This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Previous Issue: 25 January 2009 Next Planned Update: 1 August 2010 Page 1 of 18 Primary contact: Tarawn, Al Ahmed Roja Mahd on 966-3-8747339
34-SAMSS-625 21June 2009 Machinery Protection Systems
Instrumentation Standards Committee Members Al-Juaib, Mohammed Khalifah, Chairman Tuin, Rienk, Vice Chairman Al-Dakhil, Tareq Khalil Al-Faer Al Sharif, Hisham Mohammed Al-Harbi, Ahmed Saad Al-Jumah, Yousif Ahmed Al-Khalifa, Ali Hussain Al-Qaffas, Saleh Abdulwahab Al-Sahan, Fawaz Adnan Al-Saleem, Hesham Salem Chetia, Manoj Ell, Steven Tal Fadley, Gary Lowell Falkenberg, Anton Raymond Grainger, John Francis Mahmood, Balal Mathew, Vinod Qarni, Mahdi Ali Trembley, Robert James
Saudi Aramco DeskTop Standards Table of Contents I Scope............................................................. 2 II Conflicts and Deviations................................. 2 III References..................................................... 2 IV Modifications to API STD 670........................ 3
overspeed, and critical machinery temperatures (such as bearing metal). It covers
requirements for hardware (transducer and monitor systems), installation,
documentation, and testing.
Exception:
Motor winding temperature monitoring shall not be implemented in the machinery protection system. Motor winding temperature shall be monitored by 'multipurpose motor protection' systems which are defined in the Electrical Standards.
Commentary Note:
The motor winding temperature monitoring requirements are defined in Section 9.2 of SAES-P-113, Motors and Generators.
II Conflicts and Deviations
A. Any conflict between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), Data Sheets, or industry standards, codes, and forms
shall be resolved in writing by the Company or Buyer Representative through the
Manager, Process & Control Systems Department of Saudi Aramco, Dhahran.
B. Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Process & Control Systems
Department of Saudi Aramco, Dhahran.
III References
Material or equipment supplied to this specification shall comply with the latest edition
of the references listed below, unless otherwise noted.
Next Planned Update: 1 August 2010 Machinery Protection Systems
Page 6 of 18
purchaser is responsible for the development, routing and completion of
the responsibility matrix worksheet.
4.7.1.1 (Addition) The machinery vendor shall supply and install the probes,
transducers, sensors and accelerometers as specified. All probes,
transducers, sensors and accelerometers shall be completely installed up
to a skid mounted junction box. The junction box(s) shall be provided
by the machinery vendor.
Exception:
For MPS upgrades on existing equipment, the MPS vendor shall supply and install the probes, transducers, sensors and accelerometers as specified.
4.7.1.2 (Addition) When requested by owner, the MPS vendor shall act on the
behalf of the purchaser to verify machinery vendor's compliance to this
specification. The machinery vendor shall supply all information and
documentation as requested by the MPS vendor, e.g., transducer types,
quantities, locations, mounting arrangements, etc. The MPS vendor's
review results shall be included in the data requirements specified in
section 8.3.
Commentary Note:
The MPS vendor's review of the machinery vendor's documentation and supplied materials will help to achieve consistency across different machine trains supplied by the machinery vendor and/or by multiple machinery vendors.
5 Conventional Hardware
5.1.1 Proximity Probes
5.1.1.5 (Modification) The coaxial cable shall be „tagged‟ per 34-SAMSS-820,
section 8.12.
5.1.1.6 (Addition) The probe tip shall be molded into the probe body in a secure
fashion. Sealing material shall be used to address applications where a
significant differential pressure between probe tip and probe body exists.
The integral probe lead cable shall be securely attached to the probe tip
to withstand a minimum tensile load of 330 Newton (75 pounds).
5.1.3 Connectors
5.1.3 (Modification) The attached connectors shall meet or exceed the
mechanical, electrical, and environmental requirements specified in
Next Planned Update: 1 August 2010 Machinery Protection Systems
Page 8 of 18
5.4.1.3.e (Modification) Electrical or mechanical adjustments for zeroes, gains,
and alarm (alert) and shutdown (danger) setpoints that are field
changeable and protected through controlled access. The means for
adjustment, including connection(s) for a portable configuration device,
shall be accessible from the front of the monitor system. The monitor
system alarm and shutdown functions shall be manually or automatically
bypassed in accordance with 5.4.1.9 during adjustment. Controlled
access for monitor system adjustments shall be in the form of a
programming access key located at the front of the monitor system rack
or via software, i.e., password protection. Configuration shall be stored
in non-volatile memory so it is not lost in the event of a total power loss
to the monitor system. A minimum of 60-days back-up is required for
battery back-up of monitor RAM used to store configuration, values and
event lists.
5.4.1.3.h (Modification) The monitor system shall be provided with an internal
time clock and shall have provisions for remotely setting the time and
date through the digital communication port of 5.4.1.4.e. The internal
clock time setting or synchronization shall be made with a maximum
latency of 100 milliseconds between the master remote clock and the
monitor system internal clock. The clock shall have battery backup.
Note: Since the monitor system can implement alarm, shutdown and
integrity logic, it shall also maintain a systems alarm record with
an internal clock time stamp. This record shall be stored in non-
volatile memory located in one of the monitor system modules
and not on an external device or computer. The stored values
shall be maintained in the event of a total loss of power or loss of
communications to the monitor system. For purposes of
troubleshooting shutdown events, the monitor systems alarm
event file time stamp should match the plant's other control
devices.
Commentary Note:
The monitor system shall have provisions for remotely setting the time and date through the communications port however this functionality does not have to be configured unless specified in a functional specification document (FSD), project specification, or purchase order.
5.4.1.3.i (Addition) Any module, installed in the front of the monitor system rack,
shall be capable of being removed and replaced while the system is
under power without affecting the operation of other unrelated modules.
Next Planned Update: 1 August 2010 Machinery Protection Systems
Page 11 of 18
b) Radial shaft vibration
c) Casing vibration
d) Bearing temperature
e) Piston Rod Drop
One circuit fault relay shall be provided.
Commentary Note:
This section now allows the alarm and shutdown signals for each equipment train to be commoned, e.g., a non-critical machine train that is monitoring axial position, radial vibration and bearing temperature would have a total of six contacts, three for alarms and three for shutdown. Or if the alarms are being sent to the DCS via a redundant communication link, then only three shutdown contacts would be required for the machine train.
5.4.1.8.3 (Modification) Output relays shall be the epoxy sealed electromechanical
type. When specified, hermetically sealed electromechanical type relays
shall be provided. The relay control circuit shall be field changeable to
be either normally deenergized or normally energized. All contacts shall
be available for wiring.
5.4.1.8.9 Deenergize to alarm and deenergize to shutdown shall be standard, i.e.,
the alarm (alert) and shutdown (danger) relays shall be normally
energized. The alarm and shutdown contacts shall be wired fail safe, i.e.,
the alarm and shutdown contacts shall be closed during normal operation
and shall open when the alarm or shutdown condition is reached.
5.4.1.8.10 (Addition) For process critical machinery trains, as defined in section
3.84, redundant relay modules shall be used for the shutdown (danger)
contacts.
5.4.1.8.11 (Addition) For machinery trains using redundant relay modules, the
configuration of the redundant relay modules shall be identical such that
the corresponding relay on each module will follow the same logic and
will send the same signal to the logic solver (e.g., ESD).
Note: Dual voting logic (two-out-of-two) will be used in the logic
solver to prevent the failure of one relay or the relay module from
tripping the machinery train.
5.4.1.8.12 (Addition) For machinery trains that are not sending individual channel
alarm status to the DCS operator interface via a redundant
communication link, then hardwired alarms per section 5.4.1.8.1 shall be