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37397 a EG3200 Section 9 Synchronization and Breaker (NXPowerLite)

Feb 10, 2018

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    Proprietary Information

    Proprietary Information

    easYgen-3200 TrainingSection 9 - Synchronization and Breaker Logic

    marked

    CERTIFICATE ofDesign Assessment

    byABSAmerican Bureau of Shipping & Affiliated Companies

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    Proprietary Information

    ContentsIntroduction

    Synchronization

    Breaker Logic

    FAQExercises

    Slide 3

    4

    9

    3132

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    Synchronization

    IntroductionThe easYgen-3200 is able to perform synchronization of the generator

    across the generator circuit breaker to a common bus as well as

    synchronizing the common bus to a utility across the mains circuit

    breaker. It is possible to configure the easYgen-3200 for either slip or

    phase matching synchronization and the acceptable breaker closurewindow.

    By adding SPM-D/10 synchronizers to the system, up to four generator

    common busses and three tie breakers may be operated.

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    SynchronizationThe easYgen-3200 has a synchroscope in the display

    Bus/mains

    voltages

    Bus/mains

    frequencies

    Voltage/frequency

    differentialPhase

    angle L1

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Slip synchronization

    Configurable frequency window

    Configurable voltage window

    Configurable synch. frequency differential Configurable breaker closing time

    Used to calculate when breaker close pulse is issued

    Formula for calculating phase angle at closing command

    Phase angle = 360o* (Frequency differential) * (breaker closing time)

    Example:

    Phase angle = 360o* (0.3 Hz) * (0.2 sec) = 21.6

    180o

    -90o

    +90o

    0o

    Synchronization

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Slip synchronization

    Define close pulse duration

    Define stable timer Define maximum voltage differential

    Synchronization

    180o

    -90o

    +90o

    0o

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Select Configure MCB orGCB

    Define stable timer

    Define voltage differential window

    Define positive and negative phase angle window limits

    Define dwell time

    180o

    -90o

    +90o

    SynchronizationPhase matching

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    RUN Active synchronization is performed. Bias signals to the

    governor and voltage regulator are active and breakerclose commands are issued.

    PERMISSIVE Passive synchronization performed. Bias signals to the

    governor and voltage regulator are not active but breakerclose commands are issued.

    CHECK Active synchronization is simulated. Bias signals to the

    governor and voltage regulator are active but breakerclose commands are not issued.

    OFF The synchronization can be disabled

    Synchronization

    180o

    -90o

    +90o

    Multiple synchronization modes

    The synchronization modes can be changed via a LogicsManager output

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Breaker logic

    1 Parallel

    Base load or import / export

    Soft load / unload

    2 Interchange

    Parallel for a limited time

    Soft load transfer

    5 External

    External breaker control (PLC)

    Only open commands issued

    4 Open transition

    Break before make

    Only dead busbar closing

    3 Closed transition

    Make before break

    Block loading / unloading

    The following MCB/GCB transition modes are available:

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Breaker logic

    Breaker logic may

    be changed via the

    LogicsManager

    Only if application mode =

    GCB/MCB

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic1. Parallel

    Baseload Import / Export

    Load

    2

    3

    CT

    CT

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic2. Interchange

    Load

    2

    3

    CT

    220 kW

    220 kW

    1

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic2. Interchange

    Load

    2

    3

    CT

    220 kW

    0 kW

    220 kW

    Synchronize GCB

    1

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic2. Interchange

    Load

    3

    CT

    220 kW

    110 kW

    110 kW

    Generator soft

    loads

    1

    2

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic2. Interchange

    Load

    2

    3

    CT

    220 kW

    110 kW

    0 kW

    Synchronize GCB

    110 kW

    1

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic2. Interchange

    Load

    1

    2

    3

    CT

    220 kW

    110 kW

    110 kW

    Generator soft

    loads

    0 kW

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic2. Interchange

    Load

    1

    2

    3

    CT

    220 kW

    110 kW

    110 kW0 kW

    Open MCB command issued

    at zero power measurement

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic2. Interchange

    Load

    1

    2

    3

    CT

    220 kW

    110 kW

    110 kW

    Plant load all on

    generators

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic3. Closed transition

    Load

    1

    2

    3

    220 kW

    220 kW

    Both breakers closed

    for max 500 ms

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic3. Closed transition

    Load

    1

    2

    3

    220 kW

    220 kW

    0 kWSynchronize GCB

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic3. Closed transition

    Load

    2

    3

    220 kW

    220 kW

    1

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic3. Closed transition

    Load

    1

    2

    3

    220 kW

    110 kW

    110 kW

    Synchronize GCB

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic3. Closed transition

    Load

    1

    2

    3

    220 kW

    110 kW

    110 kW

    Generator soft loads

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic

    4. Open transition

    Load

    1

    2

    3

    220 kW

    220 kW

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic

    4. Open transition

    Load

    1

    2

    3

    220 kW

    Transfer time GCBMCB

    controls how long the load bus

    is de-energized

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic

    4. Open transition

    Load

    1

    2

    3

    220 kW

    220 kWDead bus closure

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Breaker logic

    4. Open transition

    Load

    1

    2

    3

    220 kW

    110 kW

    0 kW

    Synchronize GCB

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic

    4. Open transition

    Load

    1

    2

    3

    220 kW

    110 kW

    110 kW

    Generator soft loads

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    Breaker logic

    5. External

    Breaker control performed externally (PLC)

    Breaker open command depending on alarm class

    Generator unloaded performed prior to open command

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Breaker logic

    The MCB operates only if Enable MCB = TRUE

    The default configuration is as follows:

    Closing of MCB stops

    if alarm occurs

    No closing if field

    rotation is wrong

    Synchronization

    Breaker logic

    FAQ

    Exercise

    Introduction

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    How do I define the operating ranges for synchronization ?The operating ranges are utilized for permitting breaker closures and defining when

    an emergency mode should be initiated.

    Generator Mains

    FAQ

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Exercise

    Configure the following application:

    1. You are commissioning an emergency standby generator for a manufacturing

    plant. Select a breaker logic for the test run where the generator assumes the

    entire plant load and then separates from the utility. The test mode must be

    initiated via a discrete input.

    2. A second breaker logic mode is desired where the generator assumes the

    entire plant load but still remains paralleled with the utility.

    Load

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Solution

    1) Test mode with the generator running isolated from mains

    Configure the alarm class for DI 10 as controlSynchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Solution

    1) Test mode with the generator running isolated from mains

    Select transition mode Interchange to open the breaker at zero power

    Mains CT required!

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Solution

    1) Test mode with the generator running isolated from mains

    Use discrete input 10 also as start command via Start in AutoSynchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Solution

    2) Test mode with the generator running parallel to mains

    Select Parallel transition mode and configure the Load set point to Import 0 kWSynchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

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    Solution

    2) Test mode with the generator running parallel to mains

    Synchronization

    Breakerlogic

    FAQ

    Exercise

    Introduction

    Use discrete input 10 also as start command via Start in Auto

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    Note:

    Information contained herein is intended for and appropriate to the purposes of this publication/presentation. Woodward reserves the right to update or otherwise revise any portion of this publication at any time. Technical data and

    detailed information is available in Woodward product specs. Specific reliance should be given only to information contained in purchase order(s), other contractual document(s), or information otherwise expressly represented in

    writing by Woodward as correct and accurate for the specific facts, circumstances and applications.

    Other sections are :

    1 Overview

    2 Hardware and I/O

    3 Operational Modes

    4 Configuration and ToolKit

    5 Communication

    6 LogicsManager

    7 Analog Manager

    8 Controller

    9 Synchronization and breaker

    10 Application

    11 Sequencing

    End of this presentation

    Thank you for your attention