42010BASF Refinery FCC Catalysts Brochure Sfs.27775755

When the right reaction matters ...Trust BASF FCC Catalysts

Slurry Yields & ∆ Coke vs Time

1

3

5

7

9

11

13

Slu

rry

Yie

ld, w

t%

0

0.2

0.4

0.6

0.8

1

1.2

1.4

Del

ta C

oke

, wt%

Slurry Yield, wt% ∆ Coke, wt%

Begin Stamina Trial

Time, days

Resid Feed with > 13000 ppm Ecat Metals (Ni+V+Fe+Ca)

The Prox-SMZ Advantage Today, BASF Catalysts is ready with the next generation of FCC catalysts with our newly launched Prox-SMZ technology platform. Specifically engineered in response to recent market trends, products based on the Prox-SMZ platform combine attributes from both high zeolite and high matrix activity for maximum distillate yields from the FCC unit.

HDXtra, BASF’s first gas oil catalyst from the Prox-SMZ platform sets a new industry standard with some of the highest MSA and matrix stability available along with lowest Na content, factors that combine to result in high LCO yield and low H-transfer activity for minimal cetane penalties.

For maximization of distillate from heavy resid feeds, refiners now have Stamina™, the FCC catalyst with all of the benefits of Prox-SMZ along with enhanced metals passivation abilities. Stamina can help refiners meet the increased global demand for diesel fuels from the severest feeds. Recent trials have successfully demonstrated how well Stamina can process feeds with higher levels of contaminant metals while reducing slurry yields.

Slurry Yields & ∆ Coke vs. Time

For additional information on our catalysts, technologies and services, please contact a BASF Catalysts representative or email us at [email protected].

BASF FCC CatalystsBASF Catalysts is a global industry leader in Fluid Catalytic Cracking (FCC) catalysts with an unparalleled commitment to the delivery of cutting-edge technology and service to the refining industry. As part of BASF - The Chemical Company, BASF Catalysts is leveraging its leading development platforms, global research infrastructure and passionate pursuit of innovation to develop novel, proprietary technologies to help customers meet the challenges of the market.

BASF offers the highest degree of product flexibility in terms of surface area, zeolite/matrix ratio, metal traps, and particle size distribution. Our FCC catalysts offer not just a wide range of cost-effective solutions to meet our customers’ specific needs but also the ability to deliver value through tailored products and services.

The award-winning Distributed Matrix Structures™ (DMS) and newly developed Proximal Stable Matrix & Zeolite (Prox-SMZ) technology platforms form the foundation of our innovative products.

BASF Refining Technology — Serving the Petroleum Industry for Over 75 Years

Attapulgite minerals used in treating operations

Activated bauxite treating claysintroduced

BASF Refining Technology — Serving the Petroleum Industry for Over 75 Years

Activated bauxite treating claysintroduced

1st refining catalyst application (Platinum reforming catalyst for Sinclair OilCatforming process)

1st pelletized moving bed catalyst (Joint development with Houdry)

1st FCC Catalyst produced

DMS provides technology leadership in FCC catalysts

NaphthaMax® the market leader in gas oil catalysts, NaphthaMax® II launched

BASF receives Frost & Sullivan Award for Technology Leadership in recognition of DMS innovation

BASF Refining Technology — Serving the Petroleum Industry for Over 75 Years

An SEM micrograph of a BASF catalyst particle from the DMS platform.

Our DMS portfolio extends to catalysts with a wide range of feedstock applications, from vacuum gas oil to moderate and heavy resid feeds.

m NaphthaMax® — our highly successful line of FCC catalysts is specially formulated to maximize conversion from vacuum gas oil feeds

m NaphthaMax II — further enhances the yield selectivities achieved by NaphthaMax with its high activity formulation

m NaphthaMax III — the latest product from this revolutionary platform has improved hydrothermal stability and offers greater yields of light olefin products along with gasoline

m Endurance® — ideal for moderate or hydrotreated residual feedstocks with metal levels exceeding 3000 ppm

m Flex-Tec™ — cracks severe resid feeds while maintaining high activity with low coke and gas contamination

m Defender™ — the heavy resid FCC catalyst with outstanding Vanadium tolerance and best-in-class coke

m BituPro™ — a flexible FCC catalyst designed to deal with bitumen-derived feeds. BituPro can incorporate higher amounts of matrix cracking functionality to deal with the specific needs of these feedstocks

DMS Delivers ValueDMS technology platform enables enhanced diffusion of hydrocarbon feeds for pre-cracking on highly dispersed zeolite crystals with its unique pore architecture. With over 125 commercial applications, this award-winning technology delivers increased gasoline yield with a high degree of coke selectivity for optimum unit operation.

DMS team wins BASF Innovation Award for boost to competitive Catalysts’ business

Prox-SMZ platform, specifically engineered for distillate maximization, launched

NaphthaMax® III, the third generation product under DMS ready for market

BASF Catalysts Headquarters BASF Corporation 25 Middlesex/Essex Turnpike P.O. Box 770 Iselin, NJ 08830-0770 Tel: +1-732-205-7188 Fax: +1-732-205-7725 Email: [email protected]

Asia Sales Office BASF South East Asia Pte Ltd 7 Temasek Boulevard #35-01 Suntec Tower One Singapore 038987 Tel: +65-6337-0330 Fax: +65-6398-5104 Email: [email protected]

Europe, Middle East, Africa Sales Office BASF plc Earl Road, Cheadle Hulme P.O. Box 4 Cheadle, CHESHIRE, SK8 6QG, UK Tel: +44-(0)-161-488-5156 Fax: +44-(0)-161-485-5487 Email: [email protected]

www.catalysts.basf.com/refining

About UsBASF’s Catalysts division is the world’s leading supplier of environmental and process catalysts. The group offers exceptional expertise in the development of technologies that protect the air we breathe, produce the fuels that power our world and ensure efficient production of a wide variety of chemicals, plastics and other products. By leveraging our industry-leading R&D platforms, passion for innovation and deep knowledge of precious metals, BASF Catalysts develops unique, proprietary catalyst and adsorbent solutions that drive customer success.

BASF - The Chemical Company

BituPro, Defender, Endurance, Flex-Tec, NaphthaMax, and Stamina are trademarks of BASF.

Although all statements and information in this publication are believed to be accurate and reliable, they are presented gratis and for guidance only, and risks and liability for results obtained by use of the products or application of the suggestions described are assumed by the user. NO WARRANTIES OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE MADE REGARDING PRODUCTS DESCRIBED OR DESIGNS, DATA OR INFORMATION SET FORTH. Statements or suggestions concerning possible use of the products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that toxicity data and safety measures are indicated or that other measures may not be required. © 2010 BASF

BF-9362 Rev. 3/10

Landscape Examples Portrait Examples

FPO

FPO

FPO

FPO

FPO FPO

FPO FPO