8/12/2019 311762 -Xtreme Lower http://slidepdf.com/reader/full/311762-xtreme-lower 1/36 Instructions - Parts List Xtreme ™ Lowers High volume lowers for protective coatings. For professional use only. See page 3 for model information, see page 33 for maximum working pressure. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. TI8630a Model L220C1 Lower without Filter Model L220C2 Lower with Built-in Filter TI8405a 311762P EN
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406882Filter Seal and Cap Conversion Kit,Instructions-Parts
406879 XP Xtreme 36cc Lower, Repair-Parts
406880 XP Xtreme 48cc Lower, Repair-Parts
406990 XP Xtreme 54cc Lower, Repair-Parts
406881 XP Xtreme 58cc Lower, Repair-Parts
406991 XP Xtreme 72cc Lower, Repair-Parts
406888 Xtreme 85cc Lower, Repair-Parts
406992 XP Xtreme 90cc Lower, Repair-Parts
406993 XP Xtreme 97cc Lower, Repair-Parts
406889 Xtreme 115cc Lower, Repair-Parts
406890 Xtreme 145cc Lower, Repair-Parts
406891 Xtreme 180c Lower, Repair-Parts
406892 Xtreme 220cc Lower, Repair-Parts
406893 Xtreme 250cc Lower, Repair-Parts
406894 Xtreme 290cc Lower, Repair-Parts
Series Change
Series A pumps used thin cross-section o-rings on the
filter caps. Series B pumps use thick, medium, and thincross-section o-rings. The filter caps changed to acceptthe new o-rings. See page 30 for details.
Series A and B filter pumps used short strainers and
supports on sizes 36cc through 115cc. Series C pumps
use the long strainers and supports in all pump sizes.The top filter cap changed to accommodate the long fil-ters in all outlet housings. See page 30 for details.
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer backto these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help pre-vent fire and explosion:• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plasticdrop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.• Ground all equipment in the work area. See Grounding instructions.• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in manual 311164, when you stop spraying and before clean-
ing, checking, or servicing equipment.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated systemcomponent. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data inall equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine man-
ufacturer’s replacement parts only.
• Do not alter or modify equipment.• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.• Comply with all applicable safety regulations.
Moving parts can pinch or amputate fingers and other body parts.• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-
ment, follow the Pressure Relief Procedure in manual 311164. Disconnect power or air supply.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, orswallowed.• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.• Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operatingarea of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer• Gloves
9. Remove cartridge assembly. Remove o-ring (27* or
29*) from bottom of outlet housing (8), and thenunscrew packing nut (2) from packing cartridge (7).Remove female gland, male gland, and v-packings
(3) from packing cartridge (7).
10. Stand lower cylinder (11) upright on a woodenblock. Using a rubber mallet or an arbor press, drive
displacement rod (1) out of the bottom until the pis-ton comes free. Pull the rod and piston from the cyl-inder, being careful not to scratch the rod or
cylinder.
11. Inspect outer surface of displacement rod (1) andinner surface of lower cylinder (11) for scoring or
wear; replace if damaged.
12. Put flats of piston valve (13) in a vise. Use a wrenchto loosen displacement rod (1) from piston valve.
13. Remove displacement rod from piston valve. Be
careful that piston ball (12*) does not fall as you separate piston valve and rod.
14. Remove glands and v-packings (4) from piston
valve (13). Inspect piston ball (12*) and piston valvefor wear or damage.
15. Clean all parts with a compatible solvent.
NOTICE
To reduce the possibility of costly damage to displace-
ment rod (1) and lower cylinder (11), first place lowercylinder on a soft block of wood. Always use a rubbermallet or an arbor press to drive the displacement rod
out of the lower cylinder. Never use a hammer to drivethe rod out. Damage to the rod end will shorten pump
5. To reinstall displacement rod (1) into lower cylinder
(11), first lubricate piston packings (4). Then, withpiston end facing down, lower rod into cylinder. Startpiston into cylinder as much as possible, then drive
rod and piston the rest of the way into the cylinderwith an arbor press or rubber mallet.
6. Lubricate inside of packing cartridge (7), outside
threads of packing nut (2), and throat packings (3).
Install packing cartridge into housing. Place malegland in packing cartridge. Install the five v-packingsone at a time with lips facing down. Refer to thePacking Kits sections for the correct packing order
for your lower. Install female gland.Then, reassem-ble packing nut (2), but do not tighten.
7. Screw lower cylinder (11) onto outlet housing (8)until it bottoms out. Use a wrench to tighten lower
cylinder. Back off as little as possible until hole inhousing lines up with flat on cylinder. Insert locking
pin (10) into cylinder.
8. Assemble inlet housing.
a. For 115cc and smaller XP Lowers: Install seat
(18), two shims (17), inlet ball (16), spring (43),
and one o-ring (27) into inlet housing (14).
b. For 145cc and larger XP Lowers: Install seat
(18), shim (17), inlet ball (16), spring (43), and
one o-ring (27) into inlet housing (14).
To convert lower to a different packing material, see
Packing Kits sections.For best results, soak leather packings in oil before
11. Using torque wrench, torque packing cartridge (7) tooutlet housing (8). Torque to 140-150 ft-lb (189-203N•m).
12. Insert packings in correct orientation; see Parts,page 16. Install packing nut (2) and torque to the
value in the table below.
Required Torque
13. For lowers with built-in filter, see Service Built-inFilter, page 14, if filter needs service. Then reinstallboth top filter cap (20) and bottom filter cap (26).
14. Reconnect lower to air motor. See Xtreme Packages
1. Install o-rings (22*, 25*) onto bottom filter cap (26).Then use wrench to reassemble and tighten bottom
filter cap. Torque to 40-60 ft-lb (52-82 N•m).
2. Reassemble o-ring (59*) onto top filter cap (20).Install strainer (23), and filter support (24) in top fil-ter cap. Then use wrench to install and tighten top
filter cap. Torque to 40-60 ft-lb (52-82 N•m).
NOTE: 36cc through 115cc Xtreme pump lowers no lon-ger use the short filter screens (23) or supports (24).
Repair kits contain a set of three UHMWPE and two leather packings that are ideal for abrasive applications. XtremeSeal packing sets are standard in Xtreme NXT Spray Packages and are used with models L_ _ _ C1, L _ _ _ C2, andsome 5.9 in.bolt pattern models. Kits also include items 9, 12, 16, 19, 22, 25, 27, and 32. See parts list for your lower
Repair kits contain a set of five carbon-filled PTFE packings that are ideal for chemical resistance and higher temperatures. Not ideal for abrasive applications. These kits are for models L_ _ _ C3, L _ _ _ C4, and some 5.9 in.bolt pat
tern models. Kits also include items 9, 12, 16, 19, 22, 25, 27, and 32. See parts list for your lower model.
Repair kits contain a set of three UHWMPE and two carbon-filled PTFE packings that are for chemical resistance anddurability in applications below 140°F (60°C). X-Tuff packing sets are standard in XP Proportioners and are used with
L_ _ _ C0 models and some 5.9 in. bolt pattern models. Kits also include items 9, 12, 16, 19, 22, 25, 27, 32, and 59.See parts list for your lower model.
NOTE: All L_ _ _ C0 XP lowers built prior to April 2012 came with Tuff-Stack packing sets.
Series A filter seals and caps were changed in mid 2010 for improved sealing. Series B filter seals and caps can beused in older displacement pumps with a conversion kit. See Conversion Kit, 24F975. Do not use the series A
o-rings with the series B filter caps or series B o-rings with series A caps.
Series B and later pumps use a combination of thick, medium, and thin cross-section o-rings. The filter caps changed
to accept the new o-rings.
Series C filter caps allow the use of long filter screens and supports on all Xtreme pumps including 36cc through
115cc pumps. Short filters are no longer used because they are hard to service and could be installed incorrectly.New filter caps are also electroless nickel plated for better corrosion resistance.
Series A Seals Series B Seals and Series C Long Filters
Conversion Kit, 24F975Contains all parts on the right side above. Use to install series B filter caps and o-rings on series A lower models. See
manual 406882. Also converts series A or B short filter pumps to use the long filters. A choice of 30 and 60 mesh
screens is included.
Non filter models can use either series A or series
B repair kits.
Ref. Part Description Qty.
20 -- CAP, filter, top; all pumps 121 -- SPRING 122 244895 O-RING, filter (pack of 10) 123a 224458 STRAINER, 30 mesh, long 123b 224459 STRAINER, 60 mesh, long 124 186075 SUPPORT, long, filter 125 244896 O-RING; bottom filter cap
(pack of 10)
1
26 -- CAP, filter 159 244895 O-RING; top filter cap 1
59
20
25*
22*
26
Smooth, plain surface
on top and bottom filtercaps indicates series A.
thin
thin (blue)
thin
21
24
23
Ref. Part Description Qty.
20 16M461 CAP, filter, top; all pumps 121 171941 SPRING 122 244895 O-RING; white, thin (pack of 10) 123a 224458 STRAINER, 30 mesh, long 123b 224459 STRAINER, 60 mesh, long 124 186075 SUPPORT, long, filter 125 262484 O-RING; white, medium
All written and visual data contained in this document reflects the latest product information available at the time of publication.Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 311762
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special,
extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace
any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,
operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the
incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by
Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts,
labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDINGBUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or
property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within
two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS
SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors,
switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying
equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach
of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal
proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les
parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et
procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les
procédures concernées.
Graco InformationFor the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505