3A6164B EN Parts 3D Gun, Stainless Steel, One Material Swiveling applicator for robotic sealing applications. For professional use only. Not approved for use in European explosive atmosphere locations. 17V564 3D Gun, Stainless Steel, One Material (water based) 17V565 3D Gun, Stainless Steel, One Material (water based), Pressure Temperature, Temperature Sensor Important Safety Instructions For complete Warnings refer to the 3D Gun Instructions manual.
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3A6164BEN
Parts
3D Gun, Stainless Steel, One Material
Swiveling applicator for robotic sealing applications. For professional use only.
Not approved for use in European explosive atmosphere locations.
17V5643D Gun, Stainless Steel, One Material (water based)
17V5653D Gun, Stainless Steel, One Material (water based),Pressure Temperature, Temperature Sensor
Important Safety InstructionsFor complete Warnings refer to the 3D Gun Instructions manual.
2 3A6164B
ContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Main Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Central Body Assembly (17X637) . . . . . . . . . . . . 4Swivel Chamber (17X638) . . . . . . . . . . . . . . . . . 6Connection Housing . . . . . . . . . . . . . . . . . . . . . . 7Nozzle Head (17X641) . . . . . . . . . . . . . . . . . . . . 8Cylinder Assembly (17V896) . . . . . . . . . . . . . . . 9Material Valve Needle (17X642) . . . . . . . . . . . . 10Lock Ring (17V910) . . . . . . . . . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Mounting Flange (17V837) . . . . . . . . . . . . . . . . 11Swivel Locking Bracket (17V864) . . . . . . . . . . . 11Swivel Locking Bracket with Frame (17V866) . . 12Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Swivel House Tool (17V862) . . . . . . . . . . . . . . 14Toolbox (17V859) . . . . . . . . . . . . . . . . . . . . . . . 14Swivel Locker Calibration Tool (17V858) . . . . . 14LASD Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18
Related Manuals
Service ScheduleThe following instructions reflect normal running condi-tions with Liquid Applied Sound Deadening (LASD) material.
NOTE: Service intervals may vary based on the material used.
Manuals3A5591 3D Gun Instructions
Parts DescriptionYearly Bi-Yearly
6 months running 24 months
17V812 O-RING
17V813 PACKING, needle
17V814 O-RING
17V817 WASHER
17V821 O-RING
17V828 BEARING, flange
17V831 GUIDE
17V832 RING, guide
17V834 GASKET
17V846 PACKING, cylinder
17V855 SEAL, air
17V890 VALVE, solenoid, 3/2
17V893 RING, seal, hr
17V895 RING, sealing, pvc
17X659 O-RING
Main Assemblies
3A6164B 3
Main Assemblies
FIG. 1
41 7
2
6
5
3
Ref. Part Description Qty.1 17X637 BODY, central, assembly 12 17X638 CHAMBER, swivel 13 17X639 HOUSING, connection (17V564
only)1
17X640 HOUSING, connection (17V565 only)
1
4 17X641 HEAD, nozzle 15 17V896 CYLINDER, assembly 16 17X642 NEEDLE, material, valve 37 17V910 RING, lock 1
Main Assemblies
4 3A6164B
Central Body Assembly (17X637)
17X637
** Parts require yearly maintenance.
FIG. 2
101
102
102103
106105
104
Ref. Part Description Qty.101 17X643 BODY, central 1102 17X644 PACKING, set, material inlet 2103 17X645 PACKING, set, material return 1104* 17V834 GASKET 1105 17V793 PIN, locating 2106 17V840 GUIDE, valve needle 1
Main Assemblies
3A6164B 5
Packing Set Material Inlet (17X644)
17V822
** Parts require yearly maintenance.
Packing Set Material Return (17X645)
17X645
** Parts require yearly maintenance.
There are two tools available to dismount and mount the packing sets; a mounting tool (A) (17V860) for the nee-dle packings, and a “pick-up” tool (B) (17V861) for dis-mounting the packing sets.
FIG. 3
Ref. Part Description Qty.201** 17V813 PACKING, needle 3202** 17V831 GUIDE 1203 17X646 SPACER, packing, inlet 1
FIG. 4
Ref. Part Description Qty.201** 17V813 PACKING, needle 3202** 17V831 GUIDE 1204 17X647 SPACER, packing, return 1
201
201202 203
201
201202
204
FIG. 5
A
B
Main Assemblies
6 3A6164B
Swivel Chamber (17X638)
17X638
* Parts require by-yearly maintenance.
** Parts require yearly maintenance.
FIG. 6
Cut View
301
302
303
304
305306 307 309308
307310
311312
313
314
315
316
317
301
318319 320 321
305
Ref. Part Description Qty.301** 17V828 BEARING, flange 2302 17V804 SCREW 4303* 17V893 RING, seal, hr 1304 17V901 HOUSING, bearing 1305 17V894 ADAPTER, distributor, air ring 1306 17X648 RING, distributor, leakage 1307** 17V895 RING, sealing, pvc 2308 17X649 RING, distributor, material 2309 17X650 DISK, support 1310 17X651 HOUSING, swivel 1311 17V887 PACKING 1312 17V886 MANIFOLD, solenoid valve 1
313 17V805 SCREW 2314 17V796 SCREW 6315 17V888 COVER, protection 1316* 17V890 VALVE, solenoid, 3/2 3317 17V889 COVER 1318 17V816 COUPLING 1319** 17V855 SEAL, air 4320 17V884 RING, air distributor 1321** 17V821 O-RING 4
Ref. Part Description Qty.
Main Assemblies
3A6164B 7
Connection Housing
17X639 and 17X640
** Parts require yearly maintenance.
FIG. 7
17X639 17X640413 414
419
415
417
418
411
416412
410406
420
408
407405
404
403
402
401
409
413 414419
415
417
418
411
416412
422421
408
401
402
403404
405 407
Ref. Part Description Qty.401 17X652 CONNECTION, upper 1402 17V802 SCREW 4403 17X653 CONNECTION, lower 1404 17V843 COVER, left side 1405 17V796 SCREW 8406 17V815 PLUG 1407** 17V814 O-RING 4408 17V891 CABLE, connection, solenoid
valve3
409 17V808 GASKET, 1/8” 1410 17V795 SCREW 1411 17V845 COVER, right side 1
412 17V847 CONNECTOR, 18 pin 1413 17V803 SCREW 4414 17X732 GASKET, 1/2” 2415 17X654 TIP, 1/2” 1416 17V906 FLANGE, connection 1417 17V844 COVER, upper 1418 17X655 CONNECTOR, T3 1419 17X656 PLUG, 1/2” 1420 17V807 WASHER 1421 17X657 TRANSDUCER, pressure 1422 17V829 SENSOR, pt 100 (high pressure) 1
Ref. Part Description Qty.
Main Assemblies
8 3A6164B
Nozzle Head (17X641)
17X641
** Parts require yearly maintenance.
FIG. 8
Ref. Part Description Qty.501 17X658 HEAD, nozzle, M18 1502** 17X659 O-RING 3503 17V799 SCREW, M4 3
Nozzle Head Nozzle Angles (NA) 1, 2, 3 Nozzle Slot Angles (SA) 1, 2, 317X658 0 | 45| 75 0 | 90 | 0
501
502503
Main Assemblies
3A6164B 9
Cylinder Assembly (17V896)
17V896
** Parts require yearly maintenance.
FIG. 9
601 607
602
603
604606
605
Ref. Part Description Qty.601** 17V846 PACKING, cylinder 1602 17V892 HOUSING, cylinder 1603 17V797 SCREW, M4 3604 17V830 SPRING 3605 17V818 COVER, cylinder 1606 17V799 SCREW, M4 3607** 17V813 PACKING, needle (see page 5) -
Main Assemblies
10 3A6164B
Material Valve Needle (17X642)
17X642
** Parts require yearly maintenance.
Lock Ring (17V910)17V910
* Parts require bi-yearly maintenance.
FIG. 10
701702703
704
705
Ref. Part Description Qty.701 17X660 NEEDLE, valve 1702 17V826 PISTON 1703** 17V812 O-RING 1704 17V798 SCREW, set, M4 2705** 17V832 RING, guide 1
FIG. 11
802801
804
803
Ref. Part Description Qty.801 17V905 RING, lock 1802 17V801 SCREW, M5 2803 17V794 PIN 1804* 17V817 WASHER 1
Accessories
3A6164B 11
Accessories
Mounting Flange (17V837)
17V837
Swivel Locking Bracket (17V864)
17V864
FIG. 12
Ref. Part Description Qty.101 FLANGE 1102 WASHER 3103 PARALLEL PIN 2104 PARALLEL PIN 1105 SCREW 3106 SCREW 6
103
106
101
102
104
105
IRB 2400 10/16IRB 2600 12/20IRB 4400 L 10IRB 4600 20
FIG. 13
Ref. Part Description Qty.201
17V867
ROBOT BRACKET 1202 SCREW, M6 2203 AXIS 1204 PARALLEL PIN 1205 SCREW, M5 2206
17V868GUN BRACKET 1
207 BUSHING 2208
17V870SCREW, M6 2
209 DISTANCE PIECE 1
208
209
206
207 202
203
204
205 201
IRB 2400 10/16IRB 2600 12/20IRB 4400 L 10IRB 4600 20
Accessories
12 3A6164B
Swivel Locking Bracket with Frame (17V866)
17V866
FIG. 14
311
310
312
313309
302
301
306
304
303307
308
IRB 2400 10/16IRB 2600 12/20IRB 4400 L 10IRB 4600 20
Ref. Part Description Qty.301
17V867
ROBOT BRACKET 1302 SCREW, M6 2303 AXIS 1304 PARALLEL PIN 1305 SCREW, M5 2306
17V868GUN BRACKET 1
307 BUSHING 2308
17V869SCREW, M6 2
309 DISTANCE PIECE 1310
17V865
SCREW, M4 2311 SCREW, M6 2312 FRAME, swivel lock, upper 1313 FRAME, swivel lock, lower 1
Accessories
3A6164B 13
ToolsThere are two tools available to dismount and mount the needle packings; a mounting tool for the needle pack-ings (17V860) 10 and a pick-up tool (17V861) for dis-mounting the packing sets.
DismountingPush the “pick-up” tool gently down the material chan-nel, as shown in FIG. 16.
Then “hook up” the packing and the needle guide as the tool is pulled back, as shown in FIG. 17.
The needle packings in the cylinder block are removed in the same manner.
MountingThe first step is to insert the lower needle packings (UHMW-packings). The seals are inserted using the special packing mounting tool. When inserting the pack-ings, it’s important to notice that the open side of the packings are facing the nozzle head. Then use the pick-up tool to push them in place.
FIG. 15
FIG. 16
17V860
17V861FIG. 17
FIG. 18
Needle Packings
Mounting Tool
Pick-Up Tool
Accessories
14 3A6164B
Swivel House Tool (17V862)The tool is used to push out used seal rings from the swivel housing. The other end is used to push down the new seal rings.
Toolbox (17V859)All the necessary tools to assemble and disassemble applicators. Special tools for swivel and nozzle seal is included in this toolbox.
Swivel Locker Calibration Tool (17V858)NOTE: For ABB robot arm use only.
The tool is used to align the rotation center of the swivel locker with the rotation center of the robot axis 5.
FIG. 19
FIG. 20
FIG. 21
Accessories
3A6164B 15
LASD Nozzle
17V982, 17V983
FIG. 22
Ref. Description
Part
Qty.17V982 (0.4
mm)17V983 (0.5
mm)501 HOUSING, SSD
nozzle17V848 17V848 1
502 PLATE, limitation, rear
17V850 17V854 1
503 PLATE, ssd middle 17V851 17V852 1504 PLATE, limitation,
front17V849 17V853 1
504 503
502
501
Wiring Diagram
16 3A6164B
Wiring Diagram
Model 17V564 and 17V565
Model 17V565
Wiring Diagram
3A6164B 17
Cable, 18 pin, Male, 6M (17V971)
X1
T3
T1 T2
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A6164Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USACopyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.comRevision B, December 2018
Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco InformationFor the latest information about Graco products, visit www.graco.com.For patent information, see www.graco.com/patents.TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest dis-tributor.Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
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