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4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011
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4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Dec 18, 2015

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Oswald Greer
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Page 1: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

4 Bar Linkage:Thinking in the Box

Siri Maley

FIRST Team 1640, 28 January 2011

Page 2: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Design ConstraintsThe 4-Bar Linkage has several states it must

geometrically accommodate:

Top Score

Mid Score

Low Score

Floor Pickup

Feeder Pickup

In addition to fitting in the starting envelope & not leaving the 84” cylinder

Page 3: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Design GoalWe know this is possible; our issue it optimizing the

design.

Optimization Parameters Low Weight Low CG (don’t tip) Low Moment of Inertia, I (be nice to the motor) Best “Safe” Configuration (claw/tube near bumper

perimeter) Quick Pickup & Scoring Easy Implementation Robust & Maintainable

Page 4: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Design IssueThere are a lot of dimensions to play with…

Page 5: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Solution – Inventor Model4-bar25.iam

How to Move the Parts: Jaw – Bimba 4 rod 3:1 mate “JawCylinder” open=-3,

closed=0 Tilt – Bimba 4 rod 3:2 mate “TiltCylinder” tilt=-3, flat=0 Linkage – Linkage3-short mates “StartConfig” &

“DeployedConfig”

Boundaries: Starting Box – Clear polycarbonate width & height 84” Cylinder – Smoked polycarbonate width Feeder Height – Smoked polycarbonate height

Page 6: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Starting Configuration

Page 7: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Capture Mode

Note: linkage and plate subsequently shortened

Page 8: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Possess Mode

Page 9: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Eat Mode

Page 10: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Place Mode

Page 11: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Score Top-Inside

Page 12: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Score Top-Outside

Page 13: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Score Mid-Inside

Page 14: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Score Mid-Outside

Page 15: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Score Low-Inside

Page 16: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Score Low-Outside

Page 17: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Release Mode

Page 18: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Closest to 84”

Page 19: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Closest to 84”

Also represents “safest” configuration (most within bumper perimeter)

Page 20: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Current Draft

Page 21: 4 Bar Linkage: Thinking in the Box Siri Maley FIRST Team 1640, 28 January 2011.

Next Steps Z-axis gripper mounting

2 arm plates or 1? Assembly

Shafts, bushings, collars, etc? Arm drawings

Test before fiberglass Fiberglass attachments