication” for additional information.

l Clean the machine thoroughly of grease and oil stains, metal particles, etc.

l Check that the V-belts on the flywheeland the press motor are free of anycracks and not worn, and replacethem if necessary. Also check thetension of the belts and adjust them ifthey can be deflected more than 6mm (0.25”) in the middle when a forceof 1.7 to 1.9 kg (3.7 to 4.2 lb) isapplied. Shift the motor to obtain theproper tension if necessary.

0 Check the condition of the air filters and ventilating fans of the NC/electrical controlunit and make certain that they are properly functioning.

0 Lubricate the carnage and table guide nuts and ball nuts.

0 Make certain that the oil from the air system lubricator is applied at a rate of one dropfor every 20 ram-strokes.

l Lubricate the bearings of the carriage, table, and turrets.

QUARTERLY MAINTENANCE

Check the condition of the servomotor brushes every three months and replacethem if necessary (refer to “Electrical system maintenance”).

LUBRlCATlbN

Lubricate the pans identified in the figures on tne next page with the recommendedoils or greases and at the prescribed intervals.

PART VI I I : MAINTENANCE 7 3

P6

:.i

..- ”

Recommended oils & lubrication frequency

‘ P A R T

1 JWorkclamp bearings2 karriage guide nut3 Table guide nut4 Carriage ball nut5 Table ball nut6 Tools7 Automatic grease pump’8 Lubricator**9 Carriage bearing1 0 Table bearing1 1 Turret bearings

A : MOBIL DTE Oil Light, SHELL Tellus Oil 32

6: MOBILUX 2, SHELL Alvania 2C : MOBILUX EP-0, SHELL Alvania EP-ROD: ESSO Lithtan 1

O I L / G R E A S E F R E Q U E N C Y

A DailyB MonthlyB MonthlyD MonthlyD MonthlyA’ DailyC As requiredA As required -B M o n t h l yB M o n t h l yB M o n t h l y

l 1.6 cc (0.056 oz) of grease must be supplied for every 20 minutes.l * One drop of oil must be supplied for every 20 ram-strokes.


HYDRAULIC UNIT MAINTENANCE

Change the oil and the line filter in the hydraulic unit for the clutch and brake after theinitial three months of operation and once every year thereafter. Change the oil andthe filter as follows:

7 Turn the machine circuit breakerswitch to OFF.

2 Remove the cover from thehydraulic unit.

3 Remove the drain plug from the oiltank and drain the oil.

4 Attach the removed drain plug.

5 Detach the line filter from the cupand remove the accumulated oilfrom the cup.

6 Replace, the O-ring and then attacha new filter to the cup.

7 Fill the tank with new oil until the level rises above the middle level on the gauge.Recommended oil: IS0 VG32 R&O grade hydraulic oil (ESSO Univis J-32, MOBILDTEl3, SHELL Tellus Oil T32)

8 Replace the hydraulic unit cover.

= If the machine has been stopped, the HYDRAULIC UNIT light on the NC panel islighted, and the alarm is identified as “0800 OIL PRESS.” on the display, check thecondition of the tandem pump on the unit before troubleshooting for the cause ofthe reduced oil pressure.

* If the machine has been stopped, the HYDRAULIC UNIT light on the NC panel islighted, and the alarm is identified as “0801 OIL TEMP.” on the display, check thecondition of the cooler fan on the unit before troubleshooting for the cause of theraised oil temperature.

l If the OIL FILTER light on the NC panel is lighted, stop the machine and change theline filter as soon as possible. Change the oil at the same time if it is contaminated.

-

PART VI I I : MAINTENANCE 7 5

ELECTRICAL SYSTEM MAINTENANCE “1_.I -1Keep all the electrical components and the cables in good conditions so that they are ,/free of din, oil, water, etc. Check to ensure that the connectors and relays are not loose.

Thermal relays for press motor & hydraulic pump motorThe thermal relay for the press motor or the hydraulic pump motor will be trippedwhen the motor is overloaded. Reset the relay as follows:

. .

I Stop the machine, turn off the NC, and turn the machine circuit breaker switchto OFF. .-

.2 Remove the cause of the overloading.

3 Open the electrical controlcompartment by removing thescrews from its cover, exposingthe thermal relays.

Press the thermal relay resetbutton for the tripped thermalrelay.

Close the electrical controlcompartment, turn the machinecircuit breaker switch to ON, andturn on the NC.

:.:

Power circuit fuses

A power circuit fuse will be blown if an excessive current is supplied. Find and replacethe blown fuse, which produces sound when it is shaked by hand.

Circuit protectors

A circuit protector will be opened if anexcessive current is supplied. Resetthe opened protector by turning it onafter removing the cause of the over-current. The circuit protectors can beexposed by opening the front door ofthe NC/electrical control cabinet andlifting the bottom of the printed circuitboard in the lower section of thecabinet.


Servomotor brushesInspect the condition of the servomotor brushes once every threemonths, which can be viewed through the inspection window.Remove every brush.for close inspection and replace it in thesame position and direction. If any of the brushes is worn down toabout one-half of its original length, which is 10 mm (3/8”), or if anyportion of it is bent or torn, change all the brushes at the sametime.’ The minimum allowable length for a brush is 3.5 mm (l/8”),which is marked with a line on each brush.

WEAR LIM

Turn off the NC and then turn the machine circuit breaker switch to OFF.

Detach the brushholder cap byusing a screwdriver and remove thebrush. Handle the brush with dryhands and protect it against beingsoiled with oil or water. Be sure tokeep the O-ring with the cap.

Blow the carbon dust out of thebrushholder pocket by using dry andclean compressed air to providegood grounding and commutation.

Replace the brush by determiningits position and direction carefully.

Tighten the brushholder cap lightly with a torque of 13 kg-cm (11.3 lb-in).

Turn the machine circuit breaker switch to ON, turn on the NC, press the MANUALMODE button, and then press the bottom FEEDRATE button.

Operate the carriage or the table, for which the servomotor brushes have beenchanged, a few times in both directions by using the JOG buttons.

If the carriage or the table has been operated normally, zero-return it in the RETRCTmode, change to the AUTO mode,‘and then press the top FEEDRATE button.

Execute a program that operates the carriage or the table in both directionsseveral times to run-in the new brushes

NC/electrical control cabinetThe circuits inside the NC/electricalcontrol cabinet will be adversely affectedif the temperature inside the cabinetrises excessively. Check the ventilatingfans for unusual noise, damage, andventilation. Clean the fans if dust hasaccumulated on the fans.

The cabinet has five air filters. Removethe filters, blow them with compressedair to clean, and then wash them, ifnecessary, in lukewan water with asmall amount of detergent and allowthem to dry naturally.

Air flows

-

Filter locations

PART VIII: MAINTENANCE 7 7

!i:>

SHEAR PLATE REPLACEMENTThe shear plate, which is incorporated in the striker that is installed on the tip of theram, will break if it is overloaded. Replace the broken shear plate as follows:

RAM

SHEAR PLATE

CAP SCREW “A”

BACKUP PLATE

CAP SCREW “0

’ PUNCH-HOLDER

Dismount the punch that is in the punching position to provide space forremoving the striker.

Lower the striker by inching the ram crankshaft to the bottom dead c.enter.

Turn the power off.

Loosen cap screw “A”, which clamps the punch holder, and detach the strikerassembly from the ram.

Loosen cap screw “B”, which clamps the striker to the assembly, remove thebackup plate, and remove the broken shear plate.

Install a new shear plate and reassemble by reversing the procedure.

:’


,..> \’ ‘ITOOL MAINTENANCE

Disassemble and reassemble the punches in the manner described below for theirmaintenance.

Small-diameter punches (Types A and B)

DISASSEMBLING:

7 Remove the punch guide from theassembly and clamp the assemblyin a soft-jaw vise.

2 Screw two M5 bolts (type A punch)or M6 bolts (type B punch) into thetwo bolt holes in the punch head,and tighten the bolts until the headand the head collar are separatedby approximately 5 mm (0.2”).

3 Unscrew and remove the head byusing a pipe wrench, and thenremove the collar, the strippingspring and the retainer collar.

REASSEMBLING:‘.

1 Replace the retainer collar,stripping spring, head collar, andhead on the punch body.

2 Tighten the head until the properpunch height of 139.7 mm (5.5”) isobtained by using a pipe wrench tocompensate for the height lost byregrinding (see “Regrinding” and“Tool height adjustment”).

3 Apply machine oil to the assemblyand replace the guide.

),

,.

PUNCH GUIDE. .

TYPE B PUNCH

P A R T V I I I : M A I N T E N A N C E 7 9

Large-diameter punches (Types C and D)

DISASSEMBLING:

7 Loosen the bolt that clamps thepunch tip. Use a soft-jaw vise, ifnecessary.

2 Loosen the screws that clamp thestripper plate springs and removethe plate.

3 Screw an M8 bolt into the threadedhole in the punch tip, and pull the

punch tip out of the guide.

REASSEMBLING:

7 Place a shim or shims to compensatefor the height lost by regrinding inthe punch guide and provide theproper height* for the punch (see“Regrinding” and “Tool heightadjustment”). Then apply machine oilto the punch tip, insert it into theguide, and remove the M8 bolt.

l 139.5 mm (5.49”) for type C punches,140.0 mm (5.51”) for type D punches.

Replace the stripper plate and thesprings and clamp them with thescrews.

Clamp the punch in a soft-jaw vise,replace the bolt removed from thetip, and tighten the bolt firmly.

$ESSORY TOOL

TYPE D PUNCH

,

80 ARIES-222Q24 NC TURRET PUNCH PRESS

Inspect the tools and regrind them as frequently as possible to maintain their sharp-ness and ensure clean and efficient punching as well as a long tool life. A punch ordie may be worn quickly or broken if its cutting edge appears to be dull or have afrosty appearance - regrind the tool immediately. After regrinding, finish the cuttingedge by using an oil stone and then provide the proper height for the tool (see “Toolheight adjustment”).

A normal amount of metal removal from a tool in one regrinding operation is 0.2 mm(0.008”) for punches and 0.1 mm (0.004”) for dies. The maximum removal during thelife of a tool is 2 mm (0.08”) for punches and 1 mm (0.04”) for dies.

Tool height adjustmentUse shims to adjust the height of a large-diameter punch. Also use shims to providethe proper height of 30 mm (1.18”) for dies - shims are inserted between a die andthe die holder.

Shim dimension: 1. D .0. D . THICKNFSSType 1 shimfor types A 8 B dies 47 mm (1.65”) 3 5 mm (1.38") 0.4, 0.8, 1.2 mm (0.15, 0.3, 0.45”)Type 2 shimfor type C dies 88 mm (3.46”) 5 5 mm (2.17”) 0.4, 0.8, 1.2 mm (0.15, 0.3, 0.45”)for type D dies 125 mm (4.92”) 93 mm (3.66”) 0.4, 0.8, 1.2 mm (0.15, Oi3, 0.45”)Type 3 shimfor type C punches 40 mm (1.58”) 15 mm (0.59”) 0.4, 0.8, 1.2,1.6,2.0 mm

(0.15, 0.3, 0.45, 0.6, 0.75”)for type D punches 89 mm (3.50”) 15 m m (0.59”) 0.4. 0.8. 1.2. 1.6,2.0 mm

I ,

(0.15, 0.3. 0.45, 0.6, 0.75")

TvDe 1 shim TvDe 2 shim Tvoe 3 shim TvDe B die

SELF-DIAGNOSIS OF l/O SIGNALSThe input/output signals between the NC and the machine can be self-diagnosed andtheir’statuses will be indicated by 0 or 1 for each address. To run a self-diagnosis, pressthe PATRN (SHIFT) key and then the ALARM key in any operation mode. The resultswill be shown in three display pages and they can be changed by using the PREV PAGEand NEXT PAGE keys. IThe following codes are used to identify the signals:

DI: Machine-to-sequencer signals (see pages 82-83)DO: Sequencer-to-machine signals (see pages 82-83)DI IMG: Sequencer-to-NC signals (see pages 84-85)DO IMG: NC-to-sequencer signals (see pages 86-87)

PARTVIII: M A I N T E N A N C E 8 1

i:,.

‘DI 0 0 1.15 14 13

l LOT+X ‘LES-Y *LHSyOvertravel (+X) Override (Y) Y originLS Ext. de&(-Y) deceleration

‘12 11l LHs⌧ LTC

X orfgin TooI changedeceleration door LS

10WREPSafely matswilch

9 8W*STP2 WSPSTOP bulton Index pin

switch

DI 0 0 215 14 13 12 11 10 9 8

SPRM LWTC LMDR( WEJVI WORC WPUN2 LPT18 LPT14Strip miss TOOL CHANGE Press motor EMEffiENCY OVERRIDE CONFIR- PUNCH button T position T position

switch _ OFFLS button MATION button (2) - defection (4) detection (3) --

DI 0 0 315

TSPT stop

14

LWCYCw

13

LWlNCIndu’q

12WRPRT

Write protectswitch

11TSTB

Rev. T rotationstrobe

10 9 8TSTA LSPOB L S P O A

Normal T rotation Lower index pin Upper index pinstrobe LS (out) LS (out)

D O 0 0 115 14 13 12 11 IO 9 8

RSVl SWH swc SHP TSLW TJOG TRST TREVReserved Workholders Workdamps Index pins T deceleration T reset Rev. T rotation -*

?I I ._

D O 0 0 2

I 15 14 13 12 11 10 9 8 1PBNALubricationlight

PSPSTOP switchlight

PNALNcahllight

PPANAir downlight

PRPMHydraulic unitlight (pressure)

PORDOverridelight

PM02Program endllight

PM01Optional stoplight

, D O 0 0 315

RSV6Reserved

14 i 13

PENB ‘a H?vIPress enable t Hyd. motor

12SAFV

Safety valve

11MPUN

Manual plrching

10NIB

Nibbling

9PUN

Punching

8SMCL

Strip miss

8 2 ARIESZZ224 NC TURRET PUNCH PRESS

‘i. DI 001‘-xl: I 7. 6 5 4 3 2 1 0, I.._

P/S PAN P/S WCAir pressure W&dampdown PS PS

P/S WHWorkholderPS

W*STPlSTOP button

RSVlResewed

WTRLTurret rotationswitch CCW

WTRRTurret ‘rotationswitch CW

WCSTlSTART button

DI 0 0 2

LTPI 2 LTPI 1T positiin T positiondetection (2) detection (1)

l LLBNALubricationfinish LS

LLPX-gauge blockLS

SALMServo-systemalarm

*LOT-Y *LOT+Y *LOT-XOverlravel (-Y) Over t rave l (tY) Overtravel (-X)LS LS LS

DI 0 0 37 6 5 4 3 2 1 0

LSPIB LSPIA ‘LNBS WFWS START l Lcu TALM AORXLower index pin Upper index pin Nibbling start Workdamp X or Y start Top dead center Tafarm Overrfde (X)LS (in) LS (in) foot switch

D O . 0 0 17 6 5 4 3 2 1 0

TFWD OTR ALM ‘- APM EMX WSPO WSPI ACK/ Nomlal Overtravel Lub. motor Press motor Emergency stop Index pin swilch Index pin switch CNC ready

T rotation release start command start command OUT I N

. D O 0 0 27 6 5 4 3 2 1 0

PM00 PHFL POP PTSLR PZRY PZRX PCU PRDYProgram stop Oil filter Automatic op-era- Tool charge Y origin X origin Top dead center NC readylight light tion light lready ight light light fight light

D O 0 0 37

STONStrip missO N

6,STCi

Start clear

5PREP

Repositioningposition light

4 . 3 2 1 0PSM PLP PTC PTCNG FWC

Stripping X-gauge block Tool change door Ted change switch (Jawopenlight light light light light

,

-


DI IMG 0 0 1 115 14 13 12 11 10 9 8

PSTM PSBK PBDT POPSSTRIP MISS SINGLE BLOCK SKIP OPTNALSTOP

I switch light switch light switch light switch light

DI IMG- 0 0 215 14 13 12 11 10 9 8

PF4 PI=3 ‘FF2 PFl POVRFeedrate Feedrate Feedrate Feedrate OVERRIDE button

DI I M G 0 0 31.5 14 13 12 11 10 9 8

KEY R P R T -T +T 4 . +YProgram PRGRM PRTECT -Tiog +T jog -Ypg +Y jog

protect button light

‘.)“.’

DI I M G 0 0 415 14 13 12 11 10 9 8

T N G MFL MLK *ITT *IlY *[TXTcommm-rd M function lock h&tine kck T interlock Y interlock X interlock

DI I M G 0 0 515 14 13 12 11 10 9 8

HDTH HDPS MHDX TCNG BDT E R S RRWHyd. oil temp Hyd. pressure Hydraulic motor Tool change Block delete External reset Reset and

15

l ESP

13 12 . 11 10 9 8.. F4 F3 F2 Fl

Feedrate Feedrate Feedrate Feedrate

,

, :

8 4 ARIES-222Q24 N C T U R R E T P U N C H P R E S S

D I I M G. 001

, ‘, I7 6 5 4 3 2 1 0 I

PSTL PSPLSTART button STOP buttonlight light

DI I M G 0 0 27 6 5 4 3 2 1 0

PPRT PEDT PMEM PD PJ PZRNPRGRM PRTECT EDIT MODE AUTO MODE MDI MODE -. MANUALMODE RET&T MODEbutton light button light button light button light button light button light

D I I M G 0 0 3t 17

- x.-X ios

6

+x+Xh

5

EDITEDIT de

4

MENAUTO mode

3 2 1 0D J ZRN

MDI n-r& MANUALmods RETRACT mode

-- D I I M G 0 0 47 6 5 4 3 2 1 0

*sp ST SBK PFL MPS MNS PFW CPSAutomatic Automatic Single Mock Press start Manual press Manual continuous Press start One cyde pessoperation stop operation start kck - s t a r t pfess selecl stand-by select

7 6 5

DI I M G 0 0 54 3 2 1 0

*svF f *SVFX MFIN TFINServo-system Servo-system M function T functionOFF (‘f) OFF (x) finish finish

D I I M G 0 0 6I

7 6 5 4 . 3 2 1 0

,


D O I M G 0 0 115 14 13 12 1 1 10 9 a

WF4 WF3 WF2 WFl W-Y W+Y w - x w+xFeedrate button Feedrate button Feedrate but ton Feedrate button -Y job button +Y jcg button -X jog button +X jog buttonFb F3 F7 Fl

D O I M G 0 0 215 14

WCTRL WOTRRELEAS OT RELEASbutton button

13

RESET key

12WPLT

PRGRM PRTECTbutton

11 10 .9 aWSBK W*STP WCTS

SINGLE button STOP button S T A R T b u t t o n ._

D O I M G 0 0 315 14 13 12 11 10 9 8MA TIE PF SPRL RST AL

NC ready Turret indexing Press start Strip miss Control system Control systemfinish S@ld signal reset afarm

D O I M G 0 0 415 14 13 12 11 1 0 9 a

MOO MO1 MO2 M30 DEN TF MF ‘.Program stop Optional stop End of block End of tape End of pulse Tmde MOXk ,.

distribution received received

D O I M G 0 0 5

15 14 13 12 11 10 9 8 IACK

CNC readyJSLW

Turret rotationdeceleration

TJ0G TRSTTurret jogging Turret reset

TREVRev. turretrotation

TFWDNomldturret rofatlon

DO IMG 006 ,15 14 i 13 12 .ll 10 9 8

\DACS .- MPUN STCL NIB PUN SMCL ESEND

Disk drive access Manual press Start clear Nbbfing Punching Strip miss Search end

select dear

-

8 6 ARIESZZi224 NC TURRET PUNCH PRESS

DO IMG 001--.

\, ’ 7 6 5 4 3 2 1 0WEDT WMEM WMDI WMAN WZRN

EDIT fvtCDE AUTO MODE MDI MODE MANUAL MODE RETRCT MODEbutton button button button button _

DO IMG 0 0 2

7 6 5 4 3 2 1 0

WPUN WSTM WPCK WLST WOR WBDT WOPSPUNCH button STRIP MISS PRGRM CHECK LUB button OVERRIDE button -’ BLOCK SKIP OPTNAL-STOP

button key button button

DO IMG 003 47 6 5 4 3 2 1 0

OP SA STL SPL ZPY ZPXAutomatic Servo-system Auto. operation Auto. operation Zero-return (Y) Zero-return (X)operation ready running holding finish finish

DO IMG 0047

M28M-functionBCD code

6M24

M-functionBCD mde

5M22

M-functionBCD code

4M21

M-functionBCD anfe

3 2 1 0Ml8 M l 4 Ml2 Ml1

M-function M-function M-function M-functionBCD code BCD code BCD code BCD code

7T 2 8

T-functionBCD code

6T24

T-functionBCD code

5T22

T-functionBCD code

4T21

T-functionBCD co&

3T18

T-functionBCD code

2T14

T-functionBCD mde

DO IMG 0051 0Tl2 Tll

T-function T-functionBCDcode BCD code

DO IMG 006

7 6 .\ 5 4 3 2 1 0, ESY ESX MCY MCX

Y in position X in position Y travel X travelmma-d


MACHINE SPECIFICATIONS . . _.Press capacity

Punching area

20 metric tons (22 U.S. tons)

ARIES-222: (X&Y) -10.2 to +610.2 mm (-0.40 to +24.02”)ARIES-224: (X) -10.2 to +I 010.2 mm (-0.40 to +39.77”)

I.,l

Punching accuracy

Worksheet size (X x Y), max.

Worksheet thickness, max.

Worksheet weight, max.

No. of press strokes

Press motor

Punching frequency, max.

Table feed rate, max.

Turret rotating speed

No. of turret stations

Compressed air required

Electric power required

Overall machine width

Overall machine depth

Overall machine height

Machine weight

NC UNIT (AMADAN-03P)

Controlled axes

Dimensioning system

Min. incremental units

Memory capacity

Standard functions

Operation modes i5

Display fFloppy disk

Ambient temperature

Ambient humidity

(Y) -10.2 to +610.2 mm (-0.40 to +24.02”)

iO.1 mm (kO.004”)

ARIES-222: 1200 x 600 mm (47.2 x 23.6”)ARIES-224: 2000 x 600 mm (78.7 x 23.6”)

4.5 mm (0.177”)

25 kg (55 lb)

250 strokes/min

3.7 kW

150 hits/min at 25 mm (1”) pitch

36 m/min (1417 ipm)

1Orpm

lOor

5.0 kg/cm2 (71.2 psi), 80 liters/min (2.8 ft?min)

9.5 kVA, 3-phase

ARIES-222: 1629 mm (64.1”)ARIES-224: 2430 mm (95.7”)

2822 mm (111 .l”)

1746 mm (68.7”)

ARIES-222: 4100 kg (9040 lb)ARIES-224: 4200 kg (9260 lb)

X, Y and T, simultaneously controlled

Absolute/incremental

0.01 mm (O.OOl”), 0.01 deg., 0.01 set

8K bits or 30 programs

Program check and edit

AUTO, SINGLE, MDI, MANUAL, EDIT, RETRACT, PLOT

9” CRT character display

3.5”, double-sided, double-density,capacity: 800K bits or 128 programs

0 to 45°C I

80% RH

8 8 ARIES222Q24 NC TURRET PUNCH PRESS

4634-Wet Clutch Operator Manual

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