3in1 Sheet Metal Tool

MODEL T2132012" COMBINATION 3-IN-1SHEET METAL MACHINE

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

(FOR MACHINES MANUFACTURED FROM 2/09 AND LATER)

Table of ContentsINTRODUCTION ............................................................................................................................... 2

SECTION 1: SAFETY ....................................................................................................................... 5

SECTION 2: SETUP ......................................................................................................................... 8

SECTION 3: OPERATIONS ........................................................................................................... 14

SECTION 4: ACCESSORIES ......................................................................................................... 26

SECTION 5: MAINTENANCE......................................................................................................... 28

SECTION 6: SERVICE ................................................................................................................... 30

SECTION 7: PARTS ....................................................................................................................... 35

WARRANTY AND RETURNS ........................................................................................................ 41

INTRODUCTION

Contact Info

Machine Description

Manual Accuracy

your machine may not exactly match the manual

www.grizzly.com

Identification

NOTICEIf you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Figure 1.

MODEL T21320 12" COMBINATION 3-IN-1 SHEET METAL MACHINE

MACHINE DATA SHEET

Product Dimensions:

Shipping Dimensions:

Capacities:

Construction

Other Specifications:

Features:

Machine Data Sheet

Safety Instructions for Machinery

Additional Safety Instructions for Combination 3-in-1 Sheet Metal Machines

7. GOOD WORKING CONDITION.

8. WORKBENCH MOUNTING.

9. ENTANGLEMENT HAZARDS.

10. SHEARING BLADES/BRAKE FINGERS.

11. OPERATIONAL QUESTIONS.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per-sonal injury, damage to equipment, or poor work results.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre-cautions are overlooked or ignored, serious personal injury may occur.

1. OVERLOADING.

Data Sheet Page 4

2. USAGE.

3. METAL EDGES.

4. PINCHING.

5. PERSONAL PROTECTION.

6. BODY POSITION.

Wear safety glasses dur-ing the entire setup pro-cess!

This machine presents serious injury hazards to untrained users. Read through this entire manu-al to become familiar with the controls and opera-tions before starting the machine!

SECTION 2: SETUP

Description Qty

Page 9

Page 10

Needed for Setup

please imme-diately call Customer Service at (570) 546-9663for advice.

Otherwise, filing a freight claim can be difficult.

Unpacking

This machine and its components are heavy. Get lifting help and use safe lifting methods to lift and move heavy items.

SUFFOCATION HAZARD!Immediately discard all plas-tic bags and packing materi-als to eliminate choking/suf-focation hazards for children and animals.

Inventory

Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes.

Inventory: (Figure 2–3) QtyA. B. C. D. E.

Figure 2.

Figure 3.

Figure 4

For optimum performance, clean all moving parts or sliding contact surfaces.

Clean Up

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery.

Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.

G2544—Solvent Cleaner & DegreaserH9692—Orange Power Degreaser

Figure 4.

Floor LoadMachine Data Sheet

Placement Location

Figure 5

Children and visitors may be seriously injured if unsuper-vised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use.

Site Considerations

Figure 5.

Mounting

Figure 6.

Figure 7.

Assembly

To assemble and clean your machine:

1.

Figure 8

Note: It is your preference which side of the machine you install the hand crank.

2. Step 1

Tip: When needed, extend one end of the hand crank from the hub for greater lever-age.

3.Figure 9

Note: Install the rods in the upper mounting holes to use the work stop with the brake or in the lower holes to use it with the shear.

4.

Figure 10

Note: Re-installing the hex nuts is optional.Figure 8.

Figure 9.

Figure 10.

8.

Figure 13

9.

Figure 13

10. Page 9

Accessories Page 26

5.

Figure 11

7.

6.

Figure 57

Note: Operational adjustment of the shear-ing blades is covered in the Shearing Blade Gap Adjustment procedure on Page 32.

Figure 11.

Figure 12.

Figure 13.

Figure 14.

12.

Figure 15

Figure 15.

11.Figure 14

Note: Install the widest finger to the right, then repeat with each smaller finger.

13.

SECTION 3: OPERATIONS

Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

Damage to your eyes, hands and feet could result from using this machine without prop-er protective gear. Always wear safety glass-es, leather gloves, and steel toe footwear when operating this machine.

Slip Roll Overview

Figures 16–17

Figure 16.

NOTICEIf you have never used this type of machine or equipment before, WE STRONGLY REC-OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Figure 17.

Note: In the following procedures, adjustments must be made at both ends of the rollers, even if just one adjustment location is mentioned.

To flat roll a workpiece:

1.

Figure 18

Figure 18.

Flat RollingSlip Roll Tips

The rollers of this machine present a pinching hazard. Make sure no body part or clothing is near the rollers during operation. Failure to follow this warning may result in fingers, hair, or clothing being pulled into the machine, causing per-sonal injury.

3.

4.

Note: Have an assistant support long workpieces as they leave the machine so they do not bend down.

5. Steps 3–4

Creating Curves

To create a curve in the workpiece:

1.

NOTICEPerforming multiple passes through the machine with gradual reductions in the curve radius produces better results than trying to make the curve in one or two passes.

2.

Figure 19

Figure 19.

2.

Figure 20

Figure 20.

3.

Figure 21–22

Note: For good results, make the first bend less than the final radius, then slightly decrease the bend with each successive pass until the final radius has been reached.

Figure 21.

Figure 22.

Note: If your workpiece has an undesired initial flat, as illustrated in Figure 22, you can remove it by flipping the workpiece around and pass it through the front of the machine so that the initial flat enters last.

4.

Note: To make a cone, tighten one adjust-ment knob more than the other.

5. Step 4

NOTICEPerforming multiple passes through the machine with gradual reductions in the curve radius produces better results than trying to make the curve in one or two passes.

To create a cylinder:

1.

2.

Figure 24

Figure 24.

Creating Cylinders

C=πD

π

Example:

π

Figure 23

�D

Figure 23. Calculating circumference example.

3.

4.

Figure 25

Note: err on the side of making the radius too large rather than too small. It is easy to decrease the radius but very difficult to increase the radius later.

Figure 25.

5.

Figure 26

Figure 26.

6.

Figure 27

Figure 27.

Removing Workpiece From Rollers

To remove the workpiece from the top roller:

1.

Figure 29

7.Steps 4–7

Figure 28

Removing Workpiece this page

Figure 28.

8.Removing Workpiece this page

2.

The sharp edges of sheet metal can quickly cut your hands. Always use caution and heavy leather gloves when handling sheet metal.

Figure 29.

3.

Figure 30

Figure 30.

4.

Bending Wire

Figure 31

Note: The wire grooves can also be used when rolling sheet metal that has a wire bead on the side.

Due to the considerable forces exerted on this machine when in operation, you MUST securely mount it to a stable and sturdy workbench or stand. Otherwise, the machine could tip or fall and result in personal injury or property damage.

Figure 31.

Brake Overview

Figures 32–33

Figure 32.

Bend Allowance

Figure 34

Figure 34.

Figure 33.

The brake fingers on this machine presents a pinch-ing hazard. Make sure no body part or clothing is near the area where metal bend-ing occurs. Failure to follow this warning may result in severe personal injury.

Figure 35.

To bend sheet metal:

1.

2.

Figure 35

Note: When performing the same bend-ing operation on multiple parts, use the rear work stop to save time positioning the workpieces.

Bending Sheet Metal 3.

Figure 36

Figure 36.

4.Figure

37 Steps 2–3

Note: When performing a pan and box bend-ing operation, loosen the cap screws on the brake finger gib and configure the fingers for your operation. Remove the fingers you do not need.

Figure 37.

Tip: To reduce the chance of scoring your workpiece when using the brake, always keep the fingers and receivers clean and lubricated (refer to Steps 8–13 beginning on Page 12 for detailed instructions), and free of burrs or other blemishes. Also, apply a strip of sturdy tape along the top and bottom of the bend line.

Shearing Overview

Figures 38–39

Figure 38.

The shearing blades on this machine present an ampu-tation hazard. Make sure no body part or clothing is near the area where metal shear-ing occurs. Failure to fol-low this warning may result severe personal injury.

Cutting Sheet Metal

To cut sheet metal:

1.

2.

Shearing Blade Gap AdjustmentPage 32

3.

Figure 40

Note: The shearing action begins on the right side of the workpiece and moves to the left.

Figure 39.

Figure 40.

Note: If you are using the rear work stop, adjust the stop so that at least one square edge of the workpiece is against it.

4.

5.

NOTICEIf you need to adjust the gap between the shearing blades to accommodate your workpiece, refer to the Shearing Blade Gap Adjustment subsection on Page 32 for detailed instructions.

Material Thickness

Figure 41

Figure 41.

SECTION 4: ACCESSORIES

H6073—Deluxe Power Snip

Figure 44

Figure 45.

G5618—De-burring Tool with two BladesG5619—Extra Aluminum BladesG5620—Extra Brass and Cast Iron Blade

G5562—SLIPIT® 1 Qt. GelG5563—SLIPIT® 12 oz SprayG2871—Boeshield® T-9 12 oz SprayG2870—Boeshield® T-9 4 oz SprayH3788—G96® Gun Treatment 12 oz SprayH3789—G96® Gun Treatment 4.5 oz Spray

Figure 43.

H5614—Wire Gauge US Standard

Figure 42.

G4956—Super Nibbler G8781—41⁄2" Suction Cup

Figure 46 Figure 48

H5958—Sheet Metal Pliers

Figure 47.

G9256—6" Dial CaliperG9257—8" Dial CaliperG9258—12" Dial Caliper

Figure 49.

SECTION 5: MAINTENANCE

Daily Maintenance:

Page 34

Page 31

Monthly Maintenance:

Semi-Annual Maintenance:

Schedule

Section 5: Accessories Page 26

Cleaning & Protecting

Lubrication

Gears

Figure 50

Figure 50.

Hand Crank Bushings

Figure 51

Roller Bushings

Figure 52

Figure 53

Figure 51.

Figure 52.

Figure 53.

SECTION 6: SERVICE

Troubleshooting

Slip Roll Operation

Page 34

Page 34

Brake Operation

Shear Operation

Page 32

Page 32Page 33

Page 31Page 32

Shearing Blade Reversal/

Replacement

Tools Needed Qty

To reverse or replace the shearing blades:

1.Figure 54

The shearing blades are sharp and can quickly cut your hands. Always wear heavy leather gloves when handling the shearing blades to avoid this cutting hazard.

2.

Figure 55

Tip: When removing or installing the upper shear blade, remove the cap screw at one end, then insert a small hex wrench or simi-lar tool through the hole to keep the blade in place as you remove the rest of the cap screws.

3.

4.

Shearing Blade Gap Adjustment Page 32

Figure 54.

Figure 55.

Shearing Blade Gap Adjustment

Figure 56.

Adjusting the Shear Table

Adjusting the Blade BowPage 33

Adjusting the Shear TableTools Needed Qty

To adjust the blade gap by moving the table:

1.

Figure 57

The shearing blades on this machine presents an ampu-tation hazard. Make sure no body part or clothing is near the area where metal shear-ing occurs. Failure to follow this warning may result in severe personal injury.

Performing the Shear Test1.

Figure 56

Figure 57.

2.

Note: Rotating the table adjustment screws clockwise moves the table toward the upper shear blade.

3.

4. Steps 1–3

Adjusting the Blade Bow

Figure 58

Tools Needed Qty

To adjust the blade gap with the blade bow:

1.

Figure 58

2.

3. Steps 1–2

Figure 58.

Brake Alignment

The brake fingers on this machine presents a pinch-ing hazard. Make sure no body part or clothing is near the area where metal bend-ing occurs. Failure to follow this warning may result in severe personal injury.

Tools Needed Qty

To align the brake:

1.

2.Steps 8–13 Page 12

4.Figure 59

5.

6.Figure 59

7.

8. Steps 3–7

3.

Figure 59

Operating the brake with cracked or dam-aged brake fingers or receiver could cause these parts to shatter and fly apart, which could result in personal injury.

Figure 59.

Main Breakdown

SECTION 7: PARTS

Main Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1A PT21320001A LEFT FRAME V2.12.06 31 PT21320031 BOTTOM SLIP ROLLER2 PT21320002 SHEARING TABLE 32 PT21320032 TOP SLIP ROLLER3 PT21320003 TOP CROSSBEAM 33 PT21320033 SLIP ROLLER COVER4 PT21320004 CRANK ARM 34 PT21320034 TOP ROLLER RETAINER PIN5 PT21320005 RIGHT FRAME V2.03.99 35 PT21320035 HAND CRANK HUB6 PT21320006 BOTTOM CROSSBEAM 38 PK07M KEY 6 X 6 X 207 PT21320007 CRANK HUB END CAP 39 PSB01M CAP SCREW M6-1 X 168 PT21320008 HOLDDOWN STUD 40 PSB68M CAP SCREW M6-1 X 89 PT21320009 COMPRESSION SPRING 41 PB05M HEX BOLT M6-1 X 810 PT21320010 HOLDDOWN BAR 43 PT21320043 STAR KNOB11 PT21320011 FINGER RECEIVER 44 PB05M HEX BOLT M6-1 X 812-7 PT21320012-7 BRAKE FINGER 4" 45 PB126M HEX BOLT M8-1.25 X 4012-8 PT21320012-8 BRAKE FINGER 3" 46 PW01M FLAT WASHER 8MM12-9 PT21320012-9 BRAKE FINGER 2" 47 PB126M HEX BOLT M8-1.25 X 4012-10 PT21320012-10 BRAKE FINGER 1" 48 PSB31M CAP SCREW M8-1.25 X 2513 PT21320013 FINGER GIB 49 PW01M FLAT WASHER 8MM14 PB126M HEX BOLT M8-1.25 X 40 50 PN03M HEX NUT M8-1.2515 PT21320015 BUSHING 51 PB70M HEX BOLT M10-1.5 X 1616 PT21320016 GUIDE BLOCK 52 PSB13M CAP SCREW M8-1.25 X 3017 PT21320017 TABLE ADJUSTMENT SCREW 53 PSB69M CAP SCREW M6-1 X 2418 PT21320018 HAND CRANK ASSEMBLY 54 PSB11M CAP SCREW M8-1.25 X 1618-1 PT21320018-1 HAND CRANK BAR 55 PW01M FLAT WASHER 8MM19 PT21320019 WORK STOP ROD 56 PB71M HEX BOLT M6-1 X 4520 PT21320020 STOP BLOCK 57 PSB04M CAP SCREW M6-1 X 1021 PT21320021 WORK STOP PLATE 58 PSB04M CAP SCREW M6-1 X 1022 PT21320022 BLADE BOW 59 PSB04M CAP SCREW M6-1 X 1023 PT21320023 SHEAR BLADE 60 PSB14M CAP SCREW M8-1.25 X 2024 PT21320024 REAR SLIP ROLLER 62 PAW05M HEX WRENCH 5MM25 PT21320025 DIAMETER ADJUSTMENT SCREW 63 PAW06M HEX WRENCH 6MM26 PT21320026 HAND CRANK KNOB 64 PT21320064 CRANK HANDLE LOCK KNOB27 PT21320027 THICKNESS LEAF BOLT 85 PT21320085 SLIP COVER STOP PIN28 PT21320028 ROLLER BUSHING 86 PT21320086 GREASE FITTING 5/16" X 3/16"29 PT21320029 CRANK HUB RETAINER 89 PN02M HEX NUT M10-1.530 PT21320030 ROLLER GEAR

Label Placement

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

REF PART # DESCRIPTION REF PART # DESCRIPTION102 PLABEL-12D READ MANUAL LABEL 105 PLABEL-11D EYE INJURY HAZARD LABEL103 PT21320103 MACHINE ID LABEL 106 P4176530 GRIZZLY DOMED LABEL104 PT21320104 PINCH/SHEAR HAZARD LABEL 107 PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT

WARRANTY AND RETURNS