3500/08 Diagnostics Access Panel...2016/09/05 · Installation Instructions - 3 - 3. Installation Instructions The 3500/08 Diagnostics Access Panel was designed to be installed in

Part number 136275-01 Revision A, June 2005

3500/08 Diagnostics Access Panel Operation and Maintenance Manual

Copyright © 1997

Bently Nevada LLC All Rights Reserved.

The information contained in this document is subject to change without notice. The following are trademarks of Bently Nevada LLC in the United States and other countries:

ACM™, Actionable Information®, Actionable Information to the Right People at the Right Time®, ADRE, ™, Asset Condition Management™, Asset Condition Monitoring™, Bently ALIGN™, Bently BALANCE®, Bently DOCUVIEW™, Bently LUBE™, Bently Nevada, Bently PERFORMANCE™, Bently RELIABILITY™, CableLoc™, ClickLoc™, Data Manager, Decision SupportSM, DemoNet™, Dynamic Data Manager, Engineer Assist™, FieldMonitor™, flexiTIM™, FluidLoc, Helping You Protect and Manage All Your Machinery, HydroScan, HydroView™, Key ∅, Keyphasor, Machine Condition Manager™ 2000, MachineLibrary™, Machine Manager™, MicroPROX, Move Data, Not People, Move Information, Not Data™, NSv™, Prime Spike™, PROXPAC, Proximitor, REBAM, RuleDesk™, SE™, Seismoprobe, Smart Monitor, Snapshot™, System 1™, System Extender™, TDXnet™, TDIXconnX™, The Plant Asset Management CompanySM, TipLoc™, TorXimitor, Transient Data Manager, Trendmaster, TrimLoc™, Velomitor Bently Nevada’s orbit logo and other logos associated with the trademarks in bold above, are also all trademarks or registered trademarks of Bently Nevada in the United States and other countries.

The following ways of contacting Bently Nevada LLC are provided for those times when you cannot contact your local Bently Nevada representative:

Mailing Address 1631 Bently Parkway South Minden, NV 89423 USA

Telephone 1 775 782 3611 1 800 227 5514

Fax 1 775 215 2876 Internet www.bently.com

Additional Information 3500 Monitoring System Rack Installation and Maintenance Manual (129766-01) • general description of a standard system

• general description of a Triple Modular redundant (TMR) system

• instructions for installing the removing the module from a 3500 rack

• drawings for all cables used in the 3500 Monitoring System

3500 Monitoring System Rack Configuration and Utilities Guide ( 129777-01) • guidelines for using the 3500 Rack Configuration software for setting the operating

parameters of the module

• Guidelines for using the 3500 test utilities to verify that the input and output terminals on the module are operating properly

3500 Monitoring system Computer Hardware and Software Manual (128158-01) • instructions for connecting the rack to 3500 host computer

• procedures for verifying communication

• procedures for installing software

• guidelines for using Data Acquisition / DDE Server and Operator Display Software

• procedures and diagrams for setting up network and remote communications

3500 Field Wiring Diagram Package (130432-01) • diagrams that show how to hook up a particular transducer

• lists of recommended wiring

Contents

1. Receiving and Handling Instructions 1 1.1 Receiving Inspection 1

2. General Information 2

3. Installation Instructions 3 3.1 Installing Cabling to the 3500 System 3

3.1.1 Installing the Y-Cable 4 3.1.2 Installing the Diagnostics Access Panel Patch Cable 5 3.1.3 Installing the TDIX/DDIX Cable 7 3.1.4 Cable Pin Outs 7

3.2 Connecting the Patch Cable to the Diagnostics Access Panel 8 3.2.1 Installing the Patch Cable 8

4. Labeling Panel Connections 9 4.1 Slot Designation Labels 9 4.2 Signal Source Labels 11

5. User Defined Interface 12

6. Specifications 15

7. Ordering Information 16

Receiving and Handling Instructions

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1. Receiving and Handling Instructions

1.1 Receiving Inspection Visually inspect the panel for obvious shipping damage. If shipping damage is apparent, file a claim with the carrier and submit a copy to Bently Nevada.

General Information

2. General Information The 3500/08 Diagnostics Access Panel is an accessory for use with the 3500 Monitoring Systems installed in EMI shielded cabinets. The Diagnostics Access Panel makes the buffered outputs that are available on the front of the 3500 System more accessible. The Diagnostics Access Panel uses a 4.6 m (15 ft) patch cable to connect the panel to the 3500 Monitoring System. A Y-Cable is available so that the panel can be connected to the 3500 System and a TDIX/DDIX communications Processor through the same dynamic data port. The Diagnostics Access Panel contains six columns of four BNC connectors to send out the buffered output signals that are normally available on the front of the monitor. There is also a set of two BNC connectors that bring out the Keyphasor® buffered output signals. The signals available on a column of connectors depend on how you configure the 3500 system. A kit of labels comes with the panel and is used to identify the signal assignment to a physical connector. One set of labels in the kit is for identifying the 3500 slot that the signals come from and another is for identifying the transducer source of the signals. The Diagnostics Access Panel, Patch Cable, Y-Cable, and the Keyphasor® Adapters are illustrated below.

Diagnostics Access Panel

Y-Cable Keyphasor® Adapters

Patch Cable

Installation Instructions

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3. Installation Instructions The 3500/08 Diagnostics Access Panel was designed to be installed in an EIA 19 inch rack. The user supplies the screws for this. Dimensions for the Diagnostics Access Panel are provided on page 5.

3.1 Installing Cabling to the 3500 System This section describes how to connect the Diagnostics Access Panel to a 3500 Monitoring System. The Y-Cable is only required for systems that are used in conjunction with a TDIX or DDIX communications processor. However, it may be installed as described below for future use.

Overview Diagram


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3.1.1 Installing the Y-Cable For 3500 systems that are configured for options two, three, and four (see section 4.1) attach the Y-Cable to the Dynamic 1 connector on the Data Manager I/O Module. For 3500 systems that are configured for option one, attach the Y-Cable to the Dynamic 1 connector for access to information from monitors found in slots two through seven, or to the Dynamic 2 connector for information from slots eight through thirteen. To install the Y-Cable, plug the single end of the cable into the appropriate Dynamic connector on the Data Manager I/O module and tighten the screws to fix the cable in position.

Dynamic 1 The Dynamic 1 connector is used for racks configured for options two through four, and for access to rack slots two through seven when the system is configured for option one.

Dynamic 2 The Dynamic 2 connector is used for racks configured for option one. This connector provides access to slots eight through thirteen.


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3.1.2 Installing the Diagnostics Access Panel Patch Cable 1. For applications that require the Y-Cable, ensure that it is fixed securely in

position on the appropriate Dynamic Data connector on the Data Manager I/O Module.

2. If a Y-Cable is used, plug the 25-pin connector on the Diagnostics Access Panel Patch Cable into one of the ends of the Y-Cable. If a Y-Cable is not used, plug the 25-pin connector directly into the appropriate Dynamic Data connector on the 3500 Data Manager I/O Module. Fix in position by tightening the lock screws.


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3. Connect the bare wire leads of the Keyphasor® Adapters into the plug marked BUFFERED KPH on the Keyphasor® I/O Module. The plug used should be on the half of the Keyphasor® I/O module that corresponds to the Keyphasor® monitor that supplies the Keyphasor® signals needed on Diagnostics Access Panel. To connect the bare wire leads turn the lock screw on the green plug counterclockwise to open the wire port, insert the wire, and tighten the lock screw as shown below.

4. Install the red leads of the Keyphasor® Adapters into the ports on the plug

labeled BUF 1 and BUF 2, and the black leads into the ports labeled COM as shown below.

5. Connect the Diagnostics Access Panel Patch Cable coaxial cables to the

installed Keyphasor® Adapters. Insert the coaxial lead marked KPH 1 onto the adapter with the red lead installed into the BUF 1 port on the Keyphasor® I/O Module, and rotate the bayonet collar to lock the cable in place. Similarly, install the lead marked KPH 2 onto the adapter with the red lead installed in the port labeled BUF 2.


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3.1.3 Installing the TDIX/DDIX Cable If a TDIX or DDIX Communications Processor will be used in conjunction with the 3500/08 Diagnostics Access Panel, the cable will be connected to the loose end of the previously installed Y-Cable. Plug the cable ends together and tighten securely with the lock screws as was done to connect the Y-Cable to the 3500 system.

3.1.4 Cable Pin Outs Cable Number 134668-01 3500 Monitoring System to Diagnostics Access Panel Cable

Cable Number 134824-01 3500 System Dynamic signal Y-Cable


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3.2 Connecting the Patch Cable to the Diagnostics Access Panel This section shows how to connect the Patch Cable to the Diagnostics Access Panel and how to assemble the strain relief hardware.

3.2.1 Installing the Patch Cable 1. Position the slide latch on the 37-pin connector to the open position as

shown below.

2. Insert the cable end into the connector on the back of the Access Panel with the cables oriented toward the strain relief.

3. Slide the latch in the opposite direction to lock the latch and secure the connector to the Access Panel.

Place the strain relief block under the set of cables with the cables resting in the V-groove. Place the cable clamp over the cables and insert the two screws through the assembly to bind in place using the threaded holes on the Access Panel.

Labeling Panel Connections

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4. Labeling Panel Connections The Diagnostics Access Panel comes with a labels kit that lets you label the Access Panel so that the slot descriptions correspond to the actual rack locations of the monitors that will provide buffered signal outputs. The front of the Diagnostics Access Panel features label placement outlines that help to position the labels provided with the panel according to the needs that are specific to the situation.

4.1 Slot Designation Labels This section shows how to use the slot designation labels to identify the 3500 Monitoring System slot that provides the signals to the individual columns of connectors on the Diagnostics Access Panel. Above each column of connectors on the panel is a set of placement outlines that help to squarely position the desired labels. The labels should completely cover all positioning marks on the front panel. Place one label edge slightly over one side of the guidelines. Line the label edge up with the mark and press the label in place. The configuration of the 3500 system determines the monitoring system slot information that will be available on each of the columns of the Diagnostics Access Panel. The relationship between the connectors on the panel and the monitors in the 3500 rack is determined by the following factors:

• the configuration setting for the Dynamic Signal Option on the channel option screen for the 3500 Rack Configuration Software (An outline of the Dynamic Signal Options is provided on the following page.)

• the dynamic port on the Data Manager I/O Module that the panel is connected to

Use the following table to determine how to label the connectors:

Dynamic Data Diagnostics Access Panel LabelingOuput ManagerOption I/O Data Panel Rack Panel Rack

Port Column # Slot # Column # Slot #1 1 1 2 4 5

2 3 5 63 4 6 7

1 2 1 8 4 112 9 5 123 10 6 13

2 1 1 2 4 82 4 5 103 6 6 12

3 1 1 2 3 82 5 4 11

4 1 1 22 63 10


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Dynamic Signal Option

Monitors Assigned to Data

Manager Ports Option 1

Slots 2-7 assigned to Data Manager Port 1 Slots 8-13 assigned to Data Manager Port 2 Rack Type: Standard

Option 2 Slots 2, 4, 6, 8, 10, 12 assigned to Data Manager Port 1 Rack Type: Standard

Option 3

Slots 2-4, 5-7, 8-10, 11-13 assigned to Data Manager Port 1 Rack Type: TMR with Bussed Relay If a monitor is removed from slots 2, 5, 8, or 11 then no data is returned to the panel from that group.

Monitor Groups Option 4

Slots 2-4, 6-8, 10-12 assigned to Data Manager Port 1 Rack Type: TMR with Individual Relays If a monitor is removed from slots 2, 6, or 1 then no data is returned to the panel from that group. Monitor Groups Legend

Monitors Assigned to Data Manager Port 1

Monitors Assigned to Data Manager Port 2


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4.2 Signal Source Labels The signal source labels identify the source of the signals that are found on each of the connectors on the panel. Both one inch and two inch labels are provided. The one inch labels are pre-marked for the two Keyphasor® channels that are available on the first column on the panel and the two inch labels are marked for the four channel columns that comprise the remaining six sets of connectors. All of the labels have space provided to write in information that identifies the source of the signal for each channel. This is more easily done before the labels are attached to the panel. Each set of connectors has placement outlines on the front panel for placing the labels.

Labeling Diagram Slot Designation Labels Signal Source Labels

Keyphasor® Signal Source Labels

User Defined Interface

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5. User Defined Interface If the standard Diagnostics Access Panel Interface Cable is not compatible with a specific application then a custom cable may be assembled following the instructions in this section. This section provides the necessary information to route the buffered transducer output signals from the 3500 Monitoring System to any termination scheme. The signals carried on the pins of the Data Manager I/O Module Dynamic connector depend on the way the 3500 Monitoring System has been configured. All possible configurations for the 3500 system are outlined in section 4.1. The following tables list the signals available and the Dynamic connector pins that carry them for each system configuration possibility.


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Signal/Pin Output Table for DYNAMIC 1 Connector Dynamic 1 Connector

Pin Number

3500 System Dynamic Signal Option

1 2 3 4

1 NONE NONE NONE NONE

7 2,1 2,1 2,1 2,1

14 2,2 2,2 2,2 2,2

18 2,3 2,3 2,3 2,3

16 2,4 2,4 2,4 2,4

11 3,1 4,1 5,1 6,1

21 3,2 4,2 5,2 6,2

25 3,3 4,3 5,3 6,3

23 3,4 4,4 5,4 6,4

2 4,1 6,1 8,1 10,1

9 4,2 6,2 8,2 10,2

4 4,3 6,3 8,3 10,3

6 4,4 6,4 8,4 10,4

20 5,1 8,1 11,1 NONE

3 5,2 8,2 11,2 NONE

19 5,3 8,3 11,3 NONE

5 5,4 8,4 11,4 NONE

24 6,1 10,1 NONE NONE

10 6,2 10,2 NONE NONE

13 6,3 10,3 NONE NONE

12 6,4 10,4 NONE NONE

15 7,1 12,1 NONE NONE

22 7,2 12,2 NONE NONE

17 7,3 12,3 NONE NONE

8 7,4 12,4 NONE NONE Legend: 2,1 refers to Rack Slot 2, Monitor Channel 1

MONITOR CHANNEL


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Signal/Pin Output Table for DYNAMIC 2 Connector Dynamic 2 Connector

Pin Number

3500 System Dynamic Signal Option

1 2 3 4

1 NONE NONE NONE NONE

7 8,1 NONE NONE NONE























8 13,4 NONE NONE NONE Legend: 2,1 refers to Rack Slot 2, Monitor Channel 1

MONITOR CHANNEL

Specifications

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6. Specifications INTERFACE

Buffered Transducer Outputs:

The Diagnostics Access Panel has one coaxial connector for each channel. One 3500/08 is capable of delivering signals from six 3500 four-channel monitors, and one 3500 two-channel Keyphasor® Module. Maximum cable length for use with the 3500/08 is 26 m (85 ft) maximum.

ENVIRONMENTAL LIMITS Temperature 0° C to 65° C (32° F to 150° F) operating

-40° C to 65° C (-40° F to 150° F) storage

Humidity: 95% non-condensing

PHYSICAL Dimensions (Height x Width x Depth)

483 mm x 152 mm x 54 mm (19.00 in x 6.00 in x 2.13 in)

Weight: 1.8 kg (4.0 lbs)

Ordering Information

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7. Ordering Information

A B Part number 3500/08- -

A Cable Option 00 Without Interface Cable 01 With Interface Cable

B Y-Cable Option 00 Without Y-Cable

01 With Y-Cable

Spares 3500/08 Diagnostics Access Panel 134557-01 3500/08 Diagnostics Access Panel Interface Cable 134668-01 3500/08 Diagnostics Access Panel Y-Cable 134824-01 3500/08 Operation and Maintenance Manual 136275-01

3500/08 Diagnostics Access Panel...2016/09/05 · Installation Instructions - 3 - 3. Installation Instructions The 3500/08 Diagnostics Access Panel was designed to be installed in

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