3

D-JET (In Development)

AIRCRAFT (In Production)

DA 20 DA 40

DA 42 DA 50

Two pilot seats in the front & three passengers can be seated in the cabin.

Baggage area is provided in the cabin behind the rear seats, and baggage areas are available in the nose and tail of the aircraft

DIAMOND AIRCRAFT INDUSTRIES

Infotech Engagement:

• Started in Apr 2008, with onsite team of 08

• Offshore work started in Jul 2008, with a team of 05

• Offshore team ramped up to 25 to meet customer schedules

• Completed work packages as on date: ~ 98 (Offshore)

• Total offshore hours worked as on date: ~ 5320 hrs

• Environment/Tool used: SMARTEAM (PDM) & CATIA V5 R18 SP7

Nature of work:

• Creating Parametric Models, building assemblies within PDM environment- Onsite task

• Creating manufacturing drawings for composite, metallic,

tubes, foam and leather parts using Notes and parameter scripts

• Creating Installation drawings and Assembly drawings for various ATA chapters using BOM scripts

• Creation of Flat Patterns for Composite Cores using composite module – Onsite task

• Creation of 3D Electrical harness models and installation drawings- Onsite task

ATA Chapters worked on:

• 24 Electrical Power

• 25 Equipment/ Furnishings

• 27 Flight Controls

• 31 Indicating/ Recording System

• 32 Landing Gear

• 55 Stabilizers

• 57 Wings

• Ground Testing

Diamond Documents

• DJM-CM-150 DRAFTING STANDARDS• DJM-PS-099 PROCESS SPEC INDEX• DJM-MS-099 MATERIAL SPECS• DIAMOND MATERIAL CATALOGUE – CATIA V5• CATIA Scripts for Notes, BOM, Frame & Title, Etc.

DJM-PS-099 - Diamond Process Specs

DJM-PS-141 Storage and Handling of Dry Cloth

DJM-PS-142 Storage and Handling of Uncured Resin

DJM-PS-143 Storage and Handling of Prepreg Materials

DJM-PS-144 Storage and Handling of Core Materials

DJM-PS-300 Wet Lay-up of Fibre Composites

DJM-PS-301 Preparation of Moulds

DJM-PS-304 Application of Lightning Strike Mesh

DJM-PS-360 Vacuum Bagging and Curing of Prepreg Laminates

DJM-PS-380 Cutting and Trimming of Composite Parts

DJM-PS-400 Cutting and Shaping of Core Materials

DJM-PS-401 Thermal Conditioning of Foam Core

DJM-PS-403 Potting of Honeycomb Core

DJM-PS-420 Thermal Forming of Foam Core

DJM-PS-520 Assembly of Composite Parts by Adhesive Bonding

DJM-PS-521 Surface Preparation for Bonding

DJM-PS-540 Tightening of Threaded Fasteners and Connection

DJM-PS-541 Installation of Solid Shank Rivets

DJM-PS-542 Installation of BLIND RIVET

DJM-PS-543 Installation of Pins and Collars

DJM-PS-544 Installation of Threaded Fasteners

DJM-PS-562 Bushing Wet Installation in Composite Structure

DJM-PS-565 Wet Installation of Fasteners

DJM-PS-566 Drilling and Finishing of Fastener Holes in Composite Structure

DJM-PS-567 Surface Preparation for Bonding of Metallic Components

DJM-PS-580 Sealing

DJM-PS-581 Surface Preparation for Sealing

DJM-PS-582 Application of Sealants

DJM-PS-590 Control Cable Fabrication

DJM-PS-591 Control Cable Installation

DJM-PS-592 Installation and Retention of Bearings and Bushings - Metallic Structure

DJM-PS-099 - Diamond Process Specs

DJM-PS-593 Installation of Shrink Fit Bushings – Metallic Structure

DJM-PS-594 Cleaning and Pressure Testing of Tubing

DJM-PS-595 Cleaning and Inspection of Oxygen system components

DJM-PS-596 Non-Structural Bonding

DJM-PS-620 Finishes, Coatings and Treatments of Metal Parts

DJM-PS-621 Cleaning and Conversion Coating of Aluminum Alloys

DJM-PS-622 Cleaning of Carbon and Low Alloy Steel

DJM-PS-623 Cleaning of Corrosion Resistant Steel

DJM-PS-630 Preparation and Painting of Metallic Components

DJM-PS-640 Preparation and Painting of Composite Surfaces

DJM-PS-700 Visual and Dimensional Inspection

DJM-PS-800 Metal Fabrication Processes

DJM-PS-821 Fabrication and Installation of Tubing Systems

DJM-PS-099 - Diamond Process Specs

DJM-PS-907 Cleaning, Handling, and Temporary Storage of Metallic Parts

DJM-PS-908 Part Marking

DJM-PS-910 Electrical Bonding and Grounding

Composite Material Spec

Drawing Notes

for Machined Partsfor Machined Parts

for Sheet Metal Parts

Notes for Composite Parts

Notes for Source Control Drawings

Notes for Assembly/ Installation Drawings

D-Jet Aircraft

NOSENOSEY-DUCTFAIRINGY-DUCTFAIRING

PAX SEATINGPAX SEATING

DORSAL FINDORSAL FIN

ENGINE BAYENGINE BAY

WINGWINGRUDDERRUDDER

LANDING GEARLANDING GEAR

D-NOSED-NOSE

H-STABH-STAB

FWD BULK HEADFWD BULK HEAD

VENTRAL FINVENTRAL FIN

Hooke’s Joint Bracket (Machined Part)

Machined part Detailed as per Diamond standards using GD&T Machined part Detailed as per Diamond standards using GD&T

FWD Equip. Shelf RH (Sheet Metal Part)

Sheet Metal Part Detailed as per Diamond standards using GD&T

Sheet Metal Part Detailed as per Diamond standards using GD&T

Flap Lower Skin, LH (Composite Part)

Composite part Detailed as per Diamond standards showing Ply Representation with Foam core, Ply Table and BOM

Composite part Detailed as per Diamond standards showing Ply Representation with Foam core, Ply Table and BOM

Foam Cores (DJM-MS-401)Foam Cores (DJM-MS-401)

Wing Skin (DJM-MS-101)Wing Skin (DJM-MS-101)

Composite Part Lay up Procedure

• MOULD PREPARATION AND APPLY GEL COAT• APPLY RELEASE AGENT/ VAX ON MOULD FACE• PLACE THE PLIES P10, P20, P30 … ON THE MOULD AS PER

THE PLY TABLE• PLACE THE CORES/ INSERTS IF ANY• PLACE THE PLIES P50, P60, P70…• PLACE THE PEEL PLY AS INDICATED• PLACE THE WICK AND POLYETHYLENE BAG FOR VACCUME

BAGGING PROCESS• CURE THE LAY UPS IN THE OVEN/ AUTOCLAVE• DEMOULD THE CURED PART• TRIM AND FINISH THE COMPOSITE PART• APPLY THE PAINT ON THE COMPOSITE PART

Retraction Actuator Assy (SCD Dwg)

Source Control Drawings (SCD) are made for the Parts coming from out side Vendors/ Suppliers. These Drawings contain Manufacturer Name and Address in the Notes area and marked as “SOURCE CONTROL DRAWING” on the face of the drawing just above title block.

Source Control Drawings (SCD) are made for the Parts coming from out side Vendors/ Suppliers. These Drawings contain Manufacturer Name and Address in the Notes area and marked as “SOURCE CONTROL DRAWING” on the face of the drawing just above title block.

SYS Conduit, LH FWD ( Tube Drawing)

Tube detailed drawing containing Tube node co-ordinates, Tube node data calculated by creating axis system at one end.

Tube detailed drawing containing Tube node co-ordinates, Tube node data calculated by creating axis system at one end.

SYS Conduit, LH FWD, Assembly (Tube Assy)

Tube assembly made by welding Lugs to the Conduit & heat shrinks at both ends, all to be detailed as per diamond standards showing welded symbols

Tube assembly made by welding Lugs to the Conduit & heat shrinks at both ends, all to be detailed as per diamond standards showing welded symbols

LugsLugs

Heat ShrinkHeat Shrink

Electrical Bonding, Tail, Installation

Installation drawing made by showing all surrounding supporting parts as reference, BOM (run by BOM script), shown for all hardware and stand offs

Installation drawing made by showing all surrounding supporting parts as reference, BOM (run by BOM script), shown for all hardware and stand offs

PAX Seat Installation

Seat back (with foam and leather)Seat back (with foam and leather)

Arm RestArm Rest

Seat cushion (with foam and leather)Seat cushion (with foam and leather)

Y-Duct Fairing Installation

Y duct fairing is being installed using hardware with seals on all faces & being fixed with Fuselage closure assembly & Wing assembly

Y duct fairing is being installed using hardware with seals on all faces & being fixed with Fuselage closure assembly & Wing assembly

Rudder Pedal Assembly

BulkheadBulkhead

PedalPedal

Panel FramePanel Frame

Elevator Control Installation-V Stab

Spar V stab MidSpar V stab Mid

Bulkhead V stab FWDBulkhead V stab FWD

Spar V stab AftSpar V stab Aft

Flap Installation LH

Flap AssyFlap Assy

Inboard FittingInboard Fitting

Outboard FittingOutboard Fitting

H-Stab, D-Nose Installation

Horizontal StabilizerHorizontal Stabilizer

D NoseD Nose

FWD Fuselage Longitudinal Restraint Mechanism