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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. PC 903 Catalog No. 533-078 Printed in U.S.A. Form 30GTN-4SI Pg 1 7-00 Replaces: New Book 2 Tab 5c Installation Instructions Part Number 30GT-911---063 CONTENTS SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 SAFETY CONSIDERATIONS Installation of this accessory can be hazardous due to sys- tem pressures, electrical components, and equipment location (such as a roof or elevated structure). Only trained, qualified installers and service technicians should install, start up, and service this equipment. When installing this accessory, observe precautions in the literature, labels attached to the equipment, and any other safety precautions that apply. Follow all safety codes. Wear safety glasses and work gloves. Use care in handling and installing this accessory. INSTALLATION The Service Port is intended to allow for remote connection of the ComfortLink Navigator display. This will allow service technicians to use the Navigator right at or near the chiller’s compressors when servicing or troubleshooting. Suggested mounting locations for the Service Port are shown in Fig. 1-7, referenced in Table 1. Accessory Package Contents 1. Locate the utility box and knock out two mounting holes in the back of the box. Using the box as a template, posi- tion the box in the desired mounting position and secure the box to the upright or baffle using the screws provided. Drill 3 / 16 -in. holes if necessary for mounting. 2. Attach the forked terminal end of the conduit assembly to the bottom of the utility box. Connect each of the five fork terminals to the modular jack. See Fig. 8. 3. Using the screws provided with the modular jack, attach the jack to the utility box. 4. Locate the gasket and screws provided with the cover. Carefully remove the inner portion of the gasket and attach the cover to the utility box. 5. Locate the plugs provided with the utility box. Use RTV on the threads and secure the plugs into the unused box openings. 6. Route the other end of the conduit assembly to the control box. The connector at this end of the conduit assembly must be connected to the LEN (local equipment network) connector on TB3 for 30GTN,R and 30GUN,R models and must be connected to the Main Base Board (MBB) at MBB-J4 for 30GXN,R models. See Fig. 11-15 refer- enced in Table 2 and Fig. 9, 10A and 10B. 7. Use the wire ties provided to secure the conduit assembly as needed. The Navigator display is intended for use with the Service Port. It must be ordered separately, Carrier part num- ber 30GT-911---062. Refer to the instructions provided with the Navigator accessory for more details. ELECTRIC SHOCK HAZARD. To avoid the possibility of electrical shock, open and tag all disconnects before installing this equipment. ITEM PART NO. QUANTITY Utility Box HX30FZ012 1 Cover HX28ZZ001 1 Conduit Assembly 30GT415675 1 Modular Jack HK50AA040 1 Screws, 1 /4 in. diameter by 5 /8 in. Long AL38AM307 2 Wire Ties HY76TB125 12 30GTN,GTR,GUN,GUR040-420 30GXN,R080-450 Comfort Link™ Service Port Connection 50/60 Hz Fig. 1 — Service Port Accessory
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Jul 21, 2016

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Page 1: 30gtn-4si

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 903 Catalog No. 533-078 Printed in U.S.A. Form 30GTN-4SI Pg 1 7-00 Replaces: NewBook 2

Tab 5c

Installation InstructionsPart Number 30GT-911---063

CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

SAFETY CONSIDERATIONS

Installation of this accessory can be hazardous due to sys-tem pressures, electrical components, and equipment location(such as a roof or elevated structure).

Only trained, qualified installers and service techniciansshould install, start up, and service this equipment.

When installing this accessory, observe precautions in theliterature, labels attached to the equipment, and any othersafety precautions that apply.• Follow all safety codes.• Wear safety glasses and work gloves.• Use care in handling and installing this accessory.

INSTALLATION

The Service Port is intended to allow for remote connectionof the ComfortLink Navigator display. This will allow servicetechnicians to use the Navigator right at or near the chiller’scompressors when servicing or troubleshooting. Suggestedmounting locations for the Service Port are shown in Fig. 1-7,referenced in Table 1.

Accessory Package Contents

1. Locate the utility box and knock out two mounting holesin the back of the box. Using the box as a template, posi-tion the box in the desired mounting position and securethe box to the upright or baffle using the screws provided.Drill 3/16-in. holes if necessary for mounting.

2. Attach the forked terminal end of the conduit assembly tothe bottom of the utility box. Connect each of the fivefork terminals to the modular jack. See Fig. 8.

3. Using the screws provided with the modular jack, attachthe jack to the utility box.

4. Locate the gasket and screws provided with the cover.Carefully remove the inner portion of the gasket andattach the cover to the utility box.

5. Locate the plugs provided with the utility box. Use RTVon the threads and secure the plugs into the unused boxopenings.

6. Route the other end of the conduit assembly to the controlbox. The connector at this end of the conduit assemblymust be connected to the LEN (local equipment network)connector on TB3 for 30GTN,R and 30GUN,R modelsand must be connected to the Main Base Board (MBB) atMBB-J4 for 30GXN,R models. See Fig. 11-15 refer-enced in Table 2 and Fig. 9, 10A and 10B.

7. Use the wire ties provided to secure the conduit assemblyas needed.

The Navigator display is intended for use with the ServicePort. It must be ordered separately, Carrier part num-ber 30GT-911---062. Refer to the instructions provided withthe Navigator accessory for more details.

ELECTRIC SHOCK HAZARD.To avoid the possibility of electrical shock,open and tag all disconnects before installingthis equipment.

ITEM PART NO. QUANTITYUtility Box HX30FZ012 1Cover HX28ZZ001 1Conduit Assembly 30GT415675 1Modular Jack HK50AA040 1Screws, 1/4 in. diameterby 5/8 in. Long AL38AM307 2

Wire Ties HY76TB125 12

30GTN,GTR,GUN,GUR040-42030GXN,R080-450

ComfortLink™ Service Port Connection50/60 Hz

Fig. 1 — Service Port Accessory

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Table 1 — Service Port Locations

*See Tables 3A and 3B for associated modular sizes.

Table 2 — Conduit Routing Locations

*See Tables 3A, 3B for modular size combinations.†Drill new hole if none is available.

Table 3A — Unit Sizes and Modular Combinations(30GTN,GTR,GUN,GUR)

*60 Hz units/50 Hz units.

Table 3B — Unit Sizes and Modular Combinations(30GXN,GXR)

*60 Hz units.†50 Hz units.

UNIT SIZE LOCATION SEE FIGURE NO.30GTN,GTR,GUN,GUR040-050 Compressor side, right side of upright facing control box 230GTN,GTR,GUN,GUR060-070 Compressor side, right side of upright facing control box 3

30GTN,GTR,GUN,GUR080-110* Compressor side, right side of upright located to left of compressorA2, facing away from control box 4

30GTN,GTR,GUN,GUR130-210* Compressor side, right side of upright located to the left ofcompressor B1, facing control box 5

30GXN,R080-160 Compressor side, control box side of condenser coil baffle to left ofcompressor A1 6

30GXN,R174-350 Compressor side, right side of upright to left of compressor A1,facing away from control box 7

UNIT MODEL DESCRIPTION OF ROUTING LOCATION

30GTN,GTR,GUN,GUR040-110 andAssociated Modular Units*

Open control door (left side) at end of unit. Remove the innerpanel. Locate an unused 7/8-in. hole† near TB3 (located in the bot-tom left corner of the control box). See Fig. 12.

30GTN,GTR,GUN,GUR130-210 andAssociated Modular Units*

Open the control door on the compressor side of the unit. Locatean unused 7/8-in. hole† near TB3 (located on a bracket attached tothe left side of the control box). See Fig. 13.

30GXN,R080-175 Open control door (left side) at end of unit. Locate an unused7/8-in. hole† near TB4. See Fig. 14A, 14B.

30GXN,R204-350 Open control door (right side) at end of unit. Locate an unused7/8-in. hole† in the TB4/TB5 area. See Fig. 15.

MODEL30GTN,GTR,GUN,GUR SECTION A SECTION B

040 — —045 — —050 — —060 — —070 — —080 — —090 — —100 — —110 — —130 — —150 — —170 — —190 — —210 — —230 150 080245 150 090255 150 100270 170 100290 190 110315 210 110330 170 170360 190 190/170*390 210 190420 210 210

MODEL 30GXN,R SECTION A SECTION B080 — —090 — —106 — —114* — —115† — —125 — —135 — —150 — —160 — —174* — —175† — —204* — —205† — —220† 125 090225 — —240† 125 115244* — —250† — —264 — —275† 135 135281 — —300† 160 135301 — —320 160 160325 — —345† 175 175350 — —365† 250 135370* 225 150390* 264 135395† 264 135410† 225 205415* 264 150440† 225 225450* 225 225

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MOUNTUTILITYBOX HERE

MOUNTUTILITYBOX HERE

Fig. 2 — Service Port Mounting Location — 30GTN,GTR,GUN,GUR040-050

Fig. 3 — Service Port Mounting Location — 30GTN,GTR,GUN,GUR060-070

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MOUNTUTILITYBOX HERE

MOUNTUTILITYBOX HERE

Fig. 4 — Service Port Mounting Location — 30GTN,GTR,GUN,GUR080-110and Associated Modular Sizes

Fig. 5 — Service Port Mounting Location — 30GTN,GTR,GUN,GUR130-210and Associated Modular Sizes

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DETAIL-SERVICE PORT LOCATIONA

A

VIEW A-A

CONTROL BOX VIEW S-SSERVICE PORT OPTION

ROUTE IN CONDUIT TRAYWITH COMPRESSOR CONDUITSTO CONTROL BOX

COMPRESSOR SIDE VIEW

Fig. 6 — Service Port Location Detail — 30GXN,R080-160

Fig. 7 — Typical Service Port Mounting Location for 30GXN174-350and Associated Modular Units (174-225 Shown)

Fig. 8 — Service Port Wiring Detail

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TB3 LENCONNECTOR

MBB J4

Fig. 9 — Typical TB3 Control Box Location — 30GTN,GTR,GUN,GUR040-420 (040-070 Shown)

Fig. 10 — Main Base Board (MBB) Connector J4 Location — 30GXN,R080-175

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MBB J4

Fig. 11 — Main Base Board (MBB) Connector J4 Location — 30GXN,R204-350

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CONDUIT ROUTING

CONDUIT ROUTING

Fig. 12 — Typical Conduit Routing — 30GTN,GTR,GUN,GUR040-110and Associated Modular Sizes

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CONDUIT ROUTING

Fig. 13 — Typical Conduit Routing — 30GTN,GTR,GUN,GUR130-210and Associated Modular Sizes

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CONDUIT ROUTING

Fig. 14A — Typical Conduit Routing — 30GXN,R080-160

TOP VIEW

END VIEW SIDE VIEW END VIEW

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CONDUIT ROUTING

CO

NT

RO

LB

OX

Fig. 14B — Typical Conduit Routing — 30GXN,R174,175

TOP VIEW

END VIEW SIDE VIEW

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.PC 903 Catalog No. 533-078 Printed in U.S.A. Form 30GTN-4SI Pg 12 7-00 Replaces: NewBook 2

Tab 5c

Copyright 2000 Carrier Corporation

CONDUIT ROUTING

Fig. 15 — Typical Conduit Routing — 30GXN,R204-350

TOP VIEW

END VIEW SIDE VIEW